General Catalogue. Finishing Solutions. Making Manufacturers More Competitive TM.
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1 General Catalogue Finishing Solutions Making Manufacturers More Competitive TM
2 EXEL - Our Group Four Brands... One Company Products: Quality Innovation Performance People: Integrity Solutions Service A Global Leader in precision spray technologies ranked 1 st and 3 rd respectively in Agricultural and Industrial applications. A French Group with financial strength and a Global turnover in excess of 350M. Four strong Industrial brands - Sames, Kremlin, Rexson and Eurotec. Commited to product excellence, quality and technological innovation. 6% of employees and 4% of sales invested in product and application development An International presence with 2,700 employees in 26 countries. Commitment to local service and support. Delivering Controlled Applications Liquid Finishing - Powder Coating - Sealants - Adhesives Lubricants - Mould Release Agents - Two Component Materials 2 Making Manufacturers More Competitive
3 CONTENTS TABLE OF CONTENTS About Exel Group 2 Manual Airspray 4 Manual Airmix 6 Airless 8 Automatic Guns 9 Manual Liquid Electrostatic 10 Automatic Liquid Electrostatic 12 Fluid Handling 14 Plural Component 16 Rexson Extrusion 18 Eurotec Powder Equipment 20 Sames Powder Application 22 Automotive Finishing 24 Engineered Systems
4 manual airspray Production Guns for Demanding Industrial Environments There are many choices today in airspray guns, yet, few can deliver high uptime performance with outstanding finish quality as the KREMLIN guns you will find here. HVLP OR LVLP GUNS CONVENTIONAL GUNS M22 P HTI - Pressure The M22 HTiP Kremlin airspray gun range, available in HLVP or LVLP, deliver outstanding finish quality in a wide variety of fan patterns with extraordinary efficiency. M22 P HPA - Pressure A lightweight gun designed for outstanding finish quality and provides ergonomic comfort for within production environments. M22 G HTI - Gravity The HTiG Kremlin airspray gun range, available in both the HTiG with E5 HVLP aircap and the HTiG with the EP5 LVLP aircap, deliver outstanding finish quality in a wide variety of fan patterns with extraordinary efficiency. M22 G HPA & M22 A HPA For delivery of High Quality finishing within the production environment. 4
5 Making Manufacturers More Competitive LVLP GUNS S3 Detailling Gun A compact spray gun designed for comfort and performance; recommended for precision applications where a high quality finish is important. AIRSPRAY SYSTEMS Pressure Pot & Pumping System S3G Gun The HPA G gun is the newest gravity gun addition to the Kremlin airspray gun range. The HPA G, with BA5 aircap, delivers outstanding finish quality in a wide variety of fan patterns with extraordinary efficiency. 5
6 Manual airmix With HLVP or Conventional The supplementary air is injected after the point of atomisation generative fog. With Airmix The air is injected before the point of atomisation. We obtain a ventilator without turbulence which gives a stable pulverising without fog. Paint Velocity - Reduces booth maintenance The paint velocity has a direct impact on performance: the higher the velocity, the greater the amount of overspray and bounceback, which combine to quickly pollute the booth. As can be seen from the graph on the right, the particle speed with Airmix is much lower than with all other systems. Transfer Efficiency - Saves on paint costs Airmix users achieve the highest transfer efficiency available. Efficiencies of different types of manual spray equipment are displayed to the right. Air Consumption - Lower energy costs Airmix uses less air atomisation than any other spray system. Airmix works well with smaller air compressors, lower production air pressure and lower compressed air volumes. This generates major savings in compressed air cost and reduces air compressor maintenance. 6
7 Making Manufacturers More Competitive MANUAL AIRMIX COATINGS MVX - Newest Airmix Gun This is our newest most amazing Airmix manual spray gun. This new gun delivers even higher finish quality and transfer efficiency and now comes with a wide range of pattern adjustment without changing the tip and has an ergonomic handle design for improved comfort. Flowmax 17A2 System The high performance choice. The highest performance pump in the finishing industry. It uses Kremlin s proprietary Flowmax technology to deliver pulsation free flow and extended periods between service System The high efficiency choice. The most efficient entry level medium pressure pumping system in the industry. 7
8 AIRLESS M 250 & M350 Guns For industrial application quality Airless as anti-corrosive and epoxide. M 250 & M350 Guns For quality of the industrial application Airless as anti-corrosive and epoxide. ASI 24 and ASI 40 The ultimate in compact high production airless guns. Accessoiries Extension Cable Filter 8
9 Automatic Guns The Global Leader in Automatic Guns Kremlin sells more high quality, automatic, non-electrosatic guns than any other manufacturer in the world. A35 HTI & HPA The A35 Guns are designed for use in production environments where medium to high flow rates are required. AVX Airmix This is the most efficient non-electrostatic production gun avalaible and is found in thousands of locations throughout the world. A29 HTI & HPA The A29 Gun is specifically designed for use with filled materials and high precision small output applications. The wide spray pattern and excellent atomisation make these guns the perfect choice for flatline systems. Different types of aircap to optimise the aplication. 9
10 ManuAl Liquid electrostatic The Most Efficient Manual Production Guns in the World Our manual electrostatic gun range is available with airspray, HVLP, Vortex, and Airmix atomisation technology capable of spraying solvent or waterborne coatings. No matter what the shape of your product, SAMES and KREMLIN have the right gun for the job. VORTEX AND AIRMIX OPTIONS Low Pressure and AIRMIX spray guns SPRAYMIUM is available in Low Pressure and Airmix versions and combines improved application performance, ergonomics and relibility and has been designed for companies aiming to improve the quality and efficiency of their application process. SPRAYMIUM incorporates controls on the rear of the gun to adjust the fan pattern and material flow and to switch between any of 3 preset electrostatic settings. These presets are pre-programmed or can be adjusted by the operator to suit the application. AP1000 The resistivity meter is a handheld meter designed to measure the resistivity of the paints to ensure consistent finish quality. 10
11 Making Manufacturers More Competitive ISO Enclosure The Kremlin ISO Enclosures are a bespoke design High Volume isolation system for use on water based fluids. The systems are safe, ergonomic, easy-to-use, compact electrostatic isolation system for spraying waterborne coating and are suitable for use with Kremlin & Sames manual and automatic spray guns. The Units are particulary suited to applications requiring extended production periods. WATERBORNE COATINGS ISO Bubble II Airmix and Airspray For Waterborne Coatings. This isolated feed system delivers a safe, ergonomic, easy-to-use, compact electrostatic isolation system for spraying waterborne coating. It uses the new K3 H 2 0 guns for substantially improved ergonomics with waterbornes. 11
12 Automatic Liquid electrostatic Nothing Compares in Performance and Efficiency EXEL s extremely wide range of automatic finishing equipment gives our engineers all the tools required to deliver the optimum system for your finishing needs. Whether you are doing small parts like golf balls, larger more complex parts such as automotive or aerospace parts, or anything in between, our team of engineers have the best solution for you. AUTOMATIC SPRAYING EQUIPMENTS TRP Range The reciprocator or robot-mounted TRP guns are the workhorses of the industry. They deliver high finish quality with extraordinary uptime. It is the most popular automatic spray gun in the world. PPH308, PPH308 EXT & PPH707 SB The PPH atomisers series are the highest performance bells in the industry. They use a patented field serviceable magnetic bearing turbine for high uptime and low maintenance cost. They are available for robotic and reciprocator applications. KAX - Airmix & KAP-Airspray These are the easiest guns to install and service. They deliver high uptime and outstanding finish quality. The KAX is the most efficient non-rotary spray gun in the world. PPH388 R & PPH388 L High Efficiency Robotic Bell PPH 388 R is a robotic rotary atomiser able to spray solvent borne, water borne, or multicomponent materials. With PPH 388 manufacturers of small plastic or metal parts and the wood industry can significantly improve their paint savings. The unit is lightweight and can easily be mounted on smaller robots, in lieu of guns. 12
13 Making Manufacturers More Competitive RECIPROCATOR Waterbased External Charge Bell REV600 Control w/rfv 2000 Recip. This is the easiest package to use in a simple pre-engineered system. The REV600 is preprogrammed to control two reciprocators and six guns with one part detection system making this pre-engineered package a cost effective solution to simple automation. Automatic application control of a painting installations The new MCR control rack monitors all the parameters of an automatic powder or liquid paint installation with great precision. PPH Disc Technology This disc uses the most efficient production spray technology in the world. It delivers extremely high finish quality with unsurpassed transfer efficiency using an omegashaped conveyor track. 13
14 Fluid handling Bringing Innovation to Pumping With new technologies such as high performance Flowmax technology and SuperQuiet air motor designs, KREMLIN has led the way in pump innovations. The catalogue and product range cover paint circulation and other fluid handling requirements. CIRCULATION PUMPS Kremlin s circulation pumps range in pressure ratio from 1:1 to 40:1 with fluid outputs of 0.4 GPM (2L) to 32 GPM (120L) at 20 cycles per minute. We offer K-Series, Turbo, Flowmax and Quatro pump technologies for optimum pump selection. Flowmax - Suction Fed Pumps These pumps use proprietary Kremlin technology resulting in the highest possible uptime of any similar sized pump in the industry. They range from 4:1 to 40:1 with a fluid delivery range of 0.5 GPM (2L) to 2.3 GPM (9L) at 20 cycles per minute. Turbo - Pressure Fed Pumps This pump technology uses extra heavy-duty chrome, SuperQuiet and high performance air motors with a range of packings and balls for optimum performance. These pumps range from 2:1 to 40:1 with outputs of 0.4 GPM (2L) to 1.2 GPM (5L) at 20 cycles per minute. Quatro - For Ultra High Performance These pumps use a four ball design technology to minimise packing wear and deliver extremely high flowrates. The pressure ratio ranges from 4:1 to 7.5:1 with a pumping range of 11.6 GPM (44LPM) to 32 GPM (120LPM) at 20 cycles per minute. 14
15 Making Manufacturers More Competitive ACCESSORIES 5 & 55-Gallon Direct & Geardriven Agitator & Elevators Color Change Stacks The CTM has large fluid circulation passages for delivering multiple colours to a spray station. Moduclean Color Change Stacks When weight is critical, as in robotic or reciprocator applications, the Moduclean color changer is an ideal choice. Fluid Regulators 2 in 1 HeatStripper Paint Heater This is the only paint heater in the industry that has the proprietary HeatStripper technology which maximizes heat transfer efficiency and delivers extreme uptime. High Pressure PTFE Coated 15
16 Plural component High Uptime, Accurate and Simple to Operate KREMLIN has been producing plural component equipment for over 25 years. Each KREMLIN plural component package is packed with features that deliver high uptime and simplicity of maintenance and operation. 2K DOSING PU Airmix This is a mechanical variable ratio plural component system for feeding one or multiple, AIRSPRAY, AIRMIX or AIRLESS guns. PU Airspray This is a mechanical fixed ratio plural component system that comes standard with flush pump and mix manifold. It is designed to feed 1 or 2 airspray guns. PU Airspray This is a mechanical fixed ratio plural component system that comes standard with flush pump and mix manifold. It is designed to feed 1 or 2 airspray or Airmix guns. 16
17 Making Manufacturers More Competitive ELECTRONIC 2K DOSING Cyclomix Micro - Occasional Color Changes This is a precision electronic variable ratio plural component system for feeding multiple airspray or Airmix guns. PU3000 This is a cost effective Electro-Pneumatic system using patented FPE Technology suitable for a wide range of applications. It is easy to operate and quick to set up thanks to its user friendly control box. Cyclomix Multi - Multiple Colors & Ratios This is a precision electronic variable ratio plural component system for feeding one or more airspray or Airmix guns. Example of configuration 17
18 Extrusion Over 50 years of Sealant and Adhesive Solutions REXSON brings to the sealant and adhesive market both standard and customised solutions to maximize uptime and productivity. RAM PUMPS ALTO 5 & 55-gallon ram pumps with a ratio range of 8:1 to 63:1 and a fluid delivery range of 40 to 140 ounces at 20 cycles per minute. TENOR 55-gallon ram pumps with a ratio range of 18:1 to 45:1 and a fluid delivery range of 3.5 gallons to 4.8 gallons at 20 cycles per minute. MAJOR 5 & 55-gallon ram pumps with a ratio range of 10:1 to 82:1 and a fluid delivery range of 1 gallon to 3 gallons at 20 cycles per minute. 18
19 Making Manufacturers More Competitive PLURAL COMPONENT PUMPS EXTRUSION VALVES P85 system Rex-Flo - Manual Valves P70, P75, P85 and E50 Rexson offers a wide range of solutions for tough-to-mix thick coatings. E50 system Rex-Flo - Automatic Valves 19
20 Eurotec powder equipment Total Energy Control Incorporated Eurotec's patented "TOTAL ENERGY CONTROL" charging system, featuring advanced dual functions. Manual equipment 400 Series Gun Operator friendly - simple to use - lightweight - ergonomic design - compliant with the latest European & USA standards and regulations Manual Gun 400L Lab Unit The Manual 400L Lab Unit is perfect for laboratory use, on site demonstrations and small batch production. 400D Box Fed 400H Hopper Fed Lightweight gun - 495g Single / Double operation Digital Control Operator adjustment of powder delivery settings Unrivalled penetration and re-coatability Very low running costs 2 year warranty UK manufacture 21 20
21 Making Manufacturers More Competitive automatic equipment AG 400 Powder Coating Gun Available with a full set of deflectors, two slotted caps and gun extensions. Control System This Automatic System Control incorporates total energy control ensuring excellent penetration, smooth powder lay down with no surface disruptions even at high build
22 sames Powder Application Leading Edge Manual and Automatic Powder Guns Sames is a global leader in powder application equipment. Whether the application is simple or complex, Sames has the right gun for the appliation. MANUAL POWDER COATINGS E-Series Gun Simple and Light This gun is the simplest and lightest cascade gun in the industry. It uses the proprietary Auto-Response TEC technology to optimise gun performance. Mach-Jet and E-Jet The unit can be pre-programmed to deliver the exact voltage and powder flow combination to optimise gun performance. It is available in a box and hopper feed design. E-Series Powder Feed Units for the E-Series Guns. The powder feed unit comes both in box and hopper feed styles complete with state-of-the-art Total Energy Control power supply capable of handling a variety of powders. e-jet with vibrating table or 50 litre hopper 22
23 Making Manufacturers More Competitive AUTOMATIC POWDER COATINGS Automatic Gun Range The Sames E-Gun utilises the same charging technology as the manual MG400 & E-Series. The AutoMachJet is the newest gun in the Sames line. It has an easy to use controller and excellent transfer efficiency. Inobell powder turbine Its predessesor is the most used powder bell in the world. It is found in assembly plants and high production industrial applications. It delivers the highest possible finish quality and efficiency when spraying large flat surfaces. 23
24 CAR BODY FINISHING Automotive engineering solutions Our Engineers and technicians determine the best available technology to meet the specifications and quality. Our team will discuss your requirements before each project, in order to clearly define your individual needs and your local application requirements. Our specialists work in teams and are experts in pumping, dosing, metering, regulation and spraying technology. They develop and build bespoke installations to meet your specific needs. Exel Industries are dedicated to this demanding industry: car manufacturers and automotive suppliers. Our equipment and turnkey installations can be found at land Rover, Nissan, Peugeot, Citroen, Renault Nissan, Jaguar, Mercedes-Benz, Dacia, General Motors, Volvo, Fiat, etc. Due to our know-how and investment in research and development, in particular in the development of solutions adapted to the latest environmental standards, the car range uses state-of-the-art high technology. This equipment enables the design and supply of all types of installations for the application of liquid and powder paints. The Engineers and technicians of Kremlin Rexson Automotive determine the best available technology to meet the specifications and quality. Our team will discuss your requirements before each project, in order to clearly define your individual needs and your local application requirements. 24
25 Making Manufacturers More Competitive Automatic Paint coating lines LIQUID AND POWDER COATING SOLUTIONS SAMES and EUROTEC powder booths are the result of many year s research, and the synthesis of technical and manual powder coating. EXEL Industrial UK offers both standard and modular booth solutions, the choice being based on production rate requirements, type of parts to be painted, colour change frequency and number of colours. 25
26 Engineered SYSTEMS The EXEL Industrial division offers a complete and integrated solution, giving flexibility, productivity and the best finish quality. EXEL Industrial acquired vast knowledge and built up unique know-how in lots of dif ferent areas of activity. You get to work out your issues with technicians who are able to guide you through your options, and help you pick the most reliable solution for you. You can count on our know-how, to help you reach your efficiency goals in a durable manner. Sames will put themselves on the line to find with you the solution that will improve your competitivity and a fast return on your investment. The industrial and economical challenges of paint finishing. We cooperate with our customers worldwide, and are proud to contribute to the improvement of their competitivity. This protocol revolves principally around the following points: > VOC reduction > Unlimited colours, and management of rare ones > Adaptability to the ever growing number of colours = fast colour change, with minimal material loss. > Superior quality fi nish > 2-K and high solids handling > Change from solvent to water based painting processes > Productivity increases = raising production rates and at the same time saving on materials and reducing maintenance schedules. Spray Booths (Powder) Spray Booths (Wet Spray) Paint/Powder Reclaim Systems Plural Component Systems HP & LP Pumping Systems PLC Control Systems Robotic Applicators Suppliers To: Land Rover Nissan DuPont Peugeot Renault Eriks (Wyko) Bisley Office Furniture BMW
27 Notes page 27
28 Exel Industrial in the World KREMLIN-REXSON B.P Avenue de Stalingrad Stains Cedex - FRANCE Tel: Fax: FRANCE (Headquarters) SAMES Technologies B.P Ch. de Malacher - Inovallée Meylan Cedex - FRANCE Tel: Fax: GERMANY EXEL LACKIER - UND BESCHICHTUNGSSYSTEME GMBH Moselstrasse Neuss Tel: +49 / (0) 2131 / Fax: +49 / (0) 2131 / ARGENTINA KREMLIN S.A. Juan B. Justo 6021 CP Ciudad de Buenos Aires Tel: 54 / / 8980 Fax: 54 / BRASIL EXEL INDUSTRIAL e.p.e Ltda. Avenida Luiz José Sereno, Pq. Eloy Chaves CEP Jundiaí - São Paulo Tel: 55 / Fax: 55 / CANADA EXEL INDUSTRIAL CANADA INC. 931 Progress Avenue, Unit 7 SCARBOROUGH ONTARIO M1G 3V5 Tel: 1 / Fax: 1 / CHINA EXEL INDUSTRIAL CHINA 755 Lian Hua South Road Factory, nº4 SHANGAI P.R. Tel: 86 (0) Fax: 86 (0) SPAIN EXEL INDUSTRIAL e.p.e., S.A. C/Botánica, L Hospitalet - Barcelona Tel: 34 / Fax: 34 / USA EXEL NORTH AMERICA, INC Merriman Road Livonia, MI Tel: 1 / Fax: 1 / INDIA EXEL GLOBAL COATING EQUIPMENT INDIA PL-13 Extension office, Ground Floor, Gate nº8 Godrej Boyce Complex Pirojsha Nagar VIKHOROLI Tel: 91 (0) Fax: 91 (0) RUSSIA EXEL INDUSTRIAL RUSSIE Nijni Nivgorod Street Radionova, 23 Office 211 Tel/Fax: +7 (831) ITALIA KREMLIN-REXSON Spa Via Brunelleschi Milano Tel: Fax: MEXICO EXEL, S.A. de C.V. Moisés Sáenz 1510, Col. Leones Monterrey, N.L. - CP Tel: 52 (81) Fax: 52 (81) POLAND KREMLIN POLSKA SP ZO O Ul. Pomorska 31 A WARSZAWA Tel: 48 / Fax: 48 / PORTUGAL EXELUSA INDUSTRIAL e.p.e, Lda Rua Professor Abílio Alves de Brito, nº88 POUSOS LEIRIA Tel: 351 / Fax: 351 /
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