Tank and Cylinder Fittings
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1 Tank and Cylinder Fittings THE PHOENIX FORGE GROUP Commanding a Higher Standard PFC511 R1 SM
2 THE PHOENIX FORGE GROUP Commanding a Higher Standard SM CAPITOL MANUFACTURING COMPANY* Crowley, LA CAPPRODUCTS Ltd.* Vanastra, ON CONDUIT PIPE PRODUCTS CO.* W. Jefferson, OH *ISO 9001:2008 PHOENIX FORGING COMPANY* Catasauqua, PA PHOENIX HOTFORM COMPANY* Allentown, PA BARCO INDUSTRIES, INC. Reading, PA OUR PROMISE TO YOU We promise to provide you with quality forged products, delivered on time and at a fair price. We can make this promise because only Phoenix offers you experience dating back to the 19th Century, state-of-the-art 20th Century manufacturing technologies, and 21st Century innovation. When your production plans call for Forged Steel Fittings, Trans-O-Con transition pipe connections, Tank and Cylinder Fittings or custom forged products contact The Phoenix Forge Group. THE PHOENIX LEADERSHIP ADVANTAGE Phoenix Forging is the nation s largest producer and distributor of Tank & Cylinder Fittings. It pays to deal with the industry leader. FULL LINE SUPPLIER Forged Steel Fittings All Standard Styles & s: Unions, Lifting Lugs, LPG Gage Adapters, Couplings, Thread Protectors, Pressed Steel Fittings and Custom Products. LARGE INVENTORY Multi-Million Dollar Inventory and Next Day Shipment CUSTOM DESIGN Our technical engineers, assisted by CAD/CAM capability, are available to assist you. TECHNICAL SUPPORT Statistical calculations regarding application criteria available upon request. COMPUTER SERVICES Computer assisted order entry, inventory control, database management system. QUALITY ASSURANCE PROGRAM Material qualification, equipment maintenance and upgrading, statistical process control and gauge control are all included in a concentrated program to ensure production of superior quality products. - ISO 9001 CERTIFICATION - EXPERIENCE Phoenix has over 100 years experience in manufacturing a wide variety of products. COMMUNICATIONS State of the Art order placement & communications systems, including EDI, XML & e- commerce. ELECTRONIC MTR s Immediate access to MTR s at BAR CODING All product has a standard Phoenix barcode. Custom barcoding available on request. UL RECOGNIZED PARTS CANADIAN REGISTRATION NUMBERS View and download CRN s at
3 CONTENTS Pressure Temperature Ratings... 3,4 Flat Type... 5 Standard Heavy Curved Type with Pilot... 5 Extra Heavy Flat Type... 5 Standard Flat type with Pilot... 6 Stainless Steel Flat Type with Pilot... 6 Boiler Flange with Pilot... 6 Lightweight Flat Type with Pilot... 7 Modified Lightweight Flat Type with Pilot... 7 Trimmed Flat Type with Pilot... 7 L.P.G. Flange with Pilot... 8 Coupling Flat Type Flange with Pilot... 8 Coupling Type Flat... 8 Composite Curved Flange with Pilot... 9 Hi-Five... 9 Low Profile... 9 Monitoring Flange... 9 Float Gage Adapters... 9 Couplings Lifting Lugs Pressed Steel Fittings Thread Protectors The Isolator Bushing SPECIFICATIONS Our flanges are manufactured in accordance with Underwriter s Laboratories and ASME Boiler and Pressure Code Section II and applicable portions of Section IV and VIII. Material Specifications comply with ASTM A105/ASME SA105, ASTM A181-70A, SME SA or applicable DOT specifications. Our standard threaded product complies with ANSI/ASME B NPTF (Dry Seal) threads as well as other special threads are available. Certifications are provided on the web at Canadian Provincial Registration numbers are available on the web at IDENTIFICATION AND MARKING During the forging process, all Phoenix products are marked with the size, heat of steel, part number and Phoenix identification. These figures remain visible after installation. Dimensional Tolerances Hot Forged Welding Flanges THICKNESS : 1/8 to 1 1/2 ± 1/32 : 2 to 4 + 3/64-1/32 : 5 to 8 + 1/16-1/32 OUTSIDE DIAMETER : 1/8 to 1 1/4 ± 1/64 : 1 1/2 to 3 + 1/32-1/64 : 3 1/2 to 6 ± 1/32 : 8 + 3/64-1/32 DIAMETER OF PILOT : 1/8 to 1 ± 1/32 : 1 1/4 to 4 + 3/64-1/32 THREADING All sizes ± One Thread Phoenix Forged Welding Flanges and other related products are also available. 1. Special Threaded Parts 2. Stainless Steel 3. Custom Designed Parts 4. Full Coupling Line 5. Machined O - Ring Products 6. Evacuation Dip Tubes 7. Dielectric Nylon Fittings 8. Screw Machine Parts
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5 Phoenix Pressure Vessel Fittings - Pressure Temperature Ratings Basis The finite element analysis summarized in the above figures were performed to confirm the strength-equivalence between a standard Phoenix Forge Group ASME B16.11, Class 3000 threaded coupling and threaded fittings, when welded to a pressure vessel in accordance with Section VIII, Division I of the ASME Boiler and Pressure Vessel Code. The design temperature and other service conditions for all welding fittings are limited by various construction codes. Within these limits, The Phoenix Forge Group certifies its welding fittings identified as such, as Manufacturer's Standard per ASME Section VIII, Division I, paragraph UG-11 (a) (1). When identified with a 3000 or a 3M the maximum allowable pressure for a fitting is that computed for Schedule 160 straight seamless pipe of equivalent material, as done in ASME B The wall thickness used in such computation shall be that tabulated in ASME B36.10M for the fitting nominal pipe size and schedule 160, reduced by applicable manufacturing tolerances and other allowances (e.g., threaded allowances). Any corrosion allowance and any variation in allowable stress due to temperature shall be applied to the pipe and fitting alike. Note that the pressure-temperature ratings obtained in this manner are for the fitting, because the fitting to pipe or vessel attachment welds are governed by design codes such as ASME Section VIII, Divisional I, paragraph UW-16, which may impose more restrictive pressure -temperature limits. NOTICE It should be noted that this study is supportive only of the Phoenix Forge Group Pressure Vessel Fittings proven designs. No consent is given to use Phoenix Pressure Vessel Fittings proof of test or mathematical calculation to support other manufacturer s products which may be similar to Phoenix designs. Furthermore, it is cautioned that the use of these tests or calculations to support other manufacturer s products may be invalid because of differences in materials, fabrication processes or dimensions
6 Tank and Cylinder Fittings ASTM A 105/ASME SA 105 ASTM A /ASME SA Standard Tapped from hub side Inverted Tapped from flange side SERIES 100 SERIES 125 SERIES 150 Standard Inverted FLAT TYPE A B C D 1/ / / / / / / / STANDARD HEAVY CURVED TYPE WITH PILOT A B C D E R 3/4 150A / / / EXTRA HEAVY FLAT TYPE SERIES 175 SERIES A B C D 1/ / / / / / /
7 Tank and Cylinder Fittings ASTM A 105/ASME SA 105 ASTM A /ASME SA STANDARD FLAT TYPE WITH PILOT SERIES 250 A B C D E F 1/ / / / / / / / / ASTM A304L/316L - Manufactured to A-182 Spec STAINLESS STEEL FLAT TYPE WITH PILOT A B C D E F 1/ / / / / / SERIES 250 STAINLESS BOILER FLANGE WITH PILOT SERIES 300 A B C D E F 1/ / / / / / /
8 Tank and Cylinder Fittings ASTM A 105/ASME SA 105 ASTM A /ASME SA LIGHTWEIGHT FLAT TYPE WITH PILOT SERIES 380 A B C D E F 1/ / / / / / / MODIFIED LIGHTWEIGHT FLAT TYPE WITH PILOT SERIES 390 A C E F 1/ / / / / / TRIMMED FLAT TYPE WITH PILOT A B C D E F 3/ / / SERIES
9 Tank and Cylinder Fittings ASTM A 105/ASME SA 105 ASTM A /ASME SA L.P.G. FLANGE WITH PILOT A B C D E F 3/ / SERIES 500 COUPLING TYPE FLANGE WITH PILOT SERIES 700 A C D E R 1/ NA 3/ NA 1/ NA 3/ NA NA R / R / / / COUPLING TYPE FLANGE SERIES 750 A C 1/4 751 * /8 752 * / /4 754 * * /4 756 * / /2 759 *
10 Tank and Cylinder Fittings ASTM A 105/ASME SA 105 ASTM A /ASME SA COMPOSITE CURVED FLANGE WITH PILOT SERIES 958 R A C D E R 1-1/ HI-FIVE A B C D E R A NOTE: Standard Tolerances do not apply. LOW PROFILE A C D E R
11 Tank and Cylinder Fittings ASTM A 105/ASME SA 105 ASTM A /ASME SA MONITORING FLANGE A B C D E NPT inside top. Bottom bore to suit 2 Schedule 40 pipe. NOTE: Standard Tolerances do not apply. Forged Float Gage Adapters Specify Phoenix Float Gage Adapters: * Meets ASME SA * Markings on top surface * Permanent Traceability JUNIOR RECESSED A C D E F JUNIOR DONUT A C D E F SENIOR A C D E F
12 HEAVY WALL T.O.E. STRUCTURAL COUPLINGS 2-8 SERIES A-FULL COUPLINGS Min Wall A B C A A A SERIES B-HALF COUPLINGS Min Wall A B C B B B B B SERIES C-FIREGUARD COUPLINGS Min Wall A B C C C C C C C SERIES D-FIREGUARD COUPLINGS Min Wall A B C D D D D Material Specification: DOM/Seamless Tubing Meets A-513A & A-519 Grade SAE 1026 Inquire about: Custom Lengths Special Threading Full Couplings
13 LIFTING LUGS MINI SERIES MIN A B C D E MIN Maximum load capacity per lug: 4850 lbs. SMALL SERIES LUG A B C D E LUG Maximum load capacity per lug: 6800 lbs. *Available in 304L MEDIUM SERIES MLL A B C D E MLL Maximum load capacity per lug: 20,000 lbs. LARGE SERIES LLL A B C D E LLL Maximum load capacity per lug: 16,500 lbs. 2 NPT THREADED SERIES TLL A B C D E TLL 2.08 R R Maximum load capacity per lug: 11,450 lbs. 4 NPT THREADED SERIES TLL TLL A B C D E 9.36 R R Maximum load capacity per lug: 28,000 lbs
14 Tank and Cylinder Fittings ASTM A 105/ASME SA 105 ASTM A /ASME SA Pressed Steel Fittings FLAT TYPE* A B C D 1/ / / / CURVED TYPE A B C R 1-1/ Thread Protectors Thread Protectors are manufactured from tin plated steel for durability, flexibility and corrosion resistance. s 1/8", 1/4", 3/8", 1/2", 3/4", 1", 1 1/4", 1 1/2", 2", 2 1/2", 3", 3 1/2", 4", 5", 6", 8" The Isolator Bushing The Isolator from Phoenix Forging offers significant advantages over other anode protection devices used in underground tanks. Unique design minimizes cross-threading. Extremely lightweight, resilient and easy to install. Slightly offset design for quick and easy flange entry. No-burr construction for a smoother, tighter fit. Oversized, reinforced tabs for extra strength during installation. Top quality flanges and bushings from one source
15 The Following are Registered Trademarks of The Phoenix Forge Group Int. Cls.: 6 and 40 Prior U.S. Cls.: 13, 103, and 106 Reg. No. 1,783,836 United States Patent and Trademark Office Registered July 27, 1993 TRADEMARK SERVICE MARK PRINCIPAL REGISTER PHOENIX FORGING COMPANY INC. (PENNSYLVANIA CORPORATION) FRONT AND CHAPEL STREETS CATASAUQUA, PA FOR: FORGED METAL PRODUCTS; NAMELY METAL TANK FLANGES AND PIPE CONNECT- ORS, IN CLASS 6 (U.S. CL. 13). FIRST USE ; IN COMMERCE FOR: FORGING METAL GOODS TO THE ORDER AND SPECIFICATION OF OTHERS, IN CLASS 40 (U.S. CLS. 103 AND 106). FIRST USE ; IN COMMERCE SER. NO , 442, FILED AMOS T. MATTHEWS, JR., EXAMANING ATTORNEY OTHER REGISTERED TRADEMARKS: PHOENIXFIT HYDRO FLIGHT HY-PLUS HI-FIVE ISOLATOR BUSHING TRANS-O-CON PHOENIX FORGING COMPANY INC. PHOENIX FITTINGS COMPANY PHOENIX HOTFORM COMPANY PHOENIX HOTFORM COMPANY, ALTERNATE SYMBOL TRADE ASSOCIATIONS: PRESSURE VESSEL MANUFACTURERS ASSOCIATION STI/SPFA STEEL TANK INSTITUTE/STEEL PLATE FABRICATORS ASSOCIATION THE PVF ROUNDTABLE FORGING INDUSTRY ASSOCIATION AMERICAN SUPPLY ASSOCIATION INDUSTRIAL PIPING DIVISION ASA STAFDA SPECIALTY TOOL & FASTENERS DISTRIBUTION ASSOCATION AMERICAN HARDWARE MANUFACTURERS ASSOCIATION ASME AMERICAN SOCIETY OF MECHANICAL ENGINEERS ASTM AMERICAN SOCIETY TESTING MATERIALS MSS MANUFACTURING STANDARDIZATION SOCIETY SME SOCIETY OF MANUFACTURING ENGINEERS FORGED WITH PRIDE IN THE USA SERVICE MARK: COMMANDING A HIGHER STANDARD SM
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