Flow Sensor Deflector Deflector

Size: px
Start display at page:

Download "Flow Sensor Deflector Deflector"

Transcription

1 Parts List of Combine Kit Note: Indented items indicate parts included Quantity by Model in an assembly listed above Early Models* Part Name/Description Part No Instruction Kit JD Early 9X00, 9X Flow Sensor Deflector Deflector Cables Kit (94/95X , 96X ) X Box - 4-1/4 x 12 x Cable Installation Kit Bag White Block Reclosable - 2 mil - 9" x 12" x Cable Tie 6" Cable Tie 15" Grey Plastic Cable Clamps Adhesive Mounting Base 2 Way Alcohol Swab Pack Cab Cable (10 ft long) Grain Flow Sensor Cable (11 ft long) Grain Flow Sensor Cable (12 ft long) Distribution Cable (8 in long) Power Jumper Cable 13 in Power Cable (8 ft, 4 in long) Ground Speed Cable (16 ft long) Ground Speed Cable (17 ft, 6 in long) Elevator Speed Cable (19 ft, 6 in long) Anchor Spring & Bracket Assembly 96X Anchor Chain Bracket S-Hook - #63 bent Extension Spring Hex Hd Capscrew, Coarse Thd, Gr 8, ZP 5/16 x Hex Nylock Nut, Coarse Thd, ZP 5/ Cab Wall Plate Connector Clamp for Wall Plate Combine Model Early models before Serial # Late Models after Serial # May

2 Parts List of Combine Kit Ag Leader Technology Note: Indented items indicate parts included Quantity by Model In an assembly listed above Early Models* Part Name/Description Part No Header Sensor Kit Box - 4 x 6 x Header Height Sensor Standard Header Sensor Installation Kit 94/95X Bag White Block Reclosable - 2 mil - 4 x x6 1 1 Hex Hd Capscrews, Gr 8.8, ZP 8mm x 60mm Flat Washer, Standard, ZP 5/ Split Lockwasher, ZP 5/ Extension Spring S-Hook - #63 bent angled Hex Hd Screws, Coarse Thd, Gr 5, ZP 5/16 x Hex Nylock Nut, Coarse Thd, ZP 5/ Header Sensor Installation Kit 96X Bag White Block Reclosable - 2 mil - 4 x x Hex Hd Capscrews, Gr 8.8, ZP 8mm x 60mm Flat Washer, Standard, ZP 5/ Split Lockwasher, ZP 5/ Threaded Arm Assembly Rod - 1/4-20 x 36" Split Lockwasher, ZP 1/ Hex Nut, Coarse Thd, ZP 1/ S-Hook - # Combine Model Early models before Serial # Late Models after Serial # May

3 Parts List of Combine Kit Note: Indented items indicate parts included Quantity by Model In an assembly listed above Early Models* Part Name/Description Part No Installation and Parts Kit Box - 6 x 6 x Post Bracket Monitor Bracket Installation Kit Hex Screw, Gr 8.8, ZP 5mm x 20mm Flat Washer, Standard, ZP 10mm Hex Hd Screw, Coarse Thd, Gr 5, ZP 1/4 x 5/ Split Lockwasher, ZP 1/ Hex Nut, Course Thd, ZP 1/ Flow Sensor Installation Kit (94/9500) (9600) Hex Hd Screw, Coarse Thd, Gr 5, ZP 5/16"x3/4" Hex Serrated Flange Nut, Coarse Thd, ZP 5/16" Socket Head Screw, Coarse Thd, ZP, 1/4" x 1/2" Impact Plate, UHMW 4"x5.5" (94/9500) (9600) Cable Tie - 6" Black Lower Adjuster Installation Kit (1-94/95X0, 2-96X0) X Drill Template - 9X00 Adjuster Transfer Punch 13/ Drill Bit Tin Coated 13/ File Square 5/ Offset Link Conveyor Chain Nametag - "Do Not Adjust, Use Lower Adjuster" Alcohol Swab Pack Sprocket Spacer " long Sprocket Spacer " long Bearing - 30mm File Handle Lower Elevator Adjuster, Early Lower Elevator Adjuster, Late Combine Model Early models before Serial # Late Models after Serial # May

4 Parts List of Combine Kit Ag Leader Technology Note: Indented items indicate parts included Quantity by Model In an assembly listed above Early Models* Part Name/Description Part No Moisture Sensor (15 ft Cable for E.M.S) Elevator Mount Moisture Sensor Kit (Grain Elevator) Elevator Mount Unit RH Green Battery Power Cable 16 ft Moisture Sensor E.M.S. Installation Kit Deere E.M.S. Instruction Kit Box single walled 18x18x8 Moisture Sensor Kit (Auger) 1-94/95X0,2-96X X Box - 4 x 6 x Moisture Sensor (15 ft cable) Moisture Sensor (16 ft cable) Cutout Template Hose Clamps (39 inches long) Moisture Sensor Installation Kit Bag White Block Reclosable - 2 mil - 5" x 8" x Clearance Gauge Moisture Sensor Drill Bit Tin Coated - # Self Tapping Hex Screw, Coarse Thd, Gr 5, # Combine Model Early models before Serial # Late Models after Serial # May

5 Installation Important Notices You will save time and prevent wrong installation of components by closely following the step-by-step instructions. If you have questions, call Ag Leader Technology at Signal words (CAUTION, IMPORTANT and NOTE) are provided to draw attention to information that is important for the safe/correct installation and operation of this product. CAUTION will alert you to situations that will impact the physical safety of you or others. IMPORTANT will alert you to the potential for damage to the product or loss of data. NOTE will provide you with additional information to simplify a procedure or clarify a process. Place the Installation Instructions and Parts List in their sections of the Operator s Manual to prevent their loss or to use as reference after completing installation. Section Contents Item Page Installing Monitor in Cab 9-2 Installing Cab Wall Connector Plate 9-4 Installing Power Cable 9-7 Installing Elevator Speed Cable 9-8 Installing Ground Speed Cable 9-11 Installing Header Height Sensor 9-14 Installing Elevator Adjuster 9-17 Installing Grain Flow Sensor 9-21 Installing Moisture Sensor 9-24 Final Inspection 9-30 Operational Checkout For PF Series Monitor 9-31 Operational Checkout for YM *** May

6 Installation Ag Leader Technology Installing Monitor in Cab The following parts are required to install the monitor in the cab of the combine: Monitor Unit Monitor Mounting Brackets (Post bracket and U-bracket) Cab Cable (large diameter cable with rectangular 25 pin connector matching the connector on the bottom of the monitor. Stick-on Snap-open Closed Cable Clips. Alcohol Swabs (supplied) or Window Cleaner and Paper Towels (not supplied). NOTE: The recommended monitor mounting position is on the right hand front cab corner post, as shown in Figure 1. This places the monitor within easy reach and in a convenient viewing position. Figure 1. Post Bracket Mounted on Right Front Cab Post with U-Bracket 9-2 May

7 Installation Step-by-Step Procedure 1. Remove top (2) Phillips head screws which hold the plastic molding to the left side of the right-front cab post. Place these screws in the armrest console. 2. Using the (2) 5mm x 20mm capscrews and flat washers provided, mount the post bracket to the left side of the cab post. NOTE: Tighten the capscrews enough to hold the bracket firmly, but be careful not to strip the threads in the cab post. 3. Mount the monitor in the u-bracket and hold it up to the post bracket to determine which holes you want to use for mounting the monitor. 4. Using the ¼ in. bolts and nuts provided, attach the u-bracket to the post bracket. Attach the cab cable to the monitor. IMPORTANT: Never use force to mate electrical connectors. If the connectors do not push together easily, they are not aligned properly. Use of force on connectors will result in connector damage. 5. Push the other end of the cab cable through the opening in the rear cab wall which is to the right of and below the operator s seat (you will reach this connector from the outside in a later step). 6. Install adhesive backed snap-open/snap closed cable clips onto the cab cable and attach them to the right-hand cab window to hold the cab cable out of the way. NOTE: Clean the window with an alcohol swab at each location where a clip is attached so they adhere properly. May

8 Installation Ag Leader Technology Installing Cab Wall Connector Plate The following parts are required for installation: Connector Plate (7 x 9-1/2- in. with 6 connector holes) Connector clamp (4 x 2 in. with U-shaped cutouts in both ends) Distribution cable (bundle of 8 in. long black wires with seven connectors) Step-by-Step Procedure 1. Disconnect the five electrical connectors from the connector plate on the outside of the right hand cab wall (above right front tire). 2. Place the disconnected cables out of the way so that the connector plate is fully accessible. NOTE: There are two 37-pin connectors (the upper left and lower left). Place the cable so that it will be easy to remember which one is which when it is time to re-connect them. 3. Remove six screws around the outside of the cab plate and pull the cab plate away from the cab wall. 4. While holding the nuts on the back side, remove the remaining three screws to release the connector clamps from the cab plate. 5. Remove the rubber plug from the original cab plate and install it in the new cab plate. 6. Locate the end of the cab cable inside the cab plate opening and position the cable to take up the extra length of cable. 7. Install the new cab plate in place of the original as follows: 7a. Use two of the original clamps to re-attach the bottom four connectors to the cab plate. NOTE: Ensure the proper 37-pin connector is in the lower left hole. Look at the pin patterns on the mating connector if there is any question. 9-4 May

9 Installation 7b. Place the connector that is on the end of the monitor s cab wire in the upper-right hole in the cab plate. Use the new connector clamp to clamp it and the original top left connector (Armrest to left-hand main) to the cab plate. 7c. Mount the cab plate to the cab wall. When finished, cab plate installation should look like Figure 2. NOTE: Don t forget to replace the metal cable clamp that is under one of the bottom plate mounting screws. Yield Monitor Connector Figure 2. Cab Wall Connector Plate 8. Re-attach the original five cables to the connectors on the cab plate. 9. Install the monitor distribution cable on the upper-right 24-pin connector. May

10 Installation Ag Leader Technology NOTE: Ensure the retaining rings on all connectors are turned far enough clockwise to snap into the locked positions, so that the cable cannot come loose in the field. They are sometimes difficult to turn by hand, but they should be turned only by hand, since they can be broken if pliers are used. Distribution Cable Figure 3. Distribution Cable attached to Cab Cable 9-6 May

11 Installation Installing Power Cable Parts required for installation: Power cable (the cable with an in-line fuse holder) Power jumper (12 in. long, red wires, 24-pin connector at each end) Cable ties Step-by-Step Procedure 1. Lift the hydraulic cylinder safety stop and fully lower the feeder house. 2. Locate the existing 24-pin connector which is under the front left-corner of the cab and disconnect the two halves of this connector. 3. Install the power jumper between the two halves of the existing connector. Ground Terminal installed Power Jumper Cable Power Cable Connector Figure 4. Installed Power Cable underneath Cab 4. Loop the wires of the power jumper use a large cable tie to tie it to the left front cab support, to keep the wires away from the hydraulic lines. 5. Connect the end of the power wire with the fuse and 2 pin connector to the power jumper. 6. Install the ground terminal of the power wire onto the stud on the underside of the cab floor which the horn is mounted. May

12 Installation Ag Leader Technology 7. Run the power in front of the center and right-hand supports for the lower plastic face of the cab. 8. Use a cable tie to securely tie the power cable to the center support so that the fuse holder hangs down near the bottom of the cab face, but does not hang below it. 9. Route the cable behind the gear shift lever, over the cab ground strap and through the space between the cab floor and the right-hand cab support. 10. Use a large cable tie to securely tie the power cable to the top of the right side step support. 11. Connect the power cable to the distribution cable. Installing Elevator Speed Cable Parts required for this installation are: Elevator speed cable (identified by tag at the end with two connectors) Cable ties A rod, board or pipe small enough to fit between the cab wall and the grain tank, and long enough to go from one side of the cab to the other. Step-by-Step Procedure 1. Locate the clean grain auger low shaft speed sensor at the left end of the clean grain auger (just above the lower frame rail about halfway between the front and rear wheels on the left side of the combine). 2. Install the end of the elevator speed cable which has two connectors between the existing wiring harness and the low shaft speed sensor (ensure you have the elevator speed cable, NOT the ground speed cable). 3. Use a cable tie to hold cables in position as shown in Figure May

13 Installation Elevator Speed Cable Figure 5. Elevator Speed Cable Connection at Clean Grain Auger 4. Route the cable as follows: NOTE: In all steps, tie the elevator speed cable to the cable along which it is being routed at 12 to 18 in. intervals. Be sure it is tied down well enough to keep it away from moving parts and hydraulic lines. 4a. Follow the existing combine wiring upward from the clean grain auger sensor. 4b. When you reach the cable that goes forward to the straw walker low shaft speed sensor, follow that cable forward. 4c. From the straw walker sensor cable, jump to the hydrostatic pump control cable as shown in Figure 6. May

14 Installation Ag Leader Technology 4d. Follow the hydrostatic control cable forward to the point where it crosses the bracket that holds the brake fluid reservoir. 4e. Follow this bracket toward the cab and tie the elevator speed cable at both ends of this bracket as shown in Figure 7. 4f. Place a long, thin rod, board or pipe between the cab and grain elevator tank walls from the right side of the combine. Push the rod through to the left side of the combine. 4g. Tape the end of the elevator speed cable to the rod and pull the cable through to the right side of the combine. Remove the tape and connect the cable to the distribution cable on the cab wall plate. NOTE: It is not possible to connect the cables to the distribution cable incorrectly, since there is only one of each type of connector on the distribution cable. Elevator Speed Cable Figure 6. Routing Elevator Speed Cable 9-10 May

15 Installation Elevator Speed Cable Figure 7. Routing Elevator Speed Cable Installing Ground Speed Cable Parts required for installation are: Ground speed cable (identified by tag at the end with two connectors) Cable ties Step-by-Step Procedure 1. Start the engine and raise the feeder house to its highest position. Stop the engine. CAUTION: To prevent serious injury or death to you or others, set the parking brake and lower the hydraulic cylinder safety stop on the left header lift cylinder. 2. Locate the ground sensor on the top of the 3-speed ground drive transmission (just in front of the center of the front combine axle). 3. Install the end of the ground speed cable which has two connectors between the existing wiring harness and the ground speed sensor, as shown in Figure 8. May

16 Installation Ag Leader Technology Ground Speed Cable Figure 8. Ground Speed Cable Connection at Transmission 2. Feed the cable over the axle to the right side of the combine in front of the cleaning fans. NOTE: Later model combines have a screen in this area which may have to be temporarily removed. Ensure that the ground speed cable is not pinched or rubbing on a sharp edge when the screen is replaced. 5. Use a cable tie to attach the ground speed cable to the brake line on the right side of the transmission (your left side as you are looking back at the transmission. NOTE: Place the cable tie in a position that keeps the ground speed cable away from the brake drum and the hydraulic line that is in that area. 6. Behind the right front wheel, tie the cable to the lower right frame rail, both ahead of and behind the fan bearing bracket, as shown in Figure May

17 Installation Figure 9. Ground Speed Cable tied to Right-Hand Frame Rail 7. Route the ground speed cable along the existing cable that connects to the fan speed sensor. Follow this cable back, upward, and then forward until it reaches the area near the cab wall plate. Be sure to tie the ground speed cable to the existing cable at least every 12 to 18 in. to keep it away from moving parts. 8. Connect ground speed cable to the distribution cable. May

18 Installation Ag Leader Technology Installing Header Height Sensor Parts required for installation: Header height sensor assembly (with integral cable) Arm assembly (threaded rod with S-hook) Extension spring with S-hook and bolt ( ) Extension spring with anchor bracket and bolt (9600) 8mm x 60mm screws (2 used) with lock washers (2 used) and flat washers 14 used) Cable ties Step-by-Step Procedure 1. Remove front and rear screws in the bank of hydraulic tubing clamps under the right hand side of the cab. NOTE: For 9400, 9410, 9500, 9510, combines, you may have to loosen all of the hydraulic tubing clamps and adjust the position of the hydraulic tubes towards the right side of combine. This may be required to get enough clearance to mount the header sensor. 2. With the header sensor oriented so that the electrical cable is to the back, and the open end of U-bracket is pointing to the ground, place one of the 8mm x 60mm screws, one lock washer and one flat washer under screw head, through the top front slot in the header height sensor. 3. Place six flat washers over the screw on top of the header height sensor and start the screw into the threaded hole from which the front clamp screw was removed. 4. Similarly, install one 8mm x 60mm screw in the top rear slot in the header sensor and start it into the hole at the back of the hydraulic clamps. 5. Align header sensor parallel with the side of the combine and tighten both screws. 6. Install the arm assembly in the hole in the sensor pivot shaft, using a nut and lock washer on each side of the shaft May

19 Installation Header Sensor Cable Extension Spring attached to Shield Bracket Figure 10. Header Height Sensor with Feeder House Partially Lowered (9400, 9410, 9500, 9510) 7. Position the S-hook about 4 in. from the end of the threaded arm and lock it in position with the nuts on each side of it. 8. On the 9400, 9500,9410, and 9510, install the anchor hook for the extension spring in the hole in the shield bracket on the side of the feeder house, using the 5/16 in. screw and Nylock nut provided. 9. On the 9600 and 9610, attach the bracket with extension spring to the shield bracket using the 5/16 in. screw and nut provided (this bracket is required to position the spring in line with the arm of the header sensor with the wider feeder house) NOTE: A shield on the right hand side of the feeder house may obstruct mounting the anchor bracket. If so, notch out a clearance hole in the shield. 10. Route cable back to the cab wall plate area just under the cab support. Connect the cable to the distribution cable. Use a large cable tie to hold the cable against the cab support. May

20 Installation Ag Leader Technology Anchor Bracket Figure 11. Header Height Sensor with Feeder House Partially Lowered (9600, 9610) 11. With pliers, bend the loops on the S-hooks fully closed so the extension spring can not come loose from the S-hooks. 12. Raise the feeder house and verify the feeder house does not hit the bottom of the header sensor when the feeder house is fully raised. 13. Hold the sensor pivot shaft with a wrench across its flats and bend the threaded arm upward slightly so that it just holds the spring tight with the feeder house raised May

21 Installation Installing Elevator Adjuster IMPORTANT: A slide adjuster must be installed at the lower end of the clean grain elevator, so the top shaft of the elevator can remain in a fixed position. If you don t install this lower slide adjuster, every time you adjust the top shaft to tighten the chain your grain weight calibration will change. IMPORTANT: If your elevator chain and top drive sprocket have several years of use, it is a good idea to install new parts. If these parts are changed at a later date, it will affect the calibration of the monitor. Parts required for installation: Elevator adjuster assembly and 35mm bearing (same as existing bearing) Metal drill template 13/32 in. transfer punch, 13/32 in. drill bit and 5/16 in. square file (all provided) Half-link for elevator chain Step-by-Step Procedure NOTE: For 1997 models and newer combines, do not install the lower elevator adjuster because the combine is already equipped with a similar lower adjuster as shown in Figure Loosen the drive belt for the clean grain elevator by pulling out on the belt and moving the hairpin in the spring guide rod to keep the spring tension released. 2. Turn the clean grain elevator by hand until the halve links are accessible at the bottom of the elevator. NOTE: You must turn the elevator by moving the drive belt. There is too much friction to allow you to turn it with the chain paddles. 3. Remove the bearing and bearing flanges at the lower end of the elevator. 4. Install the metal template, as shown in Figure 12, using the three screws that were used to retain the bearing flanges. May

22 Installation Ag Leader Technology Figure 12. Drill Template Installed on Clean Grain Elevator 5. Using the 13/32 in. transfer punch, center-punch the elevator housing at each of the four corner holes of the drill template. NOTE: Check the position of the chain paddles before drilling to avoid drilling into them. 6. Using the 13/32 in. drill bit, drill through the elevator housing at each end of the corner holes. 7. Using the square file, file the corners of the holes out to match the square holes in the drill template. 8. Remove drill template. 9. Using the original three screws, install the bearing and bearing flanges loosely onto the adjuster slide plate. 10. Remove the spacer that is outside the sprocket on the clean grain auger shaft, replace it with the longer spacer provided May

23 Installation IMPORTANT: Failure to install the longer spacer will allow the chain paddles to rub on the side of the elevator, causing excessive friction and wear. 11. Using the 10mm carriage bolts provided with the adjuster, mount the slide plate loosely to the clean grain elevator housing. Make sure that the adjuster slides freely over the entire length of the slots. NOTE: On some combines, a slight interference between the center divider plate of the clean grain elevator and the bushing welded to the auger shaft may prevent full upward travel of the slide plate. Figure 13. Illustrates this interference with the arrow in the upper left corner. NOTE: If this interference exists, a small notch must be cut out of the center divider to allow full travel of the slide plate. To do this, first drop the shaft to its lowest position. Remove the blade from a hacksaw and re-install it with the blade between the shaft and the divider plate. Then saw upward from the bottom of the divider. Turn the hacksaw blade 90 degrees to saw sideways to meet the first cut. NOTE: Since the amount of material which must be removed is small (about 1/4 in. square), it is also possible to remove it with a file. Figure 13. Interference at Center Divider of Clean Grain Elevator May

24 Installation Ag Leader Technology 12. After full travel of the slide plate is verified, adjust the top shaft of the clean grain elevator to its full upward position using the following procedure: NOTE: This is important. Failure to do this will reduce the accuracy of the monitor. 12a. Loosen the locknut on the original chain slack adjuster and adjust it upward until increased resistance can be felt. 12b. Check the position of the slide adjuster. If it is pulled up tight against its mounting bolts, add a half-link to the elevator chain, and again adjust upward until increased resistance can be felt and slide adjuster can still be moved. NOTE: Perform a final check of the position of the top adjuster by observing the position of the bearing side plate at the top of the clean grain elevator. In the full upward position, the top of the slide plate is even with the tip of the side plate of the clean grain elevator. 13. After proper adjustment of the top shaft, tighten all the bolts on the lower adjuster with the lower auger shaft suspended by the elevator chain. 14. Be sure to replace the plastic cover over the end of the clean grain auger shaft on later model combines equipped with this cover. When full installed, the lower adjuster should look like Figure Re-tension the elevator drive belt by moving the hairpin in the spring guide rod. 16. Install the decal which says Do not Adjust, Use Lower Adjuster on the front of the clean grain elevator housing by the top adjuster (clean the housing of dirt and oil so that the decal will adhere properly) May

25 Installation Figure 14. Lower Adjuster on Clean Grain Elevator Installing Grain Flow Sensor Parts required for this procedure: Grain Flow Sensor Flow Sensor Cable (identical 9-pin connectors on both ends) Electric Drill and 11/32 in. drill bit Suitable Metal Cutting Device Small cable ties Step-by-Step Procedure 1. Remove the four nuts which retain the cover at the top of the clean gain elevator and remove top cover. 2. Remove the flange nuts (13mm socket size) from the 8 mm studs on the deflector plate that is mounted inside the top of the elevator. Then remove the deflector from the elevator through the top opening of the elevator. Install the nuts back onto the studs and set the deflector plate aside. May

26 Installation Ag Leader Technology 3. Refer to Figure 15 and attach the template. Secure the bottom of the template with duct tape. Use the set of holes closest to the opening to be cut when placing over the threaded studs. NOTE: Be sure NOT to use the upper set of holes when placing the template. Failure to use the correct set of holes will place the flow sensor in the wrong position. 4. Mark the opening. 5. Cut the opening for the flow sensor with a suitable cutting device. Remove any burrs. Threaded Studs DO NOT USE THIS SET OF HOLES Hole set to use to determine template placement Figure 15. Template attached to clean grain elevator. (9500 shown) 6. With the handle on the flow sensor up, install the flow sensor (without the impact plate) in the opening, by hooking the bottom end of the flow sensor inside the bottom of the opening. Ensure the flow sensor is resting on the bottom edge of the opening and is lying straight on the top of the elevator May

27 Installation 7. With the handle on the flow sensor up, install the flow sensor (without the impact plate) in the opening, by hooking the bottom end of the flow sensor inside the bottom of the opening. Ensure the flow sensor is resting on the bottom edge of the opening and is lying straight on the top of the elevator. 8. On combines, use the flow sensor as a template, to mark and center punch two holes to be drilled in the elevator housing aligned with the two open holes at the top of the flow sensor housing. Remove the flow sensor from the elevator and drill 11/32 inch (or 9mm) diameter holes at these locations. Remove any sharp burrs remaining after drilling. 9. On combines, use the (4) 5/16 inch x ¾ inch bolts provided, with one flat washer and flange nut per bolt, to plug the (4) holes that were used to mount the elevator deflector. Place the head of the bolt, with one washer, inside the elevator and install a flange nut on the outside of the elevator. 10. Place the flow sensor housing on the elevator and attach with two 5/16 x 3/4 inch bolts and flange nuts, with the heads of the bolts inside the elevator. See Figure Use two provided 1/4 x 1/2 inch socket head cap screws, attach the impact plate to the load cell inside the elevator housing. See Figure 17. NOTE: Be sure to mount the impact plate with the curved end up and with the curve pointing toward the top elevator sprocket. NOTE: Tighten the socket head screws to 180 inch-pounds (15 footpounds) torque, or as tight as you can get them by hand without stripping the hex wrench. 12. Place the deflector plate assembly over the opening at the top of the elevator with the deflector plate extending toward the flow sensor. Holding the deflector assembly firmly down against the elevator, slide it as far away from the flow sensor as you can, and attach the deflector plate to the elevator using the 10mm flange nuts. See Figure 18. May

28 Installation Ag Leader Technology Figure 16. Flow Sensor installed Figure 17. Impact plate installed 9-24 May

29 Installation Figure 18. Deflector plate installed. 13. Inspect the fit of the new flow sensor housing to the elevator housing. If there are large enough cracks between the flow sensor and the elevator housings to allow grain to flow back into the elevator through these cracks, seal them with silicone sealant or equivalent. 14. Connect either end of the flow sensor cable to the flow sensor. 15. Use a cable tie to attach the flow sensor cable to the right side light wiring. 16. Route the cable along the light wiring by bending the metal clips outward, placing the flow sensor cable under them and bending the cable clips back into place. 17. Follow the light wiring to the lower right corner of the grain tank window. 18. Open the grain tank window and run the cable outside the grain tank by bending it over the lower right corner as shown in Figure 19. May

30 Installation Ag Leader Technology Figure 19. Grain Flow Sensor Cable Exiting Grain Tank 19. Close the grain tank window. 20. Connect the other end of the flow sensor cable to the distribution cable at the cab wall plate May

31 Installation Installing Moisture Sensor IMPORTANT: If you have an elevator mount kit for installing the moisture sensor on the side of the clean grain elevator, ignore the following installation instructions. Installation instructions for the elevator mount kit are included in the box containing the elevator mount kit. If you do not have an elevator mount kit, you must install the moisture sensor on the bottom side of the loading auger inside the grain tank. This requires removing 6-1/2 in. of auger flighting from the center of this auger. NOTE: In field conditions where the combine head is continually picking up moist soil and/or green weeds or crop, a buildup of material may develop on the inside of the loading auger tube. In very severe cases, this may cause excessive wear on the auger flighting where the flighting has been removed for the moisture sensor. If the inside of the auger tube has a film of buildup that is thick enough that it rubs against the auger flighting, remove the moisture sensor and clean the tube in the area where the flighting is cut and check the flighting for wear. Parts required for this procedure: Moisture Sensor Moisture Sensor cutout template and clearance gauge Marking pen Long (32 in. or 39 in.) stainless steel clamps Cable ties Electric drill and drill bits Saber saw with metal cutting blade Hacksaw or torch for cutting auger flighting Handheld grinder May

32 Installation Ag Leader Technology Step-by-Step Procedure 1. Remove the loading auger and tube from the grain tank with the top auger bearing holding the auger in its operational position relative to the tube. 2. On the bottom side of the auger tube, make a mark 12 in. from the discharge end of the tube. Then place the cutout template on the auger so that it is centered on this mark and mark the sensor opening (5-11/16 x 1-11/16 in.), as shown in Figure Drill one or more starting holes for the saber saw blade and cut the sensor opening, as shown in Figure Cut the hole in the tube as accurately as possible. It is good to avoid excess clearance around the plastic sensor housing since any such clearance will collect fine material that can affect the accuracy of the sensor. NOTE: Do not cut this hole with a torch. 5. After cutting the opening, check to see that the raised portion of the plastic part of the sensor housing fits into the opening. If it does not, use a file to enlarge the opening until the sensor just fits. Figure 17. Marking sensor opening using template 9-28 May

33 Installation Figure 18. Cutting sensor opening 6. Rotate the auger inside the tube to align the outside edge of the auger with one end of the sensor opening and mark the auger, as shown in Figure Rotate the auger to align the flighting with the other end of the sensor opening and again mark the auger. NOTE: The auger must be in its normal operating position relative to the tube when you make these marks. 8. Remove the auger from the tube and mark the auger flighting 3/8 in. outside each of the original marks (3/8 in. lengthwise on the auger, not 3/8 in, along the spiral outside diameter of the flighting). Mark the flighting for cutting at these positions, which should be about 6-1/2 in. apart lengthwise on the auger. NOTE: Before cutting the flighting, weld it to the auger shaft just outside of each cut mark. Doing so keeps the flighting from expanding after being cut. 9. Using a hacksaw or torch, remove the 6-1/2 in. length of flighting all the way down to the auger shaft, as shown in Figure 20. Use a grinder or file to smooth off the cut edges of the flighting. May

34 Installation Ag Leader Technology Figure 19. Marking Auger NOTE: The outside edge of the flighting is heat treated, requiring grinding a notch before the flighting can be cut with a hacksaw. 10. Re-install the auger into the tube and install the top bearing to hold the auger in its operating position. Hold the sensor clearance gauge in the sensor opening as shown in Figure 18 and rotate the auger to make sure that it clears the gauge. NOTE: If the flighting hits the gauge, additional flighting must be removed to ensure that the moisture sensor will not be damaged. 11. Place the moisture sensor in the opening of the tube and clamp it to the tube with one of the long clamps provided, as shown in Figure 22. NOTE: Be sure to install the sensor with the direction of grain flow arrow pointing towards the top end of the auger (the sensor cable will be toward the bottom end of the auger) May

35 Installation Figure 20. Auger with 6-1/2 in. of flighting removed Figure 21. Sensor Clearance Gauge in Sensor Opening May

36 Installation Deere PF3000 Ag Leader Technology 12. Drill a hole for a sheet metal screw about 90 degrees from the sensor opening and attach the ground strap, as shown in Figure Remove the moisture sensor from the auger tube and re-install the auger and tube in the combine. 14. Reinstall the moisture sensor onto the auger tube after it is back in the combine, and route its cable along the grain flow sensor cable to reach the distribution cable (the one which splits the large 24-pin connector out into six smaller connections). 15. Tie the cable securely to keep it away from sharp edges and to prevent it from being pulled down as grain is unloaded from the grain tank. NOTE: To tie the cable to the auger tube, either: Join two or more long wire ties end-to-end to allow them to reach around the tube OR Use the extra steel clamp provided (but be careful not to cut the cable by clamping it too hard). 16. Remove the sealed cover on the unused 14-pin connector on the distribution cable. Plug the moisture sensor cable into this connector, and loop and tie any excess cable away from moving parts May

37 Installation Ground Strap Long Clamp Figure 22. Moisture Sensor Installed on Auger Tube Final Inspection Installation is now complete. Do a walk around of the combine and complete the following: All cable connections have been made. Excess cable has been tied out of the way, so there is no interference. All tools have been removed from the combine. All cap screws and carriage bolts are tight. May

38 Installation Ag Leader Technology Operational Checkout for PF Series Monitor Step-by-Step Procedure Refer to the Display Items section in the Operation Section for instructions on how to display different items on the screen. 1. Start engine. 2. Turn the monitor power switch ON and verify that the monitor turns on properly. A field and load should be displayed at the top. 3. Display Elevator Speed on the screen. 3a. Verify that elevator RPM stays at zero with the separator and header OFF. 3b. Engage the separator and verify the monitor measures elevator RPM. It should be between RPM at full engine speed. NOTE: On some combine models, the header must be engaged to get an elevator speed signal. If you do not get an elevator RPM reading, engage the header drive. 4. Display Ground Speed on the screen. Move the combine slowly to verify the monitor measures MPH at low speeds (below 1 mph). NOTE: MPH will NOT agree with the combine s monitor, because the PF3000 has not yet been calibrated to your combine. 5. Start the separator with the combine at rest and verify that the monitor reads 0.0 MPH. 6. Display Head Height on the screen. 7. Lift the head and verify the head height number increases. Lower the head and verify the head height number decreases. 8. Display Temp on screen and verify that there is a temperature reading. The temperature may be off slightly because it has not been calibrated. Refer to the Setup Section of the Operator s Manual to adjust the monitor to your combine May

39 Installation Operational Checkout for YM 2000 Step-by-Step Procedure Refer to General Description in the Setup Section of the Operator s manual for a description of the key. 1. Start Engine. 2. Flip the monitor power switch ON and verify that the monitor turns on properly. (a) The top display should show F1 L1 (b) The lower-left display should show SOYBEANS. (c) The lower-right display should show 0.0 AV/B/A. 3. Push the FLOW key twice to display Elevator RPM. (a) Verify that elevator RPM stays at 0 with the separator and header OFF. (b) Engage the separator and verify that the monitor measures elevator RPM. It should be between 400 and 450 RPM at full engine speed. NOTE: On some combine models, the header must be engaged to get an elevator speed signal. If you do not get an elevator RPM reading, engage the header drive. 4. Move the combine slowly to verify that the monitor measures MPH at low speeds (below 1mph). NOTE: MPH will not agree with the combine s monitor, because the yield monitor has not been calibrated to your combine. 5. Start the separator with the combine at rest and verify that the monitor reads 0.0 MPH. 6. Place the feeder house at about mid-height. 7. Place the AREA COUNT switch in the UP position. 8. Select STOP HEIGHT on the top display. May

40 Installation Ag Leader Technology 9. If the red AREA COUNT light is ON, increase the stop height displayed on the top line (using the UP ARROW key for the top display) until the light goes out. 10. If the AREA COUNT light is OFF, decrease the stop height displayed until the light comes on. 11. Verify that the AREA COUNT light goes out as the head is dropped slightly below the original position and comes on as the head is slightly above the original position. NOTE: Use small up and down head movements for this check. If you use large motions, it may appear that the head moves too far before the light changes, because there can be up to a 1 second delay in the monitor. 12. Check for proper connection of the moisture sensor as follows (a) Turn On the Yield Monitor (b) Set MOIST = AUTO under the MOIST key. (c) Press the MOIST key five times to display temperature, which should show a number within a few degrees of the actual ambient temperature. (d) If you know the temperature in the area of the moisture sensor accurately, you can adjust the temperature readout with the lower-left UP or DOWN ARROW keys. (e) If you do not get a reasonable temperature reading (it will indicate 20 DEG F if the sensor is not connected), recheck the connections. Call Ag Leader Technology at if you have a problem and cannot find it. NOTE: You cannot get a moisture reading until there is grain flowing through the combine. Also, you will only see the AVG% display when there is no grain flow. *** 9-36 May

41 Installation Summary of Changes Revision 1 May 2004 Initial Release May

NOTE: Indented items indicate parts included in an assembly listed above. Early* Late** M3 M3 Part Name/Description Part No.

NOTE: Indented items indicate parts included in an assembly listed above. Early* Late** M3 M3 Part Name/Description Part No. Parts List Gleaner L2, L3, M2, M3 NOTE: Indented items indicate parts included in an Quantity by Model assembly listed above. Early* Late** M3 M3 Part Name/Description Part No. M2 L2 L3 L3 Instruction

More information

Ag Leader Technology. Parts List for Combine MF , 8780, White 9700

Ag Leader Technology. Parts List for Combine MF , 8780, White 9700 Parts List for Combine Quantity by Model Note: Indented items indicate parts included W in an assembly listed above 8 8 8 8 H 5 5 5 7 I 6 7 9 8 T Part Name/Description Part No. 0 0 0 0 E Instruction Kit

More information

Flow Sensor Gleaner N5-R Flow Sensor Gleaner R40, R

Flow Sensor Gleaner N5-R Flow Sensor Gleaner R40, R Parts List for Combine Note: Indented items indicate parts included Quantity by Model in an assembly listed above Early Late N N N N N N R R R R R R R Part Name/Description Part No. 5 6 7 5 6 7 5 6 7 40

More information

Lower Adjuster Small Black Header Sensor Reversed

Lower Adjuster Small Black Header Sensor Reversed Parts List for Combine Quantity by Model Early Late Early Late Note: Indented items indicate parts included M M M M M M in an assembly listed above F F F F F F 7 7 8 8 8 8 5 6 5 5 6 6 Part Name/Description

More information

MF 9690, 9790, Challenger 660, 670

MF 9690, 9790, Challenger 660, 670 Ag Leader Technology Parts List Note: Indented items indicate parts included in an assembly listed above Quantity by Model Part Name/Description Part No. MF 9690 MF 9790 Challenger 660 Challenger 670 Instruction

More information

Combine Kit Parts List New Holland Late TR89, Late TR99 (Yield Monitor Ready)

Combine Kit Parts List New Holland Late TR89, Late TR99 (Yield Monitor Ready) Combine Kit Parts List Note: Indented items indicate parts included Quantity by Model in an assembly listed above Late Late TR TR Part Name/Description Part No. 89 99 Instruction Kit NH YM Ready TR89,

More information

Instruction Kit Gleaner K2, K3, F2, F Flow Sensor K2-F

Instruction Kit Gleaner K2, K3, F2, F Flow Sensor K2-F Parts List for Combine NOTE: Indented items indicate parts included In an assembly listed above. Quantity by Model Part Name/Description Part No. K2 F2 Instruction Kit 2005300-1 1 1 Flow Sensor K2-F2 2000292

More information

Part Name/Description Part No

Part Name/Description Part No Parts List for Combine Note: Indented items indicate parts included in an assembly listed above Quantity by Model Part Name/Description Part No. 4425 4435 Instruction Kit JD 4425-4435 2005100-2 1 1 Moisture

More information

Quantity by Model an assembly listed above Early Models Late Models. Instruction Kit JD 9x00/9x

Quantity by Model an assembly listed above Early Models Late Models. Instruction Kit JD 9x00/9x Note: Indented items indicate parts included in Quantity by Model an assembly listed above Early Models Late Models Part Name/Description Part Number 9400/ 9500/ 9600/ 9400 9500 9600 9410 9510 9610 Instruction

More information

PFadvantage JD 3300/4400/6600/7700; 4420

PFadvantage JD 3300/4400/6600/7700; 4420 Ag Leader Technology Combine Installation JD 33//66/77; 2 Note: Indented items indicate parts included Quantity by Model in an assembly listed above Early Late Part Name/Description Part Number 3 3 6 6

More information

PFadvantage MF 6850/6855; Ideal 9080/9090

PFadvantage MF 6850/6855; Ideal 9080/9090 MF 6850/6855; Ideal 9080/9090 Note: Indented items indicate parts included in an Quantity by Model assembly listed above MF Ideal Part Name/Description Part Number 6850 6855 9080 9090 Instruction Kit MF

More information

PFadvantage Metalfor Araus 1360

PFadvantage Metalfor Araus 1360 Metalfor Araus 1360 Note: Indented items indicate parts included in an assembly listed above Part Name/Description Part Number Quantity Instruction Kit Metalfor Araus 2005300-14 1 Display Bracket 4000134

More information

Part Name/Description Part Number Quantity Instruction Kit Metalfor Flow Sensor

Part Name/Description Part Number Quantity Instruction Kit Metalfor Flow Sensor NOTE: Indented items indicate parts included in an assembly listed above Part Name/Description Part Number Quantity Instruction Kit Metalfor 4101091 1 Flow Sensor 4001356 1 Deflector plate 2000612-1 1

More information

Flow Sensor

Flow Sensor NOTE: Indented items indicate parts included in an assembly listed above Part Name/Description Part Number Quantity Instruction Kit Metalfor 4101091 1 Quick reference sheet 2002831-36 1 Installation instructions

More information

Rostselmash Torum 740

Rostselmash Torum 740 Note: Indented items indicate parts included in an assembly listed above Quantity by Model Part Name/Description Part Number 740 Combine Kit Torum 740 4100762 1 Threaded Arm Assembly 2000311-2 1 Header

More information

Installation Instructions for John Deere cotton picker models: 9986 & 2-row and All-row systems included.

Installation Instructions for John Deere cotton picker models: 9986 & 2-row and All-row systems included. Ag Leader Technology Cotton Picker Installation Installation Instructions for John Deere cotton picker models: 9986 & 9996 2-row and All-row systems included. IMPORTANT: Ensure the model numbers shown

More information

Lexion 570R/575R, 580R/585R, 590R/595R

Lexion 570R/575R, 580R/585R, 590R/595R Note: Indented items indicate parts included in an assembly listed above Quantity by Model 2006+ All Years Part Name/Description Part Number 570R 575R 580R 585R Instruction Kit Lexion 570/580/590 2005500-5

More information

Installation Instructions for John Deere cotton picker models:

Installation Instructions for John Deere cotton picker models: Cotton Picker Installation Installation Instructions for John Deere cotton picker models: Two row and all row systems included. IMPORTANT: Ensure the instructions you use for the installation correspond

More information

Installation Instructions for John Deere cotton picker model:

Installation Instructions for John Deere cotton picker model: Cotton Picker Parts List Installation Instructions for John Deere cotton picker model: Two row and all row systems included. IMPORTANT: Ensure the instructions you use for the installation correspond to

More information

Installation Instructions for John Deere cotton stripper models:

Installation Instructions for John Deere cotton stripper models: Installation Instructions for John Deere cotton stripper models: 7445 7450 7455 IMPORTANT: Ensure the instructions you use for the installation correspond to the machine model. If you receive the incorrect

More information

MF 9520 / 9540 / 9560, Challenger 540C / 560C

MF 9520 / 9540 / 9560, Challenger 540C / 560C Ag Leader Combine Installation Note: Indented items indicate parts included in an assembly listed above Part Name/Description Part Number 9520 Quantity by Model 9540 540C Parts Kit 2001312-69 1 1 1 Drill

More information

Installation Instruction for John Deere cotton picker models:

Installation Instruction for John Deere cotton picker models: Cotton Picker Installation Installation Instruction for John Deere cotton picker models: 9900-9950 IMPORTANT: Ensure the instructions you use for the installation correspond to the machine model. If you

More information

2-row and All-row systems included.

2-row and All-row systems included. Ag Leader Technology Cotton Picker Installation Installation Instructions for John Deere cotton picker models: 2-row and All-row systems included. IMPORTANT: Ensure the model numbers shown above correspond

More information

Ag Leader Technology. Combine Installation New Holland TC 57, 59. Monitor Installation

Ag Leader Technology. Combine Installation New Holland TC 57, 59. Monitor Installation Monitor Installation Figure 1. Monitor installed on right side cab window using window mount bracket. 1. If you are in very humid conditions where moisture may condense on the glass where you are mounting

More information

Part Number Part Name/Description Instruction Kit JD 9x50/9x60/9x Flow Sensor

Part Number Part Name/Description Instruction Kit JD 9x50/9x60/9x Flow Sensor ATTENTION If installing combine kit on a 9x70 series combine with factory-installed yield/moisture sensors, please take note of the special instructions in the Operational Checkout section (page 41) for

More information

Instructions for 2-row monitoring only

Instructions for 2-row monitoring only Installation Instructions for CaseIH cotton picker models: Instructions for 2-row monitoring only Ensure the model numbers shown above correspond to the machine model. If you receive the incorrect installation

More information

Instructions for 2-row monitoring only

Instructions for 2-row monitoring only Installation Instructions for CaseIH cotton picker models: Instructions for 2-row monitoring only CAUTION: Ensure the model numbers shown above correspond to the machine model. If you receive the incorrect

More information

<THESE INSTRUCTIONS MUST BE GIVEN TO THE END USER> B&W

<THESE INSTRUCTIONS MUST BE GIVEN TO THE END USER> B&W B&W Trailer Hitches 6 Hawaii Rd / PO Box 86 Humboldt, KS 66748 P:60.473664 F:60.869.903 Turnoverball Gooseneck Hitch Installation Instructions MODEL 08

More information

Installation Instructions Z-Gate Shifter

Installation Instructions Z-Gate Shifter Installation Instructions Z-Gate Shifter Part Number 80681 1998, 2001 by B&M Racing and Performance Products The B&M Z-Gate shifter can be used in vehicles equipped with most popular three speed automatic

More information

Z-Gate Universal Shifter

Z-Gate Universal Shifter Installation Instructions Z-Gate Universal Shifter Fits: GM, Ford, Lincoln and Chrysler Transmissions See Application Guide for Specific Applications Part #80681 Rev 06/01/2018 WORK SAFELY! For maximum

More information

2005+ Roll Bar (Mm5RB-20.1 to -20.6) Recommended Center punch 1/8" pilot drill 1-3/4" Hole saw 2" Hole saw

2005+ Roll Bar (Mm5RB-20.1 to -20.6) Recommended Center punch 1/8 pilot drill 1-3/4 Hole saw 2 Hole saw 3430 Sacramento Dr., Unit D San Luis Obispo, CA 93401 Telephone: 805/544-8748 Fax: 805/544-8645 www.maximummotorsports.com 2005+ Roll Bar (Mm5RB-20.1 to -20.6) Recommended Center punch 1/8" pilot drill

More information

Clutch Installation Case IH 1200 row unit

Clutch Installation Case IH 1200 row unit Ag Leader Technology SeedCommand NOTE: Indented items indicate parts included in an assembly listed above Part Name/Description Part Number Quantity 4 row clutch installation kit Case IH 1200 Model year

More information

Installation Instructions. QuickSilver Shifter. Fits: GM, Ford, Chrysler Transmissions See Application Guide for Specific Applications Part # 80683

Installation Instructions. QuickSilver Shifter. Fits: GM, Ford, Chrysler Transmissions See Application Guide for Specific Applications Part # 80683 Installation Instructions QuickSilver Shifter Fits: GM, Ford, Chrysler Transmissions See Application Guide for Specific Applications Part # 80683 WORK SAFELY! For maximum safety, perform this installation

More information

<THESE INSTRUCTIONS MUST BE GIVEN TO THE END USER> B&W

<THESE INSTRUCTIONS MUST BE GIVEN TO THE END USER> B&W B&W Trailer Hitches 1216 Hawaii Rd / PO Box 186 Humboldt, KS 66748 P:620.473.3664 F:620.869.9031 Turnoverball Gooseneck Hitch Installation Instructions

More information

FlexJet Carriage Circuit Board (PCB) Replacement

FlexJet Carriage Circuit Board (PCB) Replacement P/N: 111484 R0 14140 NE 200th St. Woodinville, WA. 98072 PH: (425) 398-8282 FX: (425) 398-8383 ioline.com FlexJet Carriage Circuit Board (PCB) Replacement Notices: Warning! Ensure that all AC power cables

More information

GPS AutoSteer System Installation Manual

GPS AutoSteer System Installation Manual GPS AutoSteer System Installation Manual Supported Vehicles Case IH Vehicles Case 2577 Combines Case 2588 Combines Accuguide Ready PN: 602-0233-01-A LEGAL DISCLAIMER Note: Read and follow ALL instructions

More information

LPE C5 Battery Relocation Kit

LPE C5 Battery Relocation Kit LPE C5 Battery Relocation Kit The LPE C5 Corvette battery relocation kit improves vehicle weight distribution by moving weight to the rear of the vehicle. The improved weight distribution increases traction

More information

INSTALLATION / OPERATING INSTRUCTIONS Reese Elite Series FIFTH WHEEL SLIDER HITCH

INSTALLATION / OPERATING INSTRUCTIONS Reese Elite Series FIFTH WHEEL SLIDER HITCH INSTALLATION / OPERATING INSTRUCTIONS Reese Elite Series FIFTH WHEEL SLIDER HITCH DEALER/INSTALLER: (1) Provide this Manual to end user. (2) Physically demonstrate hitching and unhitching procedures in

More information

Installation Guide CLAAS Lexion Combines with 9 inch Elevators

Installation Guide CLAAS Lexion Combines with 9 inch Elevators Installation Guide CLAAS Lexion Combines with 9 inch Elevators 955614_01 4/17 1 Table of Contents System Overview 3 Quick Start Guide 4 Flow Sensor Installation 5 Hydraulic Elevator Adjustment Kit Installation

More information

WARNING!! C-659 SUBKIT FIGURE 4

WARNING!! C-659 SUBKIT FIGURE 4 '0-'0 DODGE / TON TRUCKS '03-' DODGE 3/ & TON TRUCKS (WILL FIT /, 3/ & TON MEGA CAB SHORT BED) WARNING!! BRAKE, FUEL, AND ELECTRICAL LINES MAY NEED TO BE LOOSENED OR REPOSITIONED TO PROVIDE CLEARANCE FOR

More information

Universal Super Shield & Ultimate Aluminum w/electric Drive Conversion Kits , , Installation Instructions

Universal Super Shield & Ultimate Aluminum w/electric Drive Conversion Kits , , Installation Instructions WLH 09/19/16 111-0215 & 112-0215 607-0026 For technical support call us at (800) 368-3075 or visit our website at PullTarps.com. TABLE OF CONTENTS ***Assembly*** Conversion Kit-Universal Super Shield ***Wiring,

More information

w w w. h d o n l i n e s h o p. d e CRUISE CONTROL KIT GENERAL INSTALLATION -J04064 REV Kit Number Models Additional Parts Required

w w w. h d o n l i n e s h o p. d e CRUISE CONTROL KIT GENERAL INSTALLATION -J04064 REV Kit Number Models Additional Parts Required -J006 REV. 006-08- CRUISE CONTROL KIT GENERAL Kit Number 7796-07 Models For the most up-to-date model fitment information, please see the product label or www.harley-davidson.com. Additional Parts Required.

More information

JODALE PERRY. Parts List & Mounting Instructions. Jacobsen HR9016 JDP BUILT FOR LIFE

JODALE PERRY. Parts List & Mounting Instructions. Jacobsen HR9016 JDP BUILT FOR LIFE JODALE PERRY Parts List & Mounting Instructions Jacobsen HR9016 JDP BUILT FOR LIFE Jacobsen HR9016 Mounting Instructions Standard Parts 1 - LH Rear Mounting Bracket 1 - RH Rear Mounting Bracket 1 - Front

More information

LGT-311L Bumper LED Light Kit EZ-Go RXV Installation Instructions

LGT-311L Bumper LED Light Kit EZ-Go RXV Installation Instructions LGT-311L Bumper LED Light Kit EZ-Go RXV Installation Instructions Caution: Please read through the instructions carefully. Before starting this project, remove the system s positive and negative connections

More information

OIL COOLER KIT INSTALLATION INSTRUCTIONS PART NUMBER D

OIL COOLER KIT INSTALLATION INSTRUCTIONS PART NUMBER D OIL COOLER KIT INSTALLATION INSTRUCTIONS PART NUMBER D570-0907 APPLICATION: 2011-12 E90 335i/xi (N55 engine) with BMW M-Technic bumper and without stock oil cooler Congratulations for being selective enough

More information

Required tools General hand tools 21/64" drill bit Torque wrench Threadlocker Center punch

Required tools General hand tools 21/64 drill bit Torque wrench Threadlocker Center punch Slipper Spring Kit (part numbers 2560, 2570 and 2580) Item Qty Part number Description 1... 8... 350054-50...3/8-16 x 1" grade 8 self-tapping screw 2... 4... 350084-00...7/16-14 x 4" grade 5 3... 6...

More information

Part Name/Description Part No. PF3000 PF 3000 Pro U-Bracket Short Bracket PF3000 Pro

Part Name/Description Part No. PF3000 PF 3000 Pro U-Bracket Short Bracket PF3000 Pro Note: Indented items indicate parts included in an assembly listed above Part Name/Description Part No. PF3000 PF 3000 Pro U-Bracket Short 2000105-2 1 PFadvantage Bracket PF3000 Pro 2000773 1 Cable Kit

More information

INSTALLATION INSTRUCTIONS FOR DSP9600/9100 WHEEL BALANCER

INSTALLATION INSTRUCTIONS FOR DSP9600/9100 WHEEL BALANCER Form 5063T, 06-05 Supersedes Form 5063T, 02-04 INSTALLATION INSTRUCTIONS FOR DSP9600/9100 WHEEL BALANCER This document provides the information needed to install the DSP9600/9100 Wheel Balancer. NOTE:

More information

R O A D S M I T H TRIKE CONVERSIONS BY THE TRIKE SHOP

R O A D S M I T H TRIKE CONVERSIONS BY THE TRIKE SHOP R O A D S M I T H TRIKE CONVERSIONS BY THE TRIKE SHOP Please thoroughly review the instructions before and during installation. Keep in mind that this product was designed to be installed by trained dealer

More information

Z Master. 62 Mower. for Z Master Z 255 Traction Unit. Model No & UP. Operator s Manual

Z Master. 62 Mower. for Z Master Z 255 Traction Unit. Model No & UP. Operator s Manual FORM NO. 9 88 Z Master 6 Mower for Z Master Z 55 Traction Unit Model No. 7408 89000 & UP Operator s Manual IMPORTANT: Read this manual carefully. It contains information about your safety and the safety

More information

Chrysler 727, 904, 518 Floor Mount Automatic Transmission Shifter Installation Instructions

Chrysler 727, 904, 518 Floor Mount Automatic Transmission Shifter Installation Instructions Chrysler 727, 904, 518 Mount Automatic Transmission Shifter Installation Instructions Building American Quality With A Lifetime Warranty! TOLL FREE 1-877-469-7440 tech@lokar.com www.lokar.com Release Button

More information

SUT-250-S (These instructions are used for SUT-250-SCLC also)

SUT-250-S (These instructions are used for SUT-250-SCLC also) SUT-250-S (These instructions are used for SUT-250-SCLC also) Torque wrench, carpenters square, wire cutters, Phillips screwdriver, 7/16, 9/16, and 3/4 combination wrenches, ratchet, 9/16, 3/4, 13/16,

More information

ASSEMBLY INSTRUCTIONS FOR CHARGER AND THE BOSS QUICK ATTACH GRASS BAGGER

ASSEMBLY INSTRUCTIONS FOR CHARGER AND THE BOSS QUICK ATTACH GRASS BAGGER ASSEMBLY INSTRUCTIONS FOR CHARGER AND THE BOSS QUICK ATTACH GRASS BAGGER \ \ \ \ ~\ P P-12102 (7/2005) TABLE OF CONTENTS SECTION PAGE WARNING 1 BLOWER PULLEY INSTALLATION 2 ENGINE GUARD REMOVAL BOSS 3

More information

OIL COOLER KIT INSTALLATION INSTRUCTIONS PART NUMBER D

OIL COOLER KIT INSTALLATION INSTRUCTIONS PART NUMBER D OIL COOLER KIT INSTALLATION INSTRUCTIONS PART NUMBER D570-0904 APPLICATION: 2011-2012 E90 335i/xi (N55 engine) with BMW standard bumper and with stock oil cooler Congratulations for being selective enough

More information

Installation Instructions Capacity 10,000 lbs. (100 Series Lift)

Installation Instructions Capacity 10,000 lbs. (100 Series Lift) Installation Instructions Capacity 10,000 lbs. (100 Series Lift) IMPORTANT Reference ANSI/ALI ALIS, Safety Requirements for Installation and Service of Automotive Lifts before installing lift. OPERATING

More information

Section 13. Tail Rotor Drive. RotorWay International A600 TALON Construction Manual. Section 13. Page A

Section 13. Tail Rotor Drive. RotorWay International A600 TALON Construction Manual. Section 13. Page A RotorWay International Page A Tail Rotor Drive Procedures covered in this section: Install driveshafts and gearboxes; install drive belt and tensioner; fabricate and install tail rotor pitch actuator arms;

More information

Go-ped ESR750 / ESR750EX Rear Brake Installation Instructions

Go-ped ESR750 / ESR750EX Rear Brake Installation Instructions Go-ped ESR750 / ESR750EX Rear Brake Installation Instructions This kit provides all the parts you need to install a rear brake on your ESR750 or ESR750EX. It will not work on an ESR Sport, or other Go-ped

More information

Easy Cover. Installation Instructions. Attention Dealers: Please give this owners manual to the customer when the product is delivered.

Easy Cover. Installation Instructions. Attention Dealers: Please give this owners manual to the customer when the product is delivered. Serving the Truck & Trailer Industry Since 944 Easy Cover Attention Dealers: Please give this owners manual to the customer when the product is delivered. Call 00-3-94 www.aeroindustries.com Indianapolis,

More information

PRO RATCHET UNIVERSAL SHIFTER

PRO RATCHET UNIVERSAL SHIFTER Installation Instructions PRO RATCHET UNIVERSAL SHIFTER Fits: GM, Ford and Chryslers w/automatic Transmission See Application Guide for Specific Vehicles Catalog # 80842 WORK SAFELY! For maximum safety,

More information

GPS AutoSteer System Installation Manual

GPS AutoSteer System Installation Manual GPS AutoSteer System Installation Manual Supported Vehicles Agco Gleaner Combines R65 R66 R75 R76 PN: 602-0288-01-A LEGAL DISCLAIMER Note: Read and follow ALL instructions in this manual carefully before

More information

DODGE SuperRail Mounting Kit #0848

DODGE SuperRail Mounting Kit #0848 DODGE SuperRail Mounting Kit #0848 #1200 Super 5 th (16K) #0800 Super 5 th (20.5K) Gross Trailer Weight (Maximum) Vertical Load Weight (Max. Pin Weight) 16,000 lbs. 4,000 lbs. Gross Trailer Weight (Maximum)

More information

INSTALLATION MANUAL HYDRAULIC HOSE REEL

INSTALLATION MANUAL HYDRAULIC HOSE REEL INSTALLATION MANUAL HYDRAULIC HOSE REEL 1 TABLE OF CONTENTS SECTION PAGE SECTION PAGE 1 HOW TO ORDER PARTS 3 MAINTENANCE SCHEDULE... 11 1.1 HOW TO ORDER PARTS... 2 1.2 MODEL IDENTIFICATION... 3 2 INSTALLATION

More information

GPS AutoSteer System Installation Manual

GPS AutoSteer System Installation Manual GPS AutoSteer System Installation Manual John Deere MFWD AutoTrac Ready Supported Models 8225R 8245R 8270R 8295R 8320R 8345R PN: 602-0254-01-A LEGAL DISCLAIMER Note: Read and follow ALL instructions in

More information

Installation Instructions

Installation Instructions Equipment Required: Fastener Kit: F Wrenches: 3/4, 15/16 Drill Bits: 1/4 Other Tools: Drill Installation Instructions Short & Long Bed All Megacabs 9464/9474 HIDE-A-GOOSE HITCH INSTALLATION WARNING: Under

More information

Installation Instructions Right Hand Drive Megashifter

Installation Instructions Right Hand Drive Megashifter Installation Instructions Right Hand Drive Megashifter Part Number 80685 1995, 2001, 2006, 2010 by B&M Racing & Performance Products The B&M Right Hand Drive Megashifter is designed specifically for vehicles

More information

TOYOTA RAV4/HV INTERIOR LIGHT KIT Preparation

TOYOTA RAV4/HV INTERIOR LIGHT KIT Preparation Preparation Part Number: PT413-42130 Kit Contents Item # Quantity Reqd. Description 1 1 Wire Harness 2 3 Hardware Bag Contents Item # Quantity Reqd. Description 1 20 Cable Tie 2 2 Scotchlok 3 2 Foam Pad

More information

Light Truck MegaShifter

Light Truck MegaShifter Installation Instructions Light Truck MegaShifter The B&M Light Truck Megashifter shifter is designed to be used in most light trucks equipped with most popular three speed or four speed automatic transmissions.

More information

Hurst VMATIC3 INSTALLATION

Hurst VMATIC3 INSTALLATION FORM 159 8530 07/12 Hurst VMATIC3 3-Speed & 4-Speed Automatic Shifter Catalog #3838530 2012 by Hurst Performance The Hurst Vmatic3 shifter can be used in vehicles equipped with most popular three speed

More information

360 SPRINT INSTALLATION INSTRUCTIONS JOHN DEERE GATOR 835 AND YIELDCENTER.COM V3

360 SPRINT INSTALLATION INSTRUCTIONS JOHN DEERE GATOR 835 AND YIELDCENTER.COM V3 3 6 0 S P R I N T 360 SPRINT INSTALLATION INSTRUCTIONS JOHN DEERE GATOR 835 AND 865 360YIELDCENTER.COM 3.26.19 V3 TABLE OF CONTENTS PARTS OVERVIEW...PAGE 3 STEP 1 REMOVE GATOR BED...PAGE 4 STEP 2 INSTALL

More information

INSTALLATION INSTRUCTIONS FUEL SURGE TANK KIT

INSTALLATION INSTRUCTIONS FUEL SURGE TANK KIT INSTALLATION INSTRUCTIONS FUEL SURGE TANK KIT BMW E46 3-Series, Excl Convertible Document: 19-0056 Support: info@radiumauto.com Relieve fuel pressure in vehicle before beginingthe installation. Disconnect

More information

JEEVES. JEEVES Installation Manual. Installation Manual The Easiest Do-It-Yourself Dumbwaiter on the Market

JEEVES. JEEVES Installation Manual. Installation Manual The Easiest Do-It-Yourself Dumbwaiter on the Market 1 888-323-8755 www.nwlifts.com JEEVES Installation Manual The Easiest Do-It-Yourself Dumbwaiter on the Market This manual will cover the installation procedure step-by-step. The installation of this dumbwaiter

More information

Wheel Angle Sensor Kit Installation

Wheel Angle Sensor Kit Installation Wheel Angle Sensor Kit Installation Item Component Part Number Qty 1. WAS Bracket Kit 200-0247-02 1 2. WAS Assembly Kit 200-0468-01 1 3. Instruction Guide 602-0401-01 1 602-0401-01-A Overview Always shut

More information

C15C C15C. Page 1 of 20

C15C C15C. Page 1 of 20 2 x Lid Front Hinge 1135 8 x M8 Bolt 8 x M8 Washer (3mm Thick) 4 x M6 Large washers 4 x M6 Spring washers 4 x M6 x 40mm Bolts 6 x M6 20mm Bolts 6 x M6 Washers 20 x Screws 2 x Lid mount gas strut bracket

More information

ISOBUS Down Force Hydraulics Kinze

ISOBUS Down Force Hydraulics Kinze Important Notices Please carefully follow these step-by-step instructions. If you have questions, contact at 515-232-5363 x 1. Direction words (LEFT and RIGHT) are commonly used when describing an installation

More information

TOYOTA im INTERIOR LIGHT KIT Preparation

TOYOTA im INTERIOR LIGHT KIT Preparation Preparation Part Number: PT922-12170 Kit Contents Item # Quantity Reqd. Description 1 1 Main Wire Harness 2 1 Switch 3 1 Switch Header 4 1 ECU 5 1 ECU Bracket 6 1 Hardware Kit 7 1 Instruction Card 8 1

More information

CROWN VICTORIA POLICE INTERCEPTOR (CVPI) PACKAGE OPTIONAL UPGRADE KIT

CROWN VICTORIA POLICE INTERCEPTOR (CVPI) PACKAGE OPTIONAL UPGRADE KIT PAGE 1 OF 6 AFFECTED S: OVERVIEW CROWN VICTORIA POLICE INTERCEPTOR (CVPI) PACKAGE OPTIONAL UPGRADE KIT CERTAIN 1992 THROUGH 2003 MODEL YEAR CROWN VICTORIA POLICE INTERCEPTOR (CVPI) S CURRENTLY IN POLICE

More information

Patriot. Aluminum and Steel 5spring. Step #1 Tarp Spool with Gear Motor (Includes Instructions for Optional Wind Deflector)

Patriot. Aluminum and Steel 5spring. Step #1 Tarp Spool with Gear Motor (Includes Instructions for Optional Wind Deflector) Aluminum and Steel 5spring Qty. Component Parts Description: LONG BOX: (1) 103 Aluminum Tarp Axle (2) 98 Upper Arms with 90 Degree Elbow (2) Lower Aluminum ( 84 ) (1) Aluminum Cross Tube SMALL HARDWARE

More information

2005+ Drag Race Roll Bar (Mm5RB-20)

2005+ Drag Race Roll Bar (Mm5RB-20) 3430 Sacramento Dr., Unit D San Luis Obispo, CA 93401 Telephone: 805/544-8748 Fax: 805/544-8645 www.maximummotorsports.com 2005+ Drag Race Roll Bar (Mm5RB-20) Note that the NHRA DOES allow the door bars

More information

** DO NOT EXCEED THE RECOMMENDED VEHICLE TOWING WEIGHT RATING ** DODGE RAM 1500

** DO NOT EXCEED THE RECOMMENDED VEHICLE TOWING WEIGHT RATING ** DODGE RAM 1500 10/3/2017 DODGE RAM 1500 WARNING!! BRAKE, FUEL, AND ELECTRICAL LINES MAY NEED TO BE LOOSENED OR REPOSITIONED TO PROVIDE CLEARANCE FOR NEW HARDWARE. ON SHORT BED MODELS, CHECK FOR ADEQUATE TURNING CLEARANCE

More information

Installation Instructions Table of Contents

Installation Instructions Table of Contents Installation Instructions Table of Contents Pre- Installation of Garage Storage Lift 2 Layout the Garage Storage Lift 3 Installing the strut Channels 3 Install the Drive Assembly 5 Install the Drive Shaft

More information

Installation Instructions Sport Shifter

Installation Instructions Sport Shifter The B&M Sport Shifter can be used in vehicles equipped with most popular three speed or four speed automatic transmissions. It is equipped with neutral safety and backup light switches, transmission brackets

More information

SUT-450-I ASSEMBLY REQUIREMENTS

SUT-450-I ASSEMBLY REQUIREMENTS SUT-450-I Torque wrench, carpenters square, wire cutters, Phillips screwdriver, 7/16, 9/16, and 3/4 combination wrenches, ratchet, 9/16,3/4,13/16, and 7/8 sockets. ASSEMBLY REQUIREMENTS *Torque all T-bolt

More information

GPS AutoSteer System Installation Manual

GPS AutoSteer System Installation Manual GPS AutoSteer System Installation Manual John Deere Track Supported Models 8295RT 8320RT 8345RT PN: 602-0255-01-A LEGAL DISCLAIMER Note: Read and follow ALL instructions in this manual carefully before

More information

INSTALLATION AND PARTS MANUAL

INSTALLATION AND PARTS MANUAL INSTALLATION AND PARTS MANUAL FOR JOHN DEERE PS TRACTORS NOTE: This manual covers mounting and control group installation, and parts specific to this winch on the specified tractor. For all other winch

More information

AL625 & AL625HD INSTALLATION & OWNER S MANUAL

AL625 & AL625HD INSTALLATION & OWNER S MANUAL AL625 & AL625HD INSTALLATION & OWNER S MANUAL These instructions are provided to assist you in the installation of the AL625. If you require further assistance, our trained staff is ready to provide you

More information

LGT-306L / LB Club Car Precedent LED Light Bar Bumper Kit Installation Instructions

LGT-306L / LB Club Car Precedent LED Light Bar Bumper Kit Installation Instructions LGT-306L / LB Club Car Precedent LED Light Bar Bumper Kit Installation Instructions Caution: Please read through the instructions carefully. Before starting this project, remove the system s positive and

More information

DrVanos.com Stage II Installation Instructions. Tool rental is available with the purchase of a vanos kit *See website for more info*

DrVanos.com Stage II Installation Instructions. Tool rental is available with the purchase of a vanos kit *See website for more info* DrVanos.com Stage II Installation Instructions Special Tools Needed: Camshaft locking tool TDC Crank pin Sprocket turning tool Tool rental is available with the purchase of a vanos kit *See website for

More information

Ford C4 and C6 Floor Mount Automatic Transmission Shifter Installation Instructions

Ford C4 and C6 Floor Mount Automatic Transmission Shifter Installation Instructions Ford C4 and C6 Mount Automatic Transmission Shifter Installation Instructions Building American Quality With A Lifetime Warranty! TOLL FREE 1-877-469-7440 tech@lokar.com www.lokar.com Ford C4 and C6 Mount

More information

INSTALLATION INSTRUCTIONS

INSTALLATION INSTRUCTIONS INSTALLATION INSTRUCTIONS Accessory Application Publications No. SPOILER (LOW) 2011 CIVIC 4-DOOR All 44416 Issue Date AUG 2010 PARTS LIST Trunk spoiler Right trunk spring (marked red) Left trunk spring

More information

Installation Instructions

Installation Instructions DODGE 24K Industry Standard Rail Heavy Duty Custom Mounting Kit #2230 Gross Trailer Weight (Maximum)...24,000 lbs. Vertical Load Weight (Max. Pin Weight)...6,000 lbs. SYSTEM TOW CAPACITY Please note, in

More information

TOYOTA Yaris Hatchback EC REARVIEW MIRROR Preparation

TOYOTA Yaris Hatchback EC REARVIEW MIRROR Preparation Preparation Part Number: PT374-02090 Kit Contents Item # Quantity Reqd. Description 1 1 Auto Dimming Mirror Assembly w/ shift area light 2 1 Hardware bag Hardware Bag Contents Item # Quantity Reqd. Description

More information

Hard Bar Sport, M1/M2 Hard Core Hardtop, M2 Sport, and Xtreme Installation Instructions

Hard Bar Sport, M1/M2 Hard Core Hardtop, M2 Sport, and Xtreme Installation Instructions HARDWARE KIT: Hard Bar Sport, M1/M2 Hard Core Shoulder Harness Guide Relocation Assemblies: 2-3/8" X 1" grade 8 bolts 4-3/8" flat washers 2-3/8" lock nuts 2 - brass bushings 2 - plastic trim caps 2-3/8"

More information

WARNING indicates a potentially hazardous situation which, if not avoided, could result in property damage, serious personal injury or even death.

WARNING indicates a potentially hazardous situation which, if not avoided, could result in property damage, serious personal injury or even death. Comfort Ride Third axle slipper leaf spring system (part numbers 2560-50, 2570-50 and 2580-50) and shock absorber system (part numbers 2450-50, 2460-50 and 2470-50) Installation Instructions All specifications

More information

General Information. Notations and Conventions. Compatibility Check. Kit Description. Call-Outs. Part Lists Great Plains Manufacturing, Inc.

General Information. Notations and Conventions. Compatibility Check. Kit Description. Call-Outs. Part Lists Great Plains Manufacturing, Inc. Part Lists Great Plains Manufacturing, Inc. 1 Installation Instructions Loup Shaft Monitor Used with Drill models: Compatible with most 1995 and later, two- and three-box drills with 5 8 -inch square main

More information

GPS AutoSteer System Installation Manual

GPS AutoSteer System Installation Manual GPS AutoSteer System Installation Manual Supported Vehicles New Holland Combines CR 9040 CX 9040 CR 9050 CX 9050 CR 9060 CX 9060 CR 9070 CX 9070 CR 9080 CX 9080 IntelliSteer Ready PN: 602-0231-01-A LEGAL

More information

OIL COOLER KIT INSTALLATION INSTRUCTIONS PART NUMBER D E92 335i/xi (N55 engine) with BMW Standard bumper and with stock oil cooler

OIL COOLER KIT INSTALLATION INSTRUCTIONS PART NUMBER D E92 335i/xi (N55 engine) with BMW Standard bumper and with stock oil cooler OIL COOLER KIT INSTALLATION INSTRUCTIONS PART NUMBER D570-0924 APPLICATION: 2011-12 E92 335i/xi (N55 engine) with BMW Standard bumper and with stock oil cooler Congratulations for being selective enough

More information

TOYOTA TUNDRA TVIP V4 REMOTE ENGINE STARTER (RES)

TOYOTA TUNDRA TVIP V4 REMOTE ENGINE STARTER (RES) Preparation Part Number: 08586-OC910 Conflicts Do not install into vehicles without RKE systems. Recommended Sequence of Application Item # Accessory 1 TVIP/RES Any TVIP or RES system 2 XM Radio NOTE:

More information

A1062 & A1072 AUGER ASSEMBLY MANUAL. Read & understand all instructions pertaining to this auger prior to use!

A1062 & A1072 AUGER ASSEMBLY MANUAL. Read & understand all instructions pertaining to this auger prior to use! A1062 & A1072 AUGER ASSEMBLY MANUAL Read & understand all instructions pertaining to this auger prior to use! Safety Alert Watch for this ALERT Symbol. It identifies potential hazards to Personal SAFETY

More information

Deuce/Ace Installation Instructions

Deuce/Ace Installation Instructions HARDWARE KIT: Upper Mounting Plate: 2-7/16" (11mm) X 3.5" bolts 2-7/16" flange nuts 2-2" spacers 2-7/16" trim cap mounting washers 2 - plastic trim caps TOOLS NEEDED: safety glasses wrenches 16mm or 5/8"

More information

Installation Instructions Megashifter

Installation Instructions Megashifter Installation Instructions Megashifter The B&M Megashifter shifter can be used in vehicles equipped with most popular three speed or four speed automatic transmissions. Your B&M Megashifter comes equipped

More information