SAP Implementation Change of Numbering System

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1 Change of Numbering System Customer Manual

2 Content Sr. No Topics Page no 1 Introduction 3 2 LESER Vision 4 3 Change in Numbering System 5-19 (1) Change of Offer Number (2) Change of Job Number (3) Product Codes (4) Change of Model Number (5) Change of Extended Model Number (6) Order Code (7) Serial Number (8) Model Number Selection Table FL 441 ASME/API 526 (9) Model Number Selection Table FL 441 IBR Config. (10)Model Number Selection Table FL 549, FL 237 IBR (11) Option Codes LESER Worldwide 20 2

Introduction Welcome to Fainger LESER Fainger LESER is one of the leading manufacturing companies for safety valves in India.

The sales and marketing organization headquartered in Mumbai offers powerful and competent service.

KG, Germany to manufacture safety valves with a proven design and technology.

Our modern manufacturing and testing facilities ensure high quality safety valves and a large central stock guarantees short delivery times for

To date, the more than 150,000 Fainger LESER safety valves installed underline the trust the customers have in Fainger LESER.

3 Introduction Welcome to Fainger LESER Fainger LESER is one of the leading manufacturing companies for safety valves in India. The state of the art manufacturing facility is located in Paithan, Aurangabad. The sales and marketing organization headquartered in Mumbai offers powerful and competent service. The company was established in 1987 as a joint venture between Fainger Engineering, India, and LESER GmbH & Co. KG, Germany to manufacture safety valves with a proven design and technology. Since 2010, Fainger LESER is a 100% subsidiary of LESER with now more than 120 employees. Our modern manufacturing and testing facilities ensure high quality safety valves and a large central stock guarantees short delivery times for valves and spare parts. To date, the more than 150,000 Fainger LESER safety valves installed underline the trust the customers have in Fainger LESER. Our safety valves are being used by customers across all major industries like oil & gas, petrochemicals, chemicals, pharmaceuticals, and Original Equipment Manufacturers (OEMs). Fainger LESER has all the detailed knowledge and modern technology required for producing high quality safety valves. Our safety valves are manufactured in the Paithan factory, which has an annual capacity of 24,000 valves. In the past two years, Fainger LESER has invested in new processes and technologies. The facilities have been equipped with modern CNC and drilling machines. 3

LESER Vision Our values and Core activities The LESER Corporate Vision Provides us with guidance, and leads to transparency and predictability. It illustrate what LESER stands for.

4 LESER Vision Our values and Core activities The LESER Corporate Vision Provides us with guidance, and leads to transparency and predictability. It illustrate what LESER stands for. The LESER valves that is us. Precision inform our Thinking and our actions. Commitment Connects us. Efficiency is the foundation of our future. The LESER core activities our customers in mind. Customer Relations: Close to the customers. Safety Valves & Solutions: Products and solutions. Supply Chain: Steady and efficient processes. 4

5 Change of Numbering System 5

can be found on the cover sheet and on the top right corner of every page of a Fainger LESER

When referring to items in an offer, the item will be added to the offer number separated by a slash

Fainger LESER Job Number The Fainger LESER Job Number is the order acceptance number provided upon

It can be found on the cover page and in the top right corner of every page of a Fainger LESER order

When referring to items in an order, the item will be added to the offer number separated by a slash

6 Change of Offer & Job Number System 1. Fainger LESER Offer Number All Fainger LESER offers are identified by a unique 8 digit Number which can be found on the cover sheet and on the top right corner of every page of a Fainger LESER Quotation. The first two digits are always <10>. When referring to items in an offer, the item will be added to the offer number separated by a slash (/) Example: /10 Item 10 of offer Fainger LESER Job Number The Fainger LESER Job Number is the order acceptance number provided upon order acceptance. It is a unique 8 digit number which always starts with the first two digits as <20>. It can be found on the cover page and in the top right corner of every page of a Fainger LESER order confirmation. When referring to items in an order, the item will be added to the offer number separated by a slash (/) Example: /10 Item 10 of offer Fainger LESER Model Numbers and option codes (3.1) Fainger LESER Valve Types A valve type is defined by a 3 digit type code which selects a specific valve design Process and General Industrial Safety Valves High Performance FL 441 SP High Pressure FL 441 HP Compact Performance FL 237 Compact Performance FL 549 6

7 Change of Model Number (3.2) Fainger LESER Model number The Fainger LESER model number is a 8 digit (2 x4) number that describes the valve type and, the orifice designation/orifice diameter of the valve and for type 441 the pressure rating of the Inlet Flange Valve type No material code (Body material and outlet body configurable) 1 by 2 150# D-orifice Application code/ Country code; example 1 = India The model number of the different valve type can be selected from the mode number selection tables starting from page 4 by selecting the desired valve type, orifice designation / orifice diameter and the pressure class / sizes. 7

8 8 digit model number as per ( 3.2) Orifice Designation / Do Sizing Standard Construction Type Base Material Spring Material Cap/Lever type Inlet size Outlet size SAP Implementation Change of Extended Model Number System (3.3) Fainger LESER Extended Model number Besides the 8 digit model number so called option codes are used to configure a Fainger LESER safety valve. An option code is identified with the help of a 3 digit Alpha Numerical code that selects additional features for a valve. e.g. Option code XF3 selects a stainless steel spring. The Fainger LESER extended model number adds the most significant attributes of the valve configuration by listing the selected option codes for the following attributes after the model Sizing Standard Construction Type Base Material Option Code Cap/Lever type Inlet size Outlet size Spring Material The detailed selection tables for all option codes will be circulated with the revised Fainger LESER catalogue in early The possible attributes for the extended article number can be found in the Annexure starting from page D- FL1FF4FE1XF1FF D - FL1 FF4 FE1 XF1 FF

9 Change of Order code System (3.4) Fainger LESER Order Code The Order Code is the complete set of all option codes that were selected for a valve configuration and is printed on offers and order acceptances. With this code an exact same configuration of a valve can be reordered if required. 9

10 Change of Serial System Fainger LESER Serial Number All Fainger LESER valves, which will be delivered after the SAP Launch, will be registered to the system with a new serial number which is a 8 digit running number for all LESER valves worldwide. This number will be printed onto the tag plate of the valves and is a unique identifier of the valve. Examples for new documents and contained information: Offer/Order Acceptance: Technical Valve Specification Offer Number and Date Extended Model Number Quantity and LESER Offer Item No Customer PO Line item No Pricing Technical Specification of Valve 10

Change of Serial System Shop Test Report For Valves manufacture before SAP Go live Shop Test reports will show the old valve serial number which might appear of some certificates and the new valve

11 Change of Serial System Shop Test Report For Valves manufacture before SAP Go live Shop Test reports will show the old valve serial number which might appear of some certificates and the new valve serial number as provided on the Tag plates to have a direct traceability and line for the customer. Old Valve Serial Number New Valve Serial Number Test Results Valve Tag (Will be attached to the valve In addition to conventional tag plate) Old Fainger LESER Order No. and Serial No. Extended Model No. Configuration Details New Valve Serial Number & No Fainger LESER Job No. 11

12 Model Number Selection Table - FL TYPE 441 ASME / API 526 Orifice (area) Type Standard Pressure (441SP series) Nominal pressure class L D (0.11 sq.in) 1" x 2" 1" x 2" 1" x 2" E (0.196 sq.in) 1" x 2" 1" x 2" 1" x 2" F (0.307sq. In) 11/2" x 2" 11/2" x 2" 11/2" x 2" G (0.503 sq.in) 11/2" x 3" 11/2" x 3" 11/2" x 3" H (0.785 sq.in) 11/2" x 3" 11/2" x 3" 2" x 3" 2" x 3" J (1.287 sq.in) 2" x 3" 2" x 3" 3" x 4" 3" x 4" K (1.838 sq.in) 3" x 4" 3" x 4" 3" x 4" L (2.853 sq.in) 3" x 4" 3" x 4" 4" x 6" 4" x 6" M (3.60 sq.in) 4" x 6" 4" x 6" 4" x 6" N (4.34 sq.in) 4" x 6" 4" x 6" 4" x 6" P (6.38 sq.in) 4" x 6" 4" x 6" 4" x 6" Q (11.05 sq.in) 6" x 8" 6" x 8" 6" x 8" R (16.0 sq.in) 6" x 10" 6" x 10" 6" x 10" T (26.0 sq.in) 8" x 10" 8" x 10" 8" x 10" T (26.0 sq.in) 8" x 12" 8" x 12" 8" x 12" 12

13 Model Number Selection Table - FL TYPE 441 ASME / API 526 Orifice (Area) D (0.11 sq.in) E (0.196 sq.in) F (0.307sq. In) Type High Pressure (441HP series) Nominal pressure class /2" x 1" x 2" 11/2" x 2" 2" 11/2" x 3" /2" x 1" x 2" 11/2" x 2" 2" 11/2" x 3" /2" x 11/2" x 2" 11/2" x 2" 2" 11/2" x 3" G (0.503 sq.in) 11/2" x 3" 11/2" x 3" 2" x 3" 2" x 3" H (0.785 sq.in) " x 3" 2" x 3" 2" x 3" J (1.287 sq.in) 3" x 4" 3" x 4" 3" x 4" K (1.838 sq.in) 3" x 4" 3" x 4" 4" x 6" L (2.853 sq.in) 4" x 6" 4" x 6" 4" x 6" M 0651 (3.60 sq.in) 4" x 6" N 0711 (4.34 sq.in) 4" x 6" P 0771 (6.38 sq.in) 4" x 6" 13

14 Model Number Selection Table - FL TYPE 441 IBR Configurations Orifice Dia (mm) Type Standard Pressure (441SP series) Nominal pressure class L " x 2" " x 2" " x 2" /2" x 2" 11/2" x 2" 11/2" x 2" /2" x 3" 29 (11/2" x 2") /2" x 3" (11/2" x 2") /2" x 3" (2" x 3") /2" x 3" (2" x 3") " X 3" (11/2" x 3") (3" X 4") " x 4" (2" X 3") 3" x 4" (2" X 3") " x 4" 3" x 4" " x 6" 4" x 6" 4" x 6" " x 6" 4" x 6" 4" x 6" " x 6" 4" x 6" 4" x 6" " x 8" 6" x 8" 6" x 8" " x 10" 6" x 10" 6" x 10" " x 10" 8" x 10" 8" x 10" " x 12" 8" x 12" 8" x 12" 14

15 Model Number Selection Table - FL TYPE 441 IBR Configurations Orifice Dia (mm) 15 / / 18 Type 4410 High Pressure (441HP series) Nominal pressure class " x 2" " x 2" " x 2" " x 2" 15 / /2" x 2" 11/2" x 2" 11/2" x 2" 11/2" x 2" /2" x 3" 11/2" x 3" 11/2" x 3" 11/2" x 3" /2" x 3" (2 ' x 3") " x 3" (3" x 4") " x 4" 3" x 4" 4" x 6" " x 6" " x 6" 4" x 6" " x 6" Sizes mentioned in brackets () are available as Alternative and can be given as special 15

16 Model Number Selection Table - FL TYPE 549, 237 IBR Configurations FAINGER LESER Type 549 Orifice Dia (mm) Type Valve Size Valve Size Valve Size 8 12, /2" x 1" 3/4" x 1" 1" x 1" /2" x 1" 3/4" x 1" 1" x 1" " x 11/2" 11/2" x 2" /4" x 1" FAINGER LESER Type 237 Orifice Dia (mm) Type Valve Size Valve Size Valve Size /8" x 1/2" 1/2" x 1/2" 1/2" x 3/4" 3/4" x 1" 1" x 1" 16

17 8 digit model number as per 3.2 Orifice Designation / Do Sizing Standard Construction Type Base Material Spring Material Cap/Lever type Inlet size Outlet size SAP Implementation Change of Option codes Option Codes appearing in the extended Model No D- FL1FF4FE1XF1FF D - FL1 FF4 FE1 XF1 FF Position 1: Fainger LESER Model Number Please refer to selection charts Positing 2: Orifice Designation / Do Shown as Orifice Letter as per API 526 (D to T) for ASME configuration or Orifice Diameter in mm for IBR configuration Position 3: Sizing Standard Option Code FL 1 According to IBR FZ4 According to ASME VIII/API 526 FZ5 DIN EN IS Position 5: (A) Base Material (Flanged Valves) Valve Shell : Body & Bonnet Valve : Nozzle & Disc Material Group Carbon Steel Grade Option Code FE1, F1E, F2E Shell WCB FE2, F3E Shell WCB CF8M/SS316 Position 4: Construction Type Option Code FF 1 Conventional FF4 Bellows Design 000 Special Position 5: (B) Base Material(Screwed Valves) Stainless Steel Grades FE3, F4E, F5E FE4, F6E, F8E, Shell Shell CF3M/SS316L CF8 CF8M, SS316 CF8M FE5, F7E Shell CF8M FE6,F9E Shell CF3 FE7, F1F Shell CF3M CF8M, SS316 CF3M, SS316L CF3M, SS316L Material Group Carbon Steel Grade Stainless Steel Grades Option Code F1H Shell WCB SS316 F1J Shell CF8 SS316 Special Grades FE8, F2F Shell LCB FE9, F3F, F4F Shell CF3M, SS316L CF8M, SS316 WC6 F5F Shell WCB CF8M, SS316 F1K Shell CF8M SS316 F1L Shell CF3M PTFE F6F Shell CF8 PTFE F7F Shell CF8M SS316L PTFE 17

18 Change of Option Codes Position 6: Spring Material Option Code Position 7: Cap / Lever Option Code X03 Alloy steel to DIN / X04 Stainless steel to DIN X06 Carbon steel to DIN XF1 CS IS 4454 Grade II / Grade III XF2 Alloy steel to DIN / XF3 SS Special FF2 FF7 FF3 FF8 H2 Closed Cap H2 Closed Cap with Test Gag H4 Packed Lever Cap H4 Packed Lever Cap with Test Gag Position 8: Inlet Size Option Code Size Option Code Size 002 NPS 1/2" 003 NPS 3/4" 004 NPS1" 006 NPS 1 1/2" 007 NPS 2" 008 NPS 2 1/2" 009 NPS 3" 011 NPS 4" 015 NPS 6" 017 NPS 8" Inlet Connection Screwed Valves 201 G 3/8" 202 G1/2" 203 G 3/4" Inlet Connection Screwed Valves 204 G 1" 205 G1 1/4" 206 G1 1/2" 207 G2" 301 NPT 1/2" 302 NPT 3/4" 303 NPT 1" 305 NPT 1 1/2" 306 NPT 2" 401 R 1/2" 402 R 3/4" 403 R 1" 404 R 1 1/2" 405 R2" 18

19 Change of Option Codes Position 9: Outlet Size Option Code Size Option Code Size 002 NPS 3/4" 003 NPS1" 005 NPS 1 1/2" 006 NPS 2" 007 NPS 2 1/2" 008 NPS 3" 009 NPS 4" 011 NPS 6" 012 NPS 8" 013 NPS 10" 014 NPS 12" Outlet Connection Screwed Valves 202 G1/2" 203 G 3/4" Outlet Connection Screwed Valves 206 G1 1/2" 207 G 2" 301 NPT 1/2" 302 NPT 3/4" 303 NPT 1" 305 NPT 1 1/2" 306 NPT 2" 501 Rc 1/2" 502 Rc 3/4" 503 Rc 1" 504 Rc 1 1/2" 505 Rc 2" 204 G 1" 19

20 Fainger LESER Valves Pvt. Ltd. 136/137, Sanjay Bldg. 3,Mittal Estate Marol, Andheri (E), Mumbai, India Tel : salesfl@faingerleser.com Web :

Type 526 IC CATALOG. Flanged Safety Relief Valves API Series. The-Safety-Valve.com

Type 526 IC CATALOG. Flanged Safety Relief Valves API Series. The-Safety-Valve.com Type 526 IC Flanged Safety Relief Valves API Series CATALOG The-Safety-Valve.com General Information Overview API safety valves (LESER Type 526) are flanged safety valves that meet all the requirements