550 SERIES SURFACE OVERHEAD HOLDER INSTALLATION TEMPLATE

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1 550SERIES SURFACEOVERHEADHOLDERINSTALLATIONTEMPLATE 1. TheCalRoyalSurfaceOverheadHoldershouldalwaysbeinstalledpriortoinstallingdoorclosers Identifythetypeofmountingbasedonthehingetypetobeused. 1.. Depending on the hinge type and style, choose the mountinggroupfromtablea. Continuous hinges are grouped with 41/ Wide Butt or 41/ swing clear hinge. NOTES: 1.3. Afterdeterminingthe mountinggroupletter, overheadholdersizeandthe degreeofopening,calculate for X and Y dimensions usingthefiguresinthefollowingpages.alwaysadd 9/16 (14mm)tothe X dimensionfromthechartfor DEADSTOP. A. Reinforcement plate for HOLLOW METAL DOORS should have a minimum thickness of 3/16 (5mm) by 1/ (64mm)wide. B. Reinforcement plate for HOLLOW METAL FRAMES should have a minimum thickness of 3/16 (5mm) by 1 (305mm)long. C. Formanyfiredoorapplications,STOPONLYunitsare allowedwiththeexceptionofmechanicalholdopen devicesthatrequiremanualrelease. D. TemplatingonDEADSTOP(DS)canbeusedonHOLD OPEN and STOP ONLY Models.The DS position is achievedwhentheshockspringisfullycompressed. SCREWDETAILS QTY WOOD METAL JAMB 4 #10X11/ FPHSMS 103X1/ FPHMS 104X19/16 104X19/16 DOOR SEXBOLTS SEXBOLTS 104X11/ PPHMS 104X11/ PPHMS DOOR THICKNESS 13/8 (35mm) 13/4 (44mm) (51mm) 1/4 (57mm) TABLEA HINGETYPE&STYLE 3 WideButt 31/ Butt 3/4 OffsetPivot SOSS16 4 WideButt 41/ WideButt 5 WideButt 3/4 OffsetPivot 4 Swingclear 41/ Swingclear 5 Swingclear SOSS0 Centerhungpivot 41/ WideButt 5 WideButt 3/4 OffsetPivot 41/ Swingclear 5 Swingclear SOSS0 CenterhungPivot 41/ WideButt 5 WideButt 41/ Swingclear SOSS0 CenterhungPivot MOUNTING GROUP D C C D B B A B A A A B E B A A A A B E B A A A E Cal-Royal Products, Inc Flotilla St., City of Commerce, CA U.S.A. Phone: (33) (800) Fax: (33) (800) sales@cal-royal.com Website:

2 550SERIES SURFACEOVERHEADHOLDERINSTALLATIONTEMPLATE 1.4. Determinedimension Y ontheframe.itisimportanttonotethatdimension Y ismeasured fromthecenterlineofthehinge.(seefigure1below) 1.5. Drill1/8 pilotholesin4placesforwooddoors.usea#1drilland103tapin4placesfor metalframes.seefiguresand3belowforappropriatehandingpatterns 1.6. Determinedimensions X and Z onthedoorlocation.itisimportanttonotethatdimension X ismeasuredfromthecenterlineofthehinge.seefigure4below Drill1/4 (6mm)diameterthroughholesdown7/8 (mm)downfromstopintwoplaces.drill 13/3 (10mm)diameterhole,15/8 (41mm)deepforsexboltonthepullsideofthedoor. Mountingholesshouldbepreparedinthefield Installthejambbracketonthestop 1.9. Installthechannelonthedoorwiththeshock springtowardsthehingeedgeofthedoor Cal-Royal Products, Inc Flotilla St., City of Commerce, CA U.S.A. Phone: (33) (800) Fax: (33) (800) sales@cal-royal.com Website:

3 MOUNTING GROUPS A, B, C, D AND E 550 SERIES SURFACE OVERHEAD STOP AND HOLDER CAUTION: "X" AND "Y" DIMENSIONS ARE MEASURED FROM THE CENTERLINE OF PIVOT, NOT EDGE OF DOOR FOR DEAD STOP ADD 9/16" (14mm) TO THE "X" DIMENSION L = ARM LENGTH FROM PIVOT CENTERLINE TO PIVOT CENTERLINE DEGREE 85 HO 90 HO 95 HO 100 HO 105 HO 110 HO DIM. DOOR OPENING X Y X Y X Y X Y X Y X Y Z L in. 3-1/16-7 * -15/ /16-9/16 * 4-9/16 * /8 10 mm in. 7-1/ /8 6-1/16 6-7/ /16 6-1/8 5-5/ / /8 14 mm in. 33-1/ /4 7-5/8 10-1/4 7-3/ /16 6-3/4 9-7/16 6-3/8 9-1/ / / /8 18 mm in. 39-1/ / /4 8-7/ / /8 7-1/ 1-1/ 7-1/8 1-3/ /16 0-7/8 1-3/4 mm in. 3-1/ /8 5-1/8-13/16 * 4-3/4 * -1/ * 4-1/ * /8 10 mm in. 7-1/ /16 6-5/ / /16 6-5/16 5-1/ 6 5-3/16 5-3/4 4-15/ /8 14 mm in. 33-1/ /8 7-7/8 10-7/16 7-3/ /16 9-5/8 6-9/16 9-5/16 6-3/16 9-1/ / /8 18 mm in. 39-1/ /16 9-3/ / / / 8-1/ / /16 7-5/16 1-5/16 7-1/16 0-7/8 1-3/4 mm in. 3-1/ /16 5-5/ /4 4-3/4-1/ 4-1/ -1/4 4-1/ /8 10 mm in. 7-1/ /4 6-1/ 6-7/8 6-1/8 6-1/ 5-3/4 6-1/4 5-7/ /16 5-3/ /8 14 mm in. 33-1/ /8 8-1/ /8 7-9/ /16 7-1/8 9-13/ /16 9-1/ 6-7/16 9-1/4 6-1/8 19-3/8 18 mm in. 39-1/ /4 9-1/ 14-1/8 8-13/ /8 8-5/ / /16 1-7/8 7-1/ 1-1/ 7-1/4 0-7/8 1-3/4 mm in. 3-1/ / 5-1/ 3-3/16 5-1/8-7/8 4-7/8-11/16 4-5/8-7/16 4-7/16-1/4 4-1/4 16-3/8 10 mm in. 7-1/ / / /4 6-11/ /16 6-3/8 5-9/16 6-1/8 5-5/16 5-7/8 5-1/8 17-5/8 14 mm in. 33-1/ /4 8-1/4 10-3/4 7-3/4 10-5/16 7-1/4 9-15/ /16 9-5/8 6-5/8 9-5/16 6-5/ /8 18 mm in. 39-1/ /8 9-9/ / /4 8-1/ 13-5/ /8 1-5/8 7-5/16 0-7/8 1-3/4 mm in. 7-1/ /4 5-3/4 3-1/ 5-1/ 3-1/4 5-1/ /4 4-3/4-5/8 4-5/8 16-3/8 10 mm in. 33-1/ / /8 6-5/ /4 6-11/ /16 6-7/ /16 6-3/16 5-7/ /8 14 mm in. 39-1/ /16 8-9/ /8 7-5/8 10-1/4 7-1/4 9-15/ /16 9-5/8 6-5/8 19-3/8 18 mm in. 45-1/ / /8 9-3/8 14-1/8 8-7/8 13-5/8 8-3/8 13-1/ /8 7-5/8 0-7/8 1-3/4 mm "X" AND "Y" DIMENSION CHANGES FOR MOUNTING GROUP "E" * - NOT TO BE USED WITH SWINGCLEAR HINGES MOUNTING GROUP A MOUNTING GROUP B MOUNTING GROUP C MOUNTING GROUP D MOUNTING GROUP E

4 CR550 SERIES OVERHEAD DOOR HOLDERS AND STOPS Limits door swing Non-Handed / Reversible Built-in cushioned stop Available stop only or stop/hold Automatic hold-open and release by push and pull on door Hold-open can be disengaged to act as stop only Heavy shock absorber spring provides compression before dead stop Screw packet included to allow for installation in wood or metal door and frame UL Listed as STOP Function ANSI A UL LISTED ITEM NUMBER SIZE DOOR OPENING FUNCTION Cal-Royal CR550 series holders and stops are CR designed for medium to light-duty applications. Generally used for openings that are subject to CR 3 doors, frames, hinges and walls or obstructions STOP ONLY CR 4 Material: CR 5 CR55H CR553H 3 HOLD OPEN CR554H 4 Finish: CR555H 5 UL Listed for STOP only function Flotilla St., Commerce, CA U.S.A. Tel: (33) Fax: (33) Website: ; sales@cal-royal.com

5 SCREW DETAILS QTY WOOD METAL JAMB 4 DOOR 10-4 X 1 SEX BOLTS 10-4 X 1 SEX BOLTS Cal-Royal CR550 Series holders and stops are designed to give dependable surface-mounted overhead door control for stops can be installed in almost all types of doors and frames including doors with conventional butt hinges, offset pivots, continuous hinges, swing clear hinges and other specialty hinges. They can be mounted to accommodate door opening. Each door holder and stop models come in four different sizes. OVERHEAD STOPS AND HOLDERS CROSS-REFERENCE CHART CAL-ROYAL GLYNN JOHNSON ABH ROCKWOOD RIXSON DORMA STOP ONLY CR 45S S CR S CR 454S CR 455S HOLDER CR55H 45H H CR553H H CR554H 454H CR555H 455H Flotilla St., Commerce, CA U.S.A. Tel: (33) Fax: (33) Website: ; sales@cal-royal.com