BALL VALVES - MULTIWAY AND DEADMAN

Transcription

1 BALL VALVES - MULTIWAY AND DEADMAN

2 QUALITY VALVE MANUFACTURER

3 Contents Spring Return Deadman Handle KI Series Spring Return Deadman Handle Series Spring Return Deadman Handle DH Series Fusible Link Emergency Shutdown Quarter Turn Valves Multiway Side Entry Unibody SL84-P Multiway Side Entry Unibody SL842-FZ Multiway Side Entry 2 Piece SL94 Multiway Flanged Ball Valve BV-509 Multiway Ball Valve BV-505 Multiway Screwed End Stainless Steel Ball Valve 2058 Multiway Screwed End Brass Diverting Valve Hygienic Quarter Turn Valves Page 4 Page 5-7 Page 8 Page 9 Page 0- Page 4-5 Page 6-7 Page 8-9 Page 20 Page 2-22 Page 2 Page 24 AUSTRALIAN PIPELINE VALVE Stanbel Road Salisbury Plain South Australia 509 Telephone +6 (0) Fax +6 (0) admin@australianpipelinevalve.com.au

4 Spring Return Deadman Handle for Quarter Turn Valves KI Series Spring Return Handle provides unassisted opening or closing of manually operated quarter turn valves. The Spring Return Handle, driven by a powerful, completely enclosed torsion spring, automatically returns the valve to the desired fully-open or fully-closed position when released. Automatic valve repositioning is a convenience and safety feature for filling, sampling, or dispensing applications. The automatic repositioning is ideal as a safety feature in manual emergency conditions. It is ruggedly constructed to meet the demanding requirements of rapid and repetitive operations. Unless specified otherwise, valve/handle assemblies will be furnished for spring-to-close operation. FEATURES OF ROTARY STYLE SPRING RETURN OPERATOR Positive quick acting operation for ball, plug, or butterfly valve Strong, durable torsion spring mechanism Rugged metal construction Enclosed clock-type 90 degree spring Weatherproof sealed spring housing Tough corrosion resistant epoxy paint Reliable low stress range springs are available in clockwise or counter-clockwise action Valve cannot be left in wrong position OPTIONAL EQUIPMENT Limit switches for remote indication of valve position. Unless otherwise specified, SPDT limit switches will be provided to indicate open and closed positions. A locking device to permit padlocking the handle in either the open or closed position is available. PAGE 4 Spring Housing cut away to show detail of Spring & Worm Gear

5 Deadman Spring Return Ball Valve (Full Port) S Series MODEL T-SR2 FEATURES Full Port Spring Return Handle Investment Cast Body Blow Out Proof Stem/ Floating Ball Adjustable Packing Gland 50 PSI Saturated Steam Working Pressure 789 kpa (2000PSI) WOG Threads Conform to ANSI B.20., BS2, DIN259/2999 Also available in piece body Also available in 000 PSI, 700 PSI Available in BSP or NPT ends Available in Bronze, SS & Carbon Steel H E MATERIALS LIST No. Part Name Material Body A5-CF8M A26-WCB 2 End Cap A5-CF8M A26-WCB Ball ASTM A5 Gr. CF8M 4 Ball Seat RPTFE 5 Body Seal PTFE 6 Stem A276 TYPE 6 7 Thrust Washer RPTFE 8 Stem Packing RPTFE 9 Gland Nut SUS 04 0 Stem Washer SUS 04 Stem Nut SUS 04 2 Handle A5 - CF8 & SS 04 Handle Hex SUS 04 4 Handle Flange A5 - CF8 5 Handle Sleeve VINYL 6 Handle Bolt SUS 04 7 Spring 55CrSi 7 TEST PRESSURE G M Shell Test (Water) Seat Test (Water) 000PSI 2200PSI D Seat Test (Air) HOOK 80PSI B C LOCK Optional ZI locking device BARRED PLATE DIMENSIONS PRESSURE TEMPERATURE RATING Size A B C D E in mm in mm in mm in mm in mm in mm * * Next size lever up required depending on service/pressure PAGE 5

6 Deadman Spring Return Ball Valve (Standard Port) Series FEATURES Full Port to 5NB ( 2 ), standard port 20NB~50NB ( 4-2 ) Spring Return Handle Investment Cast Body Blow Out Proof Stem/ Floating Ball Adjustable Packing Gland Working Pressure 789 kpa 2000 PSI WOG 50 PSI* Saturated Steam Threads Conform to ANSI B.20., BS2, DIN259/2999 Also available in piece body Also available in 000 PSI, 700 PSI Available in BSP or NPT ends *High Temperature & pressure seats also available H M F MATERIALS LIST No. Part Name Material Body A5-CF8M A26-WCB 2 Cap A5-CF8M A26-WCB Ball A5-CF8M A5-CF8 4 Ball Seat RPTFE 5 Joint Gasket PTFE 6 Thrust Washer RPTFE 7 Stem AISI 6 8 Stem Packing RPTFE 9 Gland Nut A94 Gr.8 0 Stem Nut A94 Gr.8 Spring Handle AISI 04 / A5-CF8 2 Handle Cover Vinyl Spring 55CrSi G F Shell Test (Water) TEST PRESSURE 000PSI Seat Test (Water) 2200PSI H Seat Test (Air) 80PSI DIMENSIONS A D E Size A B C D E F G H Ø50 I M6* M8*.25 PRESSURE TEMPERATURE RATING 2000 B C HOOK LOCK Optional ZI locking device BARRED PLATE PAGE 6 This catalogue is general in it s nature and design and can vary at any time. This catalogue is to be used as a guide only.

7 Spring Return Deadman Handle for Quarter Turn Valves 76 Series (Kits) ~ S ZI Double lever type over 00NM Can be fitted P, 2P & P FEATURES All components of lever are stainless steel Operating torque should be sized according to valve torque, media, pressure and safety. Can be fitted on P, 2P, P valve Available in ISO F0 to F06 55CrSi Spring Material E HOOK LOCK Optional ZI locking device BARRED PLATE Deadman Spring Return Kit Only 76 Series Kit Part No. S76 Series Kit Part No. 76 Series S76 Series E mm (inch) Torque E mm (inch) Torque S (7 ) 5Nm 84 (7.24 ) 5Nm S (7 ) 5Nm 84 (7.24 ) 5Nm S (7 ) 5Nm 84 (7.24 ) 5Nm S (7 ) 5Nm 84 (7.24 ) 5Nm S (7 ) 5Nm 2 (9.094 ) 22Nm S (0.82 ) 22Nm 2 (9.094 ) 22Nm S (0.82 ) 22Nm 2 (9.094 ) 22Nm S KI 275 (0.82 ) 22Nm 2 (2.76 ) 48Nm S ZI 500 (9.685 ) 00Nm Also up to 00NM available. Refer to drawing. PAGE 7

8 Spring Return Deadman Handle for Quarter Turn Valves DH Series FEATURES Size : DN5 ~ DN50 ( 2-2 ) Designed to mount upon ISO 52 direct mounting pad A Item Parts Material Body ASTM A5-CF8M 2 Packing PTFE Spring 65Mn 4 Stem 5 Flat Washer 6 Circlip for Shaft AISI 04 7 Spring Washer 8 Nut 9 Handle 0 Handle Sleeve PVC 4-Ød PCD ØD C S M Ød A DIMENSIONS (MM) DN H W S C d d D M /6-20 UNF /6-20 UNF /8-8 UNF DN H W S C d d D M /2 - / /6-20 UNF - / /6-20 UNF / /8-8 UNF PAGE 8

9 Fusible Link Emergency Shutdown Quarter Turn Valves Valves designed with fire control in mind are crucial to any piping system carrying flammable fluids or gases. Our spring actuated assemblies are designed to fail-close when a fire breaks out, halting the flow which may be adding to or compounding the fire intensity. Valves on the deluge system can be activated to fail-open when heat is sensed, immediately flooding the area with water. Our fusible link assembly provides the ideal fire protection solution. Designed to melt when environmental heat reaches a predetermined setting, the fusible link separates and allows the spring to drive the valve into the fail-open or fail-closed position. The fire sensitive unit mounts directly onto a quarter turn valve and can be manually operated when required. Unless specified otherwise, spring assemblies will be furnished for spring-to-close operation. Shuts down in event of fire. Fusible link for quick quarter-turn operation in fail-safe valve positioning (fail-closed positioning). The spring module is completely enclosed for maximum safety and the fusible link is mounted externally for environmental sensitivity. The spring actuated assemblies can be retrofitted to many existing valves and are fully field-adjustable. Optional limit switches are available for remote indication of open or closed positions. Typical applications for these units can be found in paint plants, chemical, or hydrocarbon processing facilities. Fusible Link (Disconnected) Safety Link Detachable Arming Handle Arming Lever Safety Link Locking Plate Spring Pack Fusible Link (Disconnected) Spring Pack Stop Adaptor A temperature sensitive valve actuator with a self-contained energy source, for automatic valve operation in the event of a fire (fail-open positioning). Locking Plate Spring Pack Declutchable Gear Operator Spring Stop Mid Torque Fusible Link Assembly Ball Valve High Torque Fusible Link Assembly on 4 Series PAGE 9

10 Multiway Side Entry Unibody Ball Valve 8000 Series MODEL SL84-P (TL/WF) Flanged Ends -Way Ball Valves Cast iron FC20, S.S 04 & 6. Full port, Cast body. Size: 40NB ~ 250NB ( 2" ~ 0") 50# & 00# Mounting: To ANSI B6.5, ISO 52 Individually tested in factory for zero leakage Adjustable Gland packing Three/Four-seat design for positive shut off in all directions regardless of entry point Media trapped in valve cavity is substantially reduced with 4 seats 90 Degree turn operation. (ISO mounting on Request) Trunnion supported ball for lower torque and longer service life Transflow style Seat Design (4 seat for T-Port) multi-directional shut off can be used in any direction i.e. a "T" port can be utilised as an L port by turning 80 degrees. Flow can be directed into any inlet as these valves have seats. Y type (piggable) also available M 890 Nxøn H 22 9 Ød ØC ØB ØD T L Now also available:- Firesafe Design c/w antistatic device, graphite stem packing, graphite/spiral body joint gaskets Inserts unscrew for easier removal of seats and ball through bonnet for servicing. No Part Name CF8M S/S CF8 S/S WCB Cast Iron Qty PAGE 0 Gasket PTFE PTFE PTE PTFE 2 Cover ASTM A5 CF8M ASTM A5 CF8 ASTM A26 WCB FC-20 Stem Packing (*2) PTFE PTFE PTFE PTFE 4 Gland SUS04 SUS04 SUS04 Cast Iron 5 Bolt B8 B8 B7 S45C 2 6 Stopper SUS04 SUS04 Carbon Steel Carbon Steel 7 C Retainer Ring 8 Bonnet Cap ASTM A5 Gr. CF8M ASTM A5CF8 ASTM A26 WCB FC-20 9 Bolt B8 B8 B7 S45C 4 0 Bracket CF8 CF8 ASTM A26 WCB FC-20 Handle Ductile Iron Ductile Iron Ductile Iron PTFE 4 Ball Seat RPTFE RPTFE/PTFE RPTFE/PTFE RPTFE/PTFE 5 Bo dy ASTM A5 Gr. CF8M ASTM A5 CF8 ASTM A26 WCB FC-20 6 Bushing 50/50 SS/PTFE Filled 50/50 SS/PTFE 50/50 SS/PTFE 50/50 SS/PTFE 7 Ball & Stem ASTM A5 Gr. CF8M ASTM A5 CF8M ASTM A5 CF8M ASTM A5 CF8 8 Antistatic (*2) SUS04 SUS04 SUS04 SUS04 9 Seat Retainer ASTM A5 CF8M ASTM A5 CF8 ASTM A26 WCB Cast Iron 2 Bolt B8 B8 B7 S45C # 22 O-Ring Viton Viton Viton Viton

11 Model SL84-P ANSI 25# & 50# ANSI B6.5 DIMENSION (mm) Size øb øc ød ød H L L2 M N øn T Weight Kg /2/220 95/07/ /220/240 08/0/ /260 25/ /24/280 26/40/ /70/20 60/65/ / Larger sizes up to 600NB refer drawings SL84-OVK Series. ANSI 00# ANSI B6.5 DIMENSION (mm) Size øb øc ød ød H L L2 M N øn T Weight Kg Larger sizes up to 600NB refer drawings SL84-OVK Series. PRESSURE/TEMPERATURE RATING (RPTFE) 50# ANSI WCB CF8 & CF8M BODY Inlet or outlet Temperature to 80NB 00NB - 50NB 200NB Up to 60 C 96kpa (285PSI) 96kpa (285PSI) 96kpa (285PSI) Up to 80 C 929kpa (280PSI) 722kpa (250PSI) 78kpa (200PSI) Up to 0 C 722kpa (250PSI) 55kpa (220PSI) 0kpa (50PSI) L2 2 Inlet or outlet Up to 40 C 580kpa (20PSI) 78kpa (200PSI) 86kpa (25PSI) Up to 80 C 55kpa (80PSI) 482kpa (70PSI) 44kpa (50PSI) Inlet or outlet Up to 200 C 72kpa (25PSI) 7kpa (20PSI) 69kpa (0PSI) L Up to 20 C 7kpa (20PSI) 4kpa (5PSI) Up to 220 C 68kpa (0PSI) Refer chart for 00LB Carbon filled teflon will do higher pressures in the high temperature range Ratings shown above and below apply when temperature on all ports is equal and applies to the highest pressure rating on all of the ports. J F 440 PRESSURE/TEMPERATURE (up to 50NB) E G lb Pressure in PSIG F lb 00 PN6 25 lb 200 Teflon Seats (T) Teflon Reinforced (R) This chart applies up to 50NB only. MOUNTING PAD DIMENSIONS (MM) Size E J F G As per customers optional requirement, refer drawing. (ISO 52 Mounting Pad available) PAGE

12 Model SL84-P 50# Size P 280PSI T Port L Port 2 96NM 80NM NM 50NM 200NM 80NM 4 48NM 65NM 6 700NM 690NM NM 2060NM BREAK TORQUE OUTPUT BASED ON CLEAN FLUIDS 5% safety factor is included. Torque shown is at 285 PSI differential. Running torque averages / of break torque + 20% safety For dry service or infrequent use add 40% (-0% oil) Ball Thrust Bearing Spring Body Trunnion Ball Support EFFECTIVE STEM SEALING "Corner Sealing" the compression of low friction TFE box rings, eliminates stem leakage by avoiding straight-line leakage paths. Stem seal adjustment, if ever required, is done by simply tightening bonnet screws or bolts. BI-DIRECTIONAL FLOW Allows flow into the end ports and out of the common side port for mixing applications, or into the side port and out of either end port for diverting applications. 50 Class CV/Litre/Minute at PSI pressure drop L Port *With all three ports open 50 Class CV (US gallons/minute) * T Port L Port 40NB NB NB NB NB NB NB NB NB FLOW PATTERNS FOR WAY VALVES All T-PORT Flow Patterns can be changed in-the field without disassembling valve L-PORT: 90 POSITION POSITION 2 FLOW PLAN A T-PORT: 90 POSITION POSITION 2 POSITION POSITION 2 POSITION POSITION 2 POSITION POSITION 2 FLOW PLAN D FLOW PLAN E FLOW PLAN F FLOW PLAN G POSITION POSITION 2 POSITION T-PORT: 80 POSITION POSITION 2 POSITION FLOW PLAN H FLOW PLAN I T-PORT: 80 POSITION POSITION 2 POSITION POSITION POSITION 2 POSITION PAGE 2 FLOW PLAN J FLOW PLAN K

13 4-Way Double L Port Ball Valves SL84-KI Series MATERIAL: CF8/CF8M, C.I. FC-20 FLANGED: ANSI 50LB OR JIS 0K BODY: Cast Iron (FC-20) SUS 04 (CF8), SUS 6 (CF8M) STEM: SUS 04, SUS 6 BALL: SUS 04, SUS 6 SEATS: PTFE, REINFORCED PTFE TEST PRESSURE 50LB-82kgf/cm 2 (WATER) 6kgf/cm 2 (AIR) PRESSURE/TEMPERATURE RATING (RPTFE) 50# ANSI WCB CF8 & CF8M BODY Temperature to 80NB 00NB - 50NB 200NB Up to 60 C 96kpa (285PSI) 96kpa (285PSI) 96kpa (285PSI) Pressure in PSIG PRESSURE/TEMPERATURE (up to 50NB) 50 lb PN6 25 lb 00 F This chart applies up to 50NB only. Up to 80 C 929kpa (280PSI) 722kpa (250PSI) 78kpa (200PSI) Up to 0 C 722kpa (250PSI) 55kpa (220PSI) 0kpa (50PSI) Up to 40 C 580kpa (20PSI) 78kpa (200PSI) 86kpa (25PSI) Up to 80 C 55kpa (80PSI) 482kpa (70PSI) 44kpa (50PSI) Up to 200 C 72kpa (25PSI) 7kpa (20PSI) 69kpa (0PSI) J F Up to 20 C 7kpa (20PSI) 4kpa (5PSI) Up to 220 C 68kpa (0PSI) Refer chart for 00LB E G DIMENSIONS Size Ød L ANSI 50LB Flange D T C B n (25A) (40A) (50A) (65A) (80A) (00A) (25A) (50A) (200A) (250A) (00NB) to 24 (600NB) refer SL84-OVK Series drawings. Available with lever, gear operator or actuator. Stainless steel static grounding device is a standard feature. Ød MOUNTING PAD DIMENSIONS (MM) Size E J F G As per customer requirement, refer drawing. (ISO 52 Mounting Pad available) M Nxøn n ØC ØB ØD H PAGE L T

14 Multiway Side Entry Unibody Ball Valve 8000 Series MODEL SL842-FZ Flanged Ends -Way 90 degree turn Ball Valves Cast iron FC20, S.S 04 & 6. Full port, Cast body. Size: 40NB ~ 250NB ( 2" ~ 0") 50#, 00#, 600# Mounting: To ANSI B6.5, ISO 52 * Individually tested in factory for zero leakage. * Adjustable Gland packing. * Three/Four-seat design for positive shut off in all directions regardless of entry point. * Media trapped in valve cavity is substantially reduced with 4 seat design. * 90 Degree turn operation. (ISO mounting on Request) * Trunnion supported ball for lower torque and longer service life. 4 seat design allows even longer life by evenly distributing wear and increases leak tight integrity. * Transflow style L SIDE VIEW M NxØn H Seat Design (4 seat for T-Port) multi-directional shut off can be used in any direction. Flow can be directed into any inlet as these valves have seats on L port and 4 seats on T port. SIDE VIEW ØD ØC ØB ØD TOP VIEW Now also available:- (optional) Firesafe Design c/w antistatic device, graphite stem packing, graphoil/stainless body joint gaskets L2 PAGE 4 MATERIALS LIST No Part Name CF8M S/S CF8 S/S WCB Cast Iron Qty Gasket PTFE PTFE PTFE PTFE Stem Packing (*2) PTFE PTFE PTFE PTFE 4 Gland SUS04 SUS04 SUS04 Cast Iron 5 Bolt B8 B8 B7 S45C 6 Stopper SUS04 SUS04 Carbon Steel Carbon Steel 2 7 C Retainer Ring 8 Bonnet Cap ASTM A5 Gr. CF8M ASTM A5 CF8 ASTM A26 WCB FC-20 9 Bolt B8 B8 B7 S45C 0 Bracket CF8 CF8 ASTM A26 WCB FC-20 4 Handle Ductile Iron Ductile Iron Ductile Iron Ductile Iron 2 Flange Cap ASTM A5 Gr. CF8M ASTM A5 CF8 ASTM A26 WCB FC-20 Joint Gasket (*2) PTFE or SS spiral PTFE or SS Spiral PTFE or SS Spiral PTFE 4 Ball Seat RPTFE RPTFE/PTFE RPTFE/PTFE RPTFE/PTFE /4 5 Body ASTM A5 Gr. CF8M ASTM A5 CF8 ASTM A26 WCB FC-20 6 Bushing 50/50 SS Powder/PTFE filled 50/50 SS/PTFE 50/50 SS/PTFE 50/50 SS/PTFE 7 Ball & Stem ASTM A5 Gr. CF8M ASTM A5 CF8M ASTM A5 CF8M ASTM A5 CF8 8 Anti Static (*2) SUS04 SUS04 SUS04 SUS04 9 Nut SUS04 SUS04 S45C/2H S45C * 20 Stud SUS04 SUS04 S45C/B7 S45C * 2 Bolt B8 B8 B7 S45C # * 2 Firesafe version has graphite / Spiral gaskets packings / Antistatic device #: -/2"-4" = 4 PCS, 6"-8" = 8 PCS *:-/2"-" = 2 PCS, 4" =8 PCS, 6"-8" = 24 PCS

15 Model SL842-FZ TOP VIEW ANSI 25# & 50# ANSI B6.5 DIMENSION (mm) Size øb øc ød ød H L L2 L M N øn T Weight Kg NB (2 ) Refer YP version BV509. Larger sizes up to 600NB refer drawings SL84-OVK Series. ANSI 00# ANSI B6.5 DIMENSION (mm) Size øb øc ød ød H L L2 L M N øn T Weight Kg Inlet or Outlet L2 L Inlet or Outlet L SIDE VIEW Inlet or Outlet 2 Optional 4 way NB ~ 00NB (8-2 ) Refer YP version BV509. Larger sizes up to 600NB refer drawings SL84-OVK Series. ANSI 600# ANSI B6.5 DIMENSION (mm) Size øb øc ød ød H L L2 M N øn T Weight Kg ØN DN PRESSURE/TEMPERATURE RATING (RPTFE) 50# ANSI WCB CF8 & CF8M BODY Temperature to 80NB 00NB - 50NB 200NB BREAK TORQUE OUTPUT BASED ON CLEAN FLUIDS 50# 00# Up to 60 C 96kpa (285PSI) 96kpa (285PSI) 96kpa (285PSI) Up to 80 C 929kpa (280PSI) 722kpa (250PSI) 78kpa (200PSI) Size P 280PSI P 400PSI P 740PSI T Port L Port T Port L Port T Port L Port Up to 0 C 722kpa (250PSI) 55kpa (220PSI) 0kpa (50PSI) Up to 40 C 580kpa (20PSI) 78kpa (200PSI) 86kpa (25PSI) Up to 80 C 55kpa (80PSI) 482kpa (70PSI) 44kpa (50PSI) Up to 200 C 72kpa (25PSI) 7kpa (20PSI) 69kpa (0PSI) Up to 20 C 7kpa (20PSI) 4kpa (5PSI) 2 96NM 80NM 8NM 05NM 40NM 20NM NM 50NM 90NM 79NM 287NM 80NM 200NM 80NM 245NM 28NM 250NM 20NM 4 48NM 65NM 87NM 45NM 400NM 75NM 6 700NM 690NM 820NM 740NM 200NM 070NM Up to 220 C 68kpa (0PSI) NM 2060NM Refer chart for 00LB Rating shown above and below apply when temperature on all ports is equal and applies to the highest pressure rating on all of the ports. 440 PRESSURE/TEMPERATURE (up to 50NB) BI-DIRECTIONAL FLOW Allows flow into the end ports and out of the common side port for mixing applications, or into the side port and out of either end port for diverting applications. EFFECTIVE STEM SEALING "Corner Sealing," the compression of low friction TFE box rings, eliminates stem leakage by avoiding straight-line leakage paths. Stem seal adjustment, if ever required, is done by simply tightening bonnet screws or bolts. Pressure in PSIG lb 00 PN6 25 lb F Carbon filled seats will improve pressure/temperature rating PAGE 5 00 lb Teflon Seats (T) Teflon Reinforced (R) 50 Class CV/Litre/Minute at PSI pressure drop L Port *With all three ports open 50 Class CV (US gallons/minute) * T Port L Port 40NB NB NB NB NB NB NB NB NB

16 Multiway Side Entry 2 Piece Ball Valve 9000 Series MODEL SL94 Flanged Ends to ANSI B6.5 -Way Ball Valves, seats Cast iron FC20, S.S 04 & 6. Full port, Cast body. Size: 40NB ~ 250NB ( 2" - 0") 50# & 00# Optional Mount Pad TYPE PORT 2 4 L TOP VIEW T L/L 4 way also available W 8 0 SIDE VIEW W 9 NxØn H H Ød ØC ØB ØD 9 DN D T L/L Z-Ød T * Adjustable Gland packing * 90 Degree turn operation. (ISO mounting on Request) * Transflow style MATERIAL LIST No Part Name CF8M S/S CF8 S/S WCB Cast Iron Qty Gasket PTFE PTFE PTFE PTFE 2 Body ASTM A5 Gr. CF8M ASTM A5 CF8 ASTM A26 WCB FC-20 Stem Packing (*2) PTFE PTFE PTFE PTFE 4 Gland SUS04 SUS04 SUS04 Cast Iron 5 Bolt B8 B8 B8 S45C 2 6 Stopper SUS04 SUS04 Carbon Steel Carbon Steel 7 C Retainer Ring 8 Bonnet Yoke ASTM A5 Gr. CF8M ASTM A5 CF8 ASTM A26 WCB FC-20 9 Bolt B8 B8 B7 S45C 4 0 Bracket CF8 CF8 ASTM A26 WCB FC-20 Handle Ductile Iron Ductile Iron Ductile Iron Ductile Iron 2 Body Adaptor ASTM A5 Gr. CF8M ASTM A5 CF8 ASTM A26 WCB FC-20 Joint Gasket (*2) PTFE or S/S Spiral PTFE or S/S Spiral PTFE or S/S Spiral PTFE 4 Ball Seat RPTFE RPTFE/PTFE RPTFE/PTFE RPTFE/PTFE 7 Ball & Stem ASTM A5Gr. CF8M ASTM A5 CF8M ASTM A5 CF8M ASTM A5 CF8 9 Nut SUS04 SUS04 S45C / 2H S45C * 20 Stud SUS04 SUS04 S45C / B7 S45C * 2 Bolt B8 B8 B7 S45C # Refer to as built as built drawing, different sizes/classes vary. * 2 Firesafe version has graphite / Spiral gaskets packings / Antistatic device #: -/2"-4" = 4 PCS, 6"-8" = 8 PCS *:-/2"-" = 2 PCS, 4" =8 PCS, 6"-8" = 24 PCS PAGE 6

17 Model SL94 ANSI 6.5 DIMENSION (mm) Size Bore 25/50lb 00lb inch mm DN B C D L L H W T B C D L L H W T / / / / /220 05/ /200 0/ /220/260 5/0/ /20 20/ /290 25/ /290 5/ /0/20 0/55/ /0 45/ /70 75/ /50 75/ /480 25/ /580 20/ / / Refer as built drawing for dimensions, variations available. 00NB (2 ) Refer YP Version - BV509 PRESSURE/TEMPERATURE RATING (RPTFE) 50# ANSI WCB CF8 & CF8M BODY Temperature to 80NB 00NB - 50NB 200NB Up to 60 C 96kpa (285PSI) 96kpa (285PSI) 96kpa (285PSI) Up to 80 C 929kpa (280PSI) 722kpa (250PSI) 78kpa (200PSI) Up to 0 C 722kpa (250PSI) 55kpa (220PSI) 0kpa (50PSI) Up to 40 C 580kpa (20PSI) 78kpa (200PSI) 86kpa (25PSI) Up to 80 C 55kpa (80PSI) 482kpa (70PSI) 44kpa (50PSI) Up to 200 C 72kpa (25PSI) 7kpa (20PSI) 69kpa (0PSI) Up to 20 C 7kpa (20PSI) 4kpa (5PSI) Up to 220 C BREAK TORQUE OUTPUT BASED ON CLEAN FLUIDS Size 68kpa (0PSI) Refer chart for 00LB Carbon filled PTFE will withstand greater temperature. Rating above and on chart shown apply when temperature on all ports is equal and applies to the highest pressure rating on all of the ports. 50# 00# P 280PSI P 400PSI P 740PSI T Port L Port T Port L Port T Port L Port 2 96NM 80NM 8NM 05NM 40NM 20NM NM 50NM 90NM 79NM 287NM 80NM 200NM 80NM 245NM 28NM 250NM 20NM 4 48NM 65NM 87NM 45NM 400NM 75NM 6 700NM 690NM 820NM 740NM 200NM 070NM NM 2060NM No safety factor is included. Running torque averages / of break torque For dry service or infrequent use add 45% (-0% oil) PORT ARRANGEMENT L-Port T-Port Option 90 LA- TA- TA-2 TA- TA-4 50 Class CV/Litre/Minute at PSI pressure drop L Port *With all three ports open L-Port Pressure in PSIG 50 Class CV (US gallons/minute) * T Port L Port 40NB NB NB NB NB NB NB NB NB PRESSURE/TEMPERATURE (up to 50NB) 50 lb PN6 25 lb 00 lb 00 F This chart applies up to 50NB only. T-Port Teflon Seats (T) Teflon Reinforced (R) Option 80 LB- TB- TB-2 TB- TB-4 PAGE 7 * Other port arrangements are available upon request.

18 Multiway Side Entry Spooled Body Ball Valve BV-509 Series MODEL BV-509 Full Port Available in T-port, L-port, -way, 4-way, 5-way configuration. NPT & flanged (NPT see BV-505 data sheet) For food and general chemical service applications Self-adjusting stem packing Blow-out-proof stem design ISO 52 actuator mounting pad on request. In-line repairable 90-degree handle movement, or 80-degree when specified. Carbon or stainless steel body construction Hydrostatic test pressure per API598 00% air tested under water at 00 psi, open and closed positions SPECIFICATIONS Working Pressure: PN 0/6/25/40/60 50lbs, 00lbs, 600lbs, 900lbs (Higher rating on request) Temperature Range: Flange Dimension: L-PORT T-PORT -40 to 22 C (-40 to 450 F) ISO (DIN) PN0/6 & PN25/40 ANSI 50lbs & 00lbs BV-509 DN5~50 ( /2"-2") BV-509-DE DN5~50 ( 2-2 ) (To 000 PSI) BV-509-YP DN65~00 (2 2-2 ) MATERIALS LIST T 6 7 L ØG ØP W M F L/2 E h 0 H 9 8 ØD Item Part Name Standard Material Qty Body ASTM A5 Gr. CF8M 2 End ASTM A5 Gr. CF8M Bolts, Spring Washers SS Ball Seats PTFE + 5% Glass Fibre Ball SS6 6 Gaskets PTFE 7 End Caps ASTM A5 Gr. CF8M -5 8 Thrust Washer PTFE + 5% Carbon Fibre 9 Stem Packing PTFE set 0 Gland SS04 Stopper SS04 2 Packing Spring SS0 set Stem Nut SS04 4 Nut Stop SS04 5 Plate Stop SS04 6 Bolt, Nut SS04 7 Handle SS (DN65~00). Refer to separate drawing. DIMENSIONS (MM) Size D H M P W G T h E F L Torque PN6 PN40 ANSI 50 ANSI 00 CMKGS M6 M M6 M M8 M M8 M M0 M / M0 M /25 259/ DN65~00 (2 2-2 ) refer to separate drawing. ANSI 600 to 900 Class. Refer to drawing. PAGE 8 Pressure (P.S.I.) PRESSURE / TEMPERATURE ANSI 00 PN 25/ ANSI PN 0/ Temperature ( F)

19 Multiway Side Entry Spooled Body Ball Valve BV-509-KI Series a 8a 5 Screwed/Weld Ends 65NB ~ 00NB (2 2 ~ 4 ) b 8c 7 2 MATERIALS LIST Item Part Name Materials End Cap CF8M 2 Body CF8M Ball & Stem SS6 4 Housing PTFE+Stainless 5 Seats PTFE 6 Gaskets PTFE 7 O-Ring VITON 8 Stem Packing PTFE 9 Gland Washer SS 04 0 Disc Washer SS 0 Gland SS 04 2 Handle Head A5 Gr.CF8 Stop Pin SS 04 4 Bolt SS 04 5 Handle Steel Pipe 6 Blank Cap CF8M 7 Bolt SS 04 8 End Cap Bolts SS 04 9 Bolt Nuts SS Stop Pin Nut CF8M 2 Bonnet SS Bonnet Gasket PTFE 7.5 Butt Weld 6 7 Available in 80 operation. This design will allow more flow pattern options. ØT ØM ØN H 5 ØS Socket Weld 4 6 L/ d Ø02 DIMENSIONS (MM) Size A B C E L L (BW) H S T M N -Way W (kg) 4-Way W (kg) 2-7.9/ (DIN) C THREADED E BREAK-TORQUE VALUE (Nm) Size (Full Bore) Size (Red. Bore) /4~/2 /4 -/4 -/ Grease Non-Grease Note : The greases Flowturn uses including lubricant & anti-seize grease are both silicon free. Note 2: 0%-40% for safety factor if mounting actuator. PAGE 9 ØA 6 5 L 4 2 Valve can be supplied with cavity filler in internal body area in inner cavities. This will assist in keeping the body cavity clean and easy to cleanse. The cavity filler will keep the ball operation from sticking due to high viscous like media.

20 Multiway Screwed / Weld End Ball Valve BV-505 Series /4"-2" (DN6-50) MODEL BV-505 Available in T-port, L-port, -way, 4-way, 5-way configuration. For food and general chemical service applications. Self-adjusting stem packing. Blow-out-proof stem design. ISO 52 actuator mounting pad. In-line repairable. Available with a stopper and lock down stop plate. 90-degree handle movement or 80-degree when specified. Carbon or stainless steel body construction. 00% air tested under water at 00psi, open and closed positions. Hydrostatic test pressure: 500 psi. SPECIFICATIONS Working Pressure: 000 psi WOG. (Higher pressure available) Temperature Range: -40 to 450 F. ØG MATERIALS LIST Item Part Name Material Option Qty ØP Body ASTM A5 Gr, CF8M CF8, WCB T 2 End ASTM A5 Gr, CF8M CF8, WCB Bolts, Spring Washers SS Ball Seats PTFE + 5% Glass Fibre Graphite Carbon Filled Teflon 4-5 W 5 Ball SS6-6 Gaskets PTFE M F E h H 0 9 ØD End Caps ASTM A5 Gr, CF8M CFM, CF8, WCB -5 8 Thrust Washer PTFE + 5% Carbon Fibre - 9 Stem Packing PTFE - set 0 Gland SS04 SS6 Stopper SS04-2 Packing Spring SS0 - set Stem Nut SS04-8 L/2 4 Nut Stop SS04-5 Plate Stop SS04 - L L/2 6 Bolt, Nut SS04-7 Handle SS04 - PRESSURE / TEMPERATURE DIMENSIONS (MM) Full Port Size Reduced Port D H M P W G T H E F L Torque CM-KGS M6 M M6 M M6 M M8 M M8 M M0 M Pressure (P.S.I.) M0 M to 4 screwed ends also available see SL84-SP 200 PAGE Temperature ( F)

21 Multiway Screwed End Ball Valve BV-2058 Series MODEL BV-2058 Flowturn -way valves provide lateral diverting flow from a common inlet to either side exit with a quarter turn, alternatively diverting flow from a single source to two different lines. The valve is a Transflow-Diverting type, so the possibility of completely stopping flow during port positioning is eliminated. However, this also means probable product mixing during a portion of the port change. Care must be taken at a blocked port not to exceed that of the flowing media by more than 250 psi, or temperature at the blocked port not to exceed flowing media more than 9 C (200ºF). The valves are designed for flow either into or out of the common side port. These valves are 90 degree turn, side entry, available in reduced and full port. PRESSURE (PSI) TYPE PORT L T PRESSURE TEMPERATURE RATING TEMPERATURE C /4 TO -/4 TO PRESSURE (BAR) FEATURES The thread ends conform to ASME B.20. (NPT) DIN 2999 & BS 2 ISO 228/ & ISO 7/ & BSPT Investment casting Blow-out proof stem Reduced bore (Full bore on request) 000 psi W.O.G. 5% glassfiber fill PTFE reinforce seat, seal, packing Mounting pad tapping (option) L port-2058l T port-2058t MATERIALS LIST Part Name Material Body ASTM A5-CF8M Retainer ASTM A5-CF8M Ball ASTM A5-CF8M Stem AISI 6 Handle AISI 04 Disc AISI 04 Nut & Washer AISI 04 Ball Seat R-PTFE Body Seal Stem Packing Thrust Washer Handle Sleeve PTFE PTFE PTFE Vinyl TEMPERATURE F PAGE 2

22 Model BV-2058 DIMENSIONS T-PORT SIZE Ød L L2 H W W W2 Cv /80 8/ /88 4/ /09 50/ /25 58/ /4 6/ /6 24/ W2 L/2 W W Ød H L L/2 DIMENSIONS L-PORT SIZE Ød L L2 H W W W2 Cv /64/80 /2/ /64/80 8/2/ /76/87 7/8/ /87/09 52/4/54 66/ /96/25 58/48/ /4/4 6/57/ /42/6 7/62/ PAGE 22

23 Multiway Screwed End Brass Ball Valve L200 Series MODEL L200 BOTTOM ENTRY 80 DEGREE OPERATION R Vertical Flow Diverting Valve is designed to accept media through the bottom (inlet port) and to direct the product out to either of the two side ports. With this configuration, the flow can be shut off by simply operating the valve 90 degrees; however, there is no stop arrangement for this position. These valves are versatile and are designed for flow either into or out of the common bottom port. DN DN CH H The L-200 is a Non-Transflow Valve, as flow will be blocked at the 90 degree point of rotation. This also means no mixing of products during valve port position change. The valve requires 80 degree rotation with line flow shut off at the inlet or bottom port with 90 degree rotation, and full diverter flow to opposite port resuming with 80 degree rotation. H H DN L MATERIALS LIST Part Name Material Body Brass End Caps Brass Ball Chrome Plated Brass Ball Seats PTFE Packing PTFE Packing Gland Nickle Plated Brass Nut Nickle Plated Brass Stem Nickle Plated Brass Washer Plated Steel Bolt Plated Steel Handle Plated Steel/Vinyl Cover Valves can be automated as an actuator can be mounted over the valve stem - which is directly over the inlet port of the valve. It is important to note that the valve requires 80 degree actuation. Ball valves normally have a space between the ball and inside body which could trap product. Care should always be taken to properly drain this cavity. High pressure forged steel way valves to 000 PSI also available up to 80 NB in our range. (L-PORT) (T-PORT) PAGE 2 DN CH I H H R L T-Port L-Port (PSI) T-Port L-Port * * * * * * * Reduced bore model available will do 400 PSI to and 280 PSI to Temperature:- 200 C max, note pressure rating is reduced as temperature increases KVART KVART PN COLD WORKING PRESSURE TORQUE (NM)

24 Hygienic Quarter Turn Valves A variety of options are available in weld ends, screwed ends or wafer flangeless type. Trim is teflon and stainless but for hygienic service the ball / disc can also be coated with teflon or polished (or lined if required). 2 way, way, 4 way & 5 way available. A detailed data sheet can be supplied on items of interest. TYPE FV0 TYPE FV NPT or BSP A Ball valve, piece, available in Buttweld (tube or pipe), BSP or socket weld. For extra cost valves can be supplied to hygienic specification. B C TYPE FV0 Hygienic Butter-ball. Does the same job as the traditional food / wine ball valve but at a lower cost. Available in special male threads as well as in flangeless configuration. TYPE FV04 Hygienic ball type available with various end connections. /4 way ball valve traditional milk valve style. TYPE FV05 Standard -4 or 5 way ball valve, (also available in flanged ends in larger sizes). TYPE FV06 Hygienic ball valve. WAFER STYLE 204 Flangeless (wafer style) teflon lined butterfly valve. Also available in lugged. PAGE 24

25 Notes

26 Notes

27 AUSTRALIAN PIPELINE VALVE BRAND RANGE - CATALOGUES COMPLETE PRODUCT LINE Australian Pipeline Valve produces isolation, control and flow reversal protection products for severe and critical service media in utility, steam, pipelines, oil & gas and process industries. APV valves and pipeline products form the most competitive portfolio in the market. Product Brochure Oilfield Products Valves & Wellheads Ball Valves Floating & Trunnion Mounted Gate, Globe & Check Valves - Cast Ball Valves Floating Small Bore Gate, Globe & Check Valves - Forged Steel APV FAMILY OF BRANDS RANGE - CATALOGUES Ball Valves Special Service Plug Valves Lubricated, Sleeved & Lined Diamond Gear Gearboxes Flowturn Ball Valves Multiway & Deadman Flowturn Gate, Globe & Check Valves Flowturn Instrument Valves Flowturn Strainers & Sight Glasses Steamco Steam Valves Supercheck Wafer Check Valves Superseal Butterfly Valves Superseal Industrial Ball Valves Torqturn Actuators TwinLok Tube Fittings Uniflo Check Valves Contact us for your local stockist/distributor View our catalogues at

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