POWERSPORTS INDUSTRY FLAT RATE MANUAL
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1 POWERSPORTS INDUSTRY FLAT MANUAL VERSION 2019 Contents Acknowledgements...7 Introduction...9 ATV...11 ATV General 11 Can-Am ATV 20 Accessories 11 Accessories 20 Body/Frame 12 Body/Frame 23 Brakes 13 Brakes 31 Electrical 13 Electrical 37 Engines 14 Engines 41 Fuel/Oil 14 Fuel/Oil 55 Service 15 Ignition 62 Setup 15 Rear Drive 63 Starters 15 Service 66 Suspension 15 Setup 68 Trade In Evaluation 16 Starters 68 Arctic Cat/Textron ATV 17 Steering 70 Body/Accessories 17 Suspension 75 Brakes 18 Transmissions 76 Electrical 18 Engines 18 Fuel/Oil 19 Service 19 Setup 19 Steering 19 Suspension BMR, Inc. dba Spader Business Management. All rights reserved. 1
2 Honda ATV 80 Polaris ATV cont. Accessories 80 Fuel/Oil 110 Body/Frame 80 Ignition 111 Brakes 81 Service 111 Electrical 83 Setup 111 Engines 84 Starters 112 Fuel/Oil 92 Suspension 112 Ignition 92 Suzuki ATV 114 Service 93 Accessories 114 Setup 97 Body/Frame 114 Starters 97 Brakes 114 Steering 98 Engines 115 Suspension 99 Fuel/Oil 115 Kawasaki ATV 100 Service 115 Accessories 100 Setup 116 Body/Frame 100 Suspension 116 Brakes 100 Yamaha ATV 117 Electrical 100 Accessories 117 Engines 101 Body/Frame 117 Fuel/Oil 101 Brakes 118 Ignition 102 Electrical 118 Service 102 Engines 119 Suspension 103 Fuel/Oil 119 Polaris ATV 104 Ignition 120 Accessories 104 Service 120 Body/Frame 104 Setup 121 Brakes 105 Starters 121 Electrical 106 Steering 121 Engines 107 Suspension 122 Jet Boat Jet Boat General 125 OMC Jet Boat 132 Body/Frame 125 Engines 132 Engines 125 Fuel/Oil 132 Propulsion 125 Propulsion 132 Seasonal 125 Steering 132 Service 126 Sea-Doo Jet Boat 133 Starters 126 Body/Frame 133 Trade In Evaluation 126 Electrical 134 Mercury Jet Boat 127 Engines 135 Electrical 127 Fuel/Oil 136 Engines 127 Ignition 137 Fuel/Oil 128 Propulsion 138 Ignition 129 Seasonal 138 Propulsion 129 Service 139 Seasonal 130 Setup 140 Service 130 Starters 142 Starters 130 Steering 142 Steering 131 Trade In Evaluation 142 Yamaha Jet Boat 143 Setup BMR, Inc. dba Spader Business Management. All rights reserved.
3 Motorcycle Motorcycle General 147 Kawasaki Motorcycle 181 Accessories 147 Accessories 181 Body/Frame 148 Body/Frame 181 Brakes 149 Brakes 182 Electrical 149 Electrical 182 Engines 149 Engines 182 Fuel/Oil 150 Fuel/Oil 184 Seasonal 151 Service 184 Service 151 Starters 186 Setup 152 Steering 186 Suspension 152 Suspension 186 Trade In Evaluation 152 Transmission 186 Big Dog Motorcycle 153 KTM Motorcycle 187 Service 153 Accessories 187 BMW Motorcycle 154 Body/Frame 187 Service 154 Service 187 Can-Am Motorcycle 155 Piaggio Motorcycle 188 Accessories 155 Service 188 Body/Frame 156 Polaris Motorcycle 190 Brakes 157 Body/Frame 190 Electrical 157 Engines 190 Engines 157 Service 191 Fuel/Oil 158 Suzuki Motorcycle 192 Ignition 158 Accessories 192 Service 158 Body/Frame 192 Setup 158 Brakes 192 Steering 159 Electrical 192 Suspension 159 Engines 193 Honda Motorcycle 160 Fuel/Oil 193 Accessories 160 Service 193 Body/Frame 162 Setup 198 Brakes 163 Transmission 198 Electrical 165 Triumph Motorcycle 199 Engines 165 Service 199 Fuel/Oil 167 Yamaha Motorcycle 200 Ignition 168 Accessories 200 Service 168 Body/Frame 200 Setup 176 Brakes 206 Starters 177 Electrical 208 Steering 177 Engines 213 Scooter Service 177 Fuel/Oil 227 Scooter Setup 179 Ignition 228 Scooter Starters 179 Seasonal 232 Indian Motorcycle 180 Service 232 Accessories 180 Starters 234 Body/Frame 180 Steering 234 Engines 180 Suspension 235 Transmission BMR, Inc. dba Spader Business Management. All rights reserved. 3
4 Personal Water Craft PWC General 241 Polaris PWC 250 Accessories 241 Electrical 250 Body/Frame 241 Engines 250 Detail 241 Fuel/Oil 251 Electrical 241 Ignition 252 Engines 242 Propulsion 252 Fuel/Oil 243 Starters 252 Ignition 243 Sea-Doo PWC 253 Propulsion 243 Accessories 253 Seasonal 244 Body/Frame 254 Service 245 Detail 270 Setup 245 Electrical 271 Starters 245 Engines 279 Steering 245 Fuel/Oil 296 Trade In Evaluation 246 Ignition 313 Honda PWC 247 Propulsion 317 Propulsion 247 Seasonal 327 Seasonal 247 Service 328 Service 247 Setup 330 Starters 247 Starters 332 Kawasaki PWC 248 Steering 334 Body/Frame 248 Suspension 340 Electrical 248 Trade In Evaluation 341 Engines 248 Yamaha PWC 342 Fuel/Oil 248 Body/Frame 342 Ignition 249 Electrical 342 Propulsion 249 Engines 342 Starters 249 Fuel/Oil 342 Steering 249 Propulsion 343 Seasonal 343 Service 343 Starters 343 Power Equipment Power Equipment General 347 Cub Cadet 353 General Generator 347 Tractor 353 General Snowblower 347 Honda Power Equipment 354 Alpina Power Equipment 348 Generator 354 Snow Groomer 348 Lawn Mower 354 Briggs and Stratton 349 Snowblower 356 Engines 349 Tiller BMR, Inc. dba Spader Business Management. All rights reserved.
5 Snowmobile Snowmobile General 361 Ski-Doo Snowmobile 371 Accessories 361 Accessories 371 Body/Frame 361 Body/Frame 373 Electrical 362 Brakes 389 Engines 362 Electrical 392 Fuel/Oil 363 Engines 401 Seasonal 363 Fuel/Oil 425 Service 363 Ignition 440 Setup 363 Service 443 Suspension 364 Setup 444 Trade In Evaluation 364 Starters 445 Arctic Cat Snowmobile 365 Steering 447 Body/Accessories 365 Suspension 459 Electrical 365 Trade In Evaluation 486 Engines 365 Transmission 486 Fuel/Oil 365 Yamaha Snowmobile 494 Service 365 Accessories 494 Suspension 365 Body/Frame 494 Polaris Snowmobile 366 Electrical 495 Accessories 366 Engines 495 Body/Frame 366 Fuel/Oil 496 Electrical 367 Ignition 496 Engines 368 Service 497 Fuel/Oil 369 Setup 497 Ignition 369 Starters 497 Setup 369 Steering 497 Suspension 369 Suspension 498 Trailer Trailer General 501 Trailer Service 501 Trailer Accessories 501 Trailer Setup 502 Trailer Hitches 501 Trailer Suspension 502 Trailer Jacks 501 Trailer Tires BMR, Inc. dba Spader Business Management. All rights reserved. 5
6 Utility Vehicle General Utility Vehicle 505 Kawasaki Utility Vehicle 523 Accessories 505 Accessories 523 Body/Frame 505 Body/Frame 523 Electrical 505 Brakes 524 Engines 506 Electrical 524 Suspension 506 Engines 524 Arctic Cat Utility Vehicle 507 Fuel/Oil 525 Body/Frame 507 Service 525 Brakes 507 Setup 526 Fuel/Oil 507 Massimo Utility Vehicle 527 Steering 507 Body/Frame 527 Suspension 507 Engines 527 Can-Am Utility Vehicle 508 Service 527 Accessories 508 Polaris Utility Vehicle 528 Body/Frame 509 Accessories 528 Brakes 513 Body/Frame 531 Electrical 513 Brakes 535 Engines 514 Electrical 535 Fuel/Oil 515 Engines 536 Ignition 515 Fuel/Oil 537 Rear Drive 515 Service 538 Service 515 Setup 538 Setup 516 Starters 539 Starters 516 Steering 539 Steering 516 Suspension 539 Suspension 517 Transmission 540 Transmissions 517 Yamaha Utility Vehicle 541 Honda Utility Vehicle 518 Accessories 541 Accessories 518 Body/Frame 541 Body/Frame 520 Brakes 541 Brakes 521 Electrical 542 Electrical 521 Engines 542 Engines 521 Fuel/Oil 542 Service 521 Setup 542 Setup 522 Suspension 543 Starters 522 Steering 522 Flat Rate Updates BMR, Inc. dba Spader Business Management. All rights reserved.
7 SUGG FLAT TIME COMPU- TER CODE CAN-AM ATV IGNITION cont. OPERATION B IGNITION COVER OR GASKET R&R 3 TRAXTER AUTO B IGNITION COVER OR GASKET R&R 4 TRAXTER XT B IGNITION COVER OR GASKET R&R 5 TRAXTER XL B IGNITION COVER OR GASKET R&R 6 DS 650/BAJA B MAGNETO ASSY R&R 1 QUEST B MAGNETO ASSY R&R 2 QUEST XT B MAGNETO ASSY R&R 3 TRAXTER AUTO B MAGNETO ASSY R&R 4 TRAXTER XT B MAGNETO ASSY R&R 5 TRAXTER XL B MAGNETO ASSY R&R 6 DS 650/BAJA B MAGNETO ASSY R&R 7 DS B MAGNETO ASSY R&R 8 DS B MAGNETO ASSY R&R OUTLANDER B MAGNETO ASSY R&R OUTLANDER TWIN MAGNETO ASSY R&R 4-STROKE 9 DS B SPARK PLUG R&R 7 DS B SPARK PLUG R&R 8 DS SPARK PLUG R&R 4-STROKE 9 DS 90 CAN-AM ATV REAR DRIVE B ADJUSTING NUT R&R 6 DS 650/BAJA B CHAIN R&R 6 DS 650/BAJA B CHAIN PROTECTOR R&R 6 DS 650/BAJA B CHAIN SLIDER SHOE R&R 6 DS 650/BAJA B CONE BEARING & SEAL CHAIN TIGHTENER R&R (2) 6 DS 650/BAJA B DRIVE AXLE OR HUB R&R 6 DS 650/BAJA DRIVE SHAFT R&R (REAR) 650 CVT DRIVE SHAFT R&R (REAR) OUTLANDER 400 CAN-AM ATV REAR DRIVE continued on next page... DEALER FLAT TIME LABOR MATER- IALS TOTAL CAN-AM ATV BMR, Inc. dba Spader Business Management. All rights reserved. NEW! Identifies jobs added in this edition - most new jobs are contributed by fewer than 3 dealers. 63
8 SEA-DOO JET BOAT SUGG FLAT TIME COMPU- TER CODE SEA-DOO JET BOAT ENGINES cont. OPERATION HEAD ASSY PIPE SUPPORT R&R EXCEPT SX HEAD ASSY PIPE SUPPORT R&R SX HOSE R&R (ANY) HULL STUDS R&R MUFFLER HOSE STRAP RUBBER STRIP UTOPIA OIL INLET ANGULAR TUBE R&R PISTON & PISTON RINGS R&R (BOTH SIDES) PISTON & PISTON RINGS R&R (MAG SIDE) PISTON & PISTON RINGS R&R (PTO SIDE) PRESSURE REGULATOR ASSY R&R RESONATOR R&R ROTARY VALVE & COVER R&R ROTARY VALVE SHAFT R&R SHAFT BALANCER ASSY R&R SHIFT CABLE R&R CHALLENGER SHORT BLOCK R&R THERMOSTAT SENSOR R&R WATER INLET GRILL R&R SEA-DOO JET BOAT FUEL/OIL AIR SILENCER R&R CARBURETOR CLEAN OR REBUILD (1) CARBURETOR CLEAN OR REBUILD (2) CARBURETOR LINKAGE R&R CHOKE CABLE R&R FLAME ARRESTOR R&R FLAME ARRESTOR ADAPTER R&R FLAME ARRESTOR BASE R&R SEA-DOO JET BOAT FUEL/OIL continued on next page... DEALER FLAT TIME LABOR MATER- IALS TOTAL BMR, Inc. dba Spader Business Management. All rights reserved. 136 NEW! Identifies jobs added in this edition - most new jobs are contributed by fewer than 3 dealers.
9 HONDA MOTORCYCLE SUGG FLAT TIME COMPU- TER CODE HONDA MOTORCYCLE FUEL/OIL cont. OPERATION CARBURETOR CLEAN (4) GOLDWING CARBURETOR CLEAN (4) IL CB CARBURETOR CLEAN (4) IL CB CARBURETOR CLEAN (4) IL CB CARBURETOR CLEAN (4) IL V-TWIN FUEL TANK R&R KREEM GL FUEL TANK R&R KREEM MOST OIL PUMP REBUILD VT THROTTLE CABLE R&R GL1800 HONDA MOTORCYCLE IGNITION SPARK PLUG R&R GL SPARK PLUG R&R GL SPARK PLUG R&R XR HONDA MOTORCYCLE SERVICE FIRST SERVICE CBR1100XX FIRST SERVICE CBR600F FIRST SERVICE CBR900RR FIRST SERVICE FLAT FIRST SERVICE SINGLE FIRST SERVICE V-TWIN FIRST SERVICE VF750C/C FIRST SERVICE VFR800FI FIRST SERVICE VT1100C/C2/T FIRST SERVICE VTR1000F FIRST SERVICE XR ALL HONDA MOTORCYCLE SERVICE continued on next page... DEALER FLAT TIME LABOR MATER- IALS TOTAL BMR, Inc. dba Spader Business Management. All rights reserved. 168 NEW! Identifies jobs added in this edition - most new jobs are contributed by fewer than 3 dealers.
10 SEA-DOO PERSONAL WATER CRAFT SUGG FLAT TIME COMPU- TER CODE SEA-DOO PWC ACCESSORIES cont. OPERATION TOW PRO INSTALL SPARK WAKE PYLON INSTALL SEA-DOO PWC BODY/FRAME E ACCESS COVER R&R (FRONT) 09 XP E AIR INTAKE GRILL R&R (FRONT OR REAR) 02 GS E AIR INTAKE GRILL R&R (FRONT OR REAR) 03 GTS E AIR INTAKE GRILL R&R (FRONT OR REAR) 04 GTI E AIR INTAKE GRILL R&R (FRONT OR REAR) 05 GSX RFI E AIR INTAKE GRILL R&R (FRONT OR REAR) 06 GTX RFI E AIR INTAKE GRILL R&R (FRONT OR REAR) 07 GTX E AIR INTAKE GRILL R&R (FRONT OR REAR) 08 RX E AIR INTAKE GRILL R&R (FRONT OR REAR) 10 GTX DI E AIR INTAKE GRILL R&R (FRONT OR REAR) 12 LRV E ARM R&R (BLACK) 08 RX E ARM R&R (BLACK) 11 RX DI E ARM R&R (FRONT) 08 RX E ARM R&R (FRONT) 11 RX DI E ARM R&R (REAR) 08 RX E ARM R&R (REAR) 11 RX DI NEW! BODY SPLIT REMOVE TOP DECK SPARK E BODY DECAL (REAR SIDE) 02 GS E BODY DECAL (REAR SIDE) 03 GTS E BODY DECAL (REAR SIDE) 04 GTI E BODY DECAL (REAR SIDE) 05 GSX RFI E BODY DECAL (REAR SIDE) 06 GTX RFI SEA-DOO PWC BODY/FRAME continued on next page... DEALER FLAT TIME LABOR MATER- IALS TOTAL BMR, Inc. dba Spader Business Management. All rights reserved. 254 NEW! Identifies jobs added in this edition - most new jobs are contributed by fewer than 3 dealers.
11 SKI-DOO SNOWMOBILE SUGG FLAT TIME COMPU- TER CODE SKI-DOO SERVICE cont. OPERATION FIRST SERVICE TRIPLE FIRST SERVICE FAN-COOLED FIRST SERVICE LIQUID TWIN OIL CHANGE REV PRE-SEASON SERVICE SINGLE PRE-SEASON SERVICE TRIPLE PRE-SEASON SERVICE FAN TWIN PRE-SEASON SERVICE LIQUID TWIN PRE-SEASON SERVICE SLEDS MOST PRE-SEASON SERVICE W/CARBS MX Z SERVICE INCL PLUGS/OIL MINI Z SERVICE CHECK OVER/REPORT INCL COMPRESSION TEST TRA CLEAN REV TRA CLEAN REV XP TRA CLUTCH SERVICE PRIMARY ZX TRA CLUTCH SERVICE SECONDARY RUSTY SUMMIT TRA CLUTCH SERVICE SECONDARY SPRING SUMMIT FIRST SERVICE (10 HOUR SERVICE) FIRST SERVICE (10 HOUR SERVICE) MX Z SKI-DOO SETUP PDI SNOWMOBILE SKANDIC WIDE TRACK PDI SNOWMOBILE SUMMIT 550/600/ PDI SNOWMOBILE TUNDRA R PDI SNOWMOBILE PROGRAMMED MX Z 800 RENEGADE PDI SNOWMOBILE RIG & RUN OUT SUMMIT HM PDI SNOWMOBILE RIG & RUN OUT W/O CLUTCH WORK SUMMIT 700/ PDI SNOWMOBILE UNCD SKI-DOO SETUP continued on next page... DEALER FLAT TIME LABOR MATER- IALS TOTAL BMR, Inc. dba Spader Business Management. All rights reserved. 444 NEW! Identifies jobs added in this edition - most new jobs are contributed by fewer than 3 dealers.
12 POLARIS UTV SUGG FLAT TIME COMPU- TER CODE POLARIS UTV ELECTRICAL cont. OPERATION MAIN HARNESS R&R RZR MAIN HARNESS R&R RZR MULTI-FUNCTION LIGHT INSTALL RANGER STATOR ASSY R&R RZR TURN SIGNAL KIT INSTALL RANGER TURN SIGNAL KIT INSTALL RANGER VOLTAGE REGULATOR R&R RXR VOLTAGE REGULATOR R&R RXR XP1000 POLARIS UTV ENGINES CAMSHAFT R&R RZR CAMSHAFT/TIMING GEARS R&R RZR CLUTCH ALIGN (MOST) CLUTCH R&R CV TRANS CONNECTING ROD R&R RZR CRANK POSITION SENSOR (CPS) R&R RZR CRANKCASE SEAL R&R (PTO OR MAG) RZR CRANKCASE/BEARINGS R&R RZR CV BOOT R&R CV BOOT R&R RANGER CV BOOT R&R RZR CYLINDER R&R RZR POLARIS UTV ENGINES continued on next page... DEALER FLAT TIME LABOR MATER- IALS TOTAL BMR, Inc. dba Spader Business Management. All rights reserved. 536 NEW! Identifies jobs added in this edition - most new jobs are contributed by fewer than 3 dealers.
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