109LP MODELS OWNER S MANUAL HIGH SPEED RIGID PANEL ROLL UP DOORS DIRECT DRIVE (DOORS SHIPPED AFTER APRIL 2017)

Transcription

1 HIGH SPEED RIGID PANEL ROLL UP DOORS OWNER S MANUAL MODELS 109LP DIRECT DRIVE (DOORS SHIPPED AFTER APRIL 2017) Do not install, operate or service this product unless you have read and understand the Safety Practices, Warnings, Installation and Operating Instructions contained in this manual. Failure to do so could result in property damage, death or serious injury. 2018, ASI Doors, Inc. Manual Part number: 17B

2 GENERAL INFORMATION 109LP Direct Drive Safety Practices This is the safety alert symbol. It is used to alert you to potential personal injury hazards. Obey all safety messages that follow this symbol to avoid possible injury or death. DANGER indicates an imminently hazardous situation which, if not avoided, will result in death or serious injury. WARNING indicates a potentially hazardous situation which, if not avoided, could result in death or serious injury. CAUTION indicates a potentially hazardous situation which, if not avoided, may result in minor or moderate injury. CAUTION used without the safety alert symbol indicates a potentially hazardous situation which, if not avoided, may result in property damage. NOTE explains general information. Page ASI Doors, Inc. Manual Part Number: 17B

3 Safety Practices Continued GENERAL INFORMATION 109 LP Direct Drive Read these safety practices before installing, operating or servicing the door. Failure to follow these safety practices could result in property damage, death or serious injury. READ AND UNDERSTAND ALL WARNING LABELS AND OPERATING INSTRUCTIONS IN THIS MANUAL BEFORE OPERATING THE DOOR. If you do not understand the instructions, ask your supervisor to teach you how to use the door. 1. Do not operate the door while under the influence of drugs or alcohol. 2. Do not use the door if it looks broken or does not seem to work properly. Advise your supervisor at once. 3. Stay clear of the door when it is moving. 4. Keep hands, feet and head clear of the door at all times. 5. Do not operate the door with equipment, material or people directly inside door opening. 6. Disconnect power before performing any electrical or mechanical service, cleaning or other maintenance on the door. OSHA requires disconnect to be properly tagged and locked out during all maintenance or service of equipment. With the power supply disconnected, always verify using a volt meter. 7. All electrical troubleshooting or service must be completed by a qualified electrician or service person and must meet all applicable local, state, federal, international and other governing agency codes. 8. When it is necessary to service the control box with power on, USE EXTREME CAUTION. Do not place fingers or uninsulated tools inside the control box. Touching wires or other parts inside the enclosure may cause electrical shock, serious injury or death. 9. It is your responsibility to keep all warning labels and instructional literature legible, intact and kept with the door. Replacement labels and literature are available from ASI Doors, Inc. or its representatives. 10. If you have any questions, contact your supervisor or your local ASI Doors, Inc. representative for assistance. 11. Train all service and personnel using or near door on intended use(s) and operation of the door. 12. Failure to operate the door as intended, as described, or heed any warning may result in equipment damage, property damage, serious bodily injury or death. Manual Part Number: 17B ASI Doors, Inc. Page 3

4 GENERAL INFORMATION 109LP Direct Drive ASI Doors, Inc. Warranty Policy ASI Doors, Inc. (herein called "ASI") warrants solely for the benefit of its customer that each door system manufactured by ASI (each a "Door System") will be free from defects in material and manufacture for a period of one (1) year from the date of original shipment by ASI. The foregoing limited warranty shall not apply to defects which result from improper installation, abuse, misuse, alteration, modification or failure to maintain the Door System in accordance with the ASI Owner's Manual. Periodic lubrication and adjustment of the Door System as described in the ASI Owner's Manual are the sole responsibility of the customer. All claims for defects must be made to ASI within thirty (30) days after the defect is discovered or should, with reasonable care, have been discovered. THE FOREGOING LIMITED WARRANTY CONSTITUTES THE EXCLUSIVE WARRANTY OF ASI WITH RESPECT TO THE DOOR SYSTEM. ASI EXPRESSLY DISCLAIMS ALL OTHER GUARANTEES OR WARRANTIES WHETHER EXPRESS, IMPLIED, OR STATUTORY INCLUDING BUT NOT LIMITED TO ANY IMPLIED WARRANTY OF MERCHANTABILITY AND FITNESS FOR A PARTICULAR PURPOSE. If a Door System does not comply with the foregoing limited warranty, and a claim is made by customer within the one (1) year warranty period, ASI will, at the option of ASI, either repair or replace any defective equipment or parts free of charge, and pay the reasonable labor costs to repair or replace the defective equipment or parts. The remedy of repair or replacement shall be the exclusive and sole remedy for any breach of the foregoing limited warranty. ASI SHALL NOT IN ANY EVENT BE LIABLE FOR ANY INCIDENTAL, INDIRECT, SPECIAL, EXEMPLARY OR CONSEQUENTIAL DAMAGES OF ANY KIND, INCLUDING WITHOUT LIMITATION ANY LOST PROFITS, ARISING FROM THE SALE OR USE OF THE DOOR SYSTEM, OR FROM ANY OTHER CAUSE WHATSOEVER, WHETHER THE CLAIM GIVING RISE TO SUCH DAMAGES IS BASED UPON BREACH OF WARRANTY (EXPRESSED OR IMPLIED) BREACH OF CONTRACT, TORT, STRICT LIABILITY OR ANY OTHER THEORY OF LIABILITY, EVEN IF A PARTY HAS BEEN ADVISED OF THE POSSIBILITY THEREOF, AND REGARDLESS OF ANY ADVISE OR REPRESENTATION THAT MAY HAVE BEEN RENDERED BY ASI CONCERNING THE SALE OR USE OF THE DOOR SYSTEM. At ASI's request, customer shall return to ASI for inspection any Door System for which a warranty claim has been made, F.O.B. ASI's facility with freight prepaid. The customer is responsible for any removal costs. The customer shall comply with the following procedures in filing a warranty claim with ASI: 1. Notify ASI of any and all defects in writing. ASI will review the warranty request and issue a Returns Goods Authorization (RGA) form if the defective parts need to be returned to ASI for inspection and verification. The RGA form must accompany any materials returned for warranty consideration. 2. All replacement parts or equipment will be invoiced to the customer. Upon verification by ASI that the Door System is defective, ASI will issue a full credit to customer for the replacement parts or equipment. 3. If outside labor is needed to install the replacement parts or equipment, ASI requires a written estimate of the labor charges in advance so ASI may approve the labor charges and issue a purchase order. ASI will not accept any labor charges unless previously approved by ASI and accompanied by the ASI purchase order number. 4. The ASI extended warranty coverage for hydraulic components does not cover reimbursement of labor charges for the diagnosis or replacement of hydraulic components. Warranty reimbursement is limited to credit for replacement parts purchased from ASI. The customer must file a claim with the shipper for any damage and/or losses that may occur during transit. Installation hardware and start up of the Door System equipment is the responsibility of the installation contractor. Periodic adjustments and normal maintenance are the responsibility of the customer. Page ASI Doors, Inc. Manual Part Number: 17B

5 Marathon Rigid Panel Roll-Up Doors GENERAL INFORMATION 109 LP Direct Drive General Information Begins on Page 2 Safety Practices Page 2 Warranty Policy Page 4 Crates and Contents Page 6 Installation Begins on Page 7 Side Frame Assembly Page 7 Curtain and Drum Assembly Page 8 Operator Set-Up Page 11 Reversing Photo-Eyes Page 13 Curtain Sound Reduction Page 14 Electrical Schematics Page 16 Electrical Controls Page 18 PLC Inputs Page 22 PLC Outputs Page 24 Other Electrical Functions Page 26 Door Layout Page 27 Electrical Start-Up Page 28 Warning Labels Page 35 Replacement Parts Begins on Page 40 Instructions for Ordering Page 40 Door Identification Page 41 ID Tag Location Page 41 Parts Section Page 42 End Caps Page 43 Barrel and Curtain Assembly Page 44 Cutrain Assembly Options Page 45 Window Slat Assemblies Page 46 End Stop Plates Page 47 Bottom Slat Assembly Page 48 Face Frame Assemblies Page 52 Operator Assembly Page 54 Drive Options Page 56 Shroud Options Page 58 Control Panel Assembly Page 64 Power Boost Box Page 66 Maintenance Begins on Page 36 Preventative Maintenance Page 36 Preventative Daily & Monthly Page 37 Preventative Quarterly Page 38 Troubleshooting Page 39 Do not install, operate or service this product unless you have read and understand the Safety Practices, Warnings and Installation and Operating Instructions contained in this manual. Failure to do so could result in property damage, death or serious injury. Manual Part Number: 17B ASI Doors, Inc. Page 5

6 GENERAL INFORMATION 109LP Direct Drive Crates and Contents Figure 1: Crates and Contents Upon receipt of the shipment, check that you have received the correct number of pieces as shown (Figure 1). Shipping crate will contain the side frame assembly and top support tube, the curtain and barrel assembly, the loose parts box, the operator assembly, and the control box. For your protection, note any damages or shortages on the carrier s bill of lading before signing the bill for receipt. The installation of this door will require at least a two man crew and a fork lift. Select a fork lift with lifting height based upon the height of the door plus a minimum additional two feet. NOTE Because of variances in the construction of walls on which the door will be mounted, fasteners are not supplied. For proper anchoring of the door, we recommend the use of thru-bolts. DO NOT remove door sections from crate until you encounter the step in which they are to be installed. Loose Parts Box Contents Description Qty. Installation Instructions 1 Sales Drawing 1 Warning Nameplate Assembly 2 Chain Hoist Wall Clip 1 Photo-eye Bracket 2 Photo-eye, Transmitter 2 Photo-eye, Reciever 2 Lubricant, Anti-Sieze 1 Manual/Auto Ext. Cord 10 Meter 1 Chain Extension, 2 Meter as Req Coil Cord 1 Misc. Hardware Bag 1 Roll of Sound Reduction Material 50 NOTE Unless specifically called out as Provided by ASI, installer is to provide all necessary mounting hardware, anchors, inserts, hangers, supports and equipment needed to install door in accordance with final shop drawings and manufacturer s instructions. Page ASI Doors, Inc. Manual Part Number: 17B

7 Side Frame Assembly INSTALLATION 109 LP Direct Drive Improper installation of anchoring devices, installation into aged or unsound concrete or mounting to a non-plumb wall without proper shimming could result in premature product wear or product failure. Failure to properly install equipment could result in property damage, bodily injury or death. OPERATOR MOUNTS Familiarize yourself with the sales drawing included in the parts box and this installation book. Where possible, we have shipped parts or sections assembled. Some disassembly may be necessary prior to installation. NOTE Check the sales drawing to see if the door operator is right or left hand mounted. If the door operator is left hand mounted, the door operator will be mounted opposite than that in Figure 2. Open crate with side frames. Lay these parts in front of opening. Position the left and right side frame assemblies against the wall. Secure one side of frame to wall (Figures 2 & 3). Check plumb of this piece, and when plumb, tack or bolt at base. Now check width between ends of the Aluminum Side Guides at 3 locations, bottom, center, and top (dimension should be W.I.C ", Figure 3). Check square and adjust if necessary. This assembly must be plumb, square and true. CHECK WIDTH AT TOP, CENTER, AND BOTTOM SHOULD BE WIC " SIDE FRAMES Figure 2: Check Plumb, Square, and Width when mounting Side Frames to wall. Check width between ends of Aluminum Side Guides at 3 places: Bottom, Center, and Top of frame. Width measurement should be WIC WELD LOCATIONS FOR STRUCTURAL WALL CONSTRUCTION WIC " TO ALUMINUM SIDE GUIDES ALUMINUM SIDE GUIDES MASONRY ANCHORS (SUPPLIED BY OTHERS) OPTIONAL MASONRY MOUNT CLIPS FOR MASONRY WALLS Figure 3: Side Frame Detail. Manual Part Number: 17B ASI Doors, Inc. Page 7

8 INSTALLATION 109LP Direct Drive Curtain and Drum Assembly Do not lift people with the fork lift, or climb ladders while the operator assembly is being lifted. If operator falls during lifting, it could hit ladders and/or people causing serious injury or death. Be careful to keep barrel level after operator is attached to barrel shaft. Extra weight of operator will shift center of gravity of entire assembly. Support barrel assembly at all times to keep it level. If barrel is allowed to tip, the operator could fall off barrel shaft, resulting in property damage or personal injury. Secure the operator before lifting so it cannot slide off of barrel shaft. Make sure load is properly centered and level before lifting. DO NOT stand beneath operator while hoisting. Failure to do so could result in property damage, bodily injury or death. 1 Note positions of Drive Shaft Components as shown in figures 5 & 6. Right hand drive is shown. For left hand drives, component locations will be opposite of locations shown. Figure 4: Curtain/Drum Assembly. CURTAIN / DRUM ASSEMBLY SHAFT CURTAIN / DRUM ASSEMBLY SHAFT KEY SHAFT COLLAR SHAFT COLLAR PILLOW BLOCK OPERATOR Figure 5: Drive Shaft Components. PILLOW BLOCK Figure 6: Drive Shaft Component Detail. Page ASI Doors, Inc. Manual Part Number: 17B

9 Curtain and Drum Assembly Continued INSTALLATION 109 LP Direct Drive Using a hoist and sling, raise the curtain/drum assembly up and insert Drive Motor on shaft of Curtain / Drum assembly. The curtain/drum should be hoisted with slings (Figure 7) or with a fork lift. Protect the curtain and electric edge from damage using shielding or packing between curtain and forks while lifting or carrying. Slowly rotate either drive shaft or operator until the key aligns with operator key way, then slide together so key way is fully engaged. Prepare to lift combined curtain/drum and operator assembly up onto the frame. Before lifting the curtain/drum and operator assembly, loosen but do not remove the set screws on idler end pillow block bearing only to permit alignment to side frames when assembly is in position (Figure 8). Note: You may also install operator after Curtain / Drum assembly is mounted. Figure 7: Using Sling to lift Curtain/Drum Assembly. DRIVE MOUNT BRACKET OPERATOR & MOUNTING BRACKET ASSEMBLY CURTAIN / DRUM ASSEMBLY PILLOW BLOCK IDLER SIDE MOUNT BEARING MOUNT ASSEMBLY DRIVE SIDE MOUNT SHIM DRIVE SIDE FACE FRAME IDLER SIDE FACE FRAME Figure 8: Assembly of Operator and Curtain/Drum. Manual Part Number: 17B ASI Doors, Inc. Page 9

10 INSTALLATION 109LP Direct Drive Curtain and Drum Assembly Continued Remove the two 1/2" Nuts, Lock Washers and Flat Washers from the studs at the top of each side frame (Figure 10). (Nuts and Washers are shipped with frame, not in loose parts box.) Lift and position curtain/drum/operator assembly on side frames. Replace 1/2" Nuts, Lock Washers and Flat Washers on the studs through Pillow Block Bearings and tighten (Figure 8 & 10). Remove Take-Up Frame Locking Hardware to allow for drum positioning. Adjust Barrel centerline position according to correct door height per figure 9 (This dimension is from the back surface of the steel mounting angle, not wall surface). Re-attach Take-Up Frame Locking Hardware removed in step # 10. Tighten set screws loosened in (Page 9, Figure 8). Center the curtain to fit evenly into the side frame rails. The curtain should not contact the side plates (Figure 11). Align the mounting bracket between the side frame gussets and slide the operator until the holes in the gussets and mounting brackets line up. SEE CHART - "X" DIMENSION Opening Height (Feet) Barrel Centerline X DIm (Inches) / / / / / / /8 Figure 9: Barrel Centerline Location. 1/2" NUTS, LOCK WASHERS, AND FLAT WASHERS ROTATE TO MOVE BARREL IN OR OUT BACK ANGLE ENTERING SIDE FRAME RAILS Figure 10: Drum Position. Figure 11: Curtain Alignment. Take-up Frame Locking Hardware Figure 12: Mounting of Operator. Page ASI Doors, Inc. Manual Part Number: 17B

11 Operator Setup INSTALLATION 109 LP Direct Drive 1 2 Secure the operator to the mount on the side frame using the hardware supplied (See Figure 12). Mount the chain lock bracket (packed in hardware bag in loose parts box) to the wall so that the slotted opening on the bracket is positioned as shown in Figure 13 & 15. OPERATOR Improper installation of anchoring devices, installation into aged or unsound concrete or mounting to a non-plumb wall without proper shimming could result in premature product wear or product failure. Failure to properly install equipment could result in property damage, bodily injury or death. AUTOMATIC OPERATION ENGAGE/ DISENGAGE CORDS MANUAL OPERATION CHAIN 3 4 To allow switching of manual operation of door from ground level, manual operation cord extensions need to be installed (found in loose parts box) see Figure 14. Retrieve (1) Cable Clamp and (1) 1/4-20 x.875 machine screw from loose parts box. Install Cable Clamp in threaded hole in outside face of Side Frame, and route coil cord through clamp so cord does not interfere with door operation. Use threaded hole closest to center of opening height as shown. CABLE CLAMP FOR COIL CORD CHAIN LOCK BRACKET 48" MOUNTING HEIGHT RECOMMENDED SIDE FRAME Figure 13: Bracket Mounting.. Figure 14: Manual Operation Pull Cords. Figure 15: Chain Lock Bracket # 13B1773NN. Manual Part Number: 17B ASI Doors, Inc. Page 11

12 INSTALLATION 109LP Direct Drive End Stop Plate Installation Operator Setup Continued Remove the Stop Plate from the top end of the idler side face frame and set aside (Figure 16). To release door from the Automatic Operation mode pull on the RED handle (1) from the engage/disengage mechanism (See Figure 14). Move the door up and down by pulling on the manual chain fall (2). Chain should be held at all times while in the manual mode. To return to the Automatic Operation mode pull on the GREEN handle (3) from the engage/disengage mechanism. Reattach the Stop Plate and adjust vertical position as needed. NOTE The Stop Plate is used as a safety stop only! To avoid damage to the curtain, the Stop Plate must not contact the curtain during normal operation. Check to ensure that the Stop Plate is positioned to make contact with the top of the reversing edge retainer rail only. CURTAIN ALIGNMENT: MANUALLY lower the curtain EXACTLY HALFWAY DOWN the opening (half closed). Check alignment of the curtain between the side frames.curtain should be equal on both sides within the track. If not, manually lower the door to the completely closed position. The entire curtain can be moved sideways on the drum by slightly loosening the flat head socket screws on the barrel. Using a pry bar, gently slide the top slat into the proper position and retighten the socket head screws (Figure 18). Return curtain to halfway position. Figure 17: Curtain Alignment. Adjust Vertical Position END STOP PLATE INSTALLED ON ON IDLER IDLER SIDE FRAME ONLY CURTAIN ATTACHMENT SCREWS Figure 16: Mounting of Stop Plate Figure 18: Curtain Attachment. Page ASI Doors, Inc. Manual Part Number: 17B

13 Reversing Photo-Eyes INSTALLATION 109 LP Direct Drive The first two sets of photo-eyes should be mounted with the receivers being mounted nearest the control panel. Mount the first set of transmitters & receivers using the supplied hardware (figure 19). Mount the second set of transmitters & receivers to the existing side frames using supplied hardware. If any additional sets of photo-eyes are provided they should be mounted with transmitters being mounted nearest the control panel. The receivers on this set will be provided with longer cables. Run cabling from all Photo-eyes to the ASI control panel. Make the electrical connections as shown on the electric schematic supplied with the door. Loosen the screws on the Photo-eye transmitter and receiver brackets. Adjust the Photo-eye transmitter until it is aligned with the receiver. Tighten screws. A status indicating light will be lit on the amplifier when the transmitter and receiver are aligned. While operating the door to close, interrupt the beam for each set of Photo-eye sensors. The door should stop and reverse it s direction to fully open. Repeat the alignment procedure described above for each set of Photo-eyes until the desired door operation is achieved. Test this operation daily. If the Photo-eye sensors do not function as described in Step 5, take door out of service until repairs are made. Run conduit and cables into the bottom or side of the Control Box only! Drilling through the top of the Control Box enclosure will void the warranty. Improper installation of anchoring devices, installation into aged or unsound concrete or mounting to a nonplumb wall without proper shimming could result in premature product wear or product failure. Failure to properly install equipment could result in property damage, bodily injury or death. Figure 19: Photo-eye Transmitter/Receiver placement. Manual Part Number: 17B ASI Doors, Inc. Page 13

14 INSTALLATION 109LP Direct Drive Curtain Sound Reduction APPROXIMATELY HEIGHT IN CLEAR + 8 8" 8" 8 APPROX ABOVE OPENING HEIGHT APPROX APPROX 18"-24" BETWEEN WINDOW PUNCHES APPROX "-24" BETWEEN WINDOW PUNCHES APPROX CENTER OF DOOR (BETWEEN WINDOW PUNCHES) WIC WIC LESS THAN OR EQUAL TO 16 16' 0 0" Figure 20: Sound Reduction, WIC <= 16. Installation on Doors having a WIC of 16 Ft. or less:. Installation MUST be done when door is in the closed position. Cut strips into 3 equal strip lengths (approx. HIC + 8 ). Mark a vertical chalk line, approx from each edge of the door. If the door is equipped with punched windows, locate line between windows. Mark another vertical chalk line, in the approx. center of the door. If the door is equipped with punched windows, locate line between windows. Start from the bottom and attach material to curtain. Page ASI Doors, Inc. Manual Part Number: 17B

15 Curtain Sound Reduction Continued INSTALLATION 109 LP Direct Drive APPROXIMATELY HEIGHT IN CLEAR + 8" 8" APPROX ABOVE OPENING APPROXIMATELY HEIGHT IN CLEAR APPROX ABOVE OPENING HEIGHT HEIGHT APPROX 18"-24" BETWEEN WINDOW PUNCHES APPROX BETWEEN WINDOW PUNCHES APPROX 1/3 DOOR WIC (BETWEEN WINDOW PUNCHES) APPROX 1 3 DOOR (WIC) BETWEEN WINDOW PUNCHES WIC GREATER THAN 16 0 WIC GREATER THAN 16' 0" APPROX BETWEEN WINDOW PUNCHES APPROX 18"-24" BETWEEN WINDOW PUNCHES APPROX 1/3 DOOR WIC (BETWEEN WINDOW PUNCHES) APPROX 1 3 DOOR (WIC) BETWEEN WINDOW PUNCHES Figure 21: Sound Reduction, WIC > 16. Installation on Doors having a WIC greater than 16 Ft.. Installation MUST be done when door is in the closed position. Cut strips into 4 equal strip lengths (approx. HIC + 8 ). Mark a vertical chalk line, approx from each edge of the door. If the door is equipped with punched windows, locate line between windows. Mark a vertical chalk line, approx. 1/3 the door width from each edge of the door. If the door is equipped with punched windows, locate line between windows. Start from the bottom and attach material to curtain. Manual Part Number: 17B ASI Doors, Inc. Page 15

16 INSTALLATION 109LP Direct Drive (230 VAC Shown as reference) Electrical Schematics NOTE Schematics shown shows wiring for a standard door. Wiring may vary due to options. See wiring diagram supplied with your door for wiring specific to your installation. Figure 22: Electrical Schematic (Ref 18D266). Page ASI Doors, Inc. Manual Part Number: 17B

17 Electrical Schematics Continued INSTALLATION 109 LP Direct Drive NOTE Schematics shown shows wiring for a standard door. Wiring may vary due to options. See wiring diagram supplied with your door for wiring specific to your installation. Figure 23: Electrical SchematicPLC Section (Ref 18D266). Manual Part Number: 17B ASI Doors, Inc. Page 17

18 INSTALLATION 109LP Direct Drive Electrical Controls Control box contains HIGH VOLTAGE! The following procedures should be performed by qualified electrical personnel only. Wiring must meet all local, state, federal and international, or other governing agency codes. Failure to do so could result in serious injury or death. HIGH VOLTAGE WIRING (16FT LONG) Motor wires should be marked T1, T2, T3, T4, T5, and ground (Figure 25). (Note: there will be one spare black wire - not used) Run the multi-conductor control cable between the control box and the wire junction fitting located near the motor (Figure 24). From a fused disconnect, route power supply wires to control box and connect to terminal blocks "L1", "L2", "L3". (Figures 24 & 25). Also attach a ground to control box terminal. (See enclosed schematic for terminations located in the control box). The ASI supplied cable should be routed from the control box to the motor box. These wires are already terminated inside the motor, in the cable provided. MANUAL OPERATION CHAIN MANUAL OPERATION PULL CORDS MULTI-CONDUCTOR CONTROL CABLE SUPPLIED BY ASI, LENGTH = HIC + 2' REMOTE MOUNT CONTROL PANEL FUSED DISCONNECT ( NOT BY ASI ) Run conduit and cables into the bottom or side of the Control Box only! Drilling through the top of the Control Box enclosure will void the warranty. 6" (SUGGESTED) 48" (SUGGESTED) Figure 24: Wiring to the Door. Figure 25: ASI Control Panel Terminal Contats. Page ASI Doors, Inc. Manual Part Number: 17B

19 Electrical Controls Continued 5 All connections should be made per the schematic. All wiring connections from harness MUST be terminated in control box. NOTE If using Induction Loop System, all loops should be in series. INSTALLATION 109 LP Direct Drive 6 ELECTRIC REVERSING EDGE: One end of the cord should be connected to the junction fitting per Figure 26. The other end must be wire nutted inside the junction box located on the bottom of the door. TOP END OF CORD TERMINATES AT CONNECTOR. BOTTOM END OF CORD TERMINATES AT JUNCTION BOX. Figure 26: Reversing Edge Connections. Manual Part Number: 17B ASI Doors, Inc. Page 19

20 INSTALLATION 109LP Direct Drive Electrical Controls Continued Control box contains HIGH VOLTAGE! The following procedures should be performed by qualified electrical personnel only. Wiring must meet all local, state, federal and international, or other governing agency codes. Failure to do so could result in serious injury or death. Programmable Logic Controller The PLC control system is designed specifically for ASI Doors Doors. (Figure 27 & 28) The PLC s programmed selfdiagnostic features convey both door status and troubleshooting indicators through individual LED s. Additional inputs are available for a Reversing Edge and Reversing Photo-eyes. Troubleshooting time is significantly reduced since the LED indicator lights direct you to specific problems. Initial electrical hookup is made easy with conveniently located plug-in type connectors. Individual timers for automatic Time to Close, Preannounce to Close signaling or Partial Open offer flexible adjustment for existing or future applications. Special features include a nonresettable counter that can be used to establish periodic maintenance programs. INPUT LED S OUTPUT LED S POT 1 POT 0 Figure 27: PLC Description. Page ASI Doors, Inc. Manual Part Number: 17B

21 Electrical Controls Continued INSTALLATION 109 LP Direct Drive SD CARD SOCKET Input Terminals Output Terminals Figure 28: PLC Terminals & SD Card Socket. (Covers Open) INPUT POWER The nominal supply voltage for the control panel is typically 240, or 480 VAC 3 Phase. This control has been setup for the supply voltage indicated on the order. Be sure to verify this voltage prior to supplying power to the control panel. The control circuit includes both 120 VAC (for the PLC) and 24 VAC (for other sensing and electrical) devices. SD Card Socket: This is used to load the PLC program. Output LED s: Indicates the status of each PLC output. Input LED s: Indicates the status of each PLC input. Pots 0 and 1: These adjustable potentiometers are used for adjusting the time to close and preannounce to close functions. The pots are located under an access cover on the right of the PLC. Manual Part Number: 17B ASI Doors, Inc. Page 21

22 INSTALLATION 109LP Direct Drive (16) 24V DC inputs are located on the lower section of the PLC. The first bank of (8) inputs are designated as I0.0 I0.7 and the second bank of (8) inputs are designated as I1.0 I1.7. To signal a particular input, the input common (L+) circuit is connected to the input. PLC Inputs ACTIVATOR SIGNALS Input I0.0 OPEN: This input is connected to a normally open pushbutton or other momentary contact that, when activated, causes the door to open. Input I0.1 CLOSE: This input is connected to a normally open pushbutton or other momentary contact that, when activated, causes the door to close. NOTE: This signal is ignored while the door is opening. Do not close door until doorway is clear. Closing the door with a Close or Open/Close command will close the door immediately. Unexpected door closing could result in property damage, bodily injury or death. Input I0.2 OPEN/CLOSE: This input is connected to a normally open pushbutton or other momentary contact that signals the door to open or close dependent on door position. Input I0.3 PARTIAL OPEN: This input is connected to a normally open pushbutton, that when held closed, will allow the door to open until button is released, or full open limit is reached. Figure 29: PLC Input Connections (See electrical drawing provided for connections specific to your door). Input I0.4 E-STOP: This input is connected to a closed contact or pushbutton that removes the signal causing the door to stop. The door will not operate until this signal is made. LIMIT SIGNALS Input I0.5 OPEN LIMIT: This input is connected to a normally closed limit switch that, when activated, initiates the door to stop opening. The indicator light will be off when the door is fully open. Input I0.6 CLOSE LIMIT: This input is connected to a normally closed limit switch that, when activated, initiates the door to stop closing. The indicator light will be off when the door is fully closed. Input I0.7 OVER TRAVEL LIMIT: This input is connected to a normally closed limit switch that, when activated, stops the door from moving. This input is also in series with the manual release chain. Page ASI Doors, Inc. Manual Part Number: 17B

23 PLC Inputs Continued ADDITIONAL SIGNALS INSTALLATION 109 LP Direct Drive Input I1.0 OPEN SLOW LIMIT: This input is connected to a normally open switch which indicates when the door is in the open deceleration portion of opening (usually the last 18 of opening). Input I1.1 CLOSE SLOW LIMIT: This input is connected to a normally open limit switch which indicates when the door is in the close deceleration portion of closing (usually the last 18 of closing). Input I1.2 REVERSING EDGE: This input is connected to a normally closed switch. If the signal is interrupted at any time while the door is closing, the door will instantly reverse and open. This input has no effect if the door is fully closed or opening. Input I1.3 REVERSING PHOTO-EYE: This input is connected to a normally open, held closed switch. If this signal is broken while the door is closing, the door will reverse and fully open. NOTE: ASI supplied Photo-eyes must be set to light operate mode and wired to normally open contacts that are held closed when the light beam is made. When the light beam is blocked, the contact switches state to open. Additional reversing devices can be added by wiring the normally closed contacts between terminals L+ and 61 (Input I1.1 of the PLC). Figure 30: PLC Input Connections (See electrical drawing provided for connections specific to your door). Input I1.4 EXTERNAL CUTOUT: This input is connected to a normally closed switch. When this signal is broken the door will not open L+ COMMON TERMINALS: Several input common terminals are provided for convenient wiring on the terminal strip of the control panel. Input I1.5 RESET: This input is connected to a normally open contasct. When activated, the Reset will clear the Fault Light, if the fault is not present. Input I1.6 & I1.7: - Spare - Not Used. Manual Part Number: 17B ASI Doors, Inc. Page 23

24 INSTALLATION 109LP Direct Drive 14) Relay outputs are located at the upper section of the control. These terminals are used to provide signals to operate the motor, provide door position signals, and provide door fault indicators. PLC Outputs INDICATOR OUTPUTS Output Q 0.0 DOOR CLOSED: This output relay closes when the door is in the fully closed position. The LED of the output will be lit when the door is fully closed. Output Q 0.1 DOOR OPEN: This output relay closes when the door is in the fully open position. The LED of the output will be lit when the door is fully open. Output Q 0.2 DOOR CLOSING: This output relay closes when the door is closing. Contacts from the relay can be used to connect to lights, security alarms, etc. The LED of the output will be lit when the door is closing. Output Q 0.3 PREANNOUNCE TO CLOSE: This output relay closes prior to the door closing. Contacts from a control relay (required to protect PLC output) can be used to connect to lights, security alarms, etc. The LED of the output will remain lit while the door is closing. Output Q 0.4 & Q0.5 Spare - not used. Figure 31: PLC Output Connections. Page ASI Doors, Inc. Manual Part Number: 17B

25 PLC Outputs Continued MOTOR CONTROL OUTPUTS INSTALLATION 109 LP Direct Drive Output Q 1.0 OPEN: This output relay closes to signal the door to open. Output Q 1.1 CLOSE: This output relay closes to signal the door to close. Output Q 1.2 SLOW: This output relay closes when the door is in an open or close deceleration mode. FAULT OUTPUT Output Q 1.4 FAULT: This output flashes in different sequences to indicate a door fault. These faults are shown below (Figure 30). OTHER OUTPUTS Output Q 1.5 COUNTER: This output relay is connected to a mechanical non-resettable counter to be used for maintenance. Output Q 1.6 BRAKE: This output relay closes when the brake is released during operation. Output Q 1.7 Spare - not used. Fault Condition Fault Condition Fault Cause Action to Clear Fault Limit Set Mode Continuous Flash Verify Limits are Set Push in E-Stop - Press Fault, Open, & Close at the same time Motor Run Timer Start-Up Fault One quick flash every 4 seconds Two quick flashes every 4 seconds The motor ran continuously for greater than 10 seconds. PLC receives open, close, open/close, partial open, reversing edge or reversing Photo-eye signal at power up. Correct problem, then cycle Power off and on or cycle E-Stop Correct problem, then cycle Power off and on or cycle E-Stop off and on E-Stop Fault Two quick flashes every 4 seconds Open, close, open/close, partial open, reversing edge or reversing Photo-eye signal coming out of E-Stop. Correct problem, then cycle Power off and on or cycle E-Stop off and on Double Limits Multiple Reversing Edge Three quick flashes every 4 seconds Four quick flashes every 4 seconds Both limit input signals are off. Door is on open and close limits at the same time. Reversing Edge was activated four times without door reaching close position. Over Travel Continuous Light Door over traveled past open limit switch. Power-Up Continuous Light Power has been lost and restored to panel. Figure 32: Fault Chart. Correct problem, then cycle Power off and on or cycle E-Stop Correct problem, then cycle Power off and on or cycle E-Stop off and on Correct problem, then press Fault/Reset button Door must be clear of open limit then press Fault/Reset button Manual Part Number: 17B ASI Doors, Inc. Page 25

26 INSTALLATION 109LP Direct Drive Other Electrical Functions TIME TO CLOSE: This is a rotary pot (pot 0) used to set a 2 20 second timer. The Time to Close function signals the door to close automatically after a preset amount of time when the door is open. This function can be enabled or disabled. Adjusting this pot with a small screwdriver on the PLC completely counterclockwise will disable this timer. Adjusting the pot more than 10% clockwise will enable the timer. This timer can be typically adjusted from 2 to 20 seconds. Rotating 10% clockwise will set the timer to 2 seconds, 50% clockwise will set he timer to 10 seconds, and fully clockwise will set the timer to 20 seconds. The Time to Close timer begins when the door reaches the open limit and the activating pushbutton or contact has been released and the reversing Photo-eyes (when used) are not detecting any obstacles. The timer will reset whenever the PLC receives a signal from an open or partial open input or when a signal is removed from a reversing Photoeye, reversing edge, or stop input. NOTE PLC must be in Run Mode for door to operate Rotary pots are designed for 270 of rotation. Additional turning will damage pot and affect pot s function. Do not close door until doorway is clear. Closing the door with a Close or Open/Close command will close the door immediately. Unexpected door closing could result in property damage, bodily injury or death. PREANNOUNCE TO CLOSE: A rotary pot (pot 1) is used to set a second timer. This timer can be used to provide a PLC output signal (Q0.3) to indicate the door will close after a preset time. NOTE: This timer and output signal will only function when Time to Close is used. This preset time can be set from 0 100% of the Time to Close time. The Preannounce to Close time is set by adjusting pot switch #1 with a small screwdriver on the PLC. As the pot is adjusted clockwise, the Preannounce to close signal will turn on for a longer duration prior to the door automatically closing. Example with Time to Close timer set to 5 seconds: Adjusting the Preannounce to Close pot fully counterclockwise will turn on the Output Q0.3 at the same time the door starts to close. Rotating 50% clockwise will set the Preannounce to Close timer to 2.5 seconds prior to door closing and 100% clockwise will set the timer to 5 seconds prior to door closing. POT 0 POT 1 Figure 33: Time-To-Close and Preannounce-To-Close. MOTOR RUN TIME: To prevent damage to the door, a timer has been programmed into the PLC to stop the motor after a preset run time has been exceeded. This timer protects the motor by monitoring the run time and turns the motor off and signals a fault when it exceeds the preset time. After determining and correcting the cause of the Motor Run Time fault, the control must be reset by removing and reapplying supply power to the control panel. Page ASI Doors, Inc. Manual Part Number: 17B

27 Door Layout Drawing INSTALLATION 109 LP Direct Drive Figure 34: Door Layout Drawing. NOTE Drawing shown depicts general dimensions and specifications for a standard right hand drive door. See drawing supplied with your door for dimensions and specifications specific to your installation. Manual Part Number: 17B ASI Doors, Inc. Page 27

28 INSTALLATION 109LP Direct Drive Electrical Start-Up NOTE This door is equipped with a limit switch system to monitor door position. Before the door can be put into operation the door limits MUST be set. This process involves jogging the door to the respective door positions and setting the limits. Keep doorway clear during calibration mode Rapid moving door could cause serious injury or death. Follow instructions for proper manual operation Failure to heed these warnings could result in equipment and/or property damage, bodily injury or death. Limit Switch Cover Operator Motor Manual Auto Engage Switch Manual Hand Chain Operation Figure 35: Operator Assembly and Components Page ASI Doors, Inc. Manual Part Number: 17B

29 Electrical Start-Up Continued INSTALLATION 109 LP Direct Drive Limit Switch Setup Procedure Step 1 - Power Off: 1. With the Power Off, engage the Hand Chain manually, and move the door to the half way open position. 2. Next, disengage the Hand Chain 3. Remove the Limit Box Cover. 4. In the Control Box, remove ALL activation wires in terminals 50, 51, 52, & 53. Also, unplug any activation loop detector modules. Step 2 - Power On: 1. Turn main power on to Control Panel, and wait for 10 seconds. The reset light on the Control Panel should light, and then flash slowly. 2. Check door direction. A. Press and hold the OPEN button. 1. The door should jog open while the button is depressed. a. If door opens go to Step 2.3 Clear all settings. 2. If the door starts to close, shut the power off immediately. a. Wait 2 minutes for VFD to de-energize. b. Reverse the T1 and T2 power leads on the terminal strip to change the motor s direction. c. Turn power back on and go to Step 2.3 Clear all settings. Note: Reversing the L leads will not effect the door direction. 3. Clear all Settings A. Prior to setting and confirming the door limits it is necessary to clear all settings. 1. Clear settings by pressing and holding the RESET button while cycling the E-STOP 5 times within 3 seconds. 4. Note: During the limit switch set up, the door is in a maintain operation mode. Meaning the door movement can only be done while maintaining constant pressure on the OPEN or CLOSE buttons. Manual Part Number: 17B ASI Doors, Inc. Page 29

30 INSTALLATION 109LP Direct Drive Electrical Start-Up Continued 5. Check PLC inputs lights [all must be light (on) for door to work] A. E-stop B. Over C. Reversing edge D. photo eye E. Cut out See Figure 36 - Label on PLC Figure 36: Label on PLC. (S5) CLOSE SLOW LIMIT LSC-S (BLACK) (S4) CLOSE LIMIT LSC (GREEN) (S2) AUXILLARY - NOT USED (RED) (S1) OVER TRAVEL LIMIT LSC-OT (RED) (S3) OPEN LIMIT LSO (GREEN) (S6) OPEN SLOW LIMIT LSO-S (BLACK) (S7) AUXILLARY - NOT USED (BLACK) Figure 37: Limit Switch View 1 Figure 38: Limit Switch View 2 Page ASI Doors, Inc. Manual Part Number: 17B

31 Electrical Start-Up Continued INSTALLATION 109 LP Direct Drive Notes on Setting the Limits: * * * The fault light should be blinking during the entire limit set process. * * * If the fault light ever becomes solid, the over travel limit has been tripped and will require * * * the fault button to be pressed until the light is blinking again. * * * See Figure 2 for CAM Limit Switch components. * * * See Figure 3 for CAM Limit Switch Assembly layout * * * The limit cams rotate clockwise as the door opens, counter clockwise when closing. * * * Use the supplied 2.5mm allen wrench to tighten CAMs and to adjust fine tuning of CAMs. 1. CAM SWITCH (either red, green or black) 2. RED CONTACT SWITCH 3. LOCKING SET SCREW 4. FINE TUNE ADJUST SCREW Figure 39: Limit Switch Cam. Step 3- Setting the OPEN LIMIT: 1. Using the OPEN button- Jog the door open until the bottom door edge is 6 from the full open position. A. Rotate the open cam wheel (GREEN lower LSO (S3)) to trip the red contact switch and tighten the set screw. B. Jog the door down to lower the door approx. 4 feet. C. Press the OPEN button to test the door open location. D. For further open adjustments use the fine tune adjustment screw inside the GREEN lower cam. Manual Part Number: 17B ASI Doors, Inc. Page 31

32 INSTALLATION 109LP Direct Drive Electrical Start-Up Continued Step 4- Setting the OVER TRAVEL and SLOW OPEN: 1. Once the open limit is set and fine tuned to the opening height; fine tune the over travel limit (RED LSO OT (S1)) attached to the open limit. A. The open limits should come in contact with the switch before the over travel. B. The over travel is used if the open limit fails and should never trip before the open limit. C. If the control box fault light turns on solid, the over travel cam has gone too far. 1. Readjust the Open. 2. Once adjusted, press the fault light once until the fault light flashes again. 2. Slow Open- Jog the door 18 from full open. Set the slow open (BLACK lower LSO S (S6)). The door should slow down 18 before full open. Step 5- Setting the CLOSE LIMIT and SLOW CLOSE: 1. Using the CLOSE button, jog the door closed 6 from the floor. A. Rotate the close cam wheel (GREEN upper - LSC (S4)) to trip the red contact switch and tighten the set screw. B. Jog the door up to raise the door approx. 4 feet. C. Press the CLOSE button to test the door close location. D. For further close adjustments use the fine tune adjustment screw inside the GREEN upper cam. 2. Slow Close- Jog the door 15 from the floor. Set the slow close (BLACK upper LSC S Step 6- Test Limits: Page ASI Doors, Inc. Manual Part Number: 17B

33 Electrical Start-Up Continued INSTALLATION 109 LP Direct Drive Step 6 - Test Limits: Once the limits are set test the door open and closed in jog mode (fault light flashing). Fine tune door limits as needed for correct final position. Step 7- Put the Door in Run Mode: Once the limits are testing and stopping the door at the desired limits 1. Push in the E-stop button 2. Push and hold the fault button 3. Push in the open and close button at the same time This procedure will cause fault light to stop flashing. The door can now be tested open and closed after pulling back out the E-stop. In the Control Box - Wire back in the activation devises in terminals 50, 51, 52, and 53. Also, plug in any activation loop detector module. Re-install the limit box cover Manual Part Number: 17B ASI Doors, Inc. Page 33

34 INSTALLATION 109LP Direct Drive Electrical Start-Up Continued Step 8 - Final Field Setup: Test the reversing edge while door is closing to assure proper functioning (Figure 40). It should reverse on contact. Close the door fully. Install the brush seal to the top of the lintel as shown in (Figure 41) so that the seal contacts the curtain all the way across the opening. This blocks outside air from entering Figure 40: Testing the Reversing Edge. Figure 41: Brush Installation and Roller Position. Page ASI Doors, Inc. Manual Part Number: 17B

35 Warning Labels INSTALLATION 109 LP Direct Drive Check all warnings weekly. Door may unexpectedly close. Failure to mount and maintain all warning labels and instructional literature could result in death or serious injury. 1. Inspect Warning Labels (# 17A243) on side frame covers (Figure 42). Mount Warning Labels provided on other side of the wall opposite the side covers (Figure 43). The bottom of the Warning Label should be approximately 60" from the floor. Figure 42: Warning Label Installation, Side Frames. Figure 43: Warning Label Installation, Wall Mount. Manual Part Number: 17B ASI Doors, Inc. Page 35

36 MAINTANENCE 109LP Direct Drive Preventative Maintenance Remove power at the fused disconnect during all electrical or mechanical service. Disconnect must be properly locked out during maintenance or service of equipment. Failure to disconnect power could result in serious injury or death. NOTE For monthly and quarterly inspections record the date of inspection and the cycle count. The cycle counter is located in the control box. Recording daily inspections is usually not necessary. Visual Damage Inspection Test Door Operation Inspect all Activation Devices Test Reversing Edge and Photo-eyes Inspect Limit Switch Assembly Inspect Aluminum / PVC Curtain Inspect Coil Cord & Attachments Inspect Manual Release Function Inspect All Mounting Hardware Inspect Barrel Bearings Inspect Bottom Bar and Gasket Inspect Electrical Control Box and Terminal Connection (4.4 Lbs. of Torque) Inspect Windows Door Lubrication and Cleaning Inspect All Operating Hardware Inspect Barrel, Pillow Blocks, and Locking Collars Inspect Operator Assembly Daily Monthly Quarterly Figure 44: Preventative Maintenance Table. Page ASI Doors, Inc. Manual Part Number: 17B

37 Preventative Daily and Monthly MAINTANENCE 109 LP Direct Drive DAILY VISUAL DAMAGE INSPECTION: Visually inspect the door for any damage that may be present. Example: evidence of side frame impact, damaged bottom bar assembly, damaged intermediate slats or broken windows. TEST DOOR OPERATION: Run the door several cycles to see if the door is operating properly. Check to see that door is operating smoothly with no binding or unusual noises. Make the necessary adjustments if the door is not operating correctly. Do not leave the door in operation if a problem exists. INSPECT ALL ACTIVATION DEVICES: Inspect all activation devices to insure proper actuation of the door. Make the necessary adjustments if the door is not operating correctly. If activation devices are not functioning, the door should be immediately taken out of service until the problem can be corrected. TEST REVERSING EDGE AND PHOTO-EYE: The reversing edge and Photo-eyes should be checked on a daily basis as outlined in the instruction manual. While the door is traveling to the closed position, test reversing edge for proper operation. Also, check reversing Photoeye to ensure proper operation when the beam is interrupted. Make the necessary adjustments if the door is not operating correctly. Do not leave the door in operation if a problem exists. MONTHLY INSPECT LIMIT SWITCH ASSEMBLY: The limit switch box is located on the operator assembly and controls the final stopping point of the open and close cycle. Adjust the limits as necessary to insure that the door travels fully open and closed. Also check to see that all of the nuts, bolts and screws associated with the limit box are properly tightened. Lubricate the limit shaft and actuator block as necessary. INSPECT CURTAIN: Visually inspect the curtain for any holes, cracks or damage. Ensure that the end tabs and curtain are properly attached and in good working condition. Insure the guides are fastened tightly to the side frames. INSPECT COIL CORD & ATTACHMENTS: Check fittings on coil and harness for any breaks or cracks. If coil cord or cord connections are damaged repair or replace immediately. INSPECT MANUAL RELEASE FUNCTION: Check manual release system for smooth operation. The door should engage and disengage manual mode freely without any hang up. Adjust and replace parts as necessary. Follow instructions provided in installation instruction manual and take heed to all warning information provided with the door. Manual Part Number: 17B ASI Doors, Inc. Page 37

38 MAINTANENCE 109LP Direct Drive Preventative - Quarterly NOTE For monthly and quarterly inspections record the date of inspection and the cycle count. The cycle counter is located in the control box. Recording daily inspections is usually not necessary. QUARTERLY SEMI-ANNUALLY (OR 100,000 CYCLES) INSPECT ALL HARDWARE: Insure that all bolts, screws, anchors and welds are intact and securely fastened. INSPECT BOTTOM BAR & GASKET: Visually inspect bottom bar reversing edge and bottom bar gasket for any damage. Check for loose screws and tighten as necessary. Replace or straighten bottom bar assembly or parts if it has been impacted. INSPECT ELECTRICAL CONTROL BOX: Disconnect power before opening panel cover. Check electrical box for any loose parts or wires. Repair and replace as necessary. Check all circuit relays and timers to ensure their proper operation. Replace if necessary. Reminder: record the number of cycles at each monthly and quarterly inspection. Check terminal connection 4.4 Lbs. of torque. INSPECT WINDOWS: Check to make sure all windows are securely attached to curtain. Windows will become dirty during frequent use and require cleaning. Clean and replace as necessary. DOOR LUBRICATION AND CLEANING: As with any piece of moving equipment, lubrication can increase the efficiency and life of the product. Clean and lubricate as necessary. Also, due to plant conditions, it may be necessary to clean the curtain slats. Degrease and clean the slats as necessary with standard household cleaners. INSPECT PILLOW BLOCK BEARINGS: Check barrel pillow block bearings to ensure they are tight and holding the barrel without any rubbing. Adjust if necessary. Make sure pillow block bolts are tight. Lubricate both pillow blocks if necessary. NOTE: BE CAREFUL NOT TO OVER LUBRICATE THE BEARINGS. Also check Locking Collars. INSPECT OPERATOR ASSEMBLY: Over time due to heavy operating cycles, the bolts associated with the drive unit could become loose. Check to insure that all bolts are secure on the drive motor assembly. Examine the entire drive system for any sign of leaking or broken seals. Replace as necessary. 1 Coat plastic side guide wear strips with a spray type lubrication that contains teflon, such as ZEP 45. Page ASI Doors, Inc. Manual Part Number: 17B

39 Troubleshooting MAINTANENCE 109 LP Direct Drive Problem Probable Cause Corrective Measures A. Motor will not start. B. Motor runs but lacks power. C. Inconsistent starting, stopping and reverse D. Reversing edge works on opening cycle instead of closing. E. Door closes and opens F. Brake does not disengage or limits vary. G. Door does not stop consistently. 1. No power. 1. Check power switches, fuses and connections. Verify 3 phase voltage at operator. 2. Control circuit breaker tripped while stopping. 3. Reset determine cause. 3. Wired for wrong voltage. 4. Check transformer, motor and overload relay for proper wiring. 4. Both limit switches open. 5. Reset limit switches. 5. Loose or disconnected wire. 6. Check wiring and connections. 6. Defective actuator. 7. Check actuator and wiring with ohm meter. 7. In manual mode. 9. Set chains to auto mode. 1. Single phasing 1. Check power supply Verify 3 phase voltage. Check contactor/motor wiring. 2. Blown Fuse. 2. Replace fuse. 1. Loose or poor connection 1. Check connections in control circuit. 1. Phase sequence reversed 1. Reversing edge switch signalling to reopen. 1.Wrong voltage on rectifier module. 2.Rectifier defective. 3.Maximum permissible air gap exceeded due to brake lining wear. 4.Voltage drop in the line. 1. Adjusting screws on limit switch have loosened. 1. Shut off power. Change any two of the three line leads. Readjust both limit switches. NOTE: The limit switches and wiring are set up at the factory for a definite phase sequence. If the nstallation instructions are followed, this condition should not occur. 1. Check lower limit and shorten travel so door does not hit at bottom. 1. Apply correct voltage (check nameplate). 2. Replace rectifier. 3. Readjust brake. If lining is completely worn out, replace brake disc. 4. Ensure correct line voltage. 1. Tighten the 1/4" Nylon lock nuts on limit switch adjusting screws. 2. Brake lining completely worn. 2. Replace brake assembly. 3. Air gap has increased to point 3. Reset brake. where adjusting nuts are up tight. Figure 45: Troubleshooting Table. Manual Part Number: 17B ASI Doors, Inc. Page 39

40 REPLACEMENT PARTS 109LP Direct Drive Instructions for Ordering This parts manual is intended to assist in the correct identification of the more commonly replaced parts; covering, generally, all models and styles offered within the Marathon Pharm. line. The manual will also help identify obsolete parts, part design changes and current production parts. For more specific parts information, please contact an authorized representative or consult the Factory s Customer Service or Engineering Departments. ASI Doors reserves the right to discontinue any part and make design changes without notice. General Instructions for Ordering Door Parts Accurate information is always necessary to serve you correctly and promptly. Several steps should be followed to determine exactly the parts that are needed. Refer to the information tag on your door and record the: 1. Door model number 2. Job number 3. Door number 4. Manufacturing date. Use part numbers referenced in this manual. If the item is not found in the manual, the product code on the back of the item is helpful. If your door has no information label, the approximate purchase date is helpful. Once you have gathered the information above, call: or Order Parts Online at: and follow the Parts link Page ASI Doors, Inc. Manual Part Number: 17B

41 Door Identification REPLACEMENT PARTS 109 LP Direct Drive Determining the Job Number, Model and Year of Manufacture of your door is necessary to provide quick and accurate parts identification. The following is a description of labels and their locations. When ordering parts, specify Job Number, Door Number and Manufacture Date ID Tag Location Figure 46: Label Locations. When ordering parts, have your ASI job number and door number available. Manual Part Number: 17B ASI Doors, Inc. Page 41

42 REPLACEMENT PARTS 109LP Direct Drive Replacement Parts 109LP DIRECT DRIVE When ordering parts, specify Job Number, Door Number and Manufacture Date Page ASI Doors, Inc. Manual Part Number: 17B

43 End Caps REPLACEMENT PARTS 109 LP Direct Drive 16A002-1 ENDCAP, RH 16A002-2 ENDCAP, LH 16A100 ENDCAP, RH, WINDOW / STARTER 16A101 ENDCAP, LH, WINDOW / STARTER Manual Part Number: 17B ASI Doors, Inc. Page 43

44 REPLACEMENT PARTS 109LP Direct Drive Barrel & Curtain Assembly 81B007NV & 81B008NV QTY. DESCRIPTION PART # ITEM # X ASM, BARREL & CURTAIN, 1.50" SHAFT, 109LP 81B0007NV - X ASM, BARREL & CURTAIN, 2.0" SHAFT, 109LP 81B0008NV - AR AR BRUSH, POLYPROPYLENE 6" (LEN = WIC) 15A ASM, BARREL, 1 1/2" SHAFT 24B0389NV ASM, BARREL, 2.0" SHAFT 24B0390NV 2 AR AR RETAINER, ALUMINUM 5.50" (LEN = WIC) 44A034 3 AR AR OPTION, CURTAIN ASSEMBLY 55B When ordering parts, specify Job Number, Door Number and Manufacture Date Page ASI Doors, Inc. Manual Part Number: 17B

45 Curtain Assembly Options REPLACEMENT PARTS 109 LP Direct Drive 55B0837 F4 F3 F2 F1 DESCRIPTION PART # ITEM # X ASSY, CURTAIN, RH DRIVE, WIC <192 55B0837F1 X ASSY, CURTAIN, LH DRIVE, WIC <192 55B0837F2 X ASSY, CURTAIN, RH DRIVE, WIC =>192 55B0837F3 X ASSY, CURTAIN, LH DRIVE, WIC =>192 55B0837F SLAT, STARTER 38C007 1 AR AR AR AR CURTAIN MOUNTING CLIP, (WIC/1.5) RND TO NEAREST EVEN FT 24A051 2 AR AR AR AR WASHER, FLAT, 5/16, ZN, (WIC/1.5) RND TO NEAREST EVEN FT 41A126 3 AR AR AR AR SCREW, 5/16 18 X.750 BHMS, (WIC/1.5) RND TO NEAREST EVEN FT 41A208 4 AR AR AR AR RIVET,.1875 X.562, ALUM (4 PER) 41A028 5 AR AR AR AR RIVET,.1875 X.562, STAINLESS, (STARTER, 8 PER, WINDOW, 4 PER) 41A875 5 AR AR AR AR NYLON WINDLOCK ENDS, RH, (INSULATED SLATS, 1, PER) 16A AR AR AR AR NYLON WINDLOCK ENDS, LH, (INSULATED SLATS, 1 PER) 16A AR AR AR AR ENDCAP, STARTER SLAT, RH, (1 PER) 16A100 8 AR AR AR AR ENDCAP, STARTER SLAT, LH, (1 PER) 16A101 9 AR AR AR AR ASM, SLAT, INSULATED, GREY ( REFERENCE: WIC ") 38B004NV 10 AR AR AR AR ASM, SLAT, INSULATED, ORANGE ( REFERENCE: WIC: 3.50") 38B003NV 10 AR AR AR AR SLAT, NON INSULATED ( REFERENCE: WIC ") 38C AR AR AR AR SLAT, WINDOW, NON INSULATED ( REFERENCE: WIC ") 13B1774NV 10 AR AR AR AR ASM, WINDOW SLAT, PERFORATED ALUMINUM 24B0526NV 10 AR AR AR AR ASM, WINDOW SLAT, ACRYLIC STRIP 24B0489NV 10 AR ASM, BOTTOM SLAT, RH DRV, STD HIC 24B0484RV 11 AR ASM, BOTTOM SLAT, LH DRV, STD HIC 24B0484LV 11 AR ASM, BOTTOM SLAT, RH DRV, LOW PROFILE 24B0485RV 11 AR ASM, BOTTOM SLAT, LH DRV,LOW PROFILE 24B0485LV 11 AR AR ASM, BOTTOM SLAT W/STIFFENER, RH DRV, STD HIC 24B0486RV 11 AR AR ASM, BOTTOM SLAT W/STIFFENER, LH DRV, STD HIC 24B0486LV 11 AR AR ASM, BOTTOM SLAT W/STIFFENER, RH DRV, LOW PROFILE 24B0487RV 11 AR AR ASM, BOTTOM SLAT W/STIFFENER, LH DRV, LOW PROFILE 24B0487LV 11 AR AR AR AR SOUND REDUCTION MATERIAL, ROLL, 50 10A040NN 12 Manual Part Number: 17B ASI Doors, Inc. Page 45

46 REPLACEMENT PARTS 109LP Direct Drive Window Slat Assemblies 24B0526NV QTY DESCRIPTION PART # ITEM # X ASM, WINDOW SLAT, PERFORATED ALUMINUM, 109LP 24B0526NV - 1 SLAT, WINDOW, 109LP 13B1774NV 1 1 WINDOW STRIP, PERFORATED ALUMINUM 13B1905NN 2 24B0489NV QTY DESCRIPTION PART # ITEM # X ASM, WINDOW SLAT, ACRYLIC STRIP, 109LP 24B0489NV - 1 SLAT, WINDOW, 109LP 13B1774NV 1 1 WINDOW STRIP, ACRYLIC 19A004 2 Page ASI Doors, Inc. Manual Part Number: 17B

47 End Stop Plates REPLACEMENT PARTS 109 LP Direct Drive 13B1696LN & 13B1696RN QTY. DESCRIPTION PART # ITEM # 1 PLATE, END STOP, SIDE GUIDE, LH 13B1696LN 1 1 PLATE, END STOP, SIDE GUIDE, RH 13B1696RN 2 2 SCREW, 5/16-18 X 2.50, WZLK 41A188 3 NOTE One End Stop Plate will be installed at the top of the Side Frame, on the opposite side from the Operator. For RH Operators, LH End Stop will be installed on the LH Side Frame, and for LH Operators, RH End Stop will be installed on the RH Side Frame as shown. Adjust height as needed When ordering parts, specify Job Number, Door Number and Manufacture Date Manual Part Number: 17B ASI Doors, Inc. Page 47

48 REPLACEMENT PARTS 109LP Direct Drive Bottom Slat Assembly 24B0484 / 24B0485 Bottom Slat Assembly Page ASI Doors, Inc. Manual Part Number: 17B

49 Bottom Slat Assembly Continued REPLACEMENT PARTS 109 LP Direct Drive 24B0484 / 24B0485 Bottom Slat Assembly QTY DESCRIPTION PART # ITEM # X ASM, BOTTOM SLAT, 109LP, RH 24B0484RV - X ASM, BOTTOM SLAT, 109LP, LH 24B0484LV - X ASM, BOTTOM SLAT, LOW PROFILE, 109LP, RH 24B0485RV - X ASM, BOTTOM SLAT, LOW PROFILE, 109LP, LH 24B0485LV GASKET, 9.0", BUNA "N", WIC A GASKET, 6.0", BUNA "N", WIC A ALUMINUM TRIM GSKT RETNR 21A CONNECTOR, ELECTRICAL, CLOSED END 22A R-U SMALL BOX, RH 22B002F R-U SMALL BOX, LH 22B002F ASM, SENSING EDGE, 1-3/4 TALL 24B0393NV ASM, SENSING EDGE, 1 TALL 24B0392NV 5 AR AR AR AR RIVET,.1875 X.562, ALUM 41A SCREW, #8-32 x.500, SL HHTS, ZN 41A059 7 AR AR AR AR SCREW,# 8 X.750, SLDR HEX 41A542 8 AR AR AR AR HARNESS, COIL CORD (FOR HIC > 12 FT.) 23C026F1 9 AR AR AR AR HARNESS, COIL CORD (FOR HIC <= 12 FT.) 23C026F3 9 AR AR AR AR ASM, SLAT, BOTTOM, INSULATED, ORANGE 38B005NV 10 AR AR AR AR ASM, SLAT, BOTTOM, INSULATED, GREY 38B006NV 10 AR AR AR AR ASM, SLAT, BOTTOM, NON-INSULATED 13B1777NV 10 NOTES: 1. HIC<=12 FEET: USE 23C026F3 HIC > 12 FEET: USE 23C026F1 2. SLAT, ORANGE, INSULATED: USE 38B005NV SLAT, GREY INSULATED: USE 38B006NV SLAT, NON-INSULATED: USE 13B1777NV 3. GREEN WIRE(COIL CORD) TO BLUE WIRE(SENSING EDGE) RED WIRE(COIL CORD) TO BROWN WIRE(SENSING EDGE) PLACE WIRE CONNECTIONS INSIDE JUNCTION BOX When ordering parts, specify Job Number, Door Number and Manufacture Date Manual Part Number: 17B ASI Doors, Inc. Page 49

50 REPLACEMENT PARTS 109LP Direct Drive Bottom Slat Assembly Continued 24B0486 / 24B0487 Bottom Slat Assembly Page ASI Doors, Inc. Manual Part Number: 17B

51 Bottom Slat Assembly Continued REPLACEMENT PARTS 109 LP Direct Drive 24B0486 / 24B0487 Bottom Slat Assembly QTY DESCRIPTION PART # ITEM # X ASM, BOTTOM SLAT, W/ STIFFENER, 109LP, RH 24B0486RV - X ASM, BOTTOM SLAT, W/ STIFFENER, 109LP, LH 24B0486LV - X ASM, BOTTOM SLAT, W/ STIFFENER, LOW PROFILE, 109LP, RH 24B0487RV - X ASM, BOTTOM SLAT, W/ STIFFENER, LOW PROFILE, 109LP, LH 24B0487LV GASKET, 9.0", BUNA "N", WIC A GASKET, 6.0", BUNA "N", WIC A ALUMINUM TRIM GSKT RETNR 21A CONNECTOR, ELECTRICAL, CLOSED END SPLICE 22A R-U SMALL BOX, RH 22B002F R-U SMALL BOX, LH 22B002F ASM, SENSING EDGE, 1-3/4 TALL 24B0393NV ASM, SENSING EDGE, 1 TALL 24B0392NV 5 AR AR AR AR RIVET,.1875 X.562, ALUM 41A SCREW, #8-32 x.500, SL HHTS, ZN 41A059 7 AR AR AR AR SCREW,# 8 X.750, SLDR HEX 41A542 8 AR AR AR AR HARNESS, COIL CORD (FOR HIC > 12 FT.) 23C026F1 9 AR AR AR AR HARNESS, COIL CORD (FOR HIC <= 12 FT.) 23C026F3 9 AR AR AR AR ASM, SLAT, BOTTOM, INSULATED, ORANGE 38B005NV 10 AR AR AR AR ASM, SLAT, BOTTOM, INSULATED, GREY 38B006NV 10 AR AR AR AR ASM, SLAT, BOTTOM, NON-INSULATED 13B1777NV STIFFENER, BOTTOM BAR 13B1781NV CHANNEL, EDGE RETAINER 38A004NN60 12 AR AR AR AR SCREW, 3/8-16 x 2.00, FHCS, SS 41A AR AR AR AR WASHER, 3/8, SQ. BEVELED, ZN 41A AR AR AR AR NYLON INSERT LOCKNUT, 3/8-16 UNC 41A NOTES: 1. HIC<=12 FEET: USE 23C026F3 HIC > 12 FEET: USE 23C026F1 2. SLAT, ORANGE, INSULATED: USE 38B005NV SLAT, GREY INSULATED: USE 38B006NV SLAT, NON-INSULATED: USE 13B1777NV When ordering parts, specify Job Number, Door Number and Manufacture Date 3. GREEN WIRE(COIL CORD) TO BLUE WIRE(SENSING EDGE) RED WIRE(COIL CORD) TO BROWN WIRE(SENSING EDGE) PLACE WIRE CONNECTIONS INSIDE JUNCTION BOX Manual Part Number: 17B ASI Doors, Inc. Page 51

52 REPLACEMENT PARTS 109LP Direct Drive Face Frame Assemblies Page ASI Doors, Inc. Manual Part Number: 17B

53 Face Frame Assemblies Continued REPLACEMENT PARTS 109 LP Direct Drive QTY DESCRIPTION PART # ITEM # X ASM, SIDE FRAME, STEEL MNT, LH, 109LP, HIC <= B0020LV - X ASM, SIDE FRAME, STEEL MNT, RH, 109LP, HIC <= B0020RV - X ASM, SIDE FRAME, MASONRY MNT, LH, 109LP, HIC <= B0021LV - X ASM, SIDE FRAME, MASONRY MNT, RH, 109LP, HIC <= B0021RV - X ASM, SIDE FRAME, STEEL MNT, LH, 109LP, HIC > 120 <= B0024LV - X ASM, SIDE FRAME, STEEL MNT, RH, 109LP, HIC > 120 <= B0024RV - X ASM, SIDE FRAME, MASONRY MNT, LH, 109LP, HIC > 120 <= B0025LV - X ASM, SIDE FRAME, MASONRY MNT, RH, 109LP, HIC > 120 <= B0025RV - X ASM, SIDE FRAME, STEEL MNT, LH, 109LP, HIC > 168 <= B0026LV - X ASM, SIDE FRAME, STEEL MNT, RH, 109LP, HIC > 168 <= B0026RV - X ASM, SIDE FRAME, MASONRY MNT, LH, 109LP, HIC > 168 <= B0027LV - X ASM, SIDE FRAME, MASONRY MNT, RH, 109LP, HIC > 168 <= B0027RV BRACKET, PHOTO-EYE 13B1689NN GUARD ANGLE, UPPER, HIC > 168 <= B1707NV GUARD ANGLE, UPPER, HIC > 120 <= B1698NV GUARD ANGLE, LH, HIC <= B1690LV GUARD ANGLE, RH, HIC <= B1690RV GUARD ANGLE, LOWER, LH, HIC > 168 <= B1708LV GUARD ANGLE, LOWER, RH, HIC > 168 <= B1708RV GUARD ANGLE, LOWER, LH, HIC > 120 <= B1699LV GUARD ANGLE, LOWER, RH, HIC > 120 <= B1699RV ASM, SPLIT ALUMINUM SIDE GUIDE, LH 24B0391LV ASM, SPLIT ALUMINUM SIDE GUIDE, RH 24B0391RV WLDMNT, SIDE FRAME, MASONRY MOUNT, LH, HIC > 168 <= B0325LV WLDMNT, SIDE FRAME, MASONRY MOUNT, RH, HIC > 168 <= B0325RV WLDMNT, SIDE FRAME, STEEL MOUNT, LH, HIC > 168 <= B0234LV WLDMNT, SIDE FRAME, STEEL MOUNT, RH, HIC > 168 <= B0324RV WLDMNT, SIDE FRAME, MASONRY MOUNT, LH, HIC > 120 <= B0323LV WLDMNT, SIDE FRAME, MASONRY MOUNT, RH, HIC > 120 <= B0323RV WLDMNT, SIDE FRAME, STEEL MOUNT, LH, HIC > 120 <= B0232LV WLDMNT, SIDE FRAME, STEEL MOUNT, RH, HIC > 120 <= B0322RV WLDMNT, SIDE FRAME, MASONRY MOUNT, LH, HIC <= B0321LV WLDMNT, SIDE FRAME, MASONRY MOUNT, RH, HIC <= B0321RV WLDMNT, SIDE FRAME, STEEL MOUNT, LH, HIC <= B0230LV WLDMNT, SIDE FRAME, STEEL MOUNT, RH, HIC <= B0320RV WASHER, FLAT, 1/2, STANDARD, ZN 41A WASHER, LOCK, 1/2, REG SPLIT, ZN 41A119 8 AR AR AR AR AR AR AR AR AR AR AR AR SCREW, 5/16-18 X 2.50, WZLK 41A NUT, HEX, 1/2-13, SS 41A SCREW, 1/4-20 x.625, BHS, S/S 41A SCREW, 1/2-13 x 1.25, HHCS, ZN 41A /16-18 X.625 WIZLOCK SCREW, STAINLESS 41A INSERT, HEX, 1/4-20, GRIP RANGE A AR AR AR AR AR AR AR AR AR AR AR AR INSERT, HEX, 5/16-18, GRIP RANGE A INSERT, HEX, 5/16-18, GRIP RANGE A BEARING, TAKE-UP FRAME, 6" TRAVEL 47A When ordering parts, specify Job Number, Door Number and Manufacture Date Manual Part Number: 17B ASI Doors, Inc. Page 53

54 REPLACEMENT PARTS 109LP Direct Drive Operator Assembly 24B0478LV/RV & 24B0479LV/RV Page ASI Doors, Inc. Manual Part Number: 17B

55 Operator Assembly Continued REPLACEMENT PARTS 109 LP Direct Drive 24B0478LV/RV & 24B0479LV/RV QTY PART # DESCRIPTION ITEM # X 24B0478LV ASM, GEARMOTOR, LH DRIVE, 1 1/2" BORE, 109LP - X 24B0478RV ASM, GEARMOTOR, RH DRIVE, 1 1/2" BORE, 109LP - X 24B0479LV ASM, GEARMOTOR, LH DRIVE, 2.0" BORE, 109LP - X 24B0479RV ASM, GEARMOTOR, RH DRIVE, 2.0" BORE, 109LP B1651NN SPACER, IDLER SIDE B1683NN SPACER, IDLER SIDE, LARGE DRIVE B1652NN BRKT, DRIVE MOUNT B1684NN BRKT, DRIVE MOUNT, LARGE DRIVE B535 BRACKET, MOUNTING, WIRING HARNESS B0118NN HARNESS, OPERATOR B0326NN WLDMNT, MTG ANGLE, DRIVE B0327NN WLDMNT, MTG ANGLE, 2.0 DIA DRIVE A043 WASHER, FLAT, 1/2, STANDARD, ZN A137 NUT, 1/2-13 NYLON LOCK, HEX A247 NUT, #6-32, HEX, KEPS, ZN A476 SCREW,# 6-32X.375,PH PHMS,ZN A717 SCREW,# 8-32X.500,PH PHSTS,SS A872 Screw, 7/16-14 X 1.00 F/T HHCS, ZN A873 Washer, Flat, 7/16, Standard, ZN A874 NYLON INSERT LOCKNUT, 7/16-14 UNC 13 AR AR AR AR 50A152 Shielded motor cable, 6 x 2.5 sq mm x 5 meters 14 AR AR AR AR 50A153 Shielded motor cable, 6 x 2.5 sq mm x 10 meters AR AR 55B832FXX Option, Gearmotor, 1.5" Bore, (See 55B832) 15 AR AR B836FXX Option, Gearmotor, 2.0" Bore, (See 55B836) 15 NOTE Use 50A152 for HIC up to 14, or 50A153 for HIC over 14 Idler Spacers (13B1651NN & 13B1683NN) & Drive Mount Brackets (13B1652NN & 13B1684NN) ship loose, wired to Face Frame Assemblies. For options on Gear motors, see Option Drawings 55B832 for 1.5 Bore models, & 55B836 for 2.0 Bore models. When ordering parts, specify Job Number, Door Number and Manufacture Date Manual Part Number: 17B ASI Doors, Inc. Page 55

56 REPLACEMENT PARTS 109LP Direct Drive Drive Options 55B /2 Bore Operator Options F6 F5 F4 F3 F2 F1 DESCRIPTION PART # X OPTION, OPERATOR ASSEMBLY, LH DRIVE, 1 1/2" BORE, 208V, 55B0832F1 X OPTION, OPERATOR ASSEMBLY, RH DRIVE, 1 1/2" BORE, 208V, 55B0832F2 X OPTION, OPERATOR ASSEMBLY, LH DRIVE, 1 1/2" BORE, 230V, 55B0832F3 X OPTION, OPERATOR ASSEMBLY, RH DRIVE, 1 1/2" BORE, 230V, 55B0832F4 X OPTION, OPERATOR ASSEMBLY, LH DRIVE, 1 1/2" BORE, 460V, 55B0832F5 X OPTION, OPERATOR ASSEMBLY, RH DRIVE, 1 1/2" BORE, 460V, 55B0832F GEAR MOTOR, GFA#SI 33.55, 1 1/2" BORE, 230V 50A GEAR MOTOR, GFA#SI 33.55, 1 1/2" BORE, 460V 50A ASM, GEARMOTOR, LH DRIVE, 1 1/2" BORE 24B0478LN ASM, GEARMOTOR, RH DRIVE, 1 1/2" BORE 24B0478RN 1 1 POWER BOOST BOX 18D ASSEMBLY, PLC CONTROL PANEL, 230V 18D ASSEMBLY, PLC CONTROL PANEL, 460V 18D PLATE, END STOP, SIDE GUIDE, LH 13B1696LN PLATE, END STOP, SIDE GUIDE, RH 13B1696RN Page ASI Doors, Inc. Manual Part Number: 17B

57 Drive Options Continued REPLACEMENT PARTS 109 LP Direct Drive 55B Bore Operator Options F18 F17 F16 F15 F14 F13 F12 F11 F10 F9 F8 F7 F6 F5 F4 F3 F2 F1 DESCRIPTION PART # X OPTION, OPER ASM, LH DRV, 2" BORE, 208V, 109-E, LOW 55B0836F X - OPTION, OPER ASM, RH DRV, 2" BORE, 208V, 109-E, LOW 55B0836F X - - OPTION, OPER ASM, LH DRV, 2" BORE, 208V, 109-E, HIGH 55B0836F X OPTION, OPER ASM, RH DRV, 2" BORE, 208V, 109-E, HIGH 55B0836F X OPTION, OPER ASM, LH DRV, 2" BORE, 230V, 109-E, LOW 55B0836F X OPTION, OPER ASM, RH DRV, 2" BORE, 230V, 109-E, LOW 55B0836F X OPTION, OPER ASM, LH DRV, 2" BORE, 230V, 109-E, HIGH 55B0836F X OPTION, OPER ASM, RH DRV, 2" BORE, 230V, 109-E, HIGH 55B0836F X OPTION, OPER ASM, LH DRV, 2" BORE, 460V, 109-E, LOW 55B0836F X OPTION, OPER ASM, RH DRV, 2" BORE, 460V, 109-E, LOW 55B0836F X OPTION, OPER ASM, LH DRV, 2" BORE, 460V, 109-E, HIGH 55B0836F X OPTION, OPER ASM, RH DRV, 2" BORE, 460V, 109-E, HIGH 55B0836F X OPTION, OPER ASM, LH DRV, 2" BORE, 208V, 109-E, SPECIAL 55B0836F X OPTION, OPER ASM, RH DRV, 2" BORE, 208V, 109-E, SPECIAL 55B0836F X OPTION, OPER ASM, LH DRV, 2" BORE, 230V, 109-E, SPECIAL 55B0836F1 - - X OPTION, OPER ASM, RH DRV, 2" BORE, 230V, 109-E, SPECIAL 55B0836F1 - X OPTION, OPER ASM, LH DRV, 2" BORE, 460V, 109-E, SPECIAL 55B0836F1 X OPTION, OPER ASM, RH DRV, 2" BORE, 460V, 109-E, SPECIAL 55B0836F GEAR MOTOR, GFA#SI 55.56, 2" BORE, 230V, HIGH SPEED 50A GEAR MOTOR, GFA#SI 55.56, 2" BORE, 460V, HIGH SPEED 50A GEAR MOTOR, GFA#SI 80.28, 2" BORE, 230V, LOW SPEED 50A GEAR MOTOR, GFA#SI 80.28, 2" BORE, 460V, LOW SPEED 50A GEAR MOTOR, 2" BORE, SPECIAL SPEC. 50A ASM, GEARMOTOR, LH DRV, 2" BORE 24B0479LV ASM, GEARMOTOR, RH DRV, 2" BORE 24B0479RV POWER BOOST BOX 18D ASSEMBLY, PLC CONTROL PANEL, 230V 18D ASSEMBLY, PLC CONTROL PANEL, 460V 18D PLATE, END STOP, SIDE GUIDE, LH 13B1696LN PLATE, END STOP, SIDE GUIDE, RH 13B1696RN When ordering parts, specify Job Number, Door Number and Manufacture Date Manual Part Number: 17B ASI Doors, Inc. Page 57

58 REPLACEMENT PARTS 109LP Direct Drive Shroud Options 55B0833 WIC <= 120 Shroud Options LOWER SPREADER UPPER SPREADER SHROUD SPLICE PLATE LH SHROUD ASM RH SHROUD ASM NOTE 55B0833F1 (24B0460LV10) shown. Consult ASI for specific replacement part numbers. Page ASI Doors, Inc. Manual Part Number: 17B

59 Shroud Options Continued REPLACEMENT PARTS 109 LP Direct Drive 55B0833 WIC <= 120 Shroud Options F12 F11 F10 F9 F8 87 F6 F5 F4 F3 F2 F1 DESCRIPTION PART # X SHROUD, LH DRV, WIC<=120, HIC<=120, GALV 55B0833F1 X SHROUD, RH DRV, WIC<=120, HIC<=120, GALV 55B0833F2 X SHROUD, LH DRV, WIC<=120, HIC>120<=168, GALV 55B0833F3 X SHROUD, RH DRV, WIC<=120, HIC>120<=168, GALV 55B0833F4 X SHROUD, LH DRV, WIC<=120, HIC>168<=264, GALV 55B0833F5 X SHROUD, RH DRV, WIC<=120, HIC>168<=264, GALV 55B0833F6 X SHROUD, LH DRV, WIC<=120, HIC<=120, 304 SS 55B0833F7 X SHROUD, RH DRV, WIC<=120, HIC<=120, 304 SS 55B0833F8 X SHROUD, LH DRV, WIC<=120, HIC>120<=168, 304 SS 55B0833F9 X SHROUD, RH DRV, WIC<=120, HIC>120<=168, 304 SS 55B0833F10 X SHROUD, LH DRV, WIC<=120, HIC>168<=264, 304 SS 55B0833F11 X SHROUD, RH DRV, WIC<=120, HIC>168<=264, 304 SS 55B0833F12 1 SHROUD, LH DRV, WIC<=120, HIC<=120, GALV 24B0460LV10 1 SHROUD, RH DRV, WIC<=120, HIC<=120, GALV 24B0460RV10 1 SHROUD, LH DRV, WIC<=120, HIC>120<=168, GALV 24B0463LV10 1 SHROUD, RH DRV, WIC<=120, HIC >120<=168, GALV 24B0463RV10 1 SHROUD, LH DRV, WIC<=120, HIC>168<=264, GALV 24B0467LV10 1 SHROUD, RH DRV, WIC<=120, HIC>168<=264, GALV 24B0467RV10 1 SHROUD, LH DRV, WIC<=120, HIC<=120, 304 SS 24B0460LV20 1 SHROUD, RH DRV, WIC<=120, HIC<=120, 304 SS 24B0460RV20 1 SHROUD, LH DRV, WIC<=120, HIC>120<=168, 304 SS 24B0463LV20 1 SHROUD, RH DRV, WIC<=120, HIC>120<=168, 304 SS 24B0463RV20 1 SHROUD, LH DRV, WIC<=120, HIC>168<=264, 304 SS 24B0467LV20 1 SHROUD, RH DRV, WIC<=120, HIC>168<=264, 304 SS 24B0467RV20 When ordering parts, specify Job Number, Door Number and Manufacture Date Manual Part Number: 17B ASI Doors, Inc. Page 59

60 REPLACEMENT PARTS 109LP Direct Drive Shroud Options Continued 55B0834 WIC > 120 <= 240 Shroud Options LOWER SPREADER UPPER SPREADER SHROUD SPLICE PLATE LH SHROUD ASM RH SHROUD ASM NOTE 55B0834F1 (24B0462LV10) shown. Consult ASI for specific replacement part numbers. Page ASI Doors, Inc. Manual Part Number: 17B

61 Shroud Options Continued REPLACEMENT PARTS 109 LP Direct Drive 55B0834 WIC > 120 <= 240 Shroud Options F12 F11 F10 F9 F8 87 F6 F5 F4 F3 F2 F1 DESCRIPTION PART # X SHROUD, LH DRV, WIC>120<=240, HIC<=120, GALV 55B0834F01 X SHROUD, RH DRV, WIC>120<=240, HIC<=120, GALV 55B0834F02 X SHROUD, LH DRV, WIC>120<=240, HIC<=168, GALV 55B0834F03 X SHROUD, RH DRV, WIC>120<=240, HIC>120<=168, GALV 55B0834F04 X SHROUD, LH DRV, WIC>120<=240, HIC>168<=264, GALV 55B0834F05 X SHROUD, RH DRV, WIC>120<=240, HIC>168<=264, GALV 55B0834F06 X SHROUD, LH DRV, WIC>120<=240, HIC<=120, 304 SS 55B0834F07 X SHROUD, RH DRV, WIC>120<=240, HIC<=120, 304 SS 55B0834F08 X SHROUD, LH DRV, WIC>120<=240, HIC>120<=168, 304 SS 55B0834F09 X SHROUD, RH DRV, WIC>120<=240, HIC>120<=168, 304 SS 55B0834F10 X SHROUD, LH DRV, WIC>120<=240, HIC>168<=264, 304 SS 55B0834F11 X SHROUD, RH DRV, WIC>120<=240, HIC>168<=264, 304 SS 55B0834F12 1 SHROUD, LH DRV, WIC>120<=240, HIC<=120, GALV 24B0462LV10 1 SHROUD, RH DRV, WIC>120<=240, HIC<=120, GALV 24B0462RV10 1 SHROUD, LH DRV, WIC>120<=240, HIC<=168, GALV 24B0461LV10 1 SHROUD, RH DRV, WIC>120<=240, HIC>120<=168, GALV 24B0461RV10 1 SHROUD, LH DRV, WIC>120<=240, HIC>168<=264, GALV 24B0464LV10 1 SHROUD, RH DRV, WIC>120<=240, HIC>168<=264, GALV 24B0464RV10 1 SHROUD, LH DRV, WIC>120<=240, HIC<=120, 304 SS 24B0462LV20 1 SHROUD, RH DRV, WIC>120<=240, HIC<=120, 304 SS 24B0462RV20 1 SHROUD, LH DRV, WIC>120<=240, HIC>120<=168, 304 SS 24B0461LV20 1 SHROUD, RH DRV, WIC>120<=240, HIC>120<=168, 304 SS 24B0461RV20 1 SHROUD, LH DRV, WIC>120<=240, HIC>168<=264, 304 SS 24B0464LV20 1 SHROUD, RH DRV, WIC>120<=240, HIC>168<=264, 304 SS 24B0464RV20 When ordering parts, specify Job Number, Door Number and Manufacture Date Manual Part Number: 17B ASI Doors, Inc. Page 61

62 REPLACEMENT PARTS 109LP Direct Drive Shroud Options Continued 55B0835 WIC > 240 Shroud Options LOWER SPREADER UPPER SPREADER SHROUD SPLICE PLATES LH SHROUD ASM CENTER SHROUD ASM RH SHROUD ASM NOTE 55B0835F1 (24B0475LV10) shown. Consult ASI for specific replacement part numbers. Page ASI Doors, Inc. Manual Part Number: 17B

63 Shroud Options Continued REPLACEMENT PARTS 109 LP Direct Drive 55B0835 WIC > 240 Shroud Options F12 F11 F10 F9 F8 87 F6 F5 F4 F3 F2 F1 DESCRIPTION PART # X SHROUD KIT, LH DRV, WIC>240, HIC<=120, GALV 55B0835F01 X SHROUD KIT, RH DRV, WIC>240, HIC<=120, GALV 55B0835F02 X SHROUD KIT, LH DRV, WIC>240, HIC>120<=168, GALV 55B0835F03 X SHROUD KIT, RH DRV, WIC>240, HIC>120<=168, GALV 55B0835F04 X SHROUD KIT, LH DRV, WIC>240, HIC>168<=264, GALV 55B0835F05 X SHROUD KIT, RH DRV, WIC>240, HIC>168<=264, GALV 55B0835F06 X SHROUD KIT, LH DRV, WIC>240, HIC<=120, 304 SS 55B0835F07 X SHROUD KIT, RH DRV, WIC>240, HIC<=120, 304 SS 55B0835F08 X SHROUD KIT, LH DRV, WIC>240, HIC>120<=168, 304 SS 55B0835F09 X SHROUD KIT, RH DRV, WIC>240, HIC>120<=168, 304 SS 55B0835F10 X SHROUD KIT, LH DRV, WIC>240, HIC>168<=264, 304 SS 55B0835F11 X SHROUD KIT, RH DRV,WIC>240, HIC>168<=264, 304 SS 55B0835F12 1 SHROUD KIT, LH DRV, WIC>240, HIC<=120, GALV 24B0475LV10 1 SHROUD KIT, RH DRV, WIC>240, HIC<=120, GALV 24B0475RV10 1 SHROUD KIT, LH DRV, WIC>240, HIC>120<=168, GALV 24B0466LV10 1 SHROUD KIT, RH DRV, WIC>240, HIC>120<=168, GALV 24B0466RV10 1 SHROUD KIT, LH DRV, WIC>240, HIC>168<=264, GALV 24B0465LV10 1 SHROUD KIT, RH DRV, WIC>240, HIC>168<=264, GALV 24B0465RV10 1 SHROUD KIT, LH DRV, WIC>240, HIC<=120, 304 SS 24B0475LV20 1 SHROUD KIT, RH DRV, WIC>240, HIC<=120, 304 SS 24B0475RV20 1 SHROUD KIT, LH DRV, WIC>240, HIC>120<=168, 304 SS 24B0466LV20 1 SHROUD KIT, RH DRV, WIC>240, HIC>120<=168, 304 SS 24B0466RV20 1 SHROUD KIT, LH DRV, WIC>240, HIC>168<=264, 304 SS 24B0465LV20 1 SHROUD KIT, RH DRV,WIC>240, HIC>168<=264, 304 SS 24B0465RV20 When ordering parts, specify Job Number, Door Number and Manufacture Date Manual Part Number: 17B ASI Doors, Inc. Page 63

64 REPLACEMENT PARTS 109LP Direct Drive Control Panel Assembly Page ASI Doors, Inc. Manual Part Number: 17B

65 Control Panel Assembly Continued REPLACEMENT PARTS 109 LP Direct Drive QTY DESCRIPTION PART # ITEM # 1 ENCLOSURE, 18 X 16 23A COUNTER, 24 VAC 23A TRANSFORMER, 208/230/460V TO 24/120V 23B CONTACTOR, REVERSING, SEIMENS 23A SUPPRESSOR, RC, SEIMENS 23A A/R VARIABLE SPEED DRIVE, 5 HP, 230V 23B055 6 A/R VARIABLE SPEED DRIVE, 5 HP, 460V 23B PLC, CPU 1212C, #6ES72121BE400XB0 23A AUXILLARY MODULE, #6ES72231PH320XBO 23A TIMER POTENTIOMETER, #6ES7212POT 23A BASE, 11 PIN 23A BASE, RELAY, FINDER 23A AMPLIFIER, PHOTOEYE, DUAL CHANNEL 23A RELAY, 24 VAC, FINDER 23A SAFETY RELAY, SK A SUPPRESSOR, RC, FINDER 23A BLOCK, FUSE, 2 POLE 23A FUSE, CLASS CC, 1 AMP 22A FUSE, MIDGET, 6/10 AMP 22A FUSE, MIDGET, 3 AMP 22A PUSHBUTTON, GREEN 22A PUSHBUTTON, ILLUMINATED YELLOW 22A PUSHBUTTON, E-STOP 22A RELAY, 12 VDC, FINDER 23A A/R MODULE, DYNAMIC BRAKING, B A/R MODULE, DYNAMIC BRAKING, B NOTE 208/230 VAC Uses: (1) 23B055 (1) 23B VAC Uses: (1) 23B056 (1) 23B088 When ordering parts, specify Job Number, Door Number and Manufacture Date Manual Part Number: 17B ASI Doors, Inc. Page 65

66 REPLACEMENT PARTS 109LP Direct Drive Power Boost Box 18D259 Power Boost Box QTY DESCRIPTION PART # ITEM # 1 ENCLOSURE, 16 X 14 23A SUBPANEL 13C BRACKET, DIN RAIL 13B RAIL, DIN, 100 mm 22B LABEL, SUBPANEL 17B SCREW, #10-32 X.375, PAN PHL, TYPE F 41A BLOCK, TERMINAL 22A RETAINER, END 22A LABEL, TERMINAL BLOCK 22A BLOCK, TERMINAL 22A NUT, 1/4-20, HEX, NYLOCK 41A WASHER, FLAT, 1/4 41A SCREW, 1/4-20 X.625, HHMS 41A BOOST TRANSFORMER 23B Page ASI Doors, Inc. Manual Part Number: 17B

67

68 HIGH SPEED RIGID PANEL ROLL UP DOORS