EXHAUST GAS RECIRCULATION
|
|
- Abel Glenn
- 5 years ago
- Views:
Transcription
1 25-38 EXHAUST GAS RECIRCULATION LX EXHAUST GAS RECIRCULATION TABLE OF CONTENTS page EXHAUST GAS RECIRCULATION SPECIFICATIONS TORQUE...38 TUBE-EXHAUST GAS RECIRCULATION REMOVAL 2.7L - LOWER TUBE L - UPPER TUBE L...42 INSTALLATION 2.7L - LOWER TUBE L - UPPER TUBE L...46 page ASSEMBLY-EXHAUST GAS RECIRCULATION VALVE DESCRIPTION...48 OPERATION...48 REMOVAL 2.7L L L...51 INSTALLATION 2.7L L L...56 EXHAUST GAS RECIRCULATION SPECIFICATIONS TORQUE SPECIFICATIONS DESCRIPTION N m Ft. Lbs. In. Lbs. Tube to Exhaust Manifold Bolts Tube to EGR valve Bolts EGR Valve to Cyl. Head Bolts
2 LX EXHAUST GAS RECIRCULATION TUBE-EXHAUST GAS RECIRCULATION REMOVAL 2.7L - LOWER TUBE 1. Disconnect negative battery cable. 2. Remove purge solenoid from bracket.
3 25-40 EXHAUST GAS RECIRCULATION LX 3. Relocate the purge solenoid. 4. Unlock and disconnect the electrical connector from EGR valve. 5. Remove the bolts from the lower tube to exhaust manifold. 6. Remove the lower tube bolts to EGR valve. 7. Remove lower tube from vehicle. 8. When removing EGR upper tube assembly being careful not to drop the silicone rubber seals in the intake manifold. Clean gasket surfaces on the EGR valve. Note that any loose dirt can lodge between the pintle and the seat and cause valve leakage that will give a rough idle and depressed manifold vacuum. 9. Clean mounting surface. 2.7L - UPPER TUBE 1. EGR system components and location. Upper tube (2), EGR valve (1), and Lower tube (3). 2. Disconnect negative battery cable.
4 LX EXHAUST GAS RECIRCULATION Remove purge solenoid from bracket. 4. Relocate the purge solenoid. 5. Unlock and disconnect the electrical connector from EGR valve. 6. Remove upper tube bolts to EGR valve (2). 7. Remove upper tube from intake manifold. 8. When removing EGR upper tube assembly being careful not to drop the silicone rubber seals in the intake manifold. Clean gasket surfaces on the EGR valve. Note that any loose dirt can lodge between the pintle and the seat and cause valve leakage that will give a rough idle and depressed manifold vacuum. 9. Clean mounting surface.
5 25-42 EXHAUST GAS RECIRCULATION LX 3.5L 1. Disconnect negative battery cable. 2. Remove purge solenoid from bracket. 3. Relocate the purge solenoid. 4. Unlock and disconnect the electrical connector from EGR valve. 5. Remove the wiper module, (Refer to 8 - ELECTRI- CAL/WIPERS/WASHERS/WIPER MODULE - REMOVAL). 6. Remove shock tower brace and relocate. 7. Remove the upper intake manifold, (Refer to 9 - ENGINE/MANIFOLDS/INTAKE MANIFOLD - REMOVAL).
6 LX EXHAUST GAS RECIRCULATION EGR valve (2) and tube (1). 9. Remove tube bolts (1) to EGR valve (2). 10. Remove tube (1) from intake manifold. 11. When removing EGR upper tube assembly being careful not to drop the silicone rubber seals in the intake manifold. Clean gasket surfaces on the EGR valve. Note that any loose dirt can lodge between the pintle and the seat and cause valve leakage that will give a rough idle and depressed manifold vacuum. 12. Clean mounting surface.
7 25-44 EXHAUST GAS RECIRCULATION LX INSTALLATION 2.7L - LOWER TUBE 1. Clean mounting surface. 2. Install the lower tube to vehicle. 3. Install the lower tube bolts to EGR valve. 4. Install the lower tube bolts to exhaust manifold. 5. Tighten the lower tube to EGR valve bolts to 11 N m (95 in. lbs.) torque. 6. Tighten the lower tube to exhaust manifold bolts to 31 N m (275 in. lbs.) torque.
8 LX EXHAUST GAS RECIRCULATION Connect the electrical connector to EGR valve and lock. 8. Relocate the purge solenoid. 9. Install purge solenoid to bracket. 10. Connect negative battery cable. 2.7L - UPPER TUBE 1. Clean mounting surface. 2. Inspect rubber silicone seals on intake manifold end of EGR tube. 3. Install upper tube into the intake manifold, being careful that the silicone rubber seals are correctly installed and undamaged.. 4. Install new gasket between the EGR valve and tube and install bolts (2). 5. Tighten the upper tube to EGR valve bolts to 11 N m (95 in. lbs.) torque.
9 25-46 EXHAUST GAS RECIRCULATION LX 6. Connect the electrical connector to EGR valve and lock. 7. Relocate the purge solenoid. 8. Install purge solenoid to bracket. 9. Connect negative battery cable. 3.5L 1. Clean mounting surface. 2. Inspect rubber silicone seals on intake manifold end of EGR tube. 3. Install tube into the intake manifold being careful that the silicone rubber seals are correctly installed and undamaged.
10 LX EXHAUST GAS RECIRCULATION Install the tube bolts to EGR valve. 5. Tighten the EGR tube to EGR valve bolts to 11 N m (95 in. lbs.) torque. 6. Connect the electrical connector to EGR valve and lock. 7. Install upper intake manifold, (Refer to 9 - ENGINE/ MANIFOLDS/INTAKE MANIFOLD - INSTALLA- TION). 8. Install the shock tower brace. 9. Install the wiper module, (Refer to 8 - ELECTRI- CAL/WIPERS/WASHERS/WIPER MODULE - INSTALLATION). 10. Relocate the purge solenoid. 11. Install purge solenoid to bracket. 12. Connect negative battery cable.
11 25-48 EXHAUST GAS RECIRCULATION LX ASSEMBLY-EXHAUST GAS RECIRCULATION VALVE DESCRIPTION The EGR valve consists of three major components. First there is the pintle, valve seat, and housing which contains and regulates the gas flow. Second there is the armature, return spring, and solenoid coil to provide the operating force to regulate the flow by changing the pintle position. The solenoid coil assembly is in parallel with a diode and connects to the two connectors in the connector assembly. The third major component which senses pintle position and is connected to the three connectors in the electrical connector. OPERATION The exhaust gas recirculation flow is determined by the engine controller. For a given set of conditions, the engine controller knows the ideal exhaust gas recirculation flow to optimize NOx and fuel economy as a function of the pintle position. Pintle position is obtained from the position sensor. The engine controller adjusts the duty cycle of 128 Hz power supplied to the solenoid coil to obtain the correct position. REMOVAL 2.7L 1. EGR system components and location. Upper tube (2), EGR valve (1), and Lower tube (3). 2. Disconnect negative battery cable. 3. Remove purge solenoid from bracket.
12 LX EXHAUST GAS RECIRCULATION Relocate the purge solenoid. 5. Unlock and disconnect the electrical connector from EGR valve. 6. Remove the bolts from the EGR tube to exhaust manifold. 7. Remove the lower tube bolts to EGR valve and remove tube(3). 8. Remove upper tube bolts to EGR valve (2). 9. Remove the EGR valve mounting bolts (1). 10. Remove valve from vehicle. 11. Clean mounting surface. 3.5L 1. Disconnect negative battery cable. 2. Remove purge solenoid from bracket.
13 25-50 EXHAUST GAS RECIRCULATION LX 3. Relocate the purge solenoid. 4. Unlock and disconnect the electrical connector from EGR valve. 5. Remove the wiper module, (Refer to 8 - ELECTRI- CAL/WIPERS/WASHERS/WIPER MODULE - REMOVAL). 6. Remove shock tower brace and relocate. 7. Remove the upper intake manifold, (Refer to 9 - ENGINE/MANIFOLDS/INTAKE MANIFOLD - REMOVAL). 8. EGR valve (2) and tube (1).
14 LX EXHAUST GAS RECIRCULATION Remove tube bolts (1) to EGR valve (3). 10. Remove tube (1) from intake manifold. 11. When removing EGR upper tube assembly being careful not to drop the silicone rubber seals in the intake manifold. Clean gasket surfaces on the EGR valve. Note that any loose dirt can lodge between the pintle and the seat and cause valve leakage that will give a rough idle and depressed manifold vacuum. 12. Remove EGR valve mounting bolts (2). 13. Remove EGR valve from vehicle. 14. Clean mounting surface. 5.7L The electronic EGR valve and solenoid assembly (3) is attached to the front of the right cylinder head (1). An exhaust gas routing tube connects the EGR valve to the intake manifold.
15 25-52 EXHAUST GAS RECIRCULATION LX 1. Disconnect electrical connector (1) from EGR solenoid (2). 2. Remove two bolts (3) connecting EGR tube (4) to valve assembly. 3. Remove gasket located between EGR tube flange and EGR valve assembly. 4. Remove two mounting bolts (2). 5. Separate valve assembly (3) from cylinder head (1). 6. Remove and discard metal gasket located between cylinder head and valve assembly.
16 LX EXHAUST GAS RECIRCULATION INSTALLATION 2.7L 1. Clean mounting surface. 2. Install EGR valve. 3. Install the EGR valve mounting bolts (1). 4. Inspect rubber silicone seals on intake manifold end of EGR tube. 5. Install upper tube into the intake manifold, being careful that the silicone rubber seals are correctly installed and undamaged.. 6. Install new gasket between the EGR valve and upper tube and install bolts (2). 7. Install the lower tube to exhaust manifold. 8. Install new gasket between the EGR valve and lower tube and install bolts (3). 9. Tighten the lower tube to EGR valve bolts (3) to 11 N m (95 in. lbs.) torque. 10. Tighten the lower tube to exhaust manifold bolts to 31 N m (275 in. lbs.) torque. 11. Tighten the upper tube to EGR valve bolts (2) to 11 N m (95 in. lbs.) torque. 12. Tighten EGR valve to cylinder head bolts (1) to 31 N m (275 in. lbs.) torque.
17 25-54 EXHAUST GAS RECIRCULATION LX 13. Connect the electrical connector to EGR valve and lock. 14. Relocate the purge solenoid. 15. Install purge solenoid to bracket. 16. Connect negative battery cable. 3.5L 1. Clean mounting surface. 2. Inspect rubber silicone seals on intake manifold end of EGR tube. 3. Install tube into the intake manifold being careful that the silicone rubber seals are correctly installed and undamaged.
18 LX EXHAUST GAS RECIRCULATION Install new gasket between the EGR valve (3) and tube and install bolts (1). 5. Tighten the EGR tube to EGR valve bolts to 11 N m (95 in. lbs.) torque. 6. Connect the electrical connector to EGR valve and lock. 7. Install upper intake manifold, (Refer to 9 - ENGINE/ MANIFOLDS/INTAKE MANIFOLD - INSTALLA- TION). 8. Install the shock tower brace. 9. Install the wiper module, (Refer to 8 - ELECTRI- CAL/WIPERS/WASHERS/WIPER MODULE - INSTALLATION). 10. Relocate the purge solenoid. 11. Install purge solenoid to bracket. 12. Connect negative battery cable.
19 25-56 EXHAUST GAS RECIRCULATION LX 5.7L 1. Position a new metal gasket between cylinder head (1) and valve assembly (3). 2. Install two mounting bolts (2) and tighten. Refer to Torque Specifications. 3. Clean EGR tube where it joins EGR valve. 4. Position new gasket between EGR tube flange and EGR valve assembly. 5. Install two bolts (3) connecting EGR tube (4) to valve assembly (2). Tighten bolts. Refer to Torque Specifications. 6. Connect electrical connector (1) to EGR solenoid (2).
2001 Ranger Workshop Manual. 1. Drain the cooling system. For additional information, refer to Section
Exhaust Gas Recirculation (EGR) Valve 2.3L 1. Drain the cooling system. For additional information, refer to Section 303-03. 2. Disconnect the battery ground cable. For additional information, refer to
More informationPage 1 of 8 SECTION 303-01A: Engine 2.3L 2002 Ranger Workshop Manual IN-VEHICLE REPAIR Procedure revision date: 10/20/2004 Intake Manifold Removal 1. Remove the accelerator control snow shield. 2. Remove
More informationIntake Manifold Replacement
Document ID# 738735 2002 Chevrolet Chevy Suburban - 4WD Print Intake Manifold Replacement Removal Procedure Important: The intake manifold, throttle body, fuel rail, and injectors may
More informationZoom and Print Options
Vehicle» Engine, Cooling and Exhaust» Engine» Cylinder Head Assembly» Valve Cover» Service and Repair» Procedures» LH Valve Cover LH Removal 1. Disconnect the battery ground cable. 2. Remove the air cleaner
More informationEmission Control System
Emission Control System Exhaust Gas Recirculation (EGR) System [B18A1 engine: A/T] Troubleshooting Flowchart The Malfunction Indicator Lamp (MIL) indicates Diagnostic Trouble Code (DTC) 12: A problem in
More informationENGINE AND EMISSION CONTROL
17-1 ENGINE AND EMISSION CONTROL CONTENTS EMISSION CONTROL SYSTEM... 2 GENERAL... 2 Outline of Changes... 2 GENERAL INFORMATION... 2 SERVICE SPECIFICATION... 2 VACUUM HOSE... 3 Vacuum Hose Piping Diagram...
More information2011 Mercury Grand Marquis LS
Fig. 6: Locating Intake Manifold Crash Bracket With Tie Strap 24. Remove the intake manifold crash bracket bolt. 25. Disconnect the fuel rail pressure and temperature sensor vacuum and electrical connectors.
More informationIN-VEHICLE REPAIR. Upper Intake Manifold
303-01-1 Engine 3.9L and 4.2L 303-01-1 IN-VEHICLE REPAIR Upper Intake Manifold Special Tool(s) Remover, Spark Plug Wire 303-106 (T74P-6666-A) Material Item Silicone Brake Caliper Grease and Dielectric
More informationDisconnect the breather tube from the air cleaner outlet duct.
Disconnect the breather tube from the air cleaner outlet duct. Disconnect the IAT sensor harness connector. Remove the air cleaner outlet duct retaining wingnut. Separate the air cleaner outlet duct from
More informationEXHAUST SYSTEM AND INTAKE MANIFOLD
EXHAUST SYSTEM AND INTAKE MANIFOLD 11-1 EXHAUST SYSTEM AND INTAKE MANIFOLD CONTENTS page GENERAL INFORMATION... 1 SERVICE PROCEDURES... 4 page TORQUE SPECIFICATION... 13 EXHAUST SYSTEMS The exhaust systems
More informationEmission Control System
Emission Control System Exhaust Gas Recirculation System Troubleshooting Flowchart Self diagnosis indicates code 12: Most likely a problem in the Exhaust Gas Recirculation (EGR) system. The EGR System
More information2006 F-Super Duty Workshop Manual. Installation. All vehicles. Install the glow plug. Tighten to 19 Nm (14 lb-ft).
Installation All vehicles 1. Install the glow plug. Tighten to 19 Nm (14 lb-ft). 2. Clean and apply clean engine oil to the O-rings. 3. Using the special tool, install the glow plug harness. Vehicles equipped
More information10/20/ Ford E 250 Engine Mechanical > Engine, 4.6L and 5.4L > IN VEHICLE REPAIR > Intake Manifold 5.4L
2005 Ford E 250 : Engine Mechanical > Engine, 4.6L and 5.4L > IN VEHICLE REPAIR > Intake Manifold 5.4L Intake Manifold 5.4L Listen SECTION 303 01A: Engine 4.6L and 5.4L 2005 E Series Workshop Manual IN
More informationCylinder Head Replacement
CYLINDER HEAD REPLACEMENT (EN... CYLINDER HEAD REPLACEMENT (ENGINE MECHANICAL - 1.6L) Document ID# 1430093 Cylinder Head Replacement Tools Required J 45059 Angle Meter KM-470-B Angular Torque Gauge J 42492-A
More information2001 Ford Windstar ENGINES 3.8L V6 - VIN 4 - Windstar
COWL TOP VENT PANEL 1. Remove windshield wiper pivot arms. Remove cowl top vent panel retaining screws. Release cowl top vent panel retaining clips. Remove windshield wiper fluid hose. Remove cowl top
More informationPage 1 of 14 Oil Pan Removal & Installation 4.2L Engine 4WD Vehicles To Remove: 1. Before servicing the vehicle refer to the precautions at the beginning of this section. 2. Raise and support the vehicle.
More informationENGINE AND EMISSION CONTROL
17-1 ENGINE AND EMISSION CONTROL CONTENTS ENGINE CONTROL SYSTEM........ 3 SERVICE SPECIFICATION............... 3 ON-VEHICLE SERVICE.................. 3 Accelerator Cable Check and Adjustment... 3 ACCELERATOR
More informationC40008 & C40009 EXHAUST BRAKES
EXHAUST BRAKES C40008 & C40009 1995 2003 Ford F250 / F350 7.3 L Powerstroke Diesel with manual transmissions 1995 1998 Ford F250 / F350 7.3 L Powerstroke Diesel with automatic transmission* *Requires the
More informationENGINE AND EMISSION CONTROL
17-1 GROUP 17 ENGINE AND EMISSION CONTROL CONTENTS ENGINE CONTROL........... 17-3 GENERAL INFORMATION....... 17-3 SERVICE SPECIFICATIONS..... 17-3 ON-VEHICLE SERVICE.......... 17-3 ACCELERATOR CABLE CHECK
More informationEXHAUST GAS RECIRCULATION (EGR) SYSTEM
3SGTE ENGINE EG1243 EXHAUST GAS RECIRCULATION (EGR) SYSTEM To reduce NOx emissions, part of the exhaust gases is recirculated through the EGR valve to the intake manifold to lower the maximum combustion
More informationEMISSION CONTROL SYSTEM
XJ EMISSION CONTROL SYSTEM 25-1 EMISSION CONTROL SYSTEM CONTENTS EXHAUST EMISSION CONTROLS 2.5L DIESEL ENGINE... 6 ON-BOARD DIAGNOSTICS 2.5L DIESEL ENGINE... 1 ON-BOARD DIAGNOSTICS 2.5L DIESEL ENGINE INDEX
More informationENGINE AND EMISSION CONTROL
-1 ENGINE CONTROL.......... GENERAL INFORMATION...... SERVICE SPECIFICATIONS..... ON-VEHICLE SERVICE......... ACCELERATOR CABLE CHECK AND ADJUSTMENT.................... ACCELERATOR CABLE AND PEDAL......................
More informationVehicle Level Engine, Cooling and Exhaust Engine Intake Manifold Service and Repair. Service and Repair
Page 1 of 11 Home Account Contact ALLDATA Log Out Help BILL SEIDLES MITSUBISHI Select Vehicle New TSBs Technician's Reference Component Search: OK 2005 Suzuki Verona L6-2.5L Conversion Calculator Vehicle
More informationIntake manifold / gasket, replacing
Page 1 of 9 Intake manifold / gasket, replacing Special tools: 999 5723, 951 2666 Preparation Disconnect the battery negative lead. First read Note when disconnecting/connecting the battery lead. Drain
More informationEMISSION CONTROL SYSTEM
XJ EMISSION CONTROL SYSTEM 25-1 EMISSION CONTROL SYSTEM TABLE OF CONTENTS ON-BOARD DIAGNOSTICS 2.5L DIESEL ENGINE... 1 EXHAUST EMISSION CONTROLS 2.5L DIESEL ENGINE... 6 ON-BOARD DIAGNOSTICS 2.5L DIESEL
More information1988 Ford F-350 PICKUP
1988 Ford F-350 PICKUP Submodel: Engine Type: V8 Liters: 7.5 Fuel Delivery: FI Fuel: GAS 1987 93 4.9L Engine The intake and exhaust manifolds on these engines are known as combination manifolds and are
More informationREMOVAL & INSTALLATION
REMOVAL & INSTALLATION NOTE: For reassembly reference, label all electrical connectors, vacuum hoses and fuel lines before removal. Also place mating marks on engine hood and other major assemblies before
More information2001 Lincoln LS Workshop Manual
Page 1 of 10 SECTION 303-01B: Engine 3.9L 2001 Lincoln LS Workshop Manual IN-VEHICLE REPAIR Procedure revision date: 05/16/2000 Intake Manifold Removal 1. Disconnect the battery ground cable. For additional
More informationENGINE AND EMISSION CONTROL
17-1 GROUP 17 ENGINE AND EMISSION CONTROL CONTENTS ENGINE CONTROL.......... 17-3 GENERAL DESCRIPTION...... 17-3 ENGINE CONTROL SYSTEM DIAGNOSIS.................. 17-3 INTRODUCTION TO ENGINE CONTROL SYSTEM
More informationZoom and Print Options
Vehicle» Engine, Cooling and Exhaust» Engine» Service and Repair» Removal and Replacement» Engine Replacement Engine Replacement ^ Tools Required - J 38185 Hose Clamp Pliers Removal Procedure 1. Remove
More informationACCUFAB 70mm THROTTLE BODY (96-04 V8)
ACCUFAB 70mm THROTTLE BODY (96-04 V8) TIME NECESSARY: Less than 2 hours TOOLS REQUIRED: Ratchet Ratchet extension 5/16 or 8mm socket 3/8 or 10mm socket Philips screwdriver 1/8 hex key Hammer Loctite 243
More informationELECTRONIC FUEL INJECTION (EFI)
Стр. 1 из 31 ELECTRONIC FUEL INJECTION (EFI) General Description The Electronic Fuel Injection (EFI) system was used on 1991 2.5L, 1986-92 3.0L (except SHO) and 1988-92 3.8L engines. The EFI fuel system
More informationThis information covers the proper procedure for replacing the intake manifold gasket on the Volvo D16F engine.
Volvo Trucks North America Greensboro, NC USA DService Bulletin Trucks Date Group No. Page 2.2007 251 39 1(14) Intake Manifold Gasket Replacement D16F Intake Manifold Gasket Replacement W2005773 This information
More information2004 Dodge Pickup R1500 MIL ILLUMINATION DIAGNOSTIC TROUBLE CODES P0401, P0403, P0404, P0405, P0406 TECHNICAL SERVICE BULLETIN
TECHNICAL SERVICE BULLETIN Reference Number(s): 18-021-04, Date of Issue: May 4, 2004 GROUP: Vehicle Performance SUBJECT MIL Illumination Diagnostic Trouble Codes P0401, P0403, P0404, P0405, P0406 OVERVIEW
More informationDESCRIPTION AND OPERATION
303-01B-10 Engine 3.0L 303-01B-10 DESCRIPTION AND OPERATION Upper Engine Components G72932 en 303-01B-11 Engine 3.0L 303-01B-11 DESCRIPTION AND OPERATION (Continued) Item Part Number Description 1 9H589
More informationENGINE AND EMISSION CONTROL
17-1 GROUP 17 ENGINE AND EMISSION CONTROL CONTENTS ENGINE CONTROL.......... 17-3 GENERAL INFORMATION...... 17-3 SERVICE SPECIFICATIONS..... 17-3 TROUBLESHOOTING.......... 17-3 INTRODUCTION TO ENGINE CONTROL
More informationIntake Manifold Replacement
Page 1 of 14 2004 Chevrolet TrailBlazer - 4WD Bravada, Envoy, Rainier, TrailBlazer (VIN S/T) Service Manual Engine Engine Mechanical - 4.8L, 5.3L, and 6.0L Repair Instructions - On Vehicle Document ID:
More informationEG2 173 EXHAUST GAS RECIRCULATION (EGR) SYSTEM
5SFE ENGINE EG2173 EXHAUST GAS RECIRCULATION (EGR) SYSTEM EG2174 5SFE ENGINE EGR SYSTEM INSPECTION 1. INSPECT AND CLEAN FILTER IN EGR VACUUM MODULATOR (a) Remove the cap and filter. (b) Check the filter
More informationPage 1 of 6 Section 03-01C: Engine, 7.5L MFI 1996 Bronco/F-Series Workshop Manual IN-VEHICLE SERVICE Procedure revision date: 06/19/2000 Cylinder Heads Removal SPECIAL SERVICE TOOL(S) REQUIRED Description
More informationCode 32. Diagnostic Trouble Code 32
Code 32 Diagnostic Trouble Code 32 EGR Solenoid Circuit CIRCUIT DESCRIPTION The ECM operates a solenoid to control the Exhaust Gas Recirculation (EGR) valve. This solenoid is normally close EGR valve.
More informationENGINE AND EMISSION CONTROL
17-1 GROUP 17 ENGINE AND EMISSION CONTROL CONTENTS ENGINE CONTROL.......... 17-3 GENERAL DESCRIPTION...... 17-3 ENGINE CONTROL SYSTEM DIAGNOSIS.................. 17-3 INTRODUCTION TO ENGINE CONTROL SYSTEM
More informationE - THEORY/OPERATION - TURBO
E - THEORY/OPERATION - TURBO 1995 Volvo 850 1995 ENGINE PERFORMANCE Volvo - Theory & Operation 850 - Turbo INTRODUCTION This article covers basic description and operation of engine performance-related
More informationINSTALLATION MANUAL. BULLET PROOF VK Oil Cooler Kit F-SERIES
INSTALLATION MANUAL BULLET PROOF VK688-100 Oil Cooler Kit 2003-2007 F-SERIES NEAL TECHNOLOGIES, INC. U.S. PATENT 8, 887, 688. OTHER PATENTS PENDING UPDATED 1/2/2018 Read BEFORE You Begin Installation These
More information2007 Escape/Mariner/Escape Hybrid/Mariner Hybrid Workshop Manual
SECTION 303-08A: Engine Emission 2007 Escape/Mariner/Escape Hybrid/Mariner Hybrid Control 2.3L Positive Crankcase Ventilation (PCV) System Components Exploded View View (157 KB) Printable Item Part Number
More information10/30/2018 Intake Manifold Replacement (RPOs LY2/LY6) 2007 GMC Truck Yukon Denali MotoLogic
2007 Yukon Denali Applies to: 4.8L, 5.3L, 6.0L and 6.2L Report a problem with this article Removal Procedure 1. Remove the air cleaner outlet duct. Refer to Air Cleaner Resonator Outlet Duct Replacement.
More informationINTAKE MANIFOLD INSPECTION/REPLACEMENT
ATTACHMENT III Owner Notification Program 99M01 INTAKE MANIFOLD INSPECTION/REPLACEMENT AFFECTED VEHICLES: 1997 AND 1998 CROWN VICTORIA POLICE INTERCEPTOR VEHICLES WITH 4.6L SOHC ENGINES BUILT AT THE ST.
More information2004 Volvo C70 L5-2.4L Turbo VIN 63 B5244T7 Cylinder Head Assembly Service and Repair, Removal and Replacement: Cylinder Head/Gasket, Replacing
1 of 25 8/18/2011 6:10 PM 2004 Volvo C70 L5-2.4L Turbo VIN 63 B5244T7 Cylinder Head Assembly Service and Repair, Removal and Replacement: Cylinder Head/Gasket, Replacing Cylinder head/gasket, replacement
More informationEXHAUST GAS RECIRCULATION (EGR) SYSTEM (4A FE)
ENGINE EG121 EXHAUST GAS RECIRCULATION (EGR) SYSTEM (4AFE) EGR SYSTEM INSPECTION 1. INSPECT AND CLEAN FILTER IN EGR VACUUM MODULATOR (a) Remove the cap and filter. (b) Check the filter for contamination
More informationComputers and Control Systems: Symptom Related Diagnostic Procedures C Charts. Part 1 of 6. Chart C-1 (1 Of 6)
1993 Cadillac DeVille V8-300 4.9L Page 1 Computers and Control Systems: Symptom Related Diagnostic Procedures C Charts Part 1 of 6 Chart C-1 (1 Of 6) 1993 Cadillac DeVille V8-300 4.9L Page 2 Wiring Diagram.
More information2002 Mustang Workshop Manual
Page 1 of 13 SECTION 303-01B: Engine 4.6L (2V) 2002 Mustang Workshop Manual REMOVAL Procedure revision date: 01/02/2003 Cylinder Heads Special Tool(s) Remover, Crankshaft Vibration Damper 303-009 (T58P-6316-D)
More informationC FORD F250 / F L POWERSTROKE DIESEL WITH AUTOMATIC TRANSMISSIONS ONLY
EXHAUST BRAKES C40019 1999-2003 FORD F250 / F350 7.3L POWERSTROKE DIESEL WITH AUTOMATIC TRANSMISSIONS ONLY Getting Started Thank you and congratulations on your purchase of a Pacbrake exhaust retarder.
More informationFREE $15 Gift Card for every $100 spent on Ship To Home orders. Find Out How
1 of 29 10/12/2011 5:05 PM FREE $15 Gift Card for every $100 spent on Ship To Home orders. Find Out How Ford Ranger/Explorer/Mountaineer 1991-1999 Intake Manifold REMOVAL & INSTALLATION Print The engines
More informationALLDATA Online Chevy Truck S10/T10 Blazer 2WD V6-4.3L VIN W - Intake... Intake Manifold Replacement (Upper)
ALLDATA Online - 2001 Chevy Truck S10/T10 Blazer 2WD V6-4.3L VIN W - Intake... Page 1 of 21 Home Account Contact ALLDATA Log Out Help PAUL REDEHOFT Select Vehicle New TSBs Technician's Reference Component
More informationINSTALLATION INSTRUCTIONS AIR/OIL SEPARATOR KIT
INSTALLATION INSTRUCTIONS AIR/OIL SEPARATOR KIT 2015+ SUBARU WRX (LHD ONLY) Document: 19-0136 Support: info@radiumauto.com This document covers the installation of the Radium brake master cylinder brace
More information2002 Crown Victoria/Grand Marquis Workshop Manual
Page 1 of 24 SECTION 303-01: Engine 2002 Crown Victoria/Grand Marquis Workshop Manual INSTALLATION Procedure revision date: 01/02/2003 Cylinder Heads Special Tool(s) Installer, Crankshaft Vibration Damper
More informationDTC P0172 Fuel Trim System Rich
Page 1 of 6 1997 Chevrolet Cavalier Cavalier, Sunfire (VIN J) Service Manual Document ID: 47788 DTC P0172 Fuel Trim System Rich System Description A Closed Loop air/fuel metering system is used to provide
More informationOn Board Diagnostics II A PCED
Page 1 of 5 1998 PCED On Board Diagnostics II A SECTION 5A: Pinpoint Tests KE: Idle Air Control (IAC) Valve KE: Introduction KE1 IDLE CONCERNS OR STALLS: RUN KOER SELF-TEST AND OUTPUT CONTINUOUS MEMORY
More informationREMOVAL. Fig Sized for Print
ALLDATA Online - 2000 Dodge Truck Grand Caravan FWD V6-3.3L VIN R - Intake M... Page 1 of 10 REMOVAL 1. Remove windshield wiper module. 2. Perform fuel system pressure release procedure (before attempting
More informationTOP FEED FUEL RAIL KIT for WRX
TOP FEED FUEL RAIL KIT for 2002-14 WRX Thank you for purchasing this PERRIN product for your car! Installation of this product should only be performed by persons experienced with installation of aftermarket
More information1501 Industrial Way N., Toms River, NJ Fax: PACKING LIST
1/6/04 1501 Industrial Way N., Toms River, NJ 08755 732-349-2109 Fax:732-244-0867 MODERATE - Installation requires metric tools and possibly cutting and drilling. The ability to closely follow instructions
More informationAutomatic Transmission Assembly Remove and Install (2,9 V6 24V engine) ( ) Remove
Automatic Transmission Assembly Remove and Install (,9 V6 4V engine) (7 4 0) Special Tools -40 Engine support bar -40-0 Adaptor for -40-40-03 Adaptor for -40 Workshop Equipment Transmission jack Materials
More informationINTAKE MANIFOLD COLLECTOR. 1. Electric throttle control actuator 2. Gasket 3. Vacuum hose
INTAKE MANIFOLD COLLECTOR Removal and Installation PFP:14003 ABS0095V 1. Electric throttle control actuator 2. Gasket 3. Vacuum hose 4. EVAP canister purge volume control solenoid valve 5. Bracket 6. Intake
More informationEMISSION CONTROL SYSTEMS
EMISSION CONTROL SYSTEMS (3SFE) EMISSION CONTROL SYSTEMS EC1 EC2 EMISSION CONTROL SYSTEMS (3SFE) System Purpose System SYSTEM PURPOSE Abbreviation Purpose Positive crankcase ventilation Fuel evaporative
More informationMinuteman International s Trouble Shooting the Kawasaki 17 HP Engine Engine Will Not Start.
Minuteman International s Trouble Shooting the Kawasaki 17 HP Engine Instructions: Follow these steps until the problem is resolved Engine Will Not Start. (Battery is good and engine is cranking) 1. Do
More informationEXHAUST GAS RECIRCULATION (EGR) SYSTEM
ENGINE EG169 EXHAUST GAS RECIRCULATION (EGR) SYSTEM (California only) EG170 ENGINE To reduce NOx emissions, part of the exhaust gases are recirculated through the EGR valve to the intake manifold to lower
More informationFUEL PRESSURE REGULATOR
EG2214 3VZE ENGINE FUEL PRESSURE REGULATOR ONVEHICLE INSPECTION CHECK FUEL PRESSURE (See step 2 on page EG2206) COMPONENTS FOR REMOVAL AND INSTALLATION FUEL PRESSURE REGULATOR REMOVAL 1. DISCONNECT NEGATIVE
More informationASSEMBLY/INSTALLATION INSTRUCTIONS
ASSEMBLY/INSTALLATION INSTRUCTIONS AURORA 3000 & 4000 SCORPION TURBO SYSTEM NOTICE: The engine oil must be changed any time the turbocharger is removed from the engine. The passages in the block underneath
More informationIntake Manifold Removal
PLEASE READ ALL OF THE FOLLOWING INSTRUCTIONS CAREFULLY PRIOR TO INSTALLATION. AT ANY TIME YOU DO NOT UNDERSTAND THE INSTRUCTIONS Parts included: -GT350 Intake manifold M-944-M5 -GT350 Air bucket w/filter.
More informationMazda North American Operations Irvine, CA
Service Bulletin Mazda North American Operations Irvine, CA 92618-2922 Subject: MILKY SUBSTANCE ON OIL LEVEL GAUGE (DIPSTICK) Bulletin No: 01-050/06 2004-2005 RX-8 - MILKY SUBSTANCE ON OIL LEVEL GAUGE
More informationSTARTER COMPONENTS FOR REMOVAL AND INSTALLATION
Removal STARTER COMPONENTS FOR REMOVAL AND INSTALLATION Starter Components For Removal And Installation REMOVAL OF STARTER 1. DISCONNECT CABLE FROM NEGATIVE TERMINAL OF BATTERY CAUTION: Work must be started
More information1994 ENGINE PERFORMANCE TOYOTA SYSTEM & COMPONENT TESTING
1 of 65 12/5/2014 1:13 PM 1994 ENGINE PERFORMANCE TOYOTA SYSTEM & COMPONENT TESTING INTRODUCTION Before testing separate components or systems, perform procedures in articles listed below: BASIC TESTING
More informationPage 1 of 6 Section 03-01C: Engine 3.4L SHO 1999 Taurus/Sable Workshop Manual IN-VEHICLE SERVICE Procedure revision date: 06/25/1998 Intake Manifold Upper Removal 1. Disconnect battery ground cable (14301).
More informationLower Intake Manifold Replacement
Lower Intake Manifold Replacement Removal Procedure 1. Turn OFF all the lamps and the accessories. 2. Ensure the ignition switch is in the OFF position. 3. Disconnect the negative battery cable from the
More information2014 RAM C/V Tradesman
Fig. 91: Suction Hose Ball Valve NOTE: View typical 14. Open the suction hose's ball valve to begin refilling the cooling system. 15. When the vacuum gauge reads zero, the system is filled. NOTE: On some
More information2003 F-Super Duty /Excursion Workshop Manual
Page 1 of 7 SECTION 303-04F: Fuel Charging and Controls Turbocharger, 6.0L Diesel 2003 F-Super Duty 250-550/Excursion Workshop Manual REMOVAL AND INSTALLATION Procedure revision date: 03/14/2005 Turbocharger
More informationM-9424-M50CJ INTAKE MANIFOLD INSTALLATION INSTRUCTIONS
Please visit www.fordracingparts.com for the most current instruction information!!! PLEASE READ ALL OF THE FOLLOWING INSTRUCTIONS CAREFULLY PRIOR TO INSTALLATION. AT ANY TIME YOU DO NOT UNDERSTAND THE
More informationPosition of Parts in Engine Compartment
ELECTRICAL WIRING ROUTING [5S FE] Position of Parts in Engine Compartment A 1 A/C Condenser Fan Motor E 4 Engine Coolant Temp. Sensor (EFI Water Temp. A 2 A/C Magnetic Clutch and Lock Sensor Sensor) A
More information2003 RSX - Intake Manifold Removal and Installation
2003 RSX - Intake Manifold Removal and Installation Exploded View - K20A3 Engine Removal - K20A3 Engine 1. Remove the intake manifold cover. 2. Disconnect the intake air temperature (IAT) sensor connector
More information5.2L and 5.9L ENGINE PROCEDURE
5.2L and 5.9L ENGINE PROCEDURE A - Coil Wire Routing (Fig 1 & Fig 2). 1. Remove coil wire from distributor cap tower terminal. 2. Remove coil wire from the rear five-wire clip, the center three-wire clip,
More informationFuel and exhaust systems 4A 21
Fuel and exhaust systems 4A 21 15.40 Unscrew the union nuts and disconnect the fuel feed and return hoses from the manifold 41 Disconnect the injector wiring harness connector and the vacuum hose from
More information1 of 12 10/5/2015 8:11 AM
1 of 12 10/5/2015 8:11 AM REMOVAL 1. Perform the fuel pressure release procedure See: Fuel Pressure Release > Procedures > Fuel System Pressure Release Procedure. 2. Recover the refrigerant from the refrigerant
More information2000 Econoline Workshop Manual. 3. Install the upper intake manifold. 2. NOTE: Tighten the bolts in two stages.
2. NOTE: Tighten the bolts in two stages. Tighten the bolts in the sequence shown. Stage 1: Tighten to 2 Nm (18 lb-in). Stage 2: Tighten to 10 Nm (89 lb-in). 3. Install the upper intake manifold. Position
More informationIntake Manifold Replacement
Page 1 of 13 Your Current Vehicle: 2008 Cadillac STS Intake Manifold Replacement Intake Manifold Replacement Removal Procedure 1. Turn the ignition OFF. 2. Remove the fuel injector sight shield. Refer
More information1999 E-Series Workshop Manual
http://www.fordservicecontent.com/pubs/content/~wsxm/~mus~len/21/sxm31c16.h... Page 1 of 3 SECTION 303-01C: Engine 6.8L 1999 E-Series Workshop Manual IN-VEHICLE REPAIR Procedure revision date: 06/30/1998
More informationTelephone: Fax: VAT Registration No.:
Telephone: Fax: VAT Registration No.: Terminal side Wire side Component/circuit description ECM pin Signal Condition Typical value Oscilloscope setting (Suggested settings - Voltage/time per division)
More information4.0L CEC SYSTEM Jeep Cherokee DESCRIPTION OPERATION FUEL CONTROL DATA SENSORS & SWITCHES
4.0L CEC SYSTEM 1988 Jeep Cherokee 1988 COMPUTERIZED ENGINE Controls ENGINE CONTROL SYSTEM JEEP 4.0L MPFI 6-CYLINDER Cherokee, Comanche & Wagoneer DESCRIPTION The 4.0L engine control system controls engine
More informationExhaust Gas Recirculation Valve, Replace J S file://c:\program Files\cosids\DATA\TMP\ rtf.html. Remove
1 Page 1 of 20 Exhaust Gas Recirculation Valve, Replace J982500 Remove 1. Disconnect battery negative lead 2. Disconnect hose (1) from oil filler on air cleaner assembly, then move to one side Release
More informationDiag. Code 71 EGR System Malfunction CIRCUIT DESCRIPTION. TR-92 ENGINE TROUBLESHOOTING - Circuit Inspection
TR-92 EINE TROUBLESHOOTI - Circuit Inspection Diag. Code 71 EGR System Malfunction CIRCUIT DESCRIPTION The EGR system is designed to recirculate the exhaust gas properly controlled according to the driving
More informationOwNErS MaNual with INSTallaTION INSTrucTIONS
OwNErS MaNual with INSTallaTION INSTrucTIONS EMISSIONS KIT light duty 6.2l chevrolet/gm diesel for use on gm 6.2L diesel trucks equipped with the banks sidewinder turbo system this manual is for use with
More informationWEBER CARBURETOR TROUBLESHOOTING GUIDE
This guide is to help pinpoint problems by diagnosing engine symptoms associated with specific vehicle operating conditions. The chart will guide you step by step to help correct these problems. For successful
More informationINTAKE AND EXHAUST GROUP CONTENTS CHARGE AIR COOLER <2.0L ENGINE> GENERAL DESCRIPTION SERVICE SPECIFICATIONS...
15-1 GROUP 15 INTAKE AND EXHAUST CONTENTS GENERAL DESCRIPTION 15-2 SERVICE SPECIFICATIONS 15-2 DIAGNOSIS 15-2 INTRODUCTION 15-2 TROUBLESHOOTING STRATEGY 15-2 SYMPTOM CHART 15-2 SYMPTOM PROCEDURES 15-3
More informationKIT. light duty 6.2L chevrolet/gm diesel. for use on gm 6.2L diesel trucks equipped with the banks sidewinder turbo system
owners manual with installation instructions EMISSIONS KIT light duty 6.2L chevrolet/gm diesel for use on gm 6.2L diesel trucks equipped with the banks sidewinder turbo system this manual is for use with
More information2014+ Ram 3.0 EcoDiesel EGR Delete
2014+ Ram 3.0 EcoDiesel EGR Delete Installation Guide WARNING: This product is for competition use only in a sanctioned racing event. NOT FOR USE ON VEHICLES USED OR REGISTERED FOR USE ON A PUBLIC ROAD
More information2003 Taurus/Sable Workshop Manual
Page 1 of 24 SECTION 303-01A: Engine 3.0L (2V) ASSEMBLY 2003 Taurus/Sable Workshop Manual Engine Special Tool(s) Piston Ring Compressor 303- D032 (D81L-6002-C) Camshaft Bearing Set 303-017 (T65L-6250-A)
More informationINTAKE AND EXHAUST GROUP CONTENTS INTERCOOLER GENERAL INFORMATION SERVICE SPECIFICATIONS
15-1 GROUP 15 ITAKE AD EXHAUST COTETS GEERAL IFORMATIO........ 15-2 SERVICE SPECIFICATIOS....... 15-2 SPECIAL TOOL................. 15-2 O-VEHICLE SERVICE........... 15-3 ITERCOOLER WATER SPRAY RELAY CHECK............................
More informationL Intake Manifold Part #
86-93 5.0L Intake Manifold Part #5001-5002 I N S T A L L A T I O N I N S T R U C T I O N S Supplied Materials Bottom cover, Upper manifold, Lower manifold, Plenum cover plate, 1501 Throttle body (comes
More informationFuel System (Central SFI)
Page 1 of 6 1997 GMC Truck GMC K Pickup - 4WD Chevy Pickup, GMC Pickup, Suburban, Tahoe, Yukon (VIN C/K) Service Manual Engine Engine Controls - 5.0L, 5.7L, and 7.4L Description and Operation Document
More informationDIAGNOSTIC TROUBLE CODE CHART HINT:
DIAGNOSTICS DIAGNOSTIC TROUBLE CODE CHART HINT: SFI SYSTEM (1MZFE) 05241 Parameters listed in the chart may not be exactly the same as your reading due to the type of instrument or other factors. If a
More informationEMISSION CONTROL SYSTEMS (2JZ GE) SYSTEM PURPOSE
SYSTEM PURPOSE The emission control systems are installed to reduce the amount of CO, HC and NOx exhausted from the engine ((3), (4) and (5)), to prevent the atmospheric release of blowby gascontaining
More informationIntake Components 1117
Item Part Number Description 1 W705654 Bolt 2 N807309 Bolt (2 req'd) 3 9F460 Bracket 4 N807071 Bolt (5 req'd) 5 9A448 Intake manifold (upper) 6 9E498 Vacuum harness 7 9F792 Fuel injection supply manifold
More information