Volute Casing Centrifugal Pumps of the Block-Type Construction with Magnetic Coupling

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1 Volute Casing Centrifugal Pumps of the BlockType Construction with Magnetic Coupling ALLMAG Series CMA ATEX 0 a Application For handling toxic, volatile, explosive or other fluids harmful to the environment which require the application of hermetically sealed pumps without shaft seals. The liquids must not chemically attack the materials of the pump/magnetic clutch. Abbreviation Series CMA 32 0/01 1/0 W Type of construction / Installation Horizontal volutecasing centrifugal pump, singlestage of the direct coupled design with magnetic coupling. The casing dimensions and hydraulic data correspond to DIN EN / ISO Separated by the stationary can, the transmission of the torque is contactless from the outer to the inner rotor by means of analogously arranged CoSm magnets. The outer magnetic rotor is mounted on to the motor shaft. The inner magnetic rotor is directly connected with a symmetric, doubleflow impeller thus causing the resulting axial thrust to be reduced to almost zero. Due to the between bearing mounting of the impeller, the resulting radial forces in the slidng bearings are reduced by 50%. Size Nominal discharge nozzle diameter Nominal impeller diameter HydraulicNo. Shroud diameter Maget length Material code The designation is indicated on the name plate. Materials Performance data at 50 Hz speeds Q up to 80 m 3 /h pd up to 16 bar ➀ H up to 55 m DNd from 25 to 50 t up to 150 C ➀ Inlet pressure plus internal pressure at maximum delivery head (= 0flow) must not exceed the stated pd value. For the achievable flow rate, please refer to the range charts and/or individual characteristic curves. Denomination Material design Volute casing 1.08 Impeller 1.08 Casing cover Drive lantern ENGJS0015 (GGG0) Bearing S SiC Can flange Can 2.6 Recommended minimum flow rate: Nominal capacitymagnetic coupling P up to 37 kw at /min Qmin. = 0.3 x Q η opt. Pressure as a function of the media temperature 17 Lengths of magnet:, 30, 0, 60 and 80 mm The mentioned performance data are to be considered as a product and performance abstract only. The particular operating limits can be taken from the quotation or order acknowledgement. Flanges Connection flange: dimensions according to EN 921, PN p d bar 1 13 Drive By serial threephase squirrelcage induction motor. Up to 2.2 kw 2/380V, from 3 kw 00/660V, IP t C

2 Explosion protection The pump fulfils the requirements according to EC Explosion Protection Directive 9/9EG (ATEX 0a) for equipment and equipment group II, category 2 G. Categorisation into temperature classes according to EN depends on the temperature of the pumped medium. The max. permissible temperature of the pumped medium for the respective temperature classes are shown in the below table: Hazard Temperature class Max. permissible category acc. to EN medium temperature T 3 C II 2G / c/b T3 150 C ➀ II 3G / c T2 150 C ➀ T1 150 C ➀ ➀ corresponds to the pump s temperature limit Type of protection b = Monitoring of ignition sources Type of protection c = Safe design The temperatures specified above are based on a max. ambient temperature of 0 C. Note: In case of the operation of a category 2 pump, the unacceptable heating of the pump surfaces caused by a possible operational fault must be prevented by a control mechanism. In case of an operation with know parameters (Q, H, υ, ρ = const.), a pump performance controller can be supplied with the pump to detect any operational faults. Voluntary product certification by TÜV Product Service GmbH, Ridler Str. 65, D80339 München, ID no

3 Series CMA Innovation Patented new pump concept intelligent design solutions Bearing Due to between bearing of the impeller, reduction of the radial forces (bearing load) Installation Easy installation due to the blocktype construction no coupling alignment required Starting safety Reduced GD 2 at the inner rotor due to nonshaft design High wear resistance Particles are ground by flush/ flow control via SiC bearings no dead space due to shaftless design antiturbulence ribs in separating can Dimensions Flanges according to EN 921; pump of direct coupled design; casing dimensions and hydraulic data according to ISO 2858 (EN ) No axial forces No axial forces as a result of a nonshaft design and symmetrical impeller Reliable Hydrodynamic lubrication of the SiC bearings; accommodation of the SiC bearings in modern tolerance rings Flushing stream Patented flush flow proven in 00 practical applications Structure Standardized components; few components; pressureproof casing components with corrosion allowance according to ISO

4 Performance graphs n = 150 1/min (USgpm) (Jgpm) H (m) H (ft.) /01 320/01 00/01 500/ / / / / Q (m 3 /h) /min n = /min (USgpm) (Jgpm) H (m) 250/ / /01 320/ /01 00/ /01 500/01 H (ft.) /min 6 Q (m 3 /h) For exact performance data, please refer to the individual characteristics.

5 Sectional drawing, series CMA Intermediate ring for motor size 0 L / 112 M Intermediate ring for motor size 90 S / L Design with support foot FD Denomination PartNo. Volute casing 2.01 Cover Support foot Drive shaft Impeller Motor bracket Gasket Gasket Gasket Gasket Rataining ring Intermediate ring Tolerance ring Tolerance ring Tolerance ring Tolerance ring Bearing sleeve Bearing sleeve Bearing bush Bearing bush Disc Disc Disc VM 81 GB/ IdentNo Denomination PartNo. Disc Disc Pin Pin Flange 723. Can Rotor Rotor Flat heat Hexagonal screw 901. Hexagonal screw Stud Stud Socket head cap screw Socket head cap screw 91. Socket head cap screw Socket head cap screw Hexagonal nut 9.01 Hexagonal nut 9.05 Hexagonal nut 9. Name plate Rotation arrow Connection FD Drainage 5

6 Unit dimensions, series CMA DNd b1 b2 bf DNs bf a1 m2 m1 w a f l1 l 1 k DNs DNd D c d h3 h1 h2 x b n2 FD n1 s for screw Casing desing on suction side in size 25160/01, 250/01, 32160/01 and 320/01 58 Arrangement holes g Arrangement 8 holes Flange dimensions DNs No. of D bf k g DNd holes Connection Drainage FD G 1/2 Tolerances of companion dimensions according to DIN EN 735. Sence of rotation: Dimensions in mm without commitment. clockwise, as seen from the driving side. n = 150 1/min Pump size Motor size Base plate and/or foundation design see page 7 Support foot Performance Flanges Pump dimensions Unit dimensions Feet dimensions Motor dimensions Approximate dimensions different depending upon manufacturer Extensions dim. Allocation Motor shaft/ drive shaft contained in kw DN s DN d a f b 1 b 2 h 1 h 2 b c m 1 m 2 n 1 n 2 w y s a 1 d h 3 l 1 l x abbreviation 25160/01 250/ /01 320/ /01 00/ / M / / M / / M / / M / / M / / M / / / M /0 0 L # ➀ 2, / /0 500/ M /0 0 L # ➀ 2, /250 ➀ without support foot 6 VM 81 GB/ IdentNo

7 Possible driving motors and allocation to the pump sizes Series CMA The motor dimensions as indicated are approximate values. Exact data depend on the motor make. When using special motors, it must be noted that depending upon the enclosures, different performances are allocated to the individual sizes. The main dimensions are changed accordingly. In case or order, binding tables of motor dimensions must be transmitted to us. h1 > a 1 d Base plate and/or foundation desing or a 1 d h1 < or 2 2 without support foot 2 2 y = 0 with support foot y > 0 y h1 h1 a1 d a1 d marking in table marking in table X n = /min Pump size Motor size Base plate and/or foundation design see above Support foot Performance VM 81 GB/ IdentNo Flanges Pump dimensions Unit dimensions Feet dimensions Motor dimensions Approximate dimensions different depending upon manufacturer Extensions dim. Allocation Motor shaft/ drive shaft contained in kw DN s DN d a f b 1 b 2 h 1 h 2 b c m 1 m 2 n 1 n 2 w y s a 1 d h 3 l 1 l x abbreviation / / M / S X ➂ 5,5 7, / / M # ➀ / / M S # ➁ 5,5 7, / M X ➁ / / / / M S X ➂ 5,5 7, / M X ➁ / / / / M S # ➁ 5,5 7, / M X ➁ / / / / M S X ➂ 5,5 7, / M X ➁ / / /250 00/ S # ➁ 5,5 7, / M M X ➁ / L X ➁ 18, / M X ➁ / / / / S # ➂ 5,5 7, / M M X ➁ / L X ➁ 18, / M X ➁ / / / S # ➂ 5,5 7, / / M X ➁ M / L X ➁ 18, / M X ➁ /350 0 L X ➁ /00 ➀ without support foot ➁ with support foot ➂ available with or without support foot 7

8 Subject to technical alternations. VM 81 GB/07.02 IdentNo

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