Waveguide Gaskets CONDUCTIVE ELASTOMERS. Waveguide Gaskets. Table 1 CHO-SEAL 1212 CHO-SEAL 1239 SPECIFICATIONS
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1 CONDUCIVE ELSOMERS Waveguide Gaskets Waveguide Gaskets For effective EMI shielding and pressure sealing for choke cover and contact flanges Chomerics waveguide gaskets ensure low insertion low flange leakage maximum heat transfer and minimum outgassing. Made from CO-SEL 29 and 22 conductive elastomers the gaskets are reusable and will not scar flanges. Cover flange and flat contact flange gaskets are die-cut from CO-SEL 29 sheet stock in. (0.69 mm) thick ±0.00 in. (0.08 mm). Containing an expanded metal reinforcement to eliminate cold flow these gaskets can be supplied with a slightly raised lip around the iris opening for high-pressure high-power applications. RF/pressure seals for waveguide cover flanges are also available in Gask-O-Seal M form. Gask-O- Seal waveguide gaskets consist of thin metal retainers which incorporate elastomer seals on each side and raised knurls which bite into flange surfaces to provide good electrical contact. For more information on Gask-O-Seal products contact Parker annifin Cleveland O and ask for Gask-O-Seal catalog #OSD-64. Choke flange and grooved contact flange gaskets are molded from CO-SEL 22 material and are available with O- or D-cross sections. Properties of CO-SEL 22 and 29 materials are shown at right. Standard Waveguide Gaskets he gaskets listed in the following tables will fit the standard UG CPR and CMR flanges shown. he numbers through 6 listed in the gasket configuration column of the tables indicate the style of gasket as follows: Die-cut rectangular 2Die-cut circular Molded rectangular with O cross section 4Molded circular with O cross section (O-rings) Molded circular with D cross section (D-rings) 6Molded rectangular with D cross section Gaskets can also be custom designed to meet special requirements or less frequently used waveguide sizes (from WR 0 to WR 200). CO-SEL 29 material is not available in sheet form. Ordering Procedure For standard gaskets select the part number from ables 2-8. For custom configurations gasket and waveguide flange drawings must be provided and part numbers will be assigned by Chomerics. able SPECIFICIONS N = Not pplicable CO-SEL 22 Refer to able page 2 for est Procedures CO-SEL 29 ype (Ref: MIL-G-828) K G Volume Resistivity (ohm-cm max) as supplied (without pressure-sensitive adhesive) ardness (Shore ±) Specific Gravity (±0.2). 4.7 ±0.7 ensile Strength psi (MPa) min. 400 (2.76) 600 (4.4) Elongation (percent min/max) 00 / / N ear Strength lb/in. (kn/m) min. 40 (7.00) 70 (2.2) Compression Set C % max. N Low emperature Flex R0 C min. 4 N Maximum Continuous Use emperature C 2 2 Shielding Effectiveness Electrical Stability 200 kz ( Field) 00 Mz (E Field) 00 Mz (E Field) 2 Gz (Plane Wave) 0 Gz (Plane Wave) eat ging Vibration Resistance Post ensile Set Volume Resistivity EMP Survivability (k per in. perimeter) During fter ohm-cm max. d min N >0.9 >0.9 US eadquarters EL +() FX +() Europe EL +(44) FX +(44) sia Pacific EL +(82) FX +(82) South merica EL +() FX +()
2 Conductive Elastomer Waveguide Gaskets able 2 Use able 2 to select part numbers. Refer to ables -8 on following pages for Waveguide Gasket dimensions. Frequency Range (Gz) and EI Waveguide Size K a WR K WR K u WR WR X WR90 JN Designation RG-96/U (Silver) RG-/U RG-2/U RG-9/U RG-07/U (Silver) RG-2/U RG-67/U UG-99/U UG-600/U UG-9/U UG-97/U UG-96/U UG-98/U Flange Description Flange ype Cover Choke Gasket Configuration* Chomerics Part Number ** MIL P/N: M828/ 0 [ ]-( ) [G]-(00) [K]-(002) Cover ** [G]-(00) Choke [K]-(004) UG-49/U Cover ** [G]-(00) UG-4/U UG-9/U UG-/U UG-76/U UG-77/U UG-6/U UG-40/U UG-6/U UG-40/U UG-60/U UG-6/U WVEGUIDE GSKES UG CPR CMR CPR-90F CPR-90G Choke [K]-(006) Cover Choke [G]-(007) [K]-(008) Cover [G]-(009) ** [G]-(00) Choke [K]-(0) Choke [K]-(02) [K]-(0) WR02 UG-494/U Choke [K]-(04) X WR X b WR WR9 RG-/U RG-68/U RG-0/U RG-06/U UG-/U UG-8/U UG-74/U UG-7/U UG-2/U UG-7/U UG-8/U UG-9/U UG-44/U UG-44/U UG-72/U UG-7/U UG-4/U UG-440/U UG-6/U UG-7/U UG-70/U UG-7/U Cover [G]-(0) CPR-2F ** [G]-(06) CPR-2G CPR-2G/F CPR-7F CPR-7G CPR-7G/F CPR-9F Choke [K]-(07) Choke/ [K]-(08) Cover [G]-(09) ** [G]-(020) CMR ** [G]-(02) CMR-9 Choke [K]-(022) Choke/ [K]-(02) ** [G]-(024) ** [G]-(02) CPR-9G Choke 20-0-L CPR-9G/F Choke/ * Number corresponds to configuration type ables -8. ** his gasket will seal a maximum pressure of 20 psi. For systems pressurized above this limit a high-pressure (raised-lip) version is available. o specify change rd digit in Part Number to. Letter in bracket is MIL-G-828 material type (G or K). Number in parentheses is MIL-G-828 dash number. Insert them (without brackets or parentheses) to complete MIL P/N. 2 US eadquarters EL +() FX +() Europe EL +(44) FX +(44) sia Pacific EL +(82) FX +(82) South merica EL +() FX +()
3 able 2 Frequency Range (Gz) and C EI Waveguide Size WR87 WR S WR WR W WR L Use able 2 to select part numbers. Refer to ables -8 on following pages for Waveguide Gasket dimensions. WR60 JN Designation RG-49/U RG-9/U RG-48/U RG-7/U RG-2/U RG-2/U RG-04/U RG-0/U RG-69/U RG-0/U WVEGUIDE GSKES Flange Description UG CPR CMR * Number corresponds to configuration type ables -8. ** his gasket will seal a maximum pressure of 20 psi. For systems pressurized above this limit a high-pressure (raised-lip) version is available. o specify change rd digit in Part Number to. Flange ype Gasket Configuration* Chomerics Part Number MIL P/N: M828/ 0 [ ]-( ) UG-49/U UG-407/U Cover [G]-(026) UG-728/U UG-729/U CPR-87F ** [G]-(027) CMR ** [G]-(028) UG-48C/U UG-406/U Choke [K]-(029) UG-2/U UG-/U CPR-87G [K]-(00) UG-726/U UG-727/U CPR-229F ** [G]-(0) CMR ** [G]-(02) UG-/U UG-84/U UG-724/U UG-72/U CPR-284F UG-4/U UG-8/U UG-48/U UG-49/U UG-/U UG-4/U UG-4/U UG-47/U UG-47/U UG-48/U CPR-229G Choke 20-0-L CMR-284 Cover ** [G]-(0) ** [G]-(04) ** [G]-(0) Choke [K]-(06) CPR-284G [K]-(07) CPR-40F CPR-40F ** [G]-(08) ** [G]-(09) ** [G]-(040) ** [G]-(04) CPR-40G Choke CPR- 40G/F Choke/ ** [G]-(042) Letter in bracket is MIL-G-828 material type (G or K). Number in parentheses is MIL-G-828 dash number. Insert them (without brackets or parentheses) to complete MIL P/N. Modified O cross section. Modified D cross section. US eadquarters EL +() FX +() Europe EL +(44) FX +(44) sia Pacific EL +(82) FX +(82) South merica EL +() FX +()
4 ypical Waveguide Gasket Configurations E D C Note: Raised portion will have a nominal width of 0.87 in. (4.7 mm). hickness ( ) is in. (0.0 mm) ±0.002 in. (0.0 mm). his raised area applies only to part numbers with a third digit of. able CONFIG. - DIE-CU RECNGULR C D E* ±0.0 (0.8) ±0.0 (0.8) +0.0 (0.8) ±0.00 (0.2) ±.00 (0.08).496 (8.00).496 (8.00) (9.0) 0.8 (9.78) 0. (.94) (007) 0.70 (9.0) 0.70 (9.0) 0.4 (.68) 0.28 (7.24) 0.6 (2.9) (00) 0.87 (22.2) 0.87 (22.2) 0.7 (4.4) 0.42 (0.80) 0.6 (2.9) (00). (.). (.) 0.60 (6.00) 0.20 (8.) 0.40 (.6) (00).62 (4.28).62 (4.28) 0.90 (22.99) 0.40 (0.29) 0.69 (4.29) (009).87 (47.6).87 (47.6).0 (28.70) 0.0 (2.8) 0.80 (4.7) (0).70 (9.2).440 (8.8).70 (4.4).40 (86.6) (6.7) 0.20 (6.) ** 0G-( ) (08) (6.76) 4.88 (06.8) 6.44 (6.4) 2.60 (4.86) 4.0 (09.47) (040) 0.28 (7.4) 0.20 (6.).48 (8.) (220.68).260 (82.80) 6.0 (6.) (042) 0.28 (8.).94 (40.49) (.9) 0.40 (0.29) 0.90 (22.99) 0.69 (4.29) (00).70 (44.4) 2.00 (6.0) 0.0 (2.8).0 (28.70) 0.7 (4.4) (06).97 (49.20) (68.2) 0.6 (6.08).80 (.0) (.2) (020) 2.48 (6.9).88 (80.98) 0.80 (20.4).600 (40.64) 0.27 (6.) (024).00 (88.90) 2.00 (6.0).880 (47.7) (22.) (6.76) (027) 2.70 (69.8).87 (98.4). (29.4) 2.00 (8.42) (6.86) (0) 4.00 (4.0).000 (76.20) 2.80 (72.9).0 (4.29) (6.76) (04).70 (9.2).48 (8.).70 (4.4).40 (86.6) (6.76) (09) 6.44 (6.4) 4.88 (06.8) 4.0 (09.47) 2.60 (4.86) (6.76) (04). ( (7.94) 0.62 (6.0).82 (.0) 0.0 (.8) (02).70 (44.4) 2.00 (6.0) (20.2).600 (40.64).784 (4.) 2.78 (70.64) (22.40).882 (47.80) * ole locations conform to holes in standard waveguide flanges identified in preceding 2 pages. Where two hole diameters are given flange has holes of two different diameters (4.06) 0.0 (.8) 0.6 (.96) 0.4 (.8) (02) (028) (0.80).6 (80.6). (29.4) 2.00 (8.42) 0.0 (.8) (02).844 (7.64) 2.44 (9.4) 2.80 (72.9).0 (4.29) 0.72 (4.7) 0.88 (4.78) (0) ** Number in parentheses is MIL-G-828 dash number which should be 4 US eadquarters EL +() FX +() Europe EL +(44) FX +(44) sia Pacific EL +(82) FX +(82) South merica EL +() FX +()
5 able 4 Note: Raised portion will be a nominal of 0.87 in. (4.7 mm) wide. hickness ( ) is in. (0.0 mm) ±0.002 in. (0.0 mm). his raised area applies only to part numbers with a third digit of. CONFIG.2 - DIE-CU CIRCULR C D* ±0.0 (0.8).2 (79.8).62 (92.08).2 (4.9) D-Dia (0.8) (6.0) (22.40).0 (4.29) C.82 (.0).882 (47.80) 2.80 (72.9) ±.00 (0.8) 0.24 (.94) 0.24 (.94) (7.7) ±.00 (0.08) 0G-( ) (09) (026) (0) * ole locations conform to holes in standard waveguide flanges identified in able 2 on pages XX-XX. Number in parentheses is MIL-G-828 dash number which should be Rad. able 6 D (I.D.) CONFIG.4 - MOLDED CIRCULR WI O CROSS SECION able 7 0K-( ) 2.0 (.08) (.2-.89) (022) 2.68 (68.) 0. (2.92) (029) Number in parentheses is MIL-G-828 dash number which should be D Dia. CONFIG. - MOLDED CIRCULR WI D CROSS SECION D (I.D.) 0.06 (.42) 0.04 (.04) D-Dia (0.4) (2.08) 0K-( ) (002) (.22) 0.87 (4.9) (.98) (004) 0.2 (.8) 0.88 (22.48) 0. (.94) (006) able 0.06 (.6) (.96) 0.49 (.24).22 (28.0).0 (.27) (2.) 0. (2.92) (008) (02) CONFIG. - MOLDED RECNGULR WI O CROSS SECION (2.24).40 (4.04) 0.09 (2.4) (0) (dia.).68 (4.7).66 (4.0).866 (47.40) (62.20).4 (87.66) 2.67 (.04) (72.82).60 (.06) (22.0) 0.99 (2.7).6 (28.).449 (6.80).9 (49.6).72 (4.8).722 (4.74).00 (76.4) 0.20 (6.) 0.44 (6.8) MIL P/N:M828/ 0K-( ) (0) (08) (02) (00) (07) 20-0-L L * Number in parentheses is MIL-G-828 dash number which should be * Modified O Cross Section. and dimensions shown for this part number are measured from the inside wall (2.6) (.78) 0.88 (4.76) able (.04).92 (.6).0 (9.7).90 (99.) (dia.).66 (4.0).866 (47.40).60 (.06) 0.99 (2.7).6 (28.).72 (4.8).00 (76.4) 0. (.0) 0.20 (6.) 0.09 (2.4) 0.0 (2.68) (6.0) 0.0 (.) 0.0 (.) (.2) (.88) (04) (07) (06) Number in parentheses is MIL-G-828 dash number which should be CONFIG.6 - MOLDED RECNGULR WI D CROSS SECION * * Modified D Cross Section. and dimensions shown for this part number are measured from the inside wall. US eadquarters EL +() FX +() Europe EL +(44) FX +(44) sia Pacific EL +(82) FX +(82) South merica EL +() FX +()
Electrical Stability (ohm-cm, max.) Heat Aging Resistance After
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