EK TX. SIZES FROM ,000 Nm BACKLASH FREE ELASTOMER INSERT COUPLINGS GENERAL INFORMATION ABOUT R+W ELASTOMER COUPLINGS: SPECIAL SOLUTIONS
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1 K TX SIZS FROM ,000 Nm BKLS FR LSTOMR INSRT OUPLINGS LSTOMR OUPLINGS K TX Optional: GNRL INFORMTION BOUT R+W LSTOMR OUPLINGS: SRVI LIF When properly selected, handled, and installed, these couplings are maintenance free with infinite service life. TX (Optional) For use in hazardous zones 1/21 and 2/22, the elastomer coupling has been authorized under directive 94/9/G and is available with certification. SPIL SOLUTIONS Various materials, tolerances, dimensions and performance ratings available for custom applications on request. FIT LRN Overall shaft / hub clearance of mm RW-OUPLINGS.OM 63
2 K TX BKLS FR LSTOMR OUPLINGS SRVOMX ND OLIGT SIZS FROM ,000 Nm MODL FTURS KL with clamping hub from 0.5-2,150 Nm compact design low moment of inertia easy mounting Page 68 K2 with clamping hub from 6-2,150 Nm high concentricity backlash free easy mounting Page 69 K with fully split clamping hub from 4-25,000 Nm for lateral installation allows for pre-aligned shafts easy mounting Pages K6 with conical clamping ring from 4-25,000 Nm high concentricity high clamping pressure self centering hub design allows for axial installation Pages
3 MODL FTURS K1 with keyway mounting from ,000 Nm press fit design readily modified for custom dimensions Pages TX1 K7 with keyway mounting from Nm corrosion proof low cost light weight with expanding shaft from 2-2,150 Nm for hollow shaft mounting expanding shaft through axial tightening short body length after installation Pages Page 78 LSTOMR OUPLINGS K TX KZ intermediate spacer from 2-2,150 Nm high lateral misalignment easy to mount vibration damping Page 79 RW-OUPLINGS.OM 65
4 GNRL INFORMTION R+W LSTOMR OUPLINGS XS OF MISLIGNMNT Lateral ngular xial FUNTION The equalizing element of the K coupling is the elastomer insert. It transmits torque without backlash or vibration. The elastomer insert defines the characteristics of the entire drive system. Backlash is eliminated by the press fit of the elastomer into the hubs. Through variation of the Shore hardness of the elastomer insert, the coupling system can be optimized for the ideal torsional characteristics. SIZS B D Shore hardness 98 Shore hardness 64 Sh D Shore hardness 80 Sh Shore hardness 65 Sh D Shore hardness 64 Sh D SIZS T OUPLING INLUDS 5X LSTOMR SGMNTS B Shore hardness 98 Shore hardness 64 Sh D Shore hardness 64 Sh D 66 ll data subject to change without notice.
5 DSRIPTION OF T LSTOMR TYPS Type Shore hardness olor Material Relative damping (μ) Temperature range Features 98 Sh red TPU to +100 high damping B 64 Sh D green TPU to +120 high torsional stiffness 80 Sh yellow TPU to +100 very high damping D* 65 Sh D black TPU to +070 electrically conductive 64 Sh D beige ytrel to +150 temperature resistant * The electrical conductivity of the elastomer material is to prevent the electrostatic charging of the elastomer coupling system, to reduce the risk of sparking in operation. TX technical data is available upon request. The values of the relative damping were determined at 10 z and +20. SIZS K SIZ Type (lastomer insert) B B B B B B Static torsional stiffness (Nm/rad) T Dynamic torsional stiffness (Nm/rad) Tdyn LSTOMR OUPLINGS K TX Lateral (mm) ngular (Degree) Max. values xial (mm) ±1 ±1 ±1 ±2 ±2 ±2 SIZ Type (lastomer insert) B B B B B B Static torsional stiffness (Nm/rad) T Dynamic torsional stiffness (Nm/rad) Tdyn Lateral (mm) ngular (Degree) Max. values xial (mm) ±2 ±2 ±2 ±3 ±4 ±5 Static torsional stiffness at 50% T KN Dynamic torsional stiffness at T KN ll data subject to change without notice. RW-OUPLINGS.OM 67
6 KL OMPT VRSION WIT LMPING UB 0.5-2,150 Nm BOUT FTURS short overall length easy mounting vibration damping MTRIL ubs: up to size 450 high strength aluminum; size 800 steel DSIGN Two concentrically machined hubs with curved jaws and clamping screws. lastomer is press fit for zero backlash; standard versions are electrically isolating. ORDRING XMPL see page 71 S G ISO 4762 F Ø D MODL KL DIN or NSI keyway optional elastomer insert type / B / SIZ Type (lastomer insert) B B B B B B B B B Max. torque* (Nm) T Kmax Overall length (mm) Outside diameter (mm) B Outside diameter with screw head (mm) B S Mounting length (mm) Inside diameter range (mm) D 1/ Inside diameter of elastomer (mm) D lamping screw M2 M3 M4 M5 M6 M8 M10 M12 M16 (ISO 4762) Tightening torque of the clamping screw (Nm) Distance between centers (mm) F Distance (mm) G ub length (mm) Moment of inertia per hub (10-3 kgm 2 ) J pprox. weight (kg) Speed standard (min -1 ) 15,000 15,000 13,000 12,500 11,000 10,000 9,000 8,000 4,000 Speed balanced (10 3 min -1 ) * Maximum transmittable torque of the clamping hub depends on the bore diameter Size Ø 3 Ø 4 Ø 5 Ø 8 Ø 16 Ø 19 Ø 25 Ø 30 Ø 32 Ø 35 Ø 45 Ø 50 Ø 55 Ø 60 Ø 65 Ø 70 Ø 75 Ø ,000 igher torque possible with keyways. 68 ll data subject to change without notice.
7 K2 STNDRD VRSION WIT LMPING UB 6-2,150 Nm BOUT FTURS easy mounting highly concentric assembly vibration damping MTRIL ubs: up to size 450 high strength aluminum; size 800 steel DSIGN Two concentrically machined hubs with curved jaws and clamping screws. lastomer is press fit for zero backlash; standard versions are electrically isolating. ORDRING XMPL see page 71 S G ISO 4762 F Ø D MODL K2 DIN or NSI keyway optional * Maximum transmittable torque of the clamping hub depends on the bore diameter SIZ elastomer insert type / B / Type (lastomer insert) B B B B B B Max. torque* (Nm) T Kmax Overall length (mm) Outside diameter (mm) B Outside diameter with screw head (mm) B S Mounting length (mm) Inside diameter range (mm) D 1/ Inside diameter of elastomer (mm) D lamping screw M5 M6 M8 M10 M12 M16 (ISO 4762) Tightening torque of the clamping screw (Nm) Distance between centers (mm) F Distance (mm) G ub length (mm) Moment of inertia per hub (10-3 kgm 2 ) J pprox. weight (kg) Speed standard (min -1 ) 12,500 11,000 10,000 9,000 8,000 4,000 Speed balanced (10 3 min -1 ) LSTOMR OUPLINGS K TX Size Ø 8 Ø 16 Ø 19 Ø 25 Ø 30 Ø 32 Ø 35 Ø 45 Ø 50 Ø 55 Ø 60 Ø 65 Ø 70 Ø 75 Ø ,000 igher torque possible with keyways ll data subject to change without notice. RW-OUPLINGS.OM 69
8 K WIT FULLY SPLIT LMPING UB 4-2,150 Nm BOUT FTURS lateral mounting easy installation and removal allows for pre-alignment of shafts MTRIL ubs: up to size 450 high strength aluminum; size 800 steel DSIGN Two concentrically machined, fully split hubs with curved jaws and clamping screws. lastomer is press fit for zero backlash; standard versions are electrically isolating. S DIN or NSI keyway optional F F Ø D ISO 4762 G elastomer insert type / B / MODL K SIZ Type (lastomer insert) B B B B B B B Max. torque* (Nm) T Kmax Overall length (mm) Length of center section (mm) Outside diameter (mm) B Outside diameter with screw head (mm) B S Mounting length (mm) Inside diameter range (mm) D 1/ Inside diameter of elastomer (mm) D lamping screw (ISO 4762) 4 x M4 4 x M5 4 x M6 4 x M8 4 x M10 4 x M12 4 x M16 Tightening torque of the clamping screw (Nm) Distance between centers (mm) F Distance (mm) G/G ub length (mm) / Moment of inertia per hub (10-3 kgm 2 ) J pprox. weight (kg) Speed standard (min -1 ) 13,000 12,500 11,000 10,000 9,000 8,000 4,000 Speed balanced (10 3 min -1 ) * Maximum transmittable torque of the clamping hub depends on the bore diameter Size Ø 6 Ø 8 Ø 16 Ø 19 Ø 25 Ø 30 Ø 32 Ø 35 Ø 45 Ø 50 Ø 55 Ø 60 Ø 65 Ø 70 Ø 75 Ø 80 Ø 90 Ø 120 Ø igher torque possible with keyways 70 ll data subject to change without notice.
9 K WIT FULLY SPLIT LMPING UB 1,950-25,000 Nm BOUT FTURS lateral mounting easy installation and removal allows for pre-alignment of shafts MTRIL ubs: GGG 40 DSIGN Two concentrically machined, fully split hubs with curved jaws and clamping screws. 5x elastomer segments press fit for zero backlash; standard versions are electrically isolating. 1 Ø D S ISO 4762 elastomer insert type / B MODL K G G 1 SIZ Type (lastomer insert) B B B Max. torque* (Nm) T Kmax Overall length (mm) Length of center section (mm) Outside diameter (mm) B Outside diameter with screw head (mm) B S Mounting length (mm) Inside diameter range (mm) D 1/ Inside diameter of elastomer (mm) D lamping screw (ISO 4762) 8 x M16 8 x M20 8 x M24 Tightening torque of the clamping screw (Nm) Distance between centers (mm) F Distance (mm) G/G / / 48 ub length (mm) / / / / 110 Moment of inertia per hub (10-3 kgm 2 ) J pprox. weight (kg) Speed standard (min -1 ) 3,000 3,500 2,000 Speed balanced (10 3 min -1 ) LSTOMR OUPLINGS K TX * Maximum transmittable torque of the clamping hub depends on the bore diameter see page 70. ORDRING XMPL KL K2 K XX Model Size Special designation lastomer insert type only (e.g. special bore Bore D1 tolerance). Bore D2 For custom features place an XX at the end of the part number and describe the special requirements (e.g. K / 60 / / 12.7 / 24 / XX; XX=anodized aluminum) ll data subject to change without notice. RW-OUPLINGS.OM 71
10 K6 WIT ONIL LMPING RING 4-2,150 Nm BOUT FTURS high clamping pressure self centering on shaft very high concentricity MTRIL ubs: up to size 450 high strength aluminum; size 800 steel DSIGN Two concentrically machined hubs with curved jaws and conical clamping rings. lastomer segments press fit for zero backlash; standard versions are electrically isolating. Ø D ISO 4762 elastomer insert type / B / MODL K6 SIZ Type (lastomer insert) B B B B B B B Max. torque (Nm) T Kmax Overall length (mm) Outside diameter (mm) B/B Mounting length (mm) Inside diameter range (mm) D 1/ Inside diameter of elastomer (mm) D lamping screw (ISO 4762) 3x M3 6x M4 4x M5 8x M5 8x M6 8x M8 8x M10 Tightening torque of the clamping screw (Nm) Distance (mm) F Moment of inertia per hub (10-3 kgm 2 ) J pprox. weight (kg) Speed standard (min -1 ) 20,000 19,000 14,000 13,000 10,000 9,000 4,000 Speed balanced (10 3 min -1 ) ORDRING XMPL K XX Model Size Special designation only lastomer insert type (e.g. special bore tolerance). Bore D1 Bore D2 For custom features place an XX at the end of the part number and describe the special requirements (e.g. K6 / 60 / / 19 / / XX; XX=finely balanced ISO G2.5 / 30,000 rpm) 72 ll data subject to change without notice.
11 K6 WIT ONIL LMPING RING 1,950-25,000 Nm BOUT FTURS high clamping pressure self centering on shaft very high concentricity MTRIL ubs: GGG40 DSIGN Two concentrically machined hubs with curved jaws and conical clamping rings. 5x elastomer segments press fit for zero backlash; standard versions are electrically isolating. F F Ø D 1 elastomer insert type / B MODL K6 ISO 4762 SIZ Type (lastomer insert) B B B Max. torque (Nm) T Kmax Overall length (mm) Outside diameter (mm) B/B / / Mounting length (mm) Inside diameter range (mm) D 1/ Inside diameter of elastomer (mm) D lamping screw (ISO 4762) 10x M10 10x M12 10x M16 Tightening torque of the clamping screw (Nm) Distance (mm) F Moment of inertia per hub (10-3 kgm 2 ) J pprox. weight (kg) Speed standard (min -1 ) 3,500 3,000 2,000 Speed balanced (10 3 min -1 ) LSTOMR OUPLINGS K TX ORDRING XMPL K XX Model Size Special designation only lastomer insert type (e.g. special bore tolerance). Bore D1 Bore D2 For custom features place an XX at the end of the part number and describe the special requirements (e.g. K6 / 2500 / / 50.8 / 80 / XX; XX=stainless steel) ll data subject to change without notice. RW-OUPLINGS.OM 73
12 K1 WIT KYWY MOUNTING 0.5-2,150 Nm BOUT FTURS press fit design readily modified for custom dimensions low backlash (keyway) MTRIL ubs: up to size 450 high strength aluminum; size 800 steel DSIGN Two concentrically machined hubs with curved jaws, keyways, and set screws. lastomer is press fit for zero backlash; standard versions are electrically isolating. Ø D V Optional: onical bores for Fanuc motors and other tapered shafts available. Ø D MODL K1 G DIN 916 DIN 6885 / NSI B17.1 or special dimensions elastomer insert type / B / SIZ Type (lastomer insert) B B B B B B B B B Max. torque (Nm) T Kmax Overall length (mm) Outside diameter (mm) B/B Mounting length (mm) Inside diameter (pilot bored) (mm) D V Inside diameter range (mm) D 1/ Inside diameter of elastomer (mm) D Set screws (DIN 916) see table (depending on bore Ø)** Distance (mm) G Possible shortening length (mm) Moment of inertia per hub (10-3 kgm 2 ) J pprox. weight (kg) Speed standard (min -1 ) 15,000 15,000 13,000 12,500 11,000 10,000 9,000 8,000 4,000 Speed balanced (10 3 min -1 ) ** set screw size NOTS ON MINING FTURS INTO PILOT BORD (DV) OUPLING D 1 /D 2 - Ø 10 M3 Ø M4 Ø M5 Ø M8 Ø M10 Ø M12 Pilot bored coupling hubs (bore = DV) are available to be custom machined by the customer. They come with a small diameter bore and no set screw. For precision applications a concentricity tolerance of 0.03 is recommended for smooth running. The hub can be shortened by a length value of up to dimension. ØDv ØDv ØD Ø M16 Bores <6mm made without keyway. 74 ll data subject to change without notice.
13 K1 WIT KYWY MOUNTING 1,950-25,000 Nm BOUT FTURS press fit design readily modified for custom dimensions low backlash (keyway) MTRIL ubs: GGG40 DSIGN Two concentrically machined hubs with curved jaws, keyways, and set screws. 5x elastomer segments press fit for zero backlash; standard versions are electrically isolating. Ø D 1 G elastomer insert type / B DIN 916 MODL K1 SIZ Type (lastomer insert) B B B Max. torque (Nm) T Kmax Overall length (mm) Outside diameter (mm) B/B / / / 240 Mounting length (mm) Inside diameter (pilot bored) (mm) D V Inside diameter range (mm) D 1/ Inside diameter of elastomer (mm) D Set screws (DIN 916) see table (depending on bore Ø)** Distance (mm) G Possible shortening length (mm) Moment of inertia per hub (10-3 kgm 2 ) J pprox. weight (kg) Speed standard (min -1 ) 3,500 3,000 2,000 Speed balanced (10 3 min -1 ) LSTOMR OUPLINGS K TX ORDRING XMPL K XX Model Size Special designation only lastomer insert type (e.g. special bore tolerance). Bore D1 Bore D2 For custom features place an XX at the end of the part number and describe the special requirements (e.g. K1 / 2500 / / 50.8 / 80 / XX; XX=stainless steel) ll data subject to change without notice. RW-OUPLINGS.OM 75
14 TX1 WIT KYWY MOUNTING Nm BOUT FTURS very low mass and moment of inertia corrosion proof economically priced MTRIL ubs: extremely rigid, glass fiber reinforced thermoplastic DSIGN Two highly concentric, precision molded hubs with curved jaws, keyways, and set screws, suitable for use in temperatures ranging from -20 to lastomer is press fit for zero backlash. oupling system is electrically isolating. Static torsional stiffness at 50% T KN Dynamic torsional stiffness at T KN 76 ll data subject to change without notice.
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