CENTRIFLOW 3D WITH EC MOTOR >> Technical catalogue

Transcription

1 CENTRIFLOW 3D Plug Fan WITH EC MOTOR >> Technical catalogue air comfort CentriFlow 3D

2 2 GMEC CentriFlow 3D - Technical Catalogue Contents GENERL Description and survey chart pplication... 3 General Survey Chart... 3 Quality and environment...4 vailable versions...4 Design Description Fan impeller...4 Motor bracket and base frame...4 Fan inlet... 5 ir Flow Sensor... 5 Motor specification... 5 Fan specification... 5 Specification of control electronics... 5 Technical Data Fan chart explanations... 6 Size Size Size Size Size Size Size Size Sound data...15 ccessories GMEZ-09 Inlet cone with 4 measurement nipples...18 GMEZ-60 Painted finish...18 GTLZ Centrimeter...18 Installation instructions Fan in ir Handlig Units...18 Wiring diagrams Wiring diagrams Order codes Product code...21 ccesories...21

3 CentriFlow 3D - Technical Catalogue GMEC 3 General Description and survey chart pplication The CentriFlow 3D GMEC plug fan range is a complete fan assembly to be used in ir Handling units. The GMEC fan is available in 8 sizes and covers airflow up to 5.2 m 3 /s ( m 3 /h) and pressure rises up to 1400 Pa. The fan is equipped with high efficiency EC-motors with integrated control electronics. Motor speed can be controlled by using either 0-10 V input or the MODBUS-RTU interface for communication. Fan is ready to be used - plug and play- and needs only power and control cable. The new developed impeller is especially designed to work inside the ir Handling Unit to give best performance for high overall efficiency low sound levels at inlet and outlet easy installation lowest possible vibration levels General survey chart Static Pressure (Pa) (m 3 /h) Volume Flow (m 3 /s)

4 4 GMEC CentriFlow 3D - Technical Catalogue General and Design Description Quality and environment ll components are designed and manufactured in accordance with applicable standards including the quality assurance system ISO 9001, the environmental management system ISO and the Energy Directive 2009/125/EC and all Directives related to CE-marking. GMEC fans are certified by TÜV to class B0. Manufacturing tolerance is according to DIN class LK1. vailable versions CentriFlow 3D GMEC fan is available in following versions: Horizontal mounting inside the HU Vertical mounting inside the HU (rotor on bottom) DESIGN DESCRIPTION Fan impeller The impeller is made of aluminium. The hollow section airfoil blades are made of extruded aluminium profile and are welded to impeller front and back plate. The leading edge of blades is inclined and the blades are backward curved. Number of blades is six (6). Motor bracket and base frame Horizontal wall-mounted The support bracket is made of steel and painted black (RL 9005). Sizes have a reinforced construction. The front plate is made of galvanized sheet steel. Vertically mounted

5 CentriFlow 3D - Technical Catalogue GMEC 5 Design Description, SpecificationS Fan inlet Motor Centriflow 3D GMEC fans are supplied with high efficiency (IE4) permanent magnet external rotor EC-motors. The high efficiency is based on permanent magnets which eliminate rotor losses and therefore less magnetizing current is needed. Motors are equipped with integrated control electronics and speed can be controlled by using either 0-10 V control signal or the MODBUS-RTU interface for communication. The impeller is fastened directly to the motor. The design of the fan inlet is designed to optimize the flow into the impeller. The inlet is in one piece and made of galvanized sheet steel. ir flow sensor The inlet is equipped with an air flow sensor as standard. It is used for measuring the air flow through the impeller. s standard there are two measurement nipples and four measurement nipples are available as accessory. When a fan is in ir Handling Unit, the differential pressure Δp m shall be measured between the static pressures in the suction side plenum and air flow sensor. The air flow is calculated as a function of the measurement pressure difference Dp m with the coefficient k as a parameter by using the following formula: q v k Δp m air flow (m³/s) coefficient of the fan measurement pressure difference k-values Fan size k-value , , , , , , , ,56 q v = 1 Dp m k Motor specification dmissable environmental temperature: from 25 C up to + 40/50 C, with altitudes 1000 m above the sea level External rotor motor Insulation class F Degree of protection IP 54 Maintenance free ball-bearings with permanent lubrication Nominal bearing life-time operating hours Electrical hookup via terminal box or cable 1m, see motor table Locked rotor protection Fan specification Fan data tested in accordance with ISO 5801 and ISO The complete fan is balanced to meet max vibration level 4,5 mm/s RMS at maximum rotational frequency in accordance with ISO Impeller made of aluminium Permanent magnet class IE4 EC-motor with integrated control electronics Static construction made of galvanized sheet steel Number of blades 6 Permissible ambient temperature 25 C +40 C Inlet equipped with measuring ring to determine the airflow Direction of rotation clockwise, seen from the motor. Specification of control electronics Operating voltage 1~ VC or 3~ VC, 50/60 Hz, see motor table larm relay with zero-potential change over contacts RS-485 Modbus-RTU as standard Control input 0-10 VDC/PWM Motor current limitation Thermal overload protection for electronics/motor PFC, passive

6 6 GMEC CentriFlow 3D - Technical Catalogue Fan chart explanations Symbols v p s (Pa) q v (m 3 /h) w ,2 kw , , u x y a b c% d e B db() f ,1 0,2 0,3 0,4 0,5 0,6 0,7 0,8 0,9 1 1,1 1,2 1,3 1,4 q v (m 3 /s) u z y u ir flow m 3 /s, m 3 /h v Fan static pressure w Fan max speed and motor nominal power with different motors x Indication of system curve for efficiency values 1) Pa, kw a - f x Overall static efficiency at max for each fan-motor combination 1) % y Border line for octave band correction z Total -weighted sound power level at the discharge side, L W 1) See table for each size.,b db() Sound data The total -weighted sound power level L w for the discharge side is specified in the fan chart. Sound level at different octave bands both for discharge and inlet can be calculated using following formula: Lw oct(s) = L W + K oct(s) Values for K oct(s) are available in the table for each fan later in this catalogue. S refers to sound path. Fan and sound data Fan data tested in accordance with ISO 5801 and ISO The data is presented in class 0 according to RLT in selection programme. See page for sound data tables. The symbols used: Fan code = fan type and size. Capacity zone left- refers to the area from the left hand side to the system curve marked with. -B refers to the area between the system curves marked with and B. B-right refers to the area from the system curve marked with B to the right hand side Min = minimum fan speed where the sound power level correction K oct is still applicable. Max = maximum fan speed where the sound power level correction K oct is still applicable. Correction = Sound power level correction factors K oct for the octave bands 63 to 8000 Hz. GMEC Fan code Capacity zones Sound Min Max Correction Koct (db) in octave band mid-frequency (Hz) Left Right path GMEC Left outlet Left outlet Left inlet Left inlet GMEC B outlet B outlet B inlet B inlet GMEC B Right outlet B Right outlet B Right inlet B Right inlet

7 CentriFlow 3D - Technical Catalogue GMEC 7 Technical data - GMEC Fan data Dimensions q v (m 3 /h) ,75 kw a b W W1 15 L ±2 900 c % p s (Pa) , db() 80 d B e f M H shaft Ø11 x 4 The above picture shows the installation direction ,1 0,2 0,3 0,4 0,5 0,6 0,7 0,8 0,9 q v (m 3 /s) Fan code Efficiency data for maximum Efficiency data for maximum efficiency point speed for complete fan, η esd, % Max η esd q v Δp s P ed Speed Installation Efficiency a b c d e f % FMEG m 3 /s Pa kw category category VSD GMEC static Yes GMEC static Yes Efficiency values are total values for fan-motor and drive. Values show the fan data according to Regulations 327/2011/EU Motor data, Dimensions and weight Fan code Nom Power kw Supply voltage Max Speed Min Speed Nom Current Connection type Wiring W W1 L M H shaft Weight kg 1) GMEC ~230VC 50Hz Cable 1m GMEC ~230VC 50Hz Cable 1m ) Fan total mass

8 8 GMEC CentriFlow 3D - Technical Catalogue Technical data - GMEC Fan data p s (Pa) q v (m 3 /h) ,1 kw a b c % ,8 81 db() d ,5 B 78 e f ,1 0,2 0,3 0,4 0,5 0,6 0,7 0,8 0,9 1,0 1,1 1,2 q v (m 3 /s) Dimensions M Ø11 x 4 W W1 15 H shaft The above picture shows the installation direction. L ±2 Fan code Efficiency data for maximum Efficiency data for maximum efficiency point speed for complete fan, η esd, % Max η esd q v Δp s P ed Speed Installation Efficiency a b c d e f % FMEG m 3 /s Pa kw category category VSD GMEC static Yes GMEC static Yes GMEC static Yes Efficiency values are total values for fan-motor and drive. Values show the fan data according to Regulations 327/2011/EU Motor data, Dimensions and weight Fan code Nom Power kw Supply voltage Max Speed Min Speed Nom Current Connection type Wiring W W1 L M H shaft Weight kg 1) GMEC ~230VC 50Hz Cable 1m GMEC ~230VC 50Hz Cable 1m GMEC ~400VC 50Hz Cable 1m B ) Fan total mass

9 CentriFlow 3D - Technical Catalogue GMEC 9 Technical data - GMEC Fan data Dimensions q v (m 3 /h) ,2 kw a b 1000 c% 900 W W1 15 L ±2 p s (Pa) , , db() d e B f M H shaft Ø11 x 4 The above picture shows the installation direction ,1 0,2 0,3 0,4 0,5 0,6 0,7 0,8 0,9 1 1,1 1,2 1,3 1,4 q v (m 3 /s) Fan code Efficiency data for maximum Efficiency data for maximum efficiency point speed for complete fan, η esd, % Max η esd q v Δp s P ed Speed Installation Efficiency a b c d e f % FMEG m 3 /s Pa kw category category VSD GMEC ,3 81 0, , static Yes GMEC ,0 79 0, , static Yes GMEC ,8 79 0, , static Yes Efficiency values are total values for fan-motor and drive. Values show the fan data according to Regulations 327/2011/EU Motor data, Dimensions and weight Fan code Nom Power kw Supply voltage Max Speed Min Speed Nom Current Connection type Wiring W W1 L M H shaft Weight kg 1) GMEC ~230VC 50Hz Cable 1m GMEC ~230VC 50Hz Cable 1m GMEC ~400VC 50Hz Cable 1m B ) Fan total mass

10 10 GMEC CentriFlow 3D - Technical Catalogue Technical data - GMEC Fan data p s (Pa) q v (m 3 /h) ,2 kw a b c % 85 d ,3 B e 82 db() ,7 79 f ,2 0,4 0,6 0,8 1 1,2 1,4 1,6 1,8 2 2,2 q v (m 3 /s) Dimensions With 0.72 kw and 1.3 kw motor M Ø11 x 4 W W1 With 2.2 kw motor W W1 15 H shaft 15 L ±2 L ±2 M H shaft The above pictures shows the installation direction. Fan code Efficiency data for maximum Efficiency data for maximum efficiency point speed for complete fan, η esd, % Max η esd q v Δp s P ed Speed Installation Efficiency a b c d e f % FMEG m 3 /s Pa kw category category VSD GMEC static Yes GMEC static Yes GMEC static Yes Efficiency values are total values for fan-motor and drive. Values show the fan data according to Regulations 327/2011/EU Motor data, Dimensions and weight Fan code Nom Power kw Supply voltage Max Speed Min Speed Nom Current Connection type Wiring W W1 L M H shaft Weight kg 1) GMEC ~230VC 50Hz Cable 1m GMEC ~400VC 50Hz Cable 1m B GMEC ~400VC 50Hz Terminal box D ) Fan total mass

11 CentriFlow 3D - Technical Catalogue GMEC 11 Technical data - GMEC Fan data p s (Pa) q v (m 3 /h) ,9 kw a b c % ,9 d 86 B ,3 83 db() e 80 f ,2 0,4 0,6 0,8 1 1,2 1,4 1,6 1,8 2 2,2 2,4 2,6 2,8 q v (m 3 /s) Dimensions M W W1 15 H shaft The above picture shows the installation direction. L ±2 Fan code Efficiency data for maximum Efficiency data for maximum efficiency point speed for complete fan, η esd, % Max η esd q v Δp s P ed Speed Installation Efficiency a b c d e f % FMEG m 3 /s Pa kw category category VSD GMEC static Yes GMEC static Yes GMEC static Yes Efficiency values are total values for fan-motor and drive. Values show the fan data according to Regulations 327/2011/EU Motor data, Dimensions and weight Fan code Nom Power kw Supply voltage Max Speed Min Speed Nom Current Connection type Wiring W W1 L M H shaft Weight kg 1) GMEC ~400VC 50Hz Terminal box C GMEC ~400VC 50Hz Terminal box D GMEC ~400VC 50Hz Terminal box D ) Fan total mass

12 12 GMEC CentriFlow 3D - Technical Catalogue Technical data - GMEC Fan data Dimensions q v (m 3 /h) ,2 kw a b 1000 c % 900 W W1 15 L ± ,3 83 db() d M 700 p s (Pa) B e f Ø11 x 8 H shaft The above picture shows the installation direction ,2 0,4 0,6 0,8 1 1,2 1,4 1,6 1,8 2 2,2 2,4 2,6 2,8 3 qv (m 3 /s) Fan code Efficiency data for maximum Efficiency data for maximum efficiency point speed for complete fan, η esd, % Max η esd q v Δp s P ed Speed Installation Efficiency a b c d e f % FMEG m 3 /s Pa kw category category VSD GMEC static Yes GMEC static Yes Efficiency values are total values for fan-motor and drive. Values show the fan data according to Regulations 327/2011/EU Motor data, Dimensions and weight Fan code Nom Power kw Supply voltage Max Speed Min Speed Nom Current Connection type Wiring W W1 L M H shaft Weight kg 1) GMEC ~400VC 50Hz Terminal box C GMEC ~400VC 50Hz Terminal box D ) Fan total mass

13 CentriFlow 3D - Technical Catalogue GMEC 13 Technical data - GMEC Fan data p s (Pa) q v (m 3 /h) ,5 kw a 1400 b ,4 c % d B ,7 e db() f ,5 1 1,5 2 2,5 3 3,5 4 4,5 q v (m 3 /s) Dimensions M Ø11 x 8 W W1 15 H shaft The above picture shows the installation direction. L ±3 Fan code Efficiency data for maximum Efficiency data for maximum efficiency point speed for complete fan, η esd, % Max η esd q v Δp s P ed Speed Installation Efficiency a b c d e f % FMEG m 3 /s Pa kw category category VSD GMEC static Yes GMEC , , static Yes GMEC static Yes Efficiency values are total values for fan-motor and drive. Values show the fan data according to Regulations 327/2011/EU Motor data, Dimensions and weight Fan code Nom Power kw Supply voltage Max Speed Min Speed Nom Current Connection type Wiring W W1 L M H shaft Weight kg 1) GMEC ~400VC 50Hz Terminal box D GMEC ~400VC 50Hz Terminal box E GMEC ~400VC 50Hz Terminal box D ) Fan total mass

14 14 GMEC CentriFlow 3D - Technical Catalogue Technical data - GMEC Fan data p s (Pa) ,9 kw ,2 75 a 78 q v (m 3 /h) ,5 1 1,5 2 2,5 3 3,5 4 4,5 5 5,5 q v (m 3 /s) b 84 db() c % d 87 B e 90 f Dimensions M Ø11 x 8 W W1 25 H shaft The above picture shows the installation direction. L ±3 Fan code Efficiency data for maximum Efficiency data for maximum efficiency point speed for complete fan, η esd, % Max η esd q v Δp s P ed Speed Installation Efficiency a b c d e f % FMEG m 3 /s Pa kw category category VSD GMEC ,1 79 2, , static Yes GMEC ,8 73 3, , static Yes Efficiency values are total values for fan-motor and drive. Values show the fan data according to Regulations 327/2011/EU Motor data, Dimensions and weight Fan code Nom Power kw Supply voltage Max Speed Min Speed Nom Current Connection type Wiring W W1 L M H shaft Weight kg 1) GMEC ,2 3~400VC 50 Hz ,8 Terminal box E ,4 GMEC ,9 3~400VC 50 Hz ,5 Terminal box D ,9 1) Fan total mass

15 CentriFlow 3D - Technical Catalogue GMEC 15 Sound data GMEC Fan code Capacity zones Sound Min Max Correction Koct (db) in octave band mid-frequency (Hz) Left Right path GMEC Left outlet Left outlet Left outlet Left inlet Left inlet Left inlet GMEC B outlet B outlet B outlet B inlet B inlet B inlet GMEC B Right outlet B Right outlet B Right outlet B Right inlet B Right inlet B Right inlet GMEC Fan code Capacity zones Sound Min Max Correction Koct (db) in octave band mid-frequency (Hz) Left Right path GMEC Left outlet Left outlet Left outlet Left inlet Left inlet Left inlet GMEC B outlet B outlet B outlet B inlet B inlet B inlet GMEC B Right outlet B Right outlet B Right outlet B Right inlet B Right inlet B Right inlet GMEC Fan code Capacity zones Sound Min Max Correction Koct (db) in octave band mid-frequency (Hz) Left Right path GMEC Left outlet Left outlet Left inlet Left inlet GMEC B outlet B outlet B inlet B inlet GMEC B Right outlet B Right outlet B Right inlet B Right inlet

16 16 GMEC CentriFlow 3D - Technical Catalogue Sound data GMEC Fan code Capacity zones Sound Min Max Correction Koct (db) in octave band mid-frequency (Hz) Left Right path GMEC Left outlet Left outlet Left inlet Left inlet GMEC B outlet B outlet B inlet B inlet GMEC B Right outlet B Right outlet B Right inlet B Right inlet GMEC Fan code Capacity zones Sound Min Max Correction Koct (db) in octave band mid-frequency (Hz) Left Right path GMEC Left outlet Left outlet Left inlet Left inlet GMEC B outlet B outlet B inlet B inlet GMEC B Right outlet B Right outlet B Right inlet B Right inlet GMEC Fan code Capacity zones Sound Min Max Correction Koct (db) in octave band mid-frequency (Hz) Left Right path GMEC Left outlet Left outlet Left outlet Left inlet Left inlet Left inlet GMEC B outlet B outlet B outlet B inlet B inlet B inlet GMEC B Right outlet B Right outlet B Right outlet B Right inlet B Right inlet B Right inlet

17 CentriFlow 3D - Technical Catalogue GMEC 17 Sound data GMEC Fan code Capacity zones Sound Min Max Correction Koct (db) in octave band mid-frequency (Hz) Left Right path GMEC Left outlet Left outlet Left outlet Left inlet Left inlet Left inlet GMEC B outlet B outlet B outlet B inlet B inlet B inlet GMEC B Right outlet B Right outlet B Right outlet B Right inlet B Right inlet B Right inlet GMEC Fan code Capacity zones Sound Min Max Correction Koct (db) in octave band mid-frequency (Hz) Left Right path GMEC Left outlet Left outlet Left outlet Left inlet Left inlet Left inlet GMEC B outlet B outlet B outlet B inlet B inlet B inlet GMEC B Right outlet B Right outlet B Right outlet B Right inlet B Right inlet B Right inlet

18 18 GMEC CentriFlow 3D - Technical Catalogue ccessories, Installation instructions Inlet cone with 4 measurement nipples - GMEZ-09 The fan inlet is equipped with an air flow sensor with four measuring nipples. Fan in ir Handling Units The ir Handling Unit normally has an influence on fan capacity and sound data. s the fan data is given for free inlet - free outlet some corrections are required to estimate the data inside the casing. The new CentriFlow 3D fan is performing well inside the ir Handling Unit. Even in this case some corrections to catalogue may be needed. Estimated corrections are available in the software. Recommended minimum safety distances are shown in the picture below. CENTRIMETER GTLZ LD C R ØD E Provides a simple and accurate means of measuring a fan s airflow. PINTED FINISH GMEZ ccc-d-0 d = 2 Polyester powder painted finish 100 µm, colour RL 7047 light grey Size C Ø D E LD R Painting process The impeller, inlet cone and front plate are painted with 100 µm thick coat of polyester powder, colour RL The support bracket is black. ll bolts and screws are made of stainless steel. Painting process: - alkaline degreasing - iron phosphate treatment - flushing with hot water, water temperature 40 C - drying at 110 C - powder painting 100 µm, in one coat - drying in appr. 230 C

19 CentriFlow 3D - Technical Catalogue GMEC 19 Wiring diagrams - 1-phase with cable 1x230V, 50 Hz LRM RELY (NC VC) MODBUS L N PE NC COM RSB RS +10V 0-10V GND Potentiometer 10 kω V = stop V = min... max speed Black Blue Yellow/Green White 1 White 2 Brown White Red Yellow Blue EC-motor 1 230V B - 3-phase with cable 3x400V, 50 Hz LRM RELY (NC VC) MODBUS L1 L2 L3 PE NC COM RSB RS +10V 0-10V GND Potentiometer 10 kω V = stop V = min... max speed Black 1 Black 2 Black 3 Yellow/Green White 1 White 2 Brown White Red Yellow Blue EC-motor 3 400V C - 3-phase with plastic terminal box PE PE L1 L2 3x400V, 50 Hz L3 LRM RELY (NC VC) MODBUS RS485 Potentiometer 10 kω V = stop V = min... max speed PE PE L1 L2 L3 NC COM GND RS RSB 0-10V +10V (24Vin) EC-motor 3 400V

20 20 GMEC CentriFlow 3D - Technical Catalogue Wiring diagrams D - 3-PHSE WITH LUMINIUM TERMINL BOX MODBUS RS485 Potentiometer 10 kω V = stop V = min... max speed Enable = open contact ctual speed 0-10V = 0...max speed LRM RELY (NC VC) KL3 KL3 RS Din2 RSB Din3 GND GND in1/u in2/u +10V +20V in1/i in2/i Din1 out KL2 NO COM NC EC-motor 3 400V 3x400V, 50 Hz PE L1 L2 L3 PE KL1 L1 L2 L3 PE E - 3-PHSE WITH LUMINIUM TERMINL BOX ND REDUCED TERMINLS MODBUS RS485 KL2 RS RSB GND KL2 Din1 +10V in1/u Enable = open contact Potentiometer 10 kω V = stop V = min... max speed C NC EC-motor 3 400V LRM RELY (NC VC) 3x400V, 50 Hz PE L1 L2 L3 PE KL1 L1 L2 L3

21 CentriFlow 3D - Technical Catalogue GMEC 21 Product Code Plug Fan ccessories CentriFlow 3D GMEC-3-bb-ccc-dde0 Inlet cone with 4 measurement nipples GMEZ ccc-1-0 Version (bb) bb = 0 = standard bb = 0 = without dampers ==> standard Fan size (ccc) 025, 028, 031, 035, 040, 045, 050, 056 Fan size (ccc) 025, 028, 031, 035, 040, 045, 050, 056 Fan nominal power (dd) e. g. 05 = 0,5 kw 11 = 1,1 kw 45 = 4,5 kw Motor-drive arrangement (e) 0 = EC Painted finish Fan size (ccc) 025, 028, 031, 035, 040, 045, 050, 056 gmez ccc-d-0 Type of painting (d) 2 = Polyester powder painted finish 100 µm, colour RL 7047 light grey Centrimeter ir Flow Transmitter gtlz Version = 0

22 FWG-OEM Fans-GMEC-Technical catalogue-gb GB Copyright 2017 Fläkt Woods Group Centriflow 3D 9709GB history of innovation and reliability Fläkt Woods is a global leader in air management. We specialize in the design and manufacturing of a wide range of air climate and air movement solutions. Our product brands such as SEMCO, eq, eq PRIME, Econet, Veloduct, Optivent, Econovent and Cleanvent are well-known and trusted by customers all over the world to deliver ir Comfort and Fire Safety. We are constantly aiming to provide systems that precisely deliver required function and performance, as well as maximum energy efficiency. Manufacturer: Fläkt Woods Oy Kalevantie 39, FI Turku, Finland Tel info@flaktwoods.com