Technical Manual. Register 25 CONTENTS - AKH2-TAT
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1 D-88 Ahaus Postfach 112 D-81 Ahaus Telefon: +9(0) Fax: +9(0) Register: 2 Page: 1 Date: Contents Register 2 CONTENTS - AKH2-TAT (TAT = Type Acceptance Testing) Page Technical Data AKH2-TAT-DIN...2 Technical Data AKH2-TAT-ANSI... Material Specification AKH2-TAT... Dimensions AKH2-TAT-DIN... Dimensions AKH2-TAT-ANSI... Assembly Instructions AKH2-TAT...7 Disassembly Instructions AKH2-TAT...8 AKH2-TAT - Recoended Tightening Torques...9 AKH2-TAT - belleville washer arrangements, middle flange connection...10 AKH2-TAT - belleville washer arrangements, stem sealing...10 AKH2-TAT - K v and C v - Data...11
2 D-88 Ahaus Postfach 112 D-81 Ahaus Telefon: +9(0) Fax: +9(0) Register: 2 Page: 2 Date: Technical Data AKH2-TAT (DIN) R H DN d t Face to Face dimensions DIN EN 8 (Basic series 1) Flange Connection DIN EN PN 1 DN DN 0 DIN EN PN 10 DN / DIN H R t Ød weight /10** 200** 20** 00** , 1 kg,0,12,72, 2, 0,9 lbs 8, , 20 kg,8,9,72, 2,7 0,79 lbs 10, , 2 kg,,,8, 2,8 0,9 lbs 11, kg 1 7,09,71 8,27,19 1,2 lbs 22, kg 10,7 7,87,71 8,27,1 1, lbs 2, , 8 kg 1,1 90,, 8,27, 1,89 lbs 1, kg 2,0 11,2 7,87 12,2,2 2, lbs 2, kg 1,0 12,2 8,07 12,2,,1 lbs 8, kg 7, 1,78 8, 12,2,1,9 lbs 10, kg 100,0 18,9 12,28 1,27 7,09,79 lbs 220, , 17 kg 117, ,28 1,27 9,79 lbs 27, kg 208,0 18 1,9 17,72 9,0 7,8 lbs 8, kg 20, , lbs 70, kg 2, , 11,2 lbs 97,0 pass-through handlever 7 (2,2 ) standard pass-through handlever 900 (, ) standard ** Face-to-Face Dimensions acc. to ANSI B 1.10 * Face-to-Face Dimensions acc. to DIN EN 8 (Basic series 12)
3 D-88 Ahaus Postfach 112 D-81 Ahaus Telefon: +9(0) Fax: +9(0) Register: 2 Page: Date: Technical Data AKH2-TAT (ANSI) R H DN d t Flange Connections ANSI B lbs DN / ANSI H R t Ød weight ½" ** ¾" ** 1" 1½" 2" " " " 8"/" 8" 10" 12" *,12,72, 2, 0,9 lbs 9, , 1 kg,,9,72, 2,7 0,79 lbs , 20 kg,,8, 2,8 0,98 lbs 11, , 2 kg,0 7,71 8,27,1 1,0 lbs 18, kg 8, 8, 8,27, 1,89 lbs 28, , 8 kg 12,8 9, 8,07 12,2,,1 lbs, kg 29,1 11, 8, 12,2,1,9 lbs 9, kg, 1 12,28 1,27 7,09,79 lbs 21, kg 97, ,28 1,27 9,79 lbs 27, , 17 kg 108,0 18 1,9 17,72 9,0 7,8 lbs 8, kg 208, , lbs 70, kg 20, , 11,2 lbs 991, kg 0,0 pass-through handlever 7 (2,2 ) standard pass-through handlever 900 (, ) standard ** Face-to-Face Dimensions acc. to DIN EN 8 (Basic series 1) * ball valve only manual actuator (weight without actuator)
4 D-88 Ahaus Postfach 112 D-81 Ahaus Telefon: +9(0) Fax: +9(0) Register: 2 Page: Date: Material specification AKH2-TAT No. Designation Pieces Material Material-No. / DIN ASTM / AISI 010 body 1 ductile iron / PFA EN-JS109 (GGG-0.) / A 9 DIN EN side piece 1 ductile iron / PFA EN-JS109 (GGG-0.) / A 9 DIN EN 1 00 seat ring 2 PTFE 2% glass 00 stem 1 Hastelloy C / PFA 2.10 / DIN ball DN 1-0, DN ½"- 2" 1 tool steel, alloyed / PFA 1.2 / DIN 170 A -9 (Gr. 10) DN - 0, DN "- 12" 1 ductile iron / PFA EN-JS109 (GGG-0.) / A 9 DIN EN 1 00 top cap DN 1-10, DN ½" - " 1 stainless steel 1.08 / DIN EN 1028 A 7 CF-8 gland follower DN 200-0, DN 8" - 12" 1 stainless steel 1.08 / DIN EN 1028 A 7 CF-8 01 insert 1 PTFE DN 1-10, DN ½" - " gland insert 1 PTFE DN 200-0, DN 8" - 12" 02 distance ring 1 stainless steel 1.10 / DIN EN AISI 0 F 070 hand lever DN 1-0, DN ½"- 2" 1 die cast metall ZP010 / DIN EN 128 DN - 100, DN "- " 1 ductile iron (galvanized) EN-GJS-0-7 (GGG-0) DN 10, 200, DN ", 8" 1 steel / DIN EN A 28 B 080 stud bolt DN 1, 20, 2, 1 set chromium-molybdenum alloy steel A 19 B7 10-0, DN ½"- 12" hexagon bolt DN 2, 0, 0,, 1 set chromium-molybdenum alloy steel A 19 B7 80, hexagon nut 1 set chromium-molybdenum alloy steel A 19 2H 09 belleville washer 1 set spring steel packing material 1 set PTFE ( chevron ) 110 belleville washer 1 set spring steel countersunkscrew DN 1-100, DN ½" - " 1 stainless steel 1.01 / DIN EN A 19 B8 cylinder head bolt DN 10, DN " 1 stainless steel 1.01 / DIN EN A 19 B8 stud bolt DN 200-0, DN 8" - 12" 2 stainless steel 1.01 / DIN EN A 19 B8 10 lock washer 1 stainless steel 1.01 / DIN EN AISI 0 10 hexagon bolt 1 stainless steel 1.01 / DIN EN A 19 B8 170 grounding device 1 stainless steel 1.10 / DIN EN AISI stop DN 1-100, DN ½"- " 1 steel (galvanized) / DIN EN A 28 B DN 10, 200, DN ", 8" 2 stainless steel 1.10 / DIN EN AISI 0 F 220 hexagon bolt* 1 stainless steel 1.01 / DIN EN A 19 B8 * DN ", 8", 10 and hexagon bolts
5 Register: Ahaus GmbH D-88 Ahaus Postfach 112 D-81 Ahaus Telefon: +9(0) Fax: +9(0) Page: Date: Revision: nx d Dimensions AKH2-TAT (DIN) D S2 S1 DN k S S S b E DN / DIN / ,12 10,9 10, 180 7, , , , ,2 0 1, , ,02 b 1 0,9 1 0, 1, 0, 20 0, ,79 20, 0,81 2 0,9 2 1, ,1 29 1,1 1,, 1,, 1,, 1,71 ØD Øk nxød 9,7 10,1 11, 10,1 10,91 1, 18 7, , , 28 11,22 0 1,9 0 1,9 0, 1 17,2 2, 7 2,9 8, 100,9 110, 12,92 1,71 10, 180 7, , 29 11, ,1 1,9 1,2 00 1,7 x1 x0, x1 x0, x1 x,0 x18 x0,71 x18 x0,71 x18 x0,71 x18 x0,71 8x18 8x0,71 8x18 8x0,71 12x2 12x1 12x22 12x0,87 - stem lining DN 1, 20 and 2 - all other sizes at least DN 80 octagonal, DN 100 hexagonal S1,,,,, S2 2, , (0,09 ) 2, (0,098 ) S 2, 2, 2 2 2,,,, S,,,,, 7 8 S 2, 2,, 2 2,,2 7,, 2, 2, 2, 2 E 107,21 107,21 10,17 12,88 12,88 1, ,8 20 9,0 20 9,8 Ø Ø1,7 Ø Ø1,7 Ø8 Ø19,09 Ø80 Ø22,8 Ø2 Ø2,28
6 Register: Ahaus GmbH D-88 Ahaus Postfach 112 D-81 Ahaus Telefon: +9(0) Fax: +9(0) Page: Date: Revision: nx d Dimensions AKH2-TAT (ANSI) S2 S1 DN k S S S D b E DN / ANSI ¾ 1 1½ 2 8 / ½ b ØD Øk nxød S1 S2 S S S,12 10, , , 21 11, ,9 1 0, 1 0, 1, 0, ,81 20, 1,02 2 1,1 28 1,1 29 1, 1,, 1,, 1,71,, 88,9,88 98,,2 107, , 7, 190, 9 228, , 1, 2,9 1, 2,9 1 0, 19 82, 2,8 0, 2,7 70,1 79,2,88 98,,7 120, 12, 7, 190, 9, 21, 11,7 298, 11,7 298, 1,2 1,9 17 1,8 x0, x1 x0, x1 x0, x1 x0, x1 x0,7 x19 x0,7 x19 8x0,7 8x19 12x1 12x2 12x1 12x2,,,,, 2, 2, 2,,,,,,, 7,2 2, 2, 2 7,2, 2, 2, 2, 2, 2, - stem lining DN ½, ¾ and 1 - all other sizes at least DN octagonal, DN hexagonal 1, (0,09 ) 2, (0,098 ) 2 E,21 107,21 107,17 10,88 12,7 1 9,0 20 9,8 20 Ø1,7 Ø Ø1,7 Ø Ø19,09 Ø8 Ø22,8 Ø80 Ø2,28 Ø2
7 D-88 Ahaus Postfach 112 D-81 Ahaus Telefon: +9(0) Fax: +9(0) Register: 2 Page: 7 Date: Assembly Instructions AKH2-TAT The general installation and maintenance instructions must be observed. 1. Insert stem (00) from inside of body in such a way that the flat side is parallel to body longitudinal axis. 2. Insert chevron packing (100) and spacer (02).. Install belleville washers (119) on spacer (in alternating layers).. Install top cap (00) and bush (01) on valve body using countersunk screws (120).. Install grounding device (170) also on valves with actuator.. Install hand lever (070) on to stem (00) and tighten it using lock washer (10) and hexagon nut (10). 7. Insert first ball seat ring (00) into body (110). 8. Insert ball (00) to valve stem by pushing the ball in a downward motion through valve body Turn hand lever 90 off longitudinal axis 10 of body Install second ball seat ring (00) on to 170 ball (00) Install side piece (020) on to body 00 (010) Install hexagon bolts (080) or 110 respectively stud bolts, hexagon nuts 02 (090) and belleville washer (09) Tighten by crisscross method to recoended torques. 1. Install lever stop (210) using hexagon bolt (220)
8 D-88 Ahaus Postfach 112 D-81 Ahaus Telefon: +9(0) Fax: +9(0) Register: 2 Page: 8 Date: Disassembly Instructions for AKH2-TAT For all jobs which are to be carried out on an installed valve, the works safety requirements and the general accident prevention instructions must be observed. Moreover, the general installation and maintenance instructions for fluorcarbon resin-lined atomac valves must be considered. 1. Prior to disassembly, the valve must be cleaned from all fluid according to the above mentioned instructions. Particular care must be taken that during the rinsing and draining of the piping, the valve is opened and closed repeatedly. Only when following this procedure, it is ensured that all remaining pressure inside the body is eliminated. 2. Put body on a work bench with a soft cover (rubber mat).. Remove hexagon bolts or stud bolts (080) and belleville washer (09) by dissolving the hexagon nuts (090) and separate side piece (020) from body.. Remove first ball seat ring (00).. Put hand lever is closed position. The ball can easily be pushed out of the 10 body. Remove second ball seat ring 10 (00) Remove hand lever (070) Remove lever stop (210) Remove countersunk screws (120) and 00 top cap (00), bush (01), belleville washers (110) and spacer (02) Remove stem (00) pushing it down 02 through the body (010), care must be taken not to damage body liner. 11. Chevron packing (100) can easily be removed
9 D-88 Ahaus Postfach 112 D-81 Ahaus Telefon: +9(0) Fax: +9(0) Register: 2 Page: 9 Date: AKH2-TAT - recoended tightening torques* tie rods connection flange gland bolts DN (080/090) (110/120/10) Nm in.lbs Nm in.lbs Nm in.lbs ½" ¾" " ½" " " " " / "/" " " " * maximum value
10 D-88 Ahaus Postfach 112 D-81 Ahaus Telefon: +9(0) Fax: +9(0) Register: 2 Page: 10 Date: AKH2-TAT - belleville washer arrangements, middle flange connection DN 01, ½ 020, ¾ 02, , 1½ DN 00, , 100, 10, DN 200, 8 20, 10 00, 12 AKH2-TAT - belleville washer arrangements, stem sealing DN , ½ - 10, 200, 8 20,
11 D-88 Ahaus Postfach 112 D-81 Ahaus Telefon: +9(0) Fax: +9(0) Register: 2 Page: 11 Date: AKH2-TAT - K v Data and C v Data (DIN EN 0-2-) DIN ANSI K V m³/h C V gal/min 01 ½ 1,9 19, 020 ¾ 2, 28, ,,9 02-8, 79, 00 1 ½ 121, 11, ,9 22, 0-29, 82, ,8 11, , ,0 280, 200* 8 * 101,8 17, ,0 80, ,0 07, ,0 882,0 *reduced port
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