Tips & Technology For Bosch business partners

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Lauren Flynn
5 years ago
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the number of allwheel drive vehicles on our roads in recent years, not least due to the current trend towards SUVs.

1 Tips & Technology For Bosch business partners Current topics for successful workshops. 05/2010 Brake systems Invented for life Testing of all-wheel drive vehicles The number of all-wheel drive vehicles is on the rise For a variety of reasons there has been a considerable increase in the number of allwheel drive vehicles on our roads in recent years, not least due to the current trend towards SUVs. Reason enough for workshops to familiarize themselves with such vehicles to be equipped to handle the resultant business. Brake testing for all-wheel drive vehicles Testing the brake system of an all-wheel drive vehicle is a real challenge on a singleaxle roller dynamometer of the sort found in most workshops. To make things easier, the following table provides a list of the most common models from the major vehicle manufacturers and an outline of the most important test conditions and settings for the vehicle concerned. (the table can be found on the next few pages)

2 Tips & Technology. 05/2010 Page Q Q4 932 Alfa Romeo 156 Cross wagon Q4 164 Deactivate all-wheel drive by removing fuse 3 Audi All series Test speed min. 4, max. 6 km/h 3 Series with xdrive BMW 5 Series with xdrive X3, X5 300C AWD LX Chrysler Voyager AWD ES, GS, RG Charade G112 Viscous coupling selector lever in "free" position Sirion M110, M111, M311 Viscous coupling selector lever in "free" position Daihatsu Applaus A111 YRV M211 Materia M412 Terios J100, J102, J200, J210 Rocky, Feroza F7, F3 Selector lever position 2H Switchable all-wheel drive: Activate 2WD Dodge Nitro KA,KK mode. Permanent all-wheel drive: Panda 4X4 141 Deactivate all-wheel drive via selector lever on center console Panda Climbing 169 Panda Trekking 169 Panda Cross 169 Fiat Tempra S.W. 4x4 159 Sedici FY Deactivate all-wheel drive via switch on handbrake lever Hyundai Ducato 4X4 233, 244, 290 Deactivate all-wheel drive via switch on left switch module (green warning lamp off during test) SantaFe Tucson Terracan With TOD (grey import) Terracan With EST Selector switch set to 2H H1 Starex Selector switch set to 2H Santamo M-200E Test speed max. 6 km/h Galopper JK-T01 Test speed max. 6 km/h

3 Tips & Technology. 05/2010 Page 3 Compass,Patriot MK Transmission set to N, 4WD locking switch not actuated, test speed Wrangler JK, TJ, YJ Activate 2WD mode Switchable all-wheel drive: Activate 2WD mode. Permanent all-wheel drive: Cherokee KA, KK Jeep Grand Cherokee WH WJ, WG, Z, ZG, ZJ Commander XH Sportage Remove "AWD" fuse Kia Sorento Remove "AWD" fuse Lada 4x4 (formerly Niva) "Low-speed test benches", differential lock deactivated Lancia Y10 4WD 156 Deactivate all-wheel drive via selector lever on center console Delta Integrale 831, 835 Freelander LN Land Freelander 2 LF Rover Defender LD Lexus RX 400h,LS 600h Turbo GTX Deactivate differential lock 6 MPS Remove 4WD fuse Mazda CX 7 Remove 4WD fuse B-Series, BT-50 Tribute Lancer C10V, C50, C70 Test speed max. 6 km/h CA0, CA0W Test speed max. 6 km/h Lancer Kombi Selector lever in neutral position, differential lock deactivated Space Wagon Deactivate all-wheel drive, release freewheeling hubs Space Wagon 2.0 D00W, N30, N50 Test speed max. 6 km/h Mitsubishi Space Wagon 2.4 D00W, N30, N50 Test speed max. 6 km/h GDI Galant E30, E50 Test speed max. 6 km/h 3000 GT Z10 Test speed max. 6 km/h Pajero Pennin H60W Test speed max. 6 km/h Pajero, Pajero Sport L040, V20, K90 Test in 2WD mode L200, L300 L200, K60T Test in 2WD mode Peugeot 405 GRI/SRI x4 15B DD7, 15E DD7 Deactivate differential lock 405 Break GRI x4 15B DD7, 15E DD7 Deactivate differential lock 405 SRI x4 4B RFX7, 4E RFX7 405 Break SRI x4 4B RGZ7, 15B DF7 405 T 16 x4 4B RFX7, 4E RFX7

4 Tips & Technology. 05/2010 Page Mi 16 x4 4B RGZ7, 15B DF Can be tested in 2WD mode, test duration, interval min. 5 min J5 x4 Boxer Can be tested in 2WD mode Renault information Octavia I 4x4 Switch off the ignition Octavia II 4x4 Remove the Haldex oil pump fuse Octavia II Scout Remove the Haldex oil pump fuse Skoda Superb II 2.0 TDI 4x4 Remove the Haldex oil pump fuse Superb 3.6 V6 DSG Remove the Haldex oil pump fuse 4X4 Remove the Haldex oil pump fuse Justy Up to MY 2003 Set selector shaft on transmission Justy As of MY 2004 Subaru Impreza Impreza WRX STI Lagacy, Forester Swift, Baleno EA, EG Set lever on underside of transfer case Swift, Liana,Ignis MZ, ER, FH, MH Test speed max. 7 km/h, test duration Suzuki Wagon R+ EM Set lever on right side of rear axle differential SX4 EY Set toggle switch next to handbrake lever Grand Vitara JT Set rotary switch at center console to 4H, test speed max. 7 km/h Toyota All series With viscous Up to MY 2002 coupling except S60 Volvo With Haldex coupling Up to MY 2008 Haldex oil pump fuse removed or ignition off With Haldex coupling As of MY 2009 Haldex oil pump fuse removed or ignition off Test speed, test time max. 1 min VW Golf II Synchro For front axle testing, reverse onto rollers Golf II Country For front axle testing, reverse onto rollers Golf III Synchro For front axle testing, reverse onto rollers Passat Variant GT For front axle testing, reverse onto rollers Synchro For front axle testing, reverse onto rollers Sharan 4Motion For front axle testing, reverse onto rollers Passat 4Motion Test speed max. 6 km/h (predecessor)

5 Tips & Technology. 05/2010 Page 5 Golf IV 4Motion Remove the Haldex oil pump fuse Golf V 4Motion Remove the Haldex oil pump fuse Tiguan 4Motion Remove the Haldex oil pump fuse Passat 4Motion Remove the Haldex oil pump fuse Passat CC 4Motion Remove the Haldex oil pump fuse Phaeton information Touareg information Brake dynamometers from Bosch Bosch developments are synonymous with innovative progress. Bosch can also supply brake dynamometer versions with all-wheel drive capability on which a neutral value is generated for the differential by reversing the direction of one roller. There is thus no power transmission to the rear axle; this prevents lifting of the vehicle off the rollers. The BSA 434x series features automatic all-wheel drive recognition. In addition to manual selection of 4WD mode, the sensors can detect that the vehicle being tested is an all-wheel drive model from the higher rolling friction of the differential and switch the dynamometer automatically to all-wheel drive mode. This information does not claim to be exhaustive. Always make use of the corresponding service documentation when performing testing and repair work. liability. All rights, including patent applications, as well as sole power of disposal and duplication and transfer rights, reserved by Robert Bosch GmbH.

101 notes. start year. Solo 101. end year

101 notes. start year. Solo 101. end year start year end year Solo 101 101 notes Alfa Romeo 159 5 door estate 2005 2011 y 24 Alfa Romeo Giulietta 2010 2013 y 24 Audi A3 2004 2007 y 3,26 Audi A4 2009 2013 y 26 Audi A4 Avant 2008 2013 y 26 Audi