CGE SYSTEMS SDN BHD COMPANY PROFILE Industrial Water and Effluent Treatments
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1 CGE SYSTEMS SDN BHD COMPANY PROFILE Industrial Water and Effluent Treatments
2 Index 1 Introduction Local Manufacturing Corporate Information Project References Projects Petronas Chemicals Ethylene Sdn Bhd Wastewater treatment plant rejuvenation Petronas Penapisan (Melaka) Sdn Bhd Penstock refurbishment Petronas Chemicals Ethylene Sdn Bhd Sludge de-watering GS Paper & Packaging Sdn Bhd Wastewater treatment plant upgrading Pascorp Paper Industries Bhd Wastewater treatment plant upgrading Kualiti Alam Sdn Bhd Leachate treatment plant Muda Paper Mills Sdn Bhd Wastewater treatment plant upgrading CHH Pacific Paper Sdn Bhd Wastewater treatment plant Ansell Shah Alam Sdn Bhd Wastewater treatment plant Perwaja Steel Sdn Bhd Water recycling plant Trio Paper Mills Sdn Bhd Wastewater treatment plant upgrading Ansell Malaysia Sdn Bhd Wastewater treatment plant upgrading Muda Paper Mills Sdn Bhd Raw water treatment plant upgrading Vasatech Sdn Bhd Wastewater treatment plant Mauri Fermentation (M) Sdn Bhd Aeration tank upgrading Golden Hope Agrotech Consultancy Sdn Bhd Sludge dewatering equipment Completed projects by staff members Wastewater treatment plant Sewage treatment plant Other treatment plants Treatability study Project reference letters
3 1 Introduction CGE Systems offers turnkey solutions to environmental pollution problems with special emphasis on industrial effluent treatment water treatment systems. CGE Systems has a strong and accomplished team of environmental engineers, many with tertiary degrees in the field to support local design, construction and system commissioning. The areas of specialty include: Engineering services inclusive of pilot studies, detail design, construction, start up and commissioning of water and wastewater treatment Existing treatment system upgrades Made-In-Malaysia water and wastewater treatment equipment Treatment Plant Operation and Maintenance The team has gathered experience in these industries: Rubber and Latex Hotel & Resort Oleochemical Food and Beverage Pulp and Paper Recycled Paper Printing Industry Chemical Industries Electronics Metals Industries Textile Industries Pharmaceutical 2
4 2 Local Manufacturing CGE Systems manufactures a range of process equipment and systems in Malaysia. These treatment elements are customized to the specific project and integrated within the overall system design. Equipment offered includes Water and Wastewater Treatment Process units in reinforced concrete and fabricated modular: Center and Peripheral Drive Gravitational Clarifiers Complete Dissolved Air Floatation (DAF) Clarifiers Biological Activated Sludge System Biological Trickling Filter Tower, Submerged Biological Filter Systems Biological Anaerobic Treatment Systems Sludge de-watering systems Mechanical Rotary and, Static Sidehill, Wedgewire Screens Mechanical Bar Screens Multimedia, Sand, and Activated Carbon Filters Physical / Chemical treatment Systems Tertiary Treatment systems 3
5 3 Corporate Information Business Office B1-22A-1, Dataran Niaga Sungai Besi Midfields SquareWest, Jln 11/108C, off Leburaya Sungai Besi, Kuala Lumpur Tel: Fax: Registration Number P Contractor Licenses CIDB Grade: G7 (B04, CE21, ME15) Felda Registered Vendor Field Code: 0102 Description: Mechanical Engineering Grade: 8 Petronas Registered Vendor SWEC SC Civil Maint Service Industrial waste Mngmt SWEC PC Chemical - Common chemicals - Commodity chemicals 4
6 4 Project References 4.1 Projects The projects listed in this section are in various stages of construction Petronas Chemicals Ethylene Sdn Bhd Wastewater treatment plant rejuvenation Wastewater Type Chemical Industry effluent Location Kerteh, Terengganu Capacity 1,200 m 3 /day Value of Contract > RM 5,000,000 Status Commissioning Unit Process & Machinery a. CPI/API b. Equalization System c. Coagulation and Flocculation d. DAF Clarification e. Activated Sludge f. Secondary Clarifiers Effluent Parameter Malaysia Standard B 5
7 Petronas Chemicals Ethylene Sdn Bhd Dissolved Air Flotation tank Petronas Chemicals Ethylene Sdn Bhd Secondary clarifier 6
8 4.1.2 Petronas Penapisan (Melaka) Sdn Bhd Penstock refurbishment Wastewater Type Petroleum Industry effluent Location Kerteh, Terengganu Value of Contract < RM 1,000,000 Status Documentation Unit Process & Machinery Penstock 7
9 4.1.3 Petronas Chemicals Ethylene Sdn Bhd Sludge de-watering Wastewater Type Chemical Industry effluent - Sludge Location Kerteh, Terengganu Capacity 150 m 3 Value of Contract < RM 1,000,000 Status Completed Unit Process & Machinery Filter press Effluent Parameter Malaysia Standard B 8
10 4.1.4 GS Paper & Packaging Sdn Bhd Wastewater treatment plant upgrading Wastewater Type Recycled Paper Effluent Location Banting, Selangor Capacity 10,000 m 3 /day Value of Contract > RM 5,000,000 Status Commissioned Unit Process & Machinery a. Activated Sludge b. Secondary Clarifiers c. Sludge Dewatering Effluent Parameter Malaysia Standard A 9
11 GS Paper & Packaging Sdn Bhd Aeration tank GS Paper & Packaging Sdn Bhd Secondary clarifiers and Treated water holding tank 10
12 GS Paper & Packaging Sdn Bhd Belt press GS Paper & Packaging Sdn Bhd Treatment plant overview 11
13 4.1.5 Pascorp Paper Industries Bhd Wastewater treatment plant upgrading Wastewater Type Recycled Paper Effluent Location Bentong, Pahang Capacity 23,000 m 3 /day Value of Contract > RM 5,000,000 Status Commissioned Unit Process & Machinery a. Mechanical Screens b. Sidehill Screens c. Equalization System d. Coagulation and Flocculation e. DAF Clarification f. Activated Sludge g. Secondary Clarifiers h. Sludge Dewatering Effluent Parameter Malaysia Standard A 12
14 Pascorp Paper Industries Bhd Static screen Pascorp Paper Industries Bhd Dissolved Air Flotation tank 13
15 Pascorp Paper Industries Bhd Aeration tank Pascorp Paper Industries Bhd Secondary clarifier 14
16 4.1.6 Kualiti Alam Sdn Bhd Leachate treatment plant Wastewater Type Hazardous Landfill Leachate Location Bukit Nanas, Negeri Sembilan Capacity 400 m 3 /day Value of Contract > RM 5,000,000 Status Commissioned Unit Process & Machinery a. Equalization System b. Coagulation and Flocculation c. Primary Clarification d. Ammonia Removal e. Activated Sludge with Nitrification f. Secondary Clarification g. Tertiary Oxidation h. Tertiary Adsorption i. Tertiary Filtration j. Sludge De-watering Effluent Parameter Malaysia Standard B 15
17 Kualiti Alam Sdn Bhd Nitrification tank and tertiary system Kualiti Alam Sdn Bhd Secondary clarifier 16
18 4.1.7 Muda Paper Mills Sdn Bhd Wastewater treatment plant upgrading Wastewater Type Recycled Paper Effluent Location Kajang, Selangor Capacity 25,000 m 3 /day Value of Contract > RM 5,000,000 Status Commissioned Unit Process & Machinery a. Static screen b. Coagulation and Flocculation c. Dissolved Air Flotation d. Activated Sludge e. Secondary Clarifier (RAS/WAS) Effluent Parameter Malaysia Standard A 17
19 Muda Paper Mills Sdn Bhd Static screen Muda Paper Mills Sdn Bhd Dissolved air flotation tank 18
20 Muda Paper Mills Sdn Bhd Aeration tank Muda Paper Mills Sdn Bhd Secondary clarifier 19
21 4.1.8 CHH Pacific Paper Sdn Bhd Wastewater treatment plant Wastewater Type Recycled Paper Effluent Location Bentong, Pahang Capacity 4,500 m 3 /day Value of Contract RM 1,000,000 RM 5,000,000 Status Commissioned Unit Process & Machinery a. Equalization System b. Coagulation and Flocculation c. Dissolved Air Flotation d. Activated Sludge e. Secondary Clarifier (RAS/WAS) f. Sludge Dewatering Effluent Parameter Malaysia Standard B 20
22 CHH Pacific Paper Sdn Bhd Dissolved air flotation tank CHH Pacific Paper Sdn Bhd Aeration tank and cooling system 21
23 CHH Pacific Paper Sdn Bhd Secondary clarifier CHH Pacific Paper Sdn Bhd Office 22
24 4.1.9 Ansell Shah Alam Sdn Bhd Wastewater treatment plant Wastewater Type Latex Manufacturing Wastewater Location Shah Alam, Selangor Capacity 2,500 m 3 /day Value of Contract RM 1,000,000 RM 5,000,000 Status Commissioned Unit Process & Machinery a. Equalization System b. Coagulation and Flocculation c. Primary Clarification d. Activated Sludge e. Secondary Clarifier (RAS/WAS) f. Multi Media Filtration g. Sludge Dewatering Effluent Parameter Malaysia Standard B 23
25 Ansell Shah Alam Sdn Bhd Equalization tank with Spray cooling system Ansell Shah Alam Sdn Bhd Aeration tank 24
26 Ansell Shah Alam Sdn Bhd Secondary clarifier Ansell Shah Alam Sdn Bhd Filter press 25
27 Perwaja Steel Sdn Bhd Water recycling plant Wastewater Type Iron Ore Sludge Location Kemaman, Terengganu Capacity 8,000 m 3 /day Value of Contract RM 1,000,000 RM 5,000,000 Status Commissioned Unit Process & Machinery a. Coagulation and Flocculation b. Clarifier c. Sludge Dewatering System Perwaja Steel Sdn Bhd - Clarifier 26
28 Trio Paper Mills Sdn Bhd Wastewater treatment plant upgrading Wastewater Type Recycled Paper Effluent Location Simpang Ampat, Pulau Pinang Capacity 3,600 m 3 /day Value of Contract RM 1,000,000 RM 5,000,000 Status Commissioned Unit Process & Machinery a. Static Screens b. Activated Sludge c. Secondary Clarifier Effluent Parameter Malaysia Standard B Trio Paper Mills Sdn Bhd Static screens 27
29 Trio Paper Mills Sdn Bhd Aeration tank Trio Paper Mills Sdn Bhd Secondary clarifier 28
30 Ansell Malaysia Sdn Bhd Wastewater treatment plant upgrading Wastewater Type Latex Manufacturing Wastewater Location Ayer Keroh, Melaka Capacity 3,000 m 3 /day Value of Contract RM 1,000,000 RM 5,000,000 Status Commissioned Unit Process & Machinery a. Equalization System b. Coagulation and Flocculation c. Dissolved air flotation d. Stainless steel coarse bubble diffuser aeration with air blowers Effluent Parameter Malaysia Standard B Ansell Malaysia Sdn Bhd Equalization tank 29
31 Ansell Malaysia Sdn Bhd Dissolved Air Flotation system Ansell Malaysia Sdn Bhd Aeration tank 30
32 Muda Paper Mills Sdn Bhd Raw water treatment plant upgrading Wastewater Type Recycled Paper Effluent Location Kajang, Selangor Capacity 20,000 m 3 /day Value of Contract RM 1,000,000 RM 5,000,000 Status Commissioned Unit Process & Machinery a. Coagulation and Flocculation b. Tube settler clarifier Effluent Parameter Turbidity < 10 Muda Paper Mills Sdn Bhd Tube settler clarifier 31
33 Vasatech Sdn Bhd Wastewater treatment plant Wastewater Type Formaldehyde and Resin Effluent Location Batang Berjuntai, Selangor Capacity 5 m 3 /day Value of Contract < RM 1,000,000 Status Commissioned Unit Process & Machinery a. Equalization System b. Coagulation and Flocculation c. Chemical Clarification d. Anaerobic Reactors e. Trickling Filter f. Activated Sludge g. Secondary Clarifier h. Tertiary Oxidation i. Sludge Dewatering Effluent Parameter Malaysia Standard B 32
34 Vasatech Sdn Bhd - Trickling Filter Tower Vasatech Sdn Bhd - Trickling Filter Tower media & Granular Activated Carbon Filter 33
35 Mauri Fermentation (M) Sdn Bhd Aeration tank upgrading Wastewater Type Yeast Fermentation Location Balakong, Selangor Capacity 400 m 3 /day Value of Contract < RM 1,000,000 Status Commissioned Unit Process & Machinery a. Fine Pore Diffuser System b. Turnkey Installation and Commissioning Effluent Parameter Replace Surface Aerators Mauri Fermentation (M) Sdn Bhd Fine Pore Diffuser System 34
36 Golden Hope Agrotech Consultancy Sdn Bhd Sludge dewatering equipment Wastewater Type Palm Oil Sludge Location Banting, Selangor Capacity 2 m 3 /day Value of Contract < RM 1,000,000 Status Commissioned Unit Process & Machinery a. Coagulation & Flocculation b. Filter Press Golden Hope Agrotech Consultancy Sdn Bhd Filter Press 35
37 4.2 Completed projects by staff members Wastewater treatment plant Owner Location Wastewater source Capacity [m 3 /day] Muda Paper Mills Sdn Bhd Kajang, Selangor Recycled paper 15,000 Genting Sanyen Utilities & Banting, Selangor Recycled paper 10,000 Services Sdn Bhd Pascorp Paper Industries Sdn Bentong, Pahang Recycled paper 9,000 Bhd Guthrie Medicare Products (Port Port Dickson, Natural latex 1,440 Dickson) Sdn Bhd Negeri Sembilan Mediquip Malaysia Sdn Bhd Kangar, Perlis Natural latex 600 Mauri Fermentation (M) Sdn Balakong, Selangor Yeast Fermentation 400 Bhd Medilaund (M) Sdn Bhd Telok Panglima Garang, Laundry 400 Selangor Guthrie Medicare Products Alor Gajah, Melaka Natural latex 240 (Melaka) Sdn Bhd Kenseisha Sdn Bhd Bangi, Selangor Die-casting & 200 Coolant Genting Sanyen Industrial Paper Banting, Selangor Ink & starch 100 Sdn Bhd Genting Sanyen Industrial Paper Seberang Prai Selatan, Ink & starch 80 Sdn Bhd Pulau Pinang Refine Enterprise (M) Sdn Bhd Jenjarom, Selangor Natural latex 80 Kilang Makanan Mamee Sdn Petaling Jaya, Selangor Processed food 50 Bhd Akzo Nobel (Casco Decor Sdn Klang, Selangor Formaldehyde and 36 Bhd) resin Sing Mee (Co) Sdn Bhd Mukim Ulu Langat, Ceramic effluent 20 Selangor Chubb Malaysia Sdn Bhd Subang Jaya, Selangor Metal plating 10 DS Chemport (M) Sdn Bhd Shah Alam, Selangor Chemical Sewage treatment plant Owner Location Capacity [P.E.] Jabatan Perumahan Negera Kementerian Bukit Jalil, Kuala Lumpur 19,500 Perumahan Kerajaan Tempatan Daya Niaga Sdn Bhd Batu Caves, Selangor 9,200 Cygal Bhd (Coastal Resort) Lumut, Perak 5,000 UTM (Johor) Skudai, Johor 3,200 Genting Sanyen Industrial Paper Sdn Bhd Banting, Selangor 2,000 Hyatt Regency Hotel Kuantan, Pahang 1,535 Triprise Sdn Bhd Setiawan, Perak
38 4.2.3 Other treatment plants Owner Type Wastewater source Capacity [m 3 /day] Muda Paper Mills Sdn Bhd Raw Water River water 10,000 (Kajang, Selangor) Treatment Plant Felda Rubber Industries Sdn Bhd (Kuala Pilah, Negeri Sembilan) Wastewater recycle plant Natural Latex Treatability study Owner Wastewater Description source Akzo Nobel (Brazil) Urea Formaldehyde and Melamine Optimization of resources, resolve design to meet Brazilian discharge standards Formaldehyde Balakong Yew Hup Enterprise Electro plating Wastewater characterization and treatability study Mapa (Bentong) Sdn Bhd Cetyl Tri-methyl Ammonium Chloride 98% reduction in COD after chemical treatment Premium Vegetable Oils Sdn Bhd Vegetable oil a. Recycling of treated effluent and rainwater b. Utilization of waste heat from boiler Quality Plating Sdn Bhd Electro plating Wastewater characterization and treatability study Raza Manufacturing Bhd Pharmaceutical Wastewater characterization and treatability study SIRIM - a. Determine equipment requirement for research b. Development program in RO and Nanofiltration Teknion Furniture Systems Sdn Bhd Chemical wastewater Treatability study 37
39 Muda Paper Mills Sdn Bhd Trickling Filter tower Muda Paper Mills Sdn Bhd Trickling Filter distribution system 38
40 Muda Paper Mills Sdn Bhd Secondary clarifiers Genting Sanyen Industrial Paper Sdn Bhd Treatment plant 39
41 Genting Sanyen Utilities & Services Sdn Bhd Dissolved Air Flotation tank Daya Niaga Sdn Bhd Sequencing batch reactor 40
42 4.3 Project reference letters Project reference letters are attached in this section: - Muda Paper Mills Sdn. Bhd. - Pascorp Paper Industries Bhd. 41
43 42
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