CARTRIDGE FILTER FOR DUST AND SMOKE SFC SERIES NEW. + Nanofibre Technology
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1 Sophisticated Industrial Air Cleaning! CARTRIDGE FILTER FOR DUST AND SMOKE SFC SERIES + Nanofibre Technology NEW
2 SFC-SERIES AN INNOVATIVE FILTRATION PROCEDURE OF DUST IN industrial production. CLEAN AIR IS AN IMPORTANT PRODUCTION FACTOR In many industrial production processes dust is emitted to the production environment. The deposits are harmful to the health of your employees as well as to the machines used and the quality of your products. In particular in case of a diameter of less than 2.5 µm, the protective mechanisms of the human respiratory system are not able to separate these particles which may easily cause chronic respiratory or cardiovascular diseases of an employee. Notifications of sickness and temporary losses in production may result therefrom or even entail a permanent loss of know-how. The SFC system reliably filters such harmful substances. The result: A safe and clean environment for your employees, no impurities and hence considerable cost saving in production. If industrial dust is concerned: Just contact us we will find an appropriate solution! Our customers operate in the following sectors: Chemical industry Metal-working industry Paper industry Plastics industry Industry of building materials Recycling and waste industry Ceramics industry Packaging material industry etc. Our SFC series separates the following substances reliably: Metal dust Weld/laser/plasma smoke Chips Soot Glass and glass fibres Plastics dust Mineral dusts (e.g. ceramics, lime, chalk, quartz) Composites etc. The Basics
3 SCHEMATIC STRUCTURE OF SFC SERIES Dust-loaded air flows vertically from the top through distributor plates into the filter to the filter cartridges which are arranged horizontally. The filter cartridges remove dust/smoke from the air effectively and pure air leaves the filter on the pure air side. The pollutants remain inside the filter, are collected in a dust collecting basin and can be disposed of easily by the operator of the plant. In order to provide for a long service life of the filter cartridges - also in case of high dust concentrations - dust is removed automatically by an integrated cleaning system (compressed air) - composed of diaphragm valves and Venturi tubes. Dedusting can be effected by a time control or differential pressure control. Crude gas inlet 9. Housing, powder-coated 12. Carrying eyelets 1. Air distributer (inlet) 11. Inspection openings 5. Cleaning nozzles 4. Quick seal 6. Venturi tubes 2. Filter cartridge 3. Guiding rail Air outlet/pure air side 7. Dust collecting basin 8. Slide 10. Supporting Frame ON REQUEST WE ALSO OFFER TURNKEY FILTER SYSTEMS Including: Fans Controls Pipework and pipe installations Suction elements and hoods Pre-filter deflector separators and cyclones After-filter HEPA, activated carbon Assembly Commissioning Emission measurements Service Options Sound protection equipment Working platforms Cellular wheel sluices Spark extinction Integration of filter system in maintenance control centre of production department Further optional components and accessories available. Do not hesitate to contact us. The Technology
4 B T B B B SFC2-2 SFC4-2 SFC6-2 SFC6-3 Technical Data* SFC model Number of cartridges Max. filter surface m² Number of valves Number of modules Weight (kg) H Height (mm) B Width (mm) T Depth (mm) Compressed air consumption per impulse m³ Compressed air consumption per minute m³ SFC SFC SFC SFC SFC SFC SFC SFC SFC SFC SFC SFC SFC SFC SFC SFC SFC SFC SFC SFC SFC SFC *Dimensional specifications subject to possible technical modifications Specifications
5 A NEW DIMENSION IN FILTER TECHNOLOGY Our filter cartridges ensure high separating performance, long service life and consequently offer great benefits regarding the costs arising during the product life cycle. We are always able to offer a customised filter solution also for cancer-causing and toxic substances due to the vast range of available filter media and the support by our dust laboratory in Dresden/Germany. NEW THE NANOFIBRE TECHNOLOGY The nanofibres on UAS filter cartridges are nm in diameter (about 1/1000th of a human hair). They are spanned over the filter substrate like a fine-meshed net and present the basis for many technical and economic advantages. Dust deposits on this fine-meshed net and thus ensures high separating performance also in case of particulate matters in the lower nano range. In independent testing labs, the following separating performances were certified: MERV 15* according to ASHARE standard F9 according to EN779 M according to DIN EN60335 Shot of scanning electron microscope 5,000x * MERV = Minimum Efficiency Reporting Values This filter cartridge can be considered a real surface filter. The net of nanofibres prevents penetration of dust particles into the filter medium and deep-bed filtration. The filtered dust which remains on the surface of the filter cartridge is removed automatically during operation by the integrated cleaning system. This increases the service life of the filter considerably (approx. factor 2) compared to conventional filter cartridges. Filter cartridges** Filter medium Filtering surface (m 2 ) Description max. temperature range Nanofiber-FR Cellulose polyester substrate with nanofibre coating (hardly inflammable) 24 Filter cartridge with nanocoating and large filtering surface; even suitable for applications with flying sparks 80 C Nanofiber-FR, Wide Pleat Cellulose polyester substrate with nanofibre coating (hardly inflammable) 12 Wide pleat provides for good dedusting of bigger and uneven particles which is also suitable for flying sparks 80 C Poly fibre glass Polyester and fibre glass substrate with wide folds 12 Washable filter for agglomerating and hygroscopic particles 80 C Spun Bond P Polyester non-woven 12 Several times washable filter, for high mechanical and chemical loads 120 C Spun Bond T Polyester non-woven with PTFE membrane on surface 12 Several times washable filter, for highest separating performance ideal for toxic dusts 120 C ** antistatic filter cartridges are also available Filters
6 ADVANTAGES AT A GLANCE ADVANTAGES OF CARTRIGE FILTERS Modular design High flexibility thanks to modular design of the system. Sturdy design The solid supporting frame resists wind speeds of up to 160 km/h and earthquakes up to magnitude 4. Powder coating The homogenous powder coating (phosphatised) allows a long service life without corrosion even if the filter is installed outside. Injector nozzle SFC COMPRESSED AIR BLAST: Patent 6, 902, 592 Venturi tube Self-cleaning by pulse cleaning The patented combination of diaphragm valves and Venturi tubes provides for automatic dedusting during operation of the system. Dedusting can be effected by way of a time control or differential pressure control. This entails longer service lives and low consumption of compressed air. Diaphragm valve Filter cartridge Compressed air supply 6 bar ü Flow distribution A flow distribution optimised by CFD simulation provides for homogenous dust load of cartridges and enhances the service life of the filter cartridges. ADVANTAGES OF FILTER CARTRIDGES 1 Lower investment costs thanks to high-performance filter cartridges 2 Longer service lives compared to conventional filter cartridges 3 Higher separating performance even in nano range (certified by independent testing labs) 4 Saving of energy costs and CO 2 emissions 5 Fair replacement part prices for filter cartridges (Development and production effected by affiliate company in the USA) Advantages
7 REFERENCE PLANTS for plasma cutting table, here with pre-collector (cyclone) for suction of welding smoke for powder coating for varnish powder in the plastics industry Applications
8 System solutions and services for environmental protection A worldwide increasing industrialisation leads to increasing ecological requirements. Contamination of air, water, and ground as well as a continuous consumption of resources and energy call for optimized processes regarding technology and economy. The accredited sophisticated service quality as well as a customer-oriented worldwide network of subsidiaries and agencies compose another important element of the UAS corporate philosophy. UAS is your competent partner all over the world. Everything from a single source. Make use of our consulting service: We will analyse your requirements in detail and then offer you a filter system especially customised to your needs, which also may include where required our product series of SMOG-HOG and mechanical emulsion mist eliminators (MENA). Our skilled service team is available for assembly, commissioning, training, and maintenance of the plant.* * Do not hesitate to ask for documentation concerning the UAS service concept. Branch Office Germany: Otto-Hahn-Str. 6 D Bad Camberg Phone +49 (0) / Fax -99 info@uas-inc.de Office North: RHB ohg Kronskamp 134 D Wedel Phone +49 (0) 41 03/ Fax +49 (0) / Office Nordrhein-Westfalen: Auf dem Eigen 2 D Wuppertal Phone +49 (0) 2 02 / Fax +49 (0) 2 02 / Office Center: Dehrner Straße 12a D Limburg Phone +49 (0) / Fax +49 (0) / Office Saxony: Daubaer Straße 20 D Lohmen Phone +49 (0) / Fax +49 (0) / Office Baden-Württemb. / Bayern: Büchel GmbH Breite Str. 27 D Niederstotzingen Phone +49 (0) / Fax +49 (0) / Office Austria: Hallestraße 29 A-4030 Linz Phone +43 (0)7 32 / Fax +43 (0)7 32 / UAS reserves the right to change design or specification without notice. Revision: B visit our website:
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