Procenter Delivery, Console Mounted on an Elevance Chair Installation Guide
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- Duane Atkinson
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1 Procenter Delivery, Console Mounted on an Elevance Chair Installation Guide Language of origin: English Equipment Alert Do not remove wraps or packaging from the delivery flex arm assembly until it is mounted on the console. Attention! The electrical and plumbing supply connectors inside the J-Box (Junction Box) must be installed by an electrician and plumber in compliance with local building codes. All required hardware is to be supplied by contractor. J-Box must be installed within reach of the chair umbilical [ or 8 foot (1.2 or 2. m)]. Electrical Supply Requirements Equipment Alert When installing 115~ (VAC) receptacle in the J-Box, position it so that all the other components needed in the box will also fit. Grounding reliability can only be achieved if this equipment is connected to an equivalent receptacle marked Hospital Grade (NEMA 5-15R, HOSPITAL GRADE). Have an electrician install a 1/2 in. (13 mm) conduit box with quad or equal receptacle. Top of box must be no higher than -1/2 in. (11 mm) above finished surface of floor. Water Supply Requirements (optional) Use 1/2 in. (13 mm) pipe protruding 2 in. (51 mm) above finished surface of floor. Manual shut-off valve is to be installed by a plumber. Water pressure must be (max.) PSI at the shut-off valve. Flush water plumbing clean before making final connections to dental equipment. Recommended water supply hardness level <60 ppm of calcium carbonate. Air Supply Requirements Use 1/2 in. (13 mm) pipe protruding 2 in. (51 mm) from finished surface of floor. Manual shut-off valve is to be installed by a plumber. Air pressure must be (max.) PSI at the shut-off valve. Flush air plumbing clean before making final connections to dental equipment. Air supply to be filtered, dry and oil-free per NFPA 99 requirements or equivalent local codes. Drain Requirements (optional) Not less than 1-1/2 in. (38 mm) I.D. pipe from downpipe to trap, decreasing to 3/ in. (19 mm) pipe from trap to connection box. Terminate with 3/ in. (19 mm) NPT pipe protruding 1 in. (26 mm) above finished surface of floor. Install adapter for 5/8 in. (16 mm) drain tubing. Place trap in line and vent to conform with local codes. Vacuum Requirements (optional) Plumbing to J-Box box should be specified by central vacuum supplier and terminated in J-Box with 3/ in. (19 mm) O.D. tube protruding 1 in. (26 mm) above finished surface of floor. 1 Rev. F (5//2015)
2 J-Box Connections WARNING Always disconnect power before removing covers. Failure to do so may result in personal injury. Step 1: Verify proper installation of J-Box. A) J-Box frame is properly secured to floor. B) J-Box lid completely covers plumbing and electrical connections. C) J-Box is within reach of the umbilical provided ( or 8 foot [1.2 or 2. m]) (3.3 cm) Water Air 6.5" (16.5 cm).75" (12.7 cm) 2
3 Install the Procenter Delivery on the Console Step 2: Remove the inside and outside console covers. Step 3: Install console bearing and secure with 3 screws. Note: Position console bearing so the set screws are accessible through holes. Mounting Post Rotate Stop Screw Bearing Washer Step 5: Rotate arm to verify operation For LH mounted consoles only Move rotation stop screw to opposite hole. Access holes for set screws Console Bearing Step : Install bearing washer. Insert mounting post into console bearing. Outside cover lip fits under console top, then push in until ball studs snap into fittings in frame. Inside cover lip fits under console frame and is secured with screw on bottom. Step 6: To adjust rotational drag: Tighten or loosen console bearing set screws. 3
4 Delivery Flex Arm Setup for a Right or Left Mounted Console Step 7: Move the flex arms so the delivery is positioned over the foot of the chair. Right Mounted Console Step 8: Install 2 stop pins as shown (depending on which side of the chair the console is mounted). Rotation Stop Screw Rotation Stop Screw (hidden) Left Mounted Console DA203i Note Rotation stop screw will be between the two stop pins.
5 Tubing Connections Supply Air to Master ON/Off Switch Supply Air from Master ON/Off Switch Handpiece Pilot Air for Coolant Water Handpiece Coolant Water Handpiece Drive Air Syringe Air Instrument Water Delivery Umbilical Step 9: Install tubing adapter (from hardware kit) and connect like colored tubing as shown. Note: Tubing and connectors are provided for connecting a delivery unit, a cuspidor, an assistant s unit and bottled water. Leave any unused tubing capped. Tubing Adapter Chair Umbilical 5
6 Electrical Connections Note: All connectors are uniquely shaped to fit only into properly mated connections. Step 10: Connect Delivery Umbilical. A) Plug the delivery unit power into J6 or J10 on the Elevance Procenter Interface PCB. B) Plug keypad control into J1 or J2 on the Elevance Procenter Interface PCB. Delivery Umbilical Unit Power J1 J2 Keypad Control J Jumper Power Communication Lines Grounds J6 WHT BLK J10 J9 Elevance Procenter Interface PCB Chair Umbilical Step 11: Connect Chair Umbilical. A) Plug jumper into J6 or J10 on the Elevance Procenter Interface PCB. B) Plug power connector into jumper. C) Plug one communication line into J on the Elevance Procenter Interface PCB. Caution Connect ground wire to ensure system ground continuity. Failure to do so may result in electric shock. Step 12: Screw all grounds into the two holes in the console frame as shown. 6
7 For Units Having Deluxe Rheostat with Chip Air Foot Controls Only: Make Chip Air Connection in Delivery Head. A) Cut green 1/8" Coolant Air Supply tubing. B) Locate clear 1/8 tubing coming into the unit head. C) Use barbed tee and sleeves to tee the 1/8" clear tubing into the 1/8" green coolant air tubing. Chip Air Deluxe Rheostat with Chip Air Unit Foot Control Procenter Delivery Unit 7
8 Remove the Shipping Stabilizer from the Flex Arm Step 13: Remove the Flex Arm end cap (1 screw) and slide the cover back. Step 1: Remove the wire tie (shipping stabilizer) from the lock pawls. Slide the cover back in place and install the end cap. Button head screws (3) Leveling set screws (3) DA20i Step 15: Remove the bottom cover on the delivery unit ( screws). Step 16: Loosen 3 button head screws and adjust the 3 leveling set screws to level the flex arm. Replace the bottom cover once the flex arm is level. 8
9 Install Covers and Check Installation Installation Checklist Step 17: Install the inside and outside console covers. Test Verify the following: Note: All electrical connections should be covered by the inner cover. 1 Flex Arm and Delivery are level. 2 Flex Arm and Delivery unit move easily and stay where placed. 3 Electrical connections to PC board are tight. Outside cover lip fits under console top, then push in until ball studs snap into fittings in frame. PC board is secure inside the mounting box and is properly grounded to the console frame. 5 All console covers ( total) are securely in place. 6 No wires or tubing are pinched by covers or mountings. Ball studs Stud fittings Inside cover lip fits under console frame and is secured with screw on bottom. 7 Wipe Console with a soft dry cloth to remove any dirt or smudges. 8 Test hand controls to make sure they work properly. 9
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