Flow Measurement SITRANS F O delta p - Primary differential pressure devices

Transcription

1 Technical description Primary differential pressure devices to DIN EN ISO 5167 Nominal diameters EN: DN DN 1000 ASME: 2 inch 40 inch Nominal pressure EN:... 0 ASME: 600 Orifice plates with annular chambers Orifice plates with single tappings EN: DN DN 500 ASME: 2 inch 20 inch EN:... PN 15 ASME: 2500 Metering pipe Orifice plate with annular chambers, mounted between flanges EN: DN DN 50 ASME: ½ inch 2 inch EN:... 0 ASME: 600 Further products for the complete setup for flow measurements with a primary differential pressure device, e. g. an orifice plate + For compensation vessels (for steam), see chapter 1 For threaded flange pairs, see chapter 1 + For initial shut-off valves, see chapter 1 + For valve manifolds, see chapter 1 e. g. 5-spindle valve manifold or Valve manifold combination DN 8 for vapor measurement + For SITRANS P DS III differential pressure transmitter, see chapter 1 Measuring cell options: 20, 60, 250, 600 and 1600 mbar Overview Primary differential pressure devices are standardized mechanical flow sensors, often also referred to as differential pressure transducers. The primary differential pressure devices are calculated and manufactured according to DIN EN ISO Through constriction of the line diameter in the pressure device, the flow rate creates a differential pressure that is converted with the help of a differential pressure transmitter into a proportional current signal or flow value. The assignment of differential pressure to flow is created by means of a "calculation of the primary differential pressure device". Primary differential pressure devices are suitable for singlephase media such as gas, vapor and liquids without solid components. Requirement when ordering a primary differential pressure device Always quote the orifice plate calculation and the classification according to the pressure equipment directive 97/2/EC (PED) when placing an order. Orifice plate calculation - calculation protocol For the "orifice plate calculation" service, you need to fill out the "Questionnaire for calculation of a primary differential pressure device according to DIN EN ISO 5167". The intelligent "SITRANS F O questionnaire online" can be found in the PIA Life Cycle Portal at For this purpose, you need to specify all the data of the measuring point, medium, process and pipe data, as well as details of installation conditions, flow conditions, permissible pressure losses and accuracy requirements. We will be unable to carry out the calculation if there are any data missing. A calculation protocol with a consecutive number documents the calculation of the orifice plate. We require this calculation protocol from the customer for manufacturing purposes. It is to be included in the order for the orifice plate. Important note: The "Orifice Plate Calculation with Preparation of a Calculation Protocol" service is a separate process, and must be carried out before the orifice plate is ordered. The calculation protocol issued by the customer is to be included in the order for the orifice plate. /420 Siemens FI 01 June 2015

2 Technical description Classification in accordance with pressure equipment directive 97/2/EC (PED) The pressure equipment directive must also be applied to the Orifice portfolio for use in Europe. In compliance with the pressure equipment directive, equipment is divided into categories I to III or Article paragraph according to danger potential (medium/pressure/volume/nominal diameter). Submission of this design data in accordance with pressure equipment directive 97/2/EC is mandatory for ordering and manufacture, and must be specified by customers in the orifice plate order. The Article No. of the orifice plate contains the relevant Category I, II, III or Article paragraph in the Order code. Detailed information is available under "Pressure equipment directive 97/2/EC". How to order the "Orifice plate with appended calculation protocol" product To order an orifice plate, you need to supply the following data: Complete Article No. of the orifice plate, including the respective Order code "Manufacture according to pressure equipment directive": - Category I, II, III or Article paragraph and the design data with Order Codes Y1 to Y5 - Or without (only available outside Europe!) Appended "Calculation Protocol" issued by the customer with Order Code Y21 or Y22, or statement "Orifice plate without calculation" with Order Code Y01 The orifice plate can only be manufactured when it has been passed as a "clean order", i. e. it has been confirmed that the data of the Article No. match the data of the calculation protocol. Design Orifice plate with annular chambers The version orifice plate with annular chambers comprises two support rings which are connected to the inside of the pipe over an annular chamber and an annular gap. Tapping sockets direct the differential pressure from the support rings to the differential pressure transmitter over shut-off fittings and differential pressure lines. The orifice disk is inserted between the support rings together with a gasket. Orifice plate with single tappings In the version of the orifice plate with single tappings the orifice plate is a single unit. The inside of the tube is connected to the tapping sockets by two single tappings. Both types of orifice plate are installed between two flanges in the pipeline. Function Mode of operation The orifice plate creates a differential pressure. The pressure is transferred through the vertical columns of medium in the differential pressure lines to the measuring cell of the differential pressure transmitter. The transmitter converts the pressure signal with square-root characteristic into a flow-proportional current or into a digital signal, e. g. PROFIBUS. Types of primary differential pressure devices Shape A Shape B Shape D Benefits Primary differential pressure devices are suitable for universal use across the globe. Primary differential pressure devices are very robust and can be used in a wide range of nominal diameters. Suitable for high temperature and pressure ranges. No wet calibration required as they use an internationally standardized flow rate measurement procedure. The differential pressure transmitter can be used over a long distance from the measuring location. The differential pressure method is well known and has a large installed base. The SITRANS P differential pressure transmitter is easy to parameterize again if process data change. They are adapted by recalculating and assigning new parameters to the transmitter or, in the case of the version orifice plate with annular chamber, by using a new orifice disk. Application Power stations Measurement of steam, condensate and water. Petrochemical industry/refineries Measurement of water, steam and liquid and gas hydrocarbons. Chemical industry Measurement of various liquid and gas media. Oil and gas industries Measurement of liquid and gas hydrocarbons. Ød 0 < α < 45 r Shapes of the orifice disk aperture The primary differential pressure devices are calculated and manufactured according to DIN EN ISO According to this, the application range of the standard orifice disk aperture form A is limited by the Reynolds number. The limits depend on the diameter ratio β = d/d. (D: internal diameter of pipe). In the case of Reynolds numbers from approx. 500 to 2.5 x 10 5 and DN 40 to DN 150, the orifice disk aperture form B (quarter circle) can be used for slightly less accurate measurements. The profile radius r depends on the diameter ratio ß and results from the calculation of the diameter of the orifice disk aperture d. The cylindrical orifice disk aperture form D is used for measurements in both flow directions. Ød Ød Siemens FI 01 June 2015 /421

3 Technical description Tapping sockets Type of threaded connections and welding connections dependent on the measured medium and the nominal pressure of the shut-off fitting The type of socket connections depends on the measured medium and the nominal pressure of the shut-off fittings; the socket length depends on the nominal diameter (pipe diameter) of the primary differential pressure device and the operating temperature (because of the thermal insulation!). The socket position depends on the measured medium and the flow direction. With threaded connection G½ DIN ISO 228/1, connection dimensions to DIN Form V, for liquids and gases up to 0, for steam up to 0 With threaded connection ½-14 NPT male, for version acc. to ASME up to class 600 With Ø 12 mm pipe connection for pipe union with ferrule With Ø 21. mm welding connection for liquids and gases up to PN 400, and for steam up to 0, or Ø 24 mm for liquids and gases over PN 400, and for steam over 0 Other connections on request. Length of tapping sockets The length of the tapping sockets are specified in DIN 19205, Part 2. If using with high temperatures and stronger insulations, please quote the insulation thickness and the required length of the tapping sockets when placing an order. Ø Ø 24 Welding connections of tapping sockets, dimensions in mm Position of the tapping sockets When measuring liquids and gases, the position of the tapping sockets must comply with the tables according to DIN 19205; when measuring steam, the compensation vessels must be at the same height. Horizontal steam lines 0 G½" Ø Horizontal steam line in front of a wall with primary differential pressure device and valve combination; with annular chamber orifice plate or single part orifice plate with special length of 65 mm In the case of horizontal steam lines, straight sockets are arranged opposite each other or, if the pipe is close to a wall, with bent sockets on one side. Vertical steam lines Ø 21. Threaded connections of tapping sockets for liquids and gases up to PN 160, for steam up to 0, dimensions in mm 20 ½" NPT 8.1 Ø 21. Vertical steam line with primary differential pressure device and valve combination In the case of vertical and inclined steam lines, the lower socket is bent upwards so that the connection flanges and compensation vessels are also at the same height. Threaded connection ½-14 NPT male, dimensions in mm Ø 12 Ø 21. With Ø 12 mm pipe for pipe union with ferrule, dimensions in mm /422 Siemens FI 01 June 2015

4 Extract from DIN 19205, Part 1, August 1988 No. Pipe position and flow Position of direction the tapping sockets Application 1 Horizontal 180 With compensation vessels 2 1)2) 0 1) 2) 4 Vertical Rising 90 5 Falling 6 Rising Falling 10 Horizontal <γ ³ ) Without compensation vessels 11 Horizontal, vertical Vertical 90 Technical description the equation below can be evaluated, the differential pressure is a measure of the absolute flow. No reference measurements are required; the flow measurement can be checked independent of the device manufacturer. The differential pressure method is based on the law of continuity and Bernoulli s energy equation. According to the law of continuity, the flow of a moving medium in a pipeline is the same at all points. If the cross-section is reduced at one point, the flow velocity must increase at this point. According to Bernoulli s energy equation, the energy content of a flowing medium is constant and is the total of the static (pressure) and kinetic (movement) energies. An increase in the flow rate therefore results in a reduction in the static pressure (see the figure "Principle of the differential pressure method: Pressure curve at a pipe restriction"). This pressure difference Δp, the socalled differential pressure, is a measure of the flow. In general the following equation applies: q = c Δp Where: q: flow (q m, q v ) mass flow or volume flow Δp: Differential pressure c: Factor depending on the dimensions of the pipeline, the type of constriction, the density of the flowing medium etc. According to this equation, the differential pressure created by the constriction is proportionally equal to the square of the flow (see the figure "Relationship between flow q and differential pressure Δp"). 1) Not possible with orifice plates with single tappings (overall length 40 mm). Special length of 65 mm is possible. ² ) Only possible with orifice plates with annular chambers (overall length 65 mm) with bent tapping sockets. ³ ) Angle γ is dependent on the nominal pressure and nominal diameter in accordance with DIN Principle of the differential pressure method D p d p 1 p 2 p = p 1 - p 2 Comer pressure tapping D Internal diameter of pipe d Diameter of orifice disk aperture p Pressure in the pipe p 1 Pressure immediately upstream of primary device p 2 Pressure immediately downstream of primary device p Differential pressure ω Remaining pressure loss Principle of the differential pressure method: Pressure curve at a pipe restriction A primary differential pressure device is installed at the measuring point to measure the flow. This restricts the pipe and has two connections for sampling the differential pressure. If the properties of the primary device and the medium are known such that Integration The orifice plate is installed between two flanges in the pipeline. Using compensation vessels (for steam) and initial shut-off valves, the differential pressure of the high-pressure side and low-pressure side is directed through differential pressure lines to a multiple valve manifold and on to the differential pressure transmitter. For media with extreme pressure and temperature fluctuations it makes sense to take an additional measurement of the pressure and temperature in order to correct the flow signal of the transmitter in a subsequent correction computer. Selection of mounting point The flow measuring regulations DIN EN ISO 5167 not only consider the design of primary differential pressure devices, but also assume that their installation is in accordance with the standard so that the specified tolerances can be retained. The required inlet and outlet pipe sections according to ISO 5167 can be found in the calculation protocol of the respective orifice plate. Configuration of the pipeline should allow for standardized installation (required inlet and outlet pipe section). Particular attention must be paid to ensure that the primary device can be fitted in a sufficiently long straight section of pipe. Bends, valves and similar should be fitted sufficiently far upstream of the primary device to prevent them having a detrimental effect. Primary devices with a large diameter ratio are particularly sensitive to interferences. Design of measuring point The design of the measuring point depends on the medium and on the spatial conditions. The designs for gas and water only differ with regard to the position of the tapping sockets (see the figure "Measuring setup"); compensation vessels must also be provided for steam. Metering pipes On lines with small nominal diameters (DN 10 to DN 50) the measurements are influenced by the wall roughness and diameter tolerances of the pipes, far more so than by large nominal diameters. These influences are counteracted by using metering pipes with fitting inlet and outlet pipe sections made of precision pipes. For exact measurements with metering pipes, the flow coefficient C needs to be determined by means of calibration. Siemens FI 01 June 2015 /42

5 Technical description Options Further versions that are available on request: Other types of primary differential pressure device: orifice plates without support rings, measurement flange orifice plates, venturi nozzles, classic venturi tubes etc. Other nominal diameters and nominal pressures to EN and ASME Other lengths, special lengths Other materials Sealing face with recess or groove Flushing rings Other tapping sockets, multiple tappings Material acceptance test certificates or cold water pressure tests Characteristic curves The orifice plate has a square-law relationship between differential pressure and flow. A square-root transmitter is required therefore to create a linear flow characteristic. 100 Δp [%] q Δp 0 0,01 0,09 0,25 0,64 1 2, % % q [%] Setting range for application point of square-rooted characteristic for SITRANS P differential pressure transmitter Relationship between flow q and differential pressure Δp More information Standards Instruction Manual SITRANS P Installation Instructions /424 Siemens FI 01 June 2015

6 Technical description 1 Annular chamber orifice plate DN 80, 7ME1110-1JE12-1AA2 2 2 x threaded flange pairs 2 x 7MF9007-4CA 2 x primary shut-off valves 2 x 7MF9017-1BA 4 Three-spindle valve manifold 7MF9411-5BA-Z K6 + M Differential pressure transmitter 7MF44-1DA02-1BB6-Z Y02 Detail A: 6 Orifice plate with tapping sockets 4 1) 7 Threaded flange pair: 7a Hexagon nut 7b Gasket 7c Threaded flange 7d Hexagon bolt 8 Primary shut-off valve see detail A 8 7a 7b Detail A 2 7c 7d 6 Note: The transmitter is mounted on the valve manifold. The valve manifold is mounted on the pipe (or wall). 1 Design of measuring point, example: gas measurement (non-corrosive, non-hazardous) State of medium Arrangement 1 Orifice 4 Valve manifold 5 Transmitter Liquid Gas Vapor Technical specifications The technical properties of the orifice plates depend on the device: Nominal diameters Nominal pressure Materials Mass Temperature limits Measuring setup Accessories Compensation vessels Threaded flange pairs Primary shut-offs Valve manifold Differential pressure lines (to be provided by the plant owner) Gaskets, bolts, screws (to be provided by the plant owner) Differential pressure transmitter Siemens FI 01 June 2015 /425

7 Pressure equipment directive 97/2/EC Overview The pressure equipment directive 97/2/EC applies to the alignment of the statutory orders of the European member states for pressure equipment used within its European area of validity. Equipment as defined by the directive includes vessels, pipelines and accessories with a maximum permissible pressure of more than 0.5 bar above atmospheric pressure. Application of the pressure equipment directive was optional from November 29, 1999 onwards and has been mandatory since May 29, Categorization according to danger potential In compliance with the pressure equipment directive, equipment is divided into categories I to III or Article paragraph according to danger potential (medium/pressure/volume/nominal diameter). The following criteria are decisive for assessment of the danger potential and are also shown in the diagrams (see "Characteristic curves"). Fluid group Group 1 or 2 Aggregate state Liquid or gaseous Type of pressurized equipment Pipeline Nominal diameter, pressure or product of pressure and nominal diameter (PS * DN) Note Liquids according to Article are those liquids whose steam pressure is not more than 0.5 bar above standard atmospheric pressure (101 mbar) at the maximum permissible temperature. The maximum permissible temperature for the liquids used is the user-defined maximum process temperature. This must be within the limits defined for the equipment. Categorization of media (liquid/gaseous) into fluid groups In compliance with Article 9, fluids are divided into the following fluid groups: Group 1 Explosive R phrases: e. g.: 2, (1, 4, 5, 6, 9, 16, 18, 19, 44) Very toxic R phrases: e. g.: 26, 27, 28, 9 (2) Conformity rating Pressure equipment of categories I to IV must comply with the safety requirements of the directive and be assigned the CE symbol. They must comply with a conformity rating procedure according to Appendix III of the directive. Pressure equipment according to Article paragraph must be designed and manufactured in agreement with the sound engineering practice SEP applicable in a member country, and must not be assigned a CE symbol (CE symbols from other directives are not affected). The manufacturer issues a declaration of conformity if the orifice plates are produced for use in the area covered by the PED and are assignable to the categories I, II or III. This declaration of conformity is given to the customer. Its contents depend on the design data of the customer s plant. The design data can only be provided by the operator/customer, and must be specified in the product order for the orifice plate. Submission of the following design data is mandatory: Medium (name) Aggregate state (liquid or gas) Fluid group 1 or 2 Max. permissible pressure (PS) of the plant (not PN) Max. permissible temperature TS of the plant (not operating temperature) Nominal diameter DN Note Equipment designed for media with a high danger potential (e.g. gases of fluid group 1) may also be used for media with a lower danger potential (e. g. gases of fluid group 2, or liquids of fluid groups 1 and 2). The pressure equipment directive according to Article 1 paragraph does not apply to equipment such as e. g. mobile offshore plants, ships, aircraft, water supply and waste water networks, nuclear plants, rockets and pipelines outside industrial plants. Extremely flammable R phrases: e. g.: 12 (17) Toxic R phrases: e. g.: 2, 24, 25 (29, 1) Highly flammable R phrases: e. g.: 11, 15, 17 (10, 0) Oxidizing R phrases: e. g.: 7, 8, 9 (14, 15, 19) Flammable (where the maximum allowable temperature is above flashpoint). Group 2 All fluids not belonging to Group 1. Also applies to fluids which are e. g. dangerous to the environment, corrosive, dangerous to health, irritant or carcinogenic (if not highly toxic). /426 Siemens FI 01 June 2015

8 Pressure equipment directive 97/2/EC Characteristic curves Gases of fluid group 1 Liquids of fluid group 1 PS [bar] Article Paragraph DN = 25 Pipelines according to Article Number 1. Letter a) First dash Exception: Unstable gases (e.g. acetylene and ethylene) belonging to Categories I and II, must be included in Category III Gases of fluid group 2 DN = 100 II PS DN=1000 I DN = 100 PS DN=500 DN = 50 PS = 0,5 0,5 0, DN III PS [bar] Article Paragraph PS = 0,5 0,5 0, DN Pipelines according to Article Number 1. Letter b) First dash Liquids of fluid group 2 PS [bar] DN = 25 PS DN = 2000 III II I PS = 500 PS = 10 PS [bar] Article Paragraph DN = 2 I II III DN = 100 DN = Article Paragraph DN = 200 PS DN =5000 II PS = 500 I PS = PS DN = 500 PS DN = 1000 PS DN = 5000 PS = 0,5 0,5 0, DN Pipelines according to Article Number 1. Letter a) Second dash Exception: Liquids and steam, at temperatures > 50 C belonging to Category II must be included in Category III. 1 PS = 0,5 0,5 0, DN Pipelines according to Article Number 1. Letter b) Second dash Siemens FI 01 June 2015 /427

9 Pressure equipment directive 97/2/EC Design data and product order for orifice plate If the orifice plate is used in Europe the orifice plate is produced in accordance with the Pressure Equipment Directive 97/2/EC. In this case the design data are mandatory for the production of an orifice plate and must be specified when ordering. The required design data are specified in the article number of an orifice plate with the Order code Y1 to Y5. The following design data are mandatory; data can only be provided by the operator/customer: Data for production according to Pressure Equipment Directive 97/2/EC - for use in Europe Order code for Design data ordering Y1 Medium/measured medium Name Y2 Aggregate state Liquid Gaseous Y Fluid group Group 1 All others Group 2 - Explosive - Highly, extremely flammable - Oxidizing - Toxic, highly toxic Y4 Maximum permissible pressure (not PN) PS 1) bar psi Y5 - at the maximum permissible temperature TS 2) C F 1) PS: Setting pressure of the safety mechanism (valve, bursting disk) 2) TS: Range of the temperature limits The following are already defined by the article number: Nominal diameter DN Assignment of the category Annex II of the Pressure Equipment Directive contains 4 diagrams with which the associated category of the primary differential pressure devices can be determined (see page /427). Article, Paragraph Category II Category I Category III /428 Siemens FI 01 June 2015

10 SITRANS F O questionnaire online Overview SITRANS F O questionnaire online For the calculation of a primary differential device in accordance with DIN EN ISO 5167 and for the production of primary differential devices in accordance with the Pressure Equipment Directive 97/2/EC the required data (measuring point and customerspecific data) can be entered in the "SITRANS F O questionnaire online. The intelligent "SITRANS F O questionnaire online" can be found in the PIA Life Cycle Portal at: All the data required for calculating a primary differential device - orifice plates, nozzles, Venturi nozzles and the classic Venturi tube - can be entered here and attached to the order for calculation of an orifice plate as a Microsoft Excel file. All the necessary data for calculating a primary differential device are requested menu-driven and can be verified by a check function. Numerous new features provide the user with essential benefits when using the questionnaire online: Clear structure of all necessary parameters Menu-driven input of data and values through automatic specification of parameters and units, in accordance with the selected design, the given measured medium and the selected optimization criterion. Explanatory and in-depth notes as description and explanation of the parameter Numerous input options of customer and measuring point specific supplementary conditions Verification of all mandatory input boxes Safe data storage of entered customer-specific parameters Print preview and print template Immediate dispatch of the completed questionnaire online by Siemens FI 01 June 2015 /429

11 Orifice plate with annular chamber Application Dimensional drawings + Suitable for non-corrosive and corrosive gases, vapors and liquids; permissible operating temperature -10 to +400 C. Design Two support rings with replaceable orifice disk form A, B or D (see types of primary differential pressure devices in "Technical description", "Function"); see Ordering data for materials Graphite gasket with noncorrosive metal foil insert between orifice disk and support ring outlet Overall length 65 mm to DIN Nominal diameters EN: DN 50 to DN 1000 ASME: 2 inch to 40 inch Nominal pressure EN: to 0 ASME: class 150 to 600 Sealing face to the mating flanges Plane, sealing face turned, N10/N12 to DIN ISO 102 Plane, sealing face turned, N8 to DIN ISO 102 Plane, RF (raised faced) for version to ASME Tapping sockets For the dimensions of the following tapping sockets, see "Function": With connection thread G½ DIN ISO 228/1, connection dimensions to DIN form V With threaded connection ½-14 NPT male, for version to ASME With Ø 12 mm pipe connection for pipe union with ferrule With welding connection Ø 21. mm See "Technical description" and "Function" for position of the tapping sockets. - Orifice plate with annular chamber (above); tapping socket with threaded connection (below), dimensions in mm Øb G½ E 27 Ø Tapping socket: Socket length is fixed in accordance with the pressure and nominal diameter (DIN , Part 2). - Threaded connections of tapping sockets for liquids and gases up to 0, for steam up to 0, dimensions in mm Versions for steam lines: See "Technical description", "Function" for position of the tapping sockets. Ød Ø 18.5 G½" /40 Siemens FI 01 June 2015

12 Orifice plate with annular chamber Nominal diameter acc. to EN DN Inside diameter External diameter d 4 / sealing face: plane, with recess or with groove. PN Orifice plates with annular chambers for installation between EN flanges to EN , dimensions in mm and weights DN L E Weight (approx. in kg) PN With smallest nominal pressure ± ± ± ± ± ± ± ± ± ± ± ± ± ± ± ± ± Orifice plates with annular chambers for installation between EN flanges to EN dimensions in mm and weights (contd.) With largest nominal pressure Siemens FI 01 June 2015 /41

13 Orifice plate with annular chamber Nominal diameter acc. to ASME ASME External diameter d4 / L E Weight (approx. in kg) sealing face: Plane. RF (raised faced) Class 00 Class 00 Class With smallest With largest nominal nominal pressure pressure 2 inch ± ½ inch ± inch ± inch ± inch ± inch ± inch ± inch ± inch ± inch ± inch ± inch ± inch ± Orifice plates with annular chambers for installation between ASME flanges to ASME B16.5, dimensions in mm and weights /42 Siemens FI 01 June 2015

14 Orifice plate with annular chamber Selection and ordering data Article No. Order code Orifice plate with annular 7 M E chambers for mounting between flanges Sealing faces to the mating flanges: plane. Click on the Article No. for the online configuration in the PIA Life Cycle Portal. Nominal diameter acc. to EN DN 50 1GA... PN 40 1GE 1GF 0 1GG DN 65 1HA... PN 40 1HE 1HF 0 1HG DN 80 1JA... PN 40 1JE 1JF 0 1JG DN 100 2AA and 2AC and PN 40 2AE 2AF 0 2AG DN 125 2BA and 2BC and PN 40 2BE 2BF 0 2BG DN 150 2CA and 2CC and PN 40 2CE 2CF 0 2CG DN 200 2EA and 2EC 2ED PN 40 2EE 2EF 0 2EG DN 250 2FA 2FB 2FC 2FD PN 40 2FE 2FF 0 2FG DN 00 2GA 2GB 2GC 2GD PN 40 2GE 2GF 0 2GG Selection and ordering data Article No. Order code Orifice plate with annular chambers 7 M E DN 50 2HA 2HB 2HC 2HD PN 40 2HE 2HF 0 2HG DN 400 2JA 2JB 2JC 2JD PN 40 2JE 2JF DN 500 2KA 2KB 2KC 2KD PN 40 2KE DN 600 AA AB AC AD DN 700 BA BB BC BD DN 800 CA CB CC CD DN 900 DA DB DC DD DN 1000 EA EB EC ED Nomin. diameter acc. to ASME 2 inch 5GA Class 00 5GB 5GC 2½ inch 5HA Class 00 5HB 5HC inch 5JA Class 00 5JB 5JC 4 inch 6AA Class 00 6AB 6AC Siemens FI 01 June 2015 /4

15 Orifice plate with annular chamber Selection and ordering data Article No. Order code Orifice plate with annular chambers 7 M E inch 6BA Class 00 6BB 6BC 6 inch 6CA Class 00 6CB 6CC 8 inch 6EA Class 00 6EB 6EC 10 inch 6FA Class 00 6FB 6FC 12 inch 6GA Class 00 6GB 6GC 14 inch 6HA Class 00 6HB 6HC 16 inch 6JA Class 00 6JB 6JC 20 inch 6KA Class 00 6KB 6KC 24 inch 7AA Class 00 7AB 7AC Special version Specify Order code and plain 9AA 0 0 H 1 Y text Nominal diameter:..., nominal pressure:..., material no.:... and material name:... Material for non-corrosive media Support rings made of 1 2 P265GH, material no ; tapping sockets made of P25GH, material no ; orifice disk made of material no , permissible operating temperature -10 to +400 C Material for corrosive media Support rings, tapping sockets and orifice disk made of X 2 CrNiMo , material No ; permissible operating temp. -10 to +400 C 1 5 Selection and ordering data Article No. Order code Orifice plate with annular chambers 7 M E Tapping sockets with threaded connection G½; for liquids and gases 0, for steam 0 Opposite one another, A straight Opposite one another, bentup, B for vertical pipelines Arranged on one side, for C horizontal pipelines With threaded connection ½-14 NPT male Opposite one another, Q straight Opposite one another, bentup, R for vertical pipelines Arranged on one side, for S horizontal pipelines With pipe Ø 12 mm for pipe union with ferrule, max. 200 C permissible Opposite one another, J straight Opposite one another, bentup, K for vertical pipelines Arranged on one side, for L horizontal pipelines With welding connection 21. mm for liquids and gases 0... PN 400, for steam 0 Opposite one another, D straight Opposite one another, bentup, E for vertical pipelines Arranged on one side, for F horizontal pipelines Shape of orifice disk aperture For flow in one direction (see figure "Shapes of orifice disk aperture") Orifice plate form A A Quarter-circle nozzle form B B For flow in both directions Cylindrical orifice plate form D D Manufactured according to pressure equipment directive None 1) 0 According to Article, Paragraph 1 Design data Y1 to Y5 necessary According to category 1, 2, 5 with CE marking and EC declaration of conformity Design data Y1 to Y5 necessary 1) Only possible outside Europe /44 Siemens FI 01 June 2015

16 Orifice plate with annular chamber Selection and ordering data Further designs Add "-Z" to Article No. and specify Order code(s) and plain text. With Siemens calculation protocol Specify in plain text: No.:... e. g. no.: , Attach calculation protocol to the order With third-party calculation Specify in plain text: No.:... Attach calculation protocol to the order Orifice plate without calculation Specify in plain text: Diameter of orifice disk aperture d =... mm Internal diameter of pipe D=... mm Radius of quarter-circle nozzle r =... mm Order code Y21 Y22 Y01 Note on ordering The "calculation protocol" released by the customer with Order code Y21 or Y22 must be attached to the order as an appendix or the statement "orifice plate without calculation" will be made with Order code Y01. Scope of delivery Two support rings with tapping sockets, one orifice disk, one gasket between orifice disk and support ring. Graphite (99.85%) flat gasket with foil insert (1.4401, 0.1 mm). Application for liquids, steam, gases, liquid gases, acids, hydrocarbons, oils and oil products. Accessories See "SITRANS P measuring instruments for pressure". Design data according to Pressure equipment directive 97/2/EC Name of medium Specify in plain text: Medium:... e. g. natural gas Y1 Aggregate state Specify in plain text: Aggregate state:... Liquid or gaseous Y2 Fluid group Specify in plain text: Fluid group:... Group 1: hazardous explosive fluid or Group 2: All other fluids Y Max. permissible pressure Specify in plain text: PS =... in bar or PSI Y4 Max. permissible temperature Specify in plain text: TS = in C or F Y5 Orifice plate degreased for oxygen measurements DN 50 (2")... DN 150 (6") A12 DN 200 (8")... DN 400 (16") A1 DN 500 (20")... DN 1000 (40") A14 Material certificate Acceptance test certificate to EN C01 Cold water pressure test 1.5 x PN, with acceptance test certificate EN D11 Orifice disk including gasket on request Sealing face of orifice plate with recess or groove on request Siemens FI 01 June 2015 /45

17 Orifice plate with single tapping Application Suitable for non-corrosive and corrosive gases, vapors and liquids; permissible operating temperature -10 to +570 C. Design One-piece orifice plate, orifice disk form A, B or D (see types of primary differential pressure devices in "Technical description", "Function"); see Ordering data for materials. Overall length 40 mm to DIN Nominal diameters EN: DN 50 to DN 500 ASME: 2 inch to 20 inch Nominal pressure EN: to PN 15 ASME: class 150 to 2500 Sealing face to the mating flanges Plane, sealing face turned, N10/N12 to DIN ISO 102 Plane, sealing face turned, N8 to DIN ISO 102 Plane, RF (raised faced) for versions to ASME Tapping sockets With connection thread G½ DIN ISO 228/1, with connection dimensions to DIN form V With threaded connection ½-14 NPT male, for version to ASME With Ø 12 mm pipe connection for pipe union with ferrule With welding connection, Ø 21. mm Connection size The connection size depends on the operating pressure, the temperature of the medium (DIN and ) and the medium, e. g. For liquids and gases, - up to 0: Thread G½ or welding connection Ø 21. mm - from and PN 400: Welding connection Ø 21. mm - > PN 400: Welding connection Ø 24 mm For steam - up to 0: Thread G½ or welding connection Ø 21. mm - > 0: Welding connection Ø 24 mm See "Technical description" and "Function" for position of the tapping sockets. /46 Siemens FI 01 June 2015

18 Dimensional drawings G½ 40 Orifice plate with single tapping Tapping socket: Socket length is fixed in accordance with the pressure and nominal diameter (DIN , Part 2), dimensions in mm - Threaded connections of tapping sockets for liquids and gases up to 0, for steam up to 0, Versions for steam lines: See "Technical description", "Function" for position of the tapping sockets. Ød 4 Nominal diameter acc. to EN DN Inside External diameter d 4 / sealing face: plane, with recess or with groove. diameter PN PN 15 With smallest nominal pressure Orifice plates with single tappings for installation between EN flanges to EN , dimensions in mm, weights Nominal diameter acc. to ASME Orifice plates with single tappings for installation between ASME flanges to ASME B 16.5, dimensions in mm and weights Weight (approx. in kg) With largest nominal pressure ASME External diameter d4 / sealing face: plane, with recess or with groove. Weight (approx. in kg) Class 00 With smallest nominal pressure With largest nominal pressure 2 inch ½ inch inch inch inch inch inch inch inch inch inch inch Siemens FI 01 June 2015 /47

19 Orifice plate with single tapping Selection and ordering data Article No. Order code Orifice plate with single tappings 7 M E for mounting between flanges Sealing faces to the mating flanges: plane. Click on the Article No. for the online configuration in the PIA Life Cycle Portal. Nominal diameter acc. to EN DN 50 1GA... PN 40 1GE 1GF 0 and 0 1GH 0 1GJ PN 15 1GK DN 65 1HA... PN 40 1HE 1HF 0 and 0 1HH 0 1HJ PN 15 1HK DN 80 1JA... PN 40 1JE 1JF 0 and 0 1JH 0 1JJ PN 15 1JK DN 100 2AA and 2AC and PN 40 2AE 2AF 0 and 0 2AH 0 2AJ PN 15 2AK DN 125 2BA and 2BC and PN 40 2BE 2BF 0 and 0 2BH 0 2BJ PN 15 2BK DN 150 2CA and 2CC and PN 40 2CE 2CF 0 and 0 2CH 0 2CJ PN 15 2CK DN 200 2EA and 2EC 2ED PN 40 2EE 2EF 0 and 0 2EH 0 2EJ PN 15 2EK Selection and ordering data Article No. Order code Orifice plate with single tappings 7 M E DN 250 2FA and 2FC 2FD PN 40 2FE 2FF 0 and 0 2FH 0 2FJ PN 15 2FK DN 00 2GA 2GB 2GC 2GD PN 40 2GE 2GF 0 and 0 2GH DN 50 2HA 2HB 2HC 2HD PN 40 2HE 2HF 0 2HG DN 400 2JA 2JB 2JC 2JD PN 40 2JE 2JF DN 500 2KA 2KB 2KC 2KD PN 40 2KE Nominal diameter acc. to ASME 2 inch 5GA Class 00 5GB 5GC 2½ inch 5HA Class 00 5HB 5HC inch 5JA Class 00 5JB 5JC 4 inch 6AA Class 00 6AB 6AC 5 inch 6BA Class 00 6BB 6BC /48 Siemens FI 01 June 2015

20 Orifice plate with single tapping Selection and ordering data Article No. Order code Orifice plate with single tappings 7 M E inch Class 00 8 inch Class inch Class inch Class inch Class inch Class inch Class 00 Special version Specify Order code and plain text Nominal diameter:..., nominal pressure:... material no.:... and material name:... Material for corrosive media Orifice plate and tapping socket made of X 2 CrNiMo , material no ; permissible operating temp. -10 to +400 C Material for non-corrosive media Orifice plate and tapping socket made of 1 CrMo 4-5, material no. 1.75; permissible operating temp. -10 to +570, high temperature Orifice plate made of P265GH, material no ; tapping sockets made of P25GHTC2, material no ; metering edge with X 15 CrNiMn 18-8, material no , deposition welded; permissible operating temperature -10 to +400 C 6CA 6CB 6CC 6EA 6EB 6EC 6FA 6FB 6FC 6GA 6GB 6GC 6HA 6HB 6HC 6JA 6JB 6JC 6KA 6KB 6KC 9AA H 1 Y Selection and ordering data Article No. Order code Orifice plate with single tappings 7 M E Tapping sockets with threaded connection G½; for liquids and gases 0, for steam 0 Opposite one another, A straight Opposite one another, bentup, B for vertical pipelines Any arrangement of tapping G sockets (specify angle in plain text -Z Y02) With threaded connection ½-14 NPT male Opposite one another, Q straight Opposite one another, bentup, R for vertical pipelines Any arrangement of tapping T sockets (specify angle in plain text -Z Y02) With pipe Ø 12 mm for pipe union with ferrule, max. 200 C permissible Opposite one another, J straight Opposite one another, bentup, K for vertical pipelines Any arrangement of tapping M sockets (specify angle in plain text -Z Y02) With welding connection 21. mm; for liquids and gases , for steam 0 or 24 mm; for liquids and gases over PN 400, for steam over 0 Opposite one another, D straight Opposite one another, bentup, E for vertical pipelines Any arrangement of tapping H sockets (specify angle in plain text -Z Y02) Shape of orifice disk aperture (see figure "Shapes of orifice disk aperture") For flow in one direction Orifice plate form A A Quarter-circle nozzle form B B For flow in both directions Cylindrical orifice plate form D D Manufactured according to pressure equipment directive None 1) 0 According to Article, Paragraph 1 Design data Y1 to Y5 necessary According to category 1, 2, 5 with CE marking and EC declaration of conformity Design data Y1 to Y5 necessary. 1) Only possible outside Europe. Siemens FI 01 June 2015 /49

21 Orifice plate with single tapping Selection and ordering data Further designs Add "-Z" to Article No. and specify Order code(s) and plain text. With Siemens calculation protocol Specify in plain text: No.:... e. g. no.: , Attach calculation protocol to the order With third-party calculation Specify in plain text: No.:... Attach calculation protocol to the order Orifice plate without calculation Specify in plain text: Diameter of orifice disk aperture d =... mm Internal diameter of pipe D=... mm Radius of quarter-circle nozzle r =... mm Angle between the tapping sockets Specify in plain text: Angle between the tapping sockets... Design data according to Pressure equipment directive 97/2/EC Name of medium Specify in plain text: Medium:... e. g. natural gas Aggregate state Specify in plain text: Aggregate state:... Liquid or gaseous Fluid group Specify in plain text: Fluid group:... Group 1: hazardous explosive fluid or Group 2: All other fluids Max. permissible pressure Specify in plain text: PS =... in bar or PSI Max. permissible temperature Specify in plain text: TS = in C or F Orifice plate degreased for oxygen measurements DN 50 (2")... DN 150 (6") DN 200 (8")... DN 400 (16") DN 500 (20")... DN 1000 (40") Material certificate Acceptance test certificate to EN Cold water pressure test 1.5 x PN, with acceptance test certificate EN Overall length 65 mm (required for tapping sockets arranged on one side) Orifice disk including gasket Sealing face of orifice plate with recess or groove Order code Y21 Y22 Y01 Y02 Y1 Y2 Y Y4 Y5 A12 A1 A14 C01 D11 on request on request on request Note on ordering The "calculation protocol" released by the customer with Order code Y21 or Y22 must be attached to the order as an appendix or the statement "orifice plate without calculation" will be made with Order code Y01. Scope of delivery: One-part orifice plate with tapping sockets Accessories: See "SITRANS P measuring instruments for pressure". /440 Siemens FI 01 June 2015

22 Metering pipe with orifice plate and annular chamber Application Suitable for non-corrosive and corrosive gases, vapors and liquids; permissible operating temperature -10 to +400 C. Design Orifice plate with annular chambers consisting of two support rings with replaceable orifice disk form A or B (see types of primary differential pressure devices in "Technical description", "Function"); flanged between inlet and outlet pipe sections with lengths according to DIN Nominal diameters EN: DN 10 to DN 50 ASME: ½ inch to 2 inch Nominal pressure EN: to 0 ASME: class 150 to 600 Sealing face of the end flanges Plane, sealing face turned, N10/N12 to DIN ISO 102 Plane, sealing face turned, N8 to DIN ISO 102 Plane, RF (raised faced) for versions to ASME Tapping sockets (For the dimensions of the following tapping sockets, see page /422) With connection thread G½ DIN ISO 228/1, connection dimensions to DIN form V With threaded connection ½-14 NPT male, for version to ASME With Ø 12 mm pipe connection for pipe union with ferrule With welding connection, Ø 21. mm For length of tapping sockets for all metering pipe L = 120 mm and position of tapping socket, see "Technical Description" and "Function". Siemens FI 01 June 2015 /441

23 Metering pipe with orifice plate and annular chamber Dimensional drawings b k s ØD a Flow direction a ± 1% Nominal diameter acc. to EN DN PN a L k Pipe 1) D a x s Weight (approx. kg) and and 40 6 and and and 40 6 and and and and and 40 6 and and and and and 40 6 and and and Metering pipes with orifice plates and annular chambers for installation between EN flanges to EN , dimensions in mm and weights 1) The stated pipe dimensions may vary, depending on availability. The pipe dimensions used can be found in the calculation for primary differential pressure devices and/or in the order confirmation. Nominal diameter acc. to ASME x x x x x x.6 oder 50 x 5 Metering pipes with orifice plates and annular chambers for installation between ASME flanges to ASME B 16.5, dimensions in mm and weights 1) The stated pipe dimensions may vary, depending on availability. The pipe dimensions used can be found in the calculation for primary differential pressure devices and/or in the order confirmation x ASME PN a L k Pipe 1) D a x s Weight (approx. kg) ½ inch Class 00 ¾ inch Class 00 1 inch Class 00 1¼ inch Class 00 1½ inch Class 00 2 inch Class x x x x x.6 or 50 x x /442 Siemens FI 01 June 2015

24 Metering pipe with orifice plate and annular chamber Selection and ordering data Article No. Order code Metering pipe for mounting 7 M E between flanges for non-corrosive media Orifice plate with annular chambers mounted between flanges Sealing faces to the mating flanges: plane Click on the Article No. for the online configuration in the PIA Life Cycle Portal. Nominal diameter acc. to EN DN 10 and 1AC and PN 40 1AE 1AF 0 1AG DN 15 and 1BC and PN 40 1BE 1BF 0 1BG DN 20 and 1CC and PN 40 1CE DN 25 and 1DC and PN 40 1DE 1DF 0 1DG DN 2 and 1EC and PN 40 1EE DN 40 and 1FC and PN 40 1FE 1FF 0 1FG DN 50 and 1GC and PN 40 1GE 1GF 0 1GG Nominal diameter acc. to ASME ½ inch 5BA Class 00 5BB 5BC ¾ inch 5CA Class 00 5CB 5CC 1 inch 5DA Class 00 5DB 5DC 1¼ inch 5EA Class 00 5EB 5EC Selection and ordering data Article No. Order code Metering pipe for mounting between flanges for non-corrosive media 7 M E ½ inch 5FA Class 00 5FB 5FC 2 inch 5GA Class 00 5GB 5GC Special version Specify Order code and plain 9AA 0 0 H 1 Y text Nominal diameter:..., nominal pressure:... material no.:... and material name:... Material for non-corrosive media Orifice disk made of material 2 no ; support ring and flange made of material no , pipes and tapping sockets made of material number 1.045; permissible operating temperature -10 to +400 C Material for corrosive media Orifice disk, support rings, 4 pipes and flange made of material no ; permissible operating temperature -10 to +400 C Tapping sockets with threaded connection G½; for liquids and gases 0, for steam 0 Opposite one another, A straight Opposite one another, bentup, B for vertical pipelines Arranged on one side, for C horizontal pipelines With threaded connection ½-14 NPT male; for liquids and gases 0, for steam 0 Opposite one another, straight Q Opposite one another, bentup, R for vertical pipelines Arranged on one side, for S horizontal pipelines With pipe Ø 12 mm for pipe union with ferrule, max. 200 C permissible Opposite one another, J straight Opposite one another, bentup, K for vertical pipelines Arranged on one side, for L horizontal pipelines With welding connection 21. mm for liquids and gases 0... PN 400, for steam 0 Opposite one another, straight D Opposite one another, bentup, E for vertical pipelines Arranged on one side, for F horizontal pipelines Siemens FI 01 June 2015 /44