DESIGN, DETAIL ANALYSIS AND PERFORMANCE TESTING OF UAV PROPULSION SYSTEM CHE MUHAMMAD RIDHWAN BIN CHE HASHIM

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1 DESIGN, DETAIL ANALYSIS AND PERFORMANCE TESTING OF UAV PROPULSION SYSTEM CHE MUHAMMAD RIDHWAN BIN CHE HASHIM Faculty of Mechanical Engineering UNIVERSITI MALAYSIA PAHANG

2 UNIVERSITI MALAYSIA PAHANG BORANG PENGESAHAN STATUS TESIS JUDUL: DESIGN, DETAIL ANALYSIS AND PERFORMANCE TESTING OF UAV PROPULSION SYSTEM SESI PENGAJIAN: 2011/2012 Saya, CHE MUHAMMAD RIDHWAN BIN CHE HASHIM ( ) mengaku membenarkan tesis (Sarjana Muda / Sarjana / Doktor Falsafah)* ini disimpan di perpustakaan dengan syarat-syarat kegunaan seperti berikut: 1. Tesis ini adalah hakmilik Universiti Malaysia Pahang (UMP). 2. Perpustakaan dibenarkan membuat salinan untuk tujuan pengajian sahaja. 3. Perpustakaan dibenarkan membuat salinan tesis ini sebagai bahan pertukaran antara institusi pengajian tinggi. 4. **Sila tandakan ( ) SULIT TERHAD (Mengandungi maklumat yang berdarjah keselamatan atau kepentingan Malaysia seperti yang termaktub di dalam AKTA RAHSIA RASMI 1972) (Mengandungi maklumat TERHAD yang telah ditentukan oleh organisasi / badan di mana penyelidikan dijalankan) TIDAK TERHAD Disahkan oleh: (TANDATANGAN PENULIS) (TANDATANGAN PENYELIA) Alamat Tetap: Lot 1685, Blkg. Sk Raja Bahar, Kg. Kedai Lalat, 16150, Kota Bharu, Kelantan. AHMAD BASIRUL SUBHA BIN ALIAS Tarikh: 25 JUNE 2012 Tarikh: 25 JUNE 2012 CATATAN: * Potong yang tidak berkenaan. ** Jika tesis ini SULIT atau TERHAD, sila lampirkan surat daripada pihak berkuasa/organisasi berkenaan dengan menyatakan sekali tempoh tesis ini perlu dikelaskan sebagai SULIT atau TERHAD. Tesis dimaksudkan sebagai tesis bagi Ijazah Doktor Falsafah dan Sarjana secara Penyelidikan, atau disertasi bagi pengajian secara kerja kursus dan penyelidikan, atau Laporan Projek Sarjana Muda (PSM).

3 DESIGN, DETAIL ANALYSIS AND PERFORMANCE TESTING OF UNMANNED AERIAL VEHICLE (UAV) PROPULSION SYSTEM CHE MUHAMMAD RIDHWAN BIN CHE HASHIM Report submitted in partial fulfillment of the requirements for the award of Bachelor of Mechanical Engineering with Automotive Engineering Faculty of Mechanical Engineering UNIVERSITI MALAYSIA PAHANG JUNE 2012

4 UNIVERSITI MALAYSIA PAHANG FACULTY OF MECHANICAL ENGINEERING I certify that the project entitled Design, Detail Analysis and Performance Testing of Unmanned Aerial Vehicle (UAV) Propulsion System. is written by Che Muhammad Ridhwan bin Che Hashim. I have examined the final copy of this project and in my opinion; it is fully adequate in terms of scope and quality for the award of the degree of Bachelor of Engineering. I herewith recommend that it be accepted in partial fulfillment of the requirements for the degree of Bachelor of Mechanical Engineering. MOHD FADZIL BIN ABDUL RAHIM Examiner Signature

5 ii SUPERVISOR S DECLARATION I hereby declare that I have checked this project and in my opinion, this project is adequate in terms of scope and quality for the award of the degree of Bachelor of Mechanical Engineering. Signature : Name : AHMAD BASIRUL SUBHA BIN ALIAS Position : LECTURER Date : 25 th JUNE 2012

6 iii STUDENT S DECLARATION I hereby declare that the work in this thesis is my own except for quotations and summaries which have been duly acknowledged. The thesis has not been accepted for any degree and is not concurrently submitted for award of other degree. Signature : Name : CHE MUHAMMAD RIDHWAN BIN CHE HASHIM Id Number : MH08049 Date : 25 th JUNE 2012

7 viii TABLE OF CONTENT ITEMS TITLE Page SUPERVISOR S DECLARATION ii STUDENT S DECLARATION iii DEDICATION iv ACKNOWLEDGEMENTS v ABSTRACT vi ABSTRAK vii TABLE OF CONTENTS viii LIST OF TABLES xi LIST OF FIGURES xii LIST OF ABBREVIATIONS xiv CHAPTER 1 INTRODUCTION 1.1 Project Background 1.2 Problem Statement Project Objectives Project Scope 3 CHAPTER 2 LITERATURE REVIEW 2.1 Introduction 2.2 Small / UAV Propulsion Systems 2.3 Effect of Performance Parameters On Test Bed Design Performance Parameters Identification Thrust of the Engine Available Power and Shaft Brake Power Propulsive Efficiency Brake Specific Fuel Consumption Summary 20

8 ix CHAPTER 3 METHODOLOGY 3.1 Introduction Methodology Process Flow Chart Test Bed Modelling Using Solidworks 3.4 Material Selection For Test Bed Base of Wood Plate Engine Mount Slider Nitro Engine Tachometer Anemometer Spring Oil Tank and Fuel Servo Set and Radio Controller Steel Ruler Stop Watch 3.5 Steps To Fabricate the Test Bed 3.6 Experiment Setup 3.7 Summary CHAPTER 4 RESULT AND DISSCUSION 4.1 Introduction 4.2 Result of Thrust Discussion Result of Thrust 4.3 Result of Available Power and Shaft Brake Power Discussion Result of Available Power and Shaft Brake Power 4.4 Result of Propulsive Efficiency Discussion Result of Propulsive Efficiency 4.5 Result of Brake Specific Fuel Consumption Discussion Result of Brake Specific Fuel Consumption 4.6 Summary

9 x CHAPTER 5 CONCLUSION AND RECOMMENDATION 5.1 Conclusion Recommendation 50 REFFERENCES 51 APPENDICES A1 Adjustable engine mount design made from wood plate 53 A2 Test bed design by using Solidwork 2008 software 54 A3 Actual test bed design was produced 55 B1 Base of test bed part drawing by using AutoCAD B2 Base of slider part drawing by using AutoCAD B3 Upper of slider part drawing by using AutoCAD B4 Spring holder part drawing by using AutoCAD B5 Oil tank holder part drawing by using AutoCAD B6 Servo holder part drawing by using AutoCAD B7 Engine mount part drawing by using AutoCAD

10 xi LIST OF TABLES Table No. Title Page 2.1 The Summary of Performance Parameters 2.2 The Suggested Propeller Sizes 3.1 The O.S Engine 46LA Series Specification 3.2 The Case Setup 4.1 Tabulated Data for Force Tabulated Data for Available Power and Shaft Brake Power Tabulated Data for Propulsive Efficiency Tabulated Data for Brake Specific Fuel Consumption 46

11 xii LIST OF FIGURES Figure No. Title Page 2.1 Reciprocating Engine Nitro Engine Cutaway of a Typical 2 Stroke Glow Engine Glow Engine Description Control Volumes Surrounding a Propeller Cross-Section of a Propeller Fuel Tank Placements The Methodology Process Flow Chart The test bed design by using Solidworks (a) Top View (b) Side View (c) 3D View The final test bed design by using Solidworks The Nitro Engines Mount The Slider Part The O.S. 46LA Series Nitro Engine The Tachometer The Anemometer The Spring The Oil Tank The Fuel of Nitro Engine The Servo Set The Futaba Radio Controller The Steel Ruler 32

12 xiii 3.15 The Stop Watch Drilling Machine The Actual Test Bed Design Graph of Force versus Speed Graph of Available and Shaft Brake Power versus Speed Graph of Propulsive Efficiency versus Speed Graph of Speed versus Brake Specific Fuel Consumption 47

13 xiv LIST OF ABBREVIATION UAV RC RPM ASTM BSFC Unmanned Aerial Vehicle Radio Controlled Revolution Per Minute American Society for Testing and Materials Brake Specific Fuel Consumption