INVERTEC V350-PIPE. For use with machines Code 10936, A AMPS V VOLTS CC-STICK 7018 CC-STICK 6010 OUTPUT WELD TERMINALS CV-FLUX CORED

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1 R ON INVERTEC V0-PIPE IM November, 00 For use with machines Code 09, Safety Depends on You Lincoln arc welding and cutting equipment is designed and built with safety in mind. However, your overall safety can be increased by proper installation... and thoughtful operation on your part. DO NOT INSTALL, OPERATE OR REPAIR THIS EQUIPMENT WITHOUT READING THIS MANUAL AND THE SAFETY PRECAUTIONS CONTAINED THROUGHOUT. And, most importantly, think before you act and be careful. WARNING CC-STICK 0 CC-STICK 00 CV-FLUX CORED A AMPS SELECT A OUTPUT REMOTE POWER OFF V VOLTS WELD TERMINALS HOT START ARC CONTROL SELECT SOFT CRISP!!!! Lorem Lorem ipsum ipsum dolor dolor sit sit amet amet consectetuer consectetuer adipiscing adipiscing Lorem Lorem ipsum ipsum dolor dolor sit sit amet amet consectetuer consectetuer adipiscing adipiscing Lorem ipsum ipsum dolor dolor sit sit amet amet consectetuer consectetuer adipiscing adipiscing Lorem ipsum ipsum dolor dolor sit sit amet amet consectetuer consectetuer adipiscing adipiscing elit, elit, ed ed diam diam nonummy nonummy nibh nibh euismod tincidunt tincidunt ut ut Lorem Lorem ipsum ipsum dolor dolor sit sit amet amet consectetuer consectetuer adipiscing adipiscing Lorem Lorem ipsum ipsum dolor dolor sit sit amet amet consectetuer consectetuer adipiscing adipiscing Lorem ipsum ipsum dolor dolor sit sit amet amet consectetuer consectetuer adipiscing adipiscing Lorem ipsum ipsum dolor dolor sit sit amet amet consectetuer consectetuer adipiscing adipiscing Lorem Lorem ipsum ipsum dolor dolor sit sit amet amet consectetuer consectetuer adipiscing adipiscing Lorem Lorem ipsum ipsum dolor dolor sit sit amet amet consectetuer consectetuer adipiscing adipiscing elit, elit, ed ed diam diam nonummy nibh nibh euismod euismod tincidunt tincidunt ut ut laoreet dolore dolore magna magna aliquam aliquam erat erat Lorem Lorem ipsum ipsum dolor dolor sit sit amet amet consectetuer consectetuer adipiscing adipiscing Lorem Lorem ipsum ipsum dolor dolor sit sit amet amet consectetuer consectetuer adipiscing adipiscing laoreet dolore dolore magna magna aliquam aliquam erat erat Lorem Lorem ipsum ipsum dolor dolor sit sit amet amet consectetuer consectetuer adipiscing adipiscing Lorem Lorem ipsum ipsum dolor dolor sit sit amet amet consectetuer consectetuer adipiscing adipiscing Lorem Lorem ipsum ipsum dolor dolor sit sit amet amet consectetuer consectetuer adipiscing adipiscing Lorem ipsum ipsum dolor dolor sit sit amet amet consectetuer consectetuer adipiscing adipiscing Lorem Lorem ipsum ipsum dolor dolor sit sit amet amet consectetuer consectetuer adipiscing adipiscing Lorem Lorem ipsum ipsum dolor dolor sit sit amet amet consectetuer consectetuer adipiscing adipiscing Lorem Lorem ipsum ipsum dolor dolor sit sit amet amet consectetuer consectetuer adipiscing adipiscing WARNING WARNING ATTENTION AVISO DE PRECAUCION NRTL/C OPERATOR S MANUAL Copyright 00 Lincoln Global Inc. World's Leader in Welding and Cutting Products Sales and Service through Subsidiaries and Distributors Worldwide Cleveland, Ohio -99 U.S.A. TEL:..00 FAX:.. WEB SITE:

2 i Diesel engine exhaust and some of its constituents are known to the State of California to cause cancer, birth defects, and other reproductive harm. The Above For Diesel Engines FOR ENGINE powered equipment..a. Turn the engine off before troubleshooting and maintenance work unless the maintenance work requires it to be running..b. Operate engines in open, well-ventilated areas or vent the engine exhaust fumes outdoors..c. Do not add the fuel near an open flame welding arc or when the engine is running. Stop the engine and allow it to cool before refueling to prevent spilled fuel from vaporizing on contact with hot engine parts and igniting. Do not spill fuel when filling tank. If fuel is spilled, wipe it up and do not start engine until fumes have been eliminated..d. Keep all equipment safety guards, covers and devices in position and in good repair.keep hands, hair, clothing and tools away from V-belts, gears, fans and all other moving parts when starting, operating or repairing equipment..e. In some cases it may be necessary to remove safety guards to perform required maintenance. Remove guards only when necessary and replace them when the maintenance requiring their removal is complete. Always use the greatest care when working near moving parts..f. Do not put your hands near the engine fan. Do not attempt to override the governor or idler by pushing on the throttle control rods while the engine is running. SAFETY WARNING CALIFORNIA PROPOSITION WARNINGS The engine exhaust from this product contains chemicals known to the State of California to cause cancer, birth defects, or other reproductive harm. The Above For Gasoline Engines ARC WELDING CAN BE HAZARDOUS. PROTECT YOURSELF AND OTHERS FROM POSSIBLE SERIOUS INJURY OR DEATH. KEEP CHILDREN AWAY. PACEMAKER WEARERS SHOULD CONSULT WITH THEIR DOCTOR BEFORE OPERATING. Read and understand the following safety highlights. For additional safety information, it is strongly recommended that you purchase a copy of Safety in Welding & Cutting - ANSI Standard Z9. from the American Welding Society, P.O. Box 00, Miami, Florida or CSA Standard W.-9. A Free copy of Arc Welding Safety booklet E0 is available from the Lincoln Electric Company, 0 St. Clair Avenue, Cleveland, Ohio -99. BE SURE THAT ALL INSTALLATION, OPERATION, MAINTENANCE AND REPAIR PROCEDURES ARE PERFORMED ONLY BY QUALIFIED INDIVIDUALS..h. To avoid scalding, do not remove the radiator pressure cap when the engine is hot. ELECTRIC AND MAGNETIC FIELDS may be dangerous.a. Electric current flowing through any conductor causes localized Electric and Magnetic Fields (EMF). Welding current creates EMF fields around welding cables and welding machines.b. EMF fields may interfere with some pacemakers, and welders having a pacemaker should consult their physician before welding..c. Exposure to EMF fields in welding may have other health effects which are now not known..d. All welders should use the following procedures in order to minimize exposure to EMF fields from the welding circuit:.d.. Route the electrode and work cables together - Secure them with tape when possible..d.. Never coil the electrode lead around your body..d.. Do not place your body between the electrode and work cables. If the electrode cable is on your right side, the work cable should also be on your right side. i.g. To prevent accidentally starting gasoline engines while turning the engine or welding generator during maintenance work, disconnect the spark plug wires, distributor cap or magneto wire as appropriate. Mar 9.d.. Connect the work cable to the workpiece as close as possible to the area being welded..d.. Do not work next to welding power source.

3 ii SAFETY ii ELECTRIC SHOCK can kill..a. The electrode and work (or ground) circuits are electrically hot when the welder is on. Do not touch these hot parts with your bare skin or wet clothing. Wear dry, hole-free gloves to insulate hands..b. Insulate yourself from work and ground using dry insulation. Make certain the insulation is large enough to cover your full area of physical contact with work and ground. In addition to the normal safety precautions, if welding must be performed under electrically hazardous conditions (in damp locations or while wearing wet clothing; on metal structures such as floors, gratings or scaffolds; when in cramped positions such as sitting, kneeling or lying, if there is a high risk of unavoidable or accidental contact with the workpiece or ground) use the following equipment: Semiautomatic DC Constant Voltage (Wire) Welder. DC Manual (Stick) Welder. AC Welder with Reduced Voltage Control..c. In semiautomatic or automatic wire welding, the electrode, electrode reel, welding head, nozzle or semiautomatic welding gun are also electrically hot..d. Always be sure the work cable makes a good electrical connection with the metal being welded. The connection should be as close as possible to the area being welded..e. Ground the work or metal to be welded to a good electrical (earth) ground..f. Maintain the electrode holder, work clamp, welding cable and welding machine in good, safe operating condition. Replace damaged insulation..g. Never dip the electrode in water for cooling..h. Never simultaneously touch electrically hot parts of electrode holders connected to two welders because voltage between the two can be the total of the open circuit voltage of both welders..i. When working above floor level, use a safety belt to protect yourself from a fall should you get a shock..j. Also see Items.c. and. ARC RAYS can burn..a. Use a shield with the proper filter and cover plates to protect your eyes from sparks and the rays of the arc when welding or observing open arc welding. Headshield and filter lens should conform to ANSI Z. I standards..b. Use suitable clothing made from durable flame-resistant material to protect your skin and that of your helpers from the arc rays..c. Protect other nearby personnel with suitable, non-flammable screening and/or warn them not to watch the arc nor expose themselves to the arc rays or to hot spatter or metal. FUMES AND GASES can be dangerous..a. Welding may produce fumes and gases hazardous to health. Avoid breathing these fumes and gases.when welding, keep your head out of the fume. Use enough ventilation and/or exhaust at the arc to keep fumes and gases away from the breathing zone. When welding with electrodes which require special ventilation such as stainless or hard facing (see instructions on container or MSDS) or on lead or cadmium plated steel and other metals or coatings which produce highly toxic fumes, keep exposure as low as possible and below Threshold Limit Values (TLV) using local exhaust or mechanical ventilation. In confined spaces or in some circumstances, outdoors, a respirator may be required. Additional precautions are also required when welding on galvanized steel.. b. The operation of welding fume control equipment is affected by various factors including proper use and positioning of the equipment, maintenance of the equipment and the specific welding procedure and application involved. Worker exposure level should be checked upon installation and periodically thereafter to be certain it is within applicable OSHA PEL and ACGIH TLV limits..c. Do not weld in locations near chlorinated hydrocarbon vapors coming from degreasing, cleaning or spraying operations. The heat and rays of the arc can react with solvent vapors to form phosgene, a highly toxic gas, and other irritating products..d. Shielding gases used for arc welding can displace air and cause injury or death. Always use enough ventilation, especially in confined areas, to insure breathing air is safe..e. Read and understand the manufacturer s instructions for this equipment and the consumables to be used, including the material safety data sheet (MSDS) and follow your employer s safety practices. MSDS forms are available from your welding distributor or from the manufacturer..f. Also see item.b. AUG 0

4 iii SAFETY iii WELDING and CUTTING SPARKS can cause fire or explosion..a. Remove fire hazards from the welding area. If this is not possible, cover them to prevent the welding sparks from starting a fire. Remember that welding sparks and hot materials from welding can easily go through small cracks and openings to adjacent areas. Avoid welding near hydraulic lines. Have a fire extinguisher readily available..b. Where compressed gases are to be used at the job site, special precautions should be used to prevent hazardous situations. Refer to Safety in Welding and Cutting (ANSI Standard Z9.) and the operating information for the equipment being used..c. When not welding, make certain no part of the electrode circuit is touching the work or ground. Accidental contact can cause overheating and create a fire hazard..d. Do not heat, cut or weld tanks, drums or containers until the proper steps have been taken to insure that such procedures will not cause flammable or toxic vapors from substances inside. They can cause an explosion even though they have been cleaned. For information, purchase Recommended Safe Practices for the Preparation for Welding and Cutting of Containers and Piping That Have Held Hazardous Substances, AWS F. from the American Welding Society (see address above)..e. Vent hollow castings or containers before heating, cutting or welding. They may explode..f. Sparks and spatter are thrown from the welding arc. Wear oil free protective garments such as leather gloves, heavy shirt, cuffless trousers, high shoes and a cap over your hair. Wear ear plugs when welding out of position or in confined places. Always wear safety glasses with side shields when in a welding area..g. Connect the work cable to the work as close to the welding area as practical. Work cables connected to the building framework or other locations away from the welding area increase the possibility of the welding current passing through lifting chains, crane cables or other alternate circuits. This can create fire hazards or overheat lifting chains or cables until they fail..h. Also see item.c..i. Read and folllow NFPA B Standard for Fire Prevention During Welding, Cutting and Other Hot Work, available from NFPA, Batterymarch Park,PO box 90, Quincy, Ma CYLINDER may explode if damaged..a. Use only compressed gas cylinders containing the correct shielding gas for the process used and properly operating regulators designed for the gas and pressure used. All hoses, fittings, etc. should be suitable for the application and maintained in good condition..b. Always keep cylinders in an upright position securely chained to an undercarriage or fixed support..c. Cylinders should be located: Away from areas where they may be struck or subjected to physical damage. A safe distance from arc welding or cutting operations and any other source of heat, sparks, or flame..d. Never allow the electrode, electrode holder or any other electrically hot parts to touch a cylinder..e. Keep your head and face away from the cylinder valve outlet when opening the cylinder valve..f. Valve protection caps should always be in place and hand tight except when the cylinder is in use or connected for use..g. Read and follow the instructions on compressed gas cylinders, associated equipment, and CGA publication P-l, Precautions for Safe Handling of Compressed Gases in Cylinders, available from the Compressed Gas Association Jefferson Davis Highway, Arlington, VA 0. FOR ELECTRICALLY powered equipment..a. Turn off input power using the disconnect switch at the fuse box before working on the equipment..b. Install equipment in accordance with the U.S. National Electrical Code, all local codes and the manufacturer s recommendations..c. Ground the equipment in accordance with the U.S. National Electrical Code and the manufacturer s recommendations. Jan, 0.j. Do not use a welding power source for pipe thawing.

5 iv SAFETY iv PRÉCAUTIONS DE SÛRETÉ Pour votre propre protection lire et observer toutes les instructions et les précautions de sûreté specifiques qui parraissent dans ce manuel aussi bien que les précautions de sûreté générales suivantes: Sûreté Pour Soudage A L Arc. Protegez-vous contre la secousse électrique: a. Les circuits à l électrode et à la piéce sont sous tension quand la machine à souder est en marche. Eviter toujours tout contact entre les parties sous tension et la peau nue ou les vétements mouillés. Porter des gants secs et sans trous pour isoler les mains. b. Faire trés attention de bien s isoler de la masse quand on soude dans des endroits humides, ou sur un plancher metallique ou des grilles metalliques, principalement dans les positions assis ou couché pour lesquelles une grande partie du corps peut être en contact avec la masse. c. Maintenir le porte-électrode, la pince de masse, le câble de soudage et la machine à souder en bon et sûr état defonctionnement. d.ne jamais plonger le porte-électrode dans l eau pour le refroidir. e. Ne jamais toucher simultanément les parties sous tension des porte-électrodes connectés à deux machines à souder parce que la tension entre les deux pinces peut être le totaldelatensionàvidedesdeuxmachines. f. Si on utilise la machine à souder comme une source de courant pour soudage semi-automatique, ces precautions pour le porte-électrode s applicuent aussi au pistolet de soudage.. Dans le cas de travail au dessus du niveau du sol, se protéger contre les chutes dans le cas ou on recoit un choc. Ne jamais enrouler le câble-électrode autour de n importe quelle partie du corps.. Un coup d arc peut être plus sévère qu un coup de soliel, donc:. Eloigner les matériaux inflammables ou les recouvrir afin de prévenir tout risque d incendie dû aux étincelles.. Quand on ne soude pas, poser la pince à une endroit isolé de la masse. Un court-circuit accidental peut provoquer un échauffement et un risque d incendie.. S assurer que la masse est connectée le plus prés possible de la zone de travail qu il est pratique de le faire. Si on place la masse sur la charpente de la construction ou d autres endroits éloignés de la zone de travail, on augmente le risque de voir passer le courant de soudage par les chaines de levage, câbles de grue, ou autres circuits. Cela peut provoquer des risques d incendie ou d echauffement des chaines et des câbles jusqu à ce qu ils se rompent. 9. Assurer une ventilation suffisante dans la zone de soudage. Ceci est particuliérement important pour le soudage de tôles galvanisées plombées, ou cadmiées ou tout autre métal qui produit des fumeés toxiques. 0. Ne pas souder en présence de vapeurs de chlore provenant d opérations de dégraissage, nettoyage ou pistolage. La chaleur ou les rayons de l arc peuvent réagir avec les vapeurs du solvant pour produire du phosgéne (gas fortement toxique) ou autres produits irritants.. Pour obtenir de plus amples renseignements sur la sûreté, voir le code Code for safety in welding and cutting CSA Standard W.-9. PRÉCAUTIONS DE SÛRETÉ POUR LES MACHINES À SOUDER À TRANSFORMATEUR ET À REDRESSEUR a. Utiliser un bon masque avec un verre filtrant approprié ainsi qu un verre blanc afin de se protéger les yeux du rayonnement de l arc et des projections quand on soude ou quandonregardel arc. b. Porter des vêtements convenables afin de protéger la peau de soudeur et des aides contre le rayonnement de l arc. c. Protéger l autre personnel travaillant à proximité au soudage à l aide d écrans appropriés et non-inflammables.. Des gouttes de laitier en fusion sont émises de l arc de soudage. Se protéger avec des vêtements de protection libres de l huile, tels que les gants en cuir, chemise épaisse, pantalons sans revers, et chaussures montantes.. Relier à la terre le chassis du poste conformement au code de l électricité et aux recommendations du fabricant. Le dispositif de montage ou la piece à souder doit être branché à une bonne mise à la terre.. Autant que possible, I installation et l entretien du poste seront effectués par un électricien qualifié.. Avant de faires des travaux à l interieur de poste, la debrancher à l interrupteur à la boite de fusibles.. Garder tous les couvercles et dispositifs de sûreté à leur place.. Toujours porter des lunettes de sécurité dans la zone de soudage. Utiliser des lunettes avec écrans lateraux dans les zones où l on pique le laitier. Mar. 9

6 v Thank You for selecting a QUALITY product by Lincoln Electric. We want you to take pride in operating this Lincoln Electric Company product as much pride as we have in bringing this product to you! v CUSTOMER ASSISTANCE POLICY The business of The Lincoln Electric Company is manufacturing and selling high quality welding equipment, consumables, and cutting equipment. Our challenge is to meet the needs of our customers and to exceed their expectations. On occasion, purchasers may ask Lincoln Electric for advice or information about their use of our products. We respond to our customers based on the best information in our possession at that time. Lincoln Electric is not in a position to warrant or guarantee such advice, and assumes no liability, with respect to such information or advice. We expressly disclaim any warranty of any kind, including any warranty of fitness for any customer s particular purpose, with respect to such information or advice. As a matter of practical consideration, we also cannot assume any responsibility for updating or correcting any such information or advice once it has been given, nor does the provision of information or advice create, expand or alter any warranty with respect to the sale of our products. Lincoln Electric is a responsive manufacturer, but the selection and use of specific products sold by Lincoln Electric is solely within the control of, and remains the sole responsibility of the customer. Many variables beyond the control of Lincoln Electric affect the results obtained in applying these types of fabrication methods and service requirements. Subject to Change This information is accurate to the best of our knowledge at the time of printing. Please refer to for any updated information. Please Examine Carton and Equipment For Damage Immediately When this equipment is shipped, title passes to the purchaser upon receipt by the carrier. Consequently, Claims for material damaged in shipment must be made by the purchaser against the transportation company at the time the shipment is received. Please record your equipment identification information below for future reference. This information can be found on your machine nameplate. Product Model Number Code Number or Date Code Serial Number Date Purchased Where Purchased Whenever you request replacement parts or information on this equipment, always supply the information you have recorded above. The code number is especially important when identifying the correct replacement parts. On-Line Product Registration - Register your machine with Lincoln Electric either via fax or over the Internet. For faxing: Complete the form on the back of the warranty statement included in the literature packet accompanying this machine and fax the form per the instructions printed on it. For On-Line Registration: Go to our WEB SITE at Choose Quick Links and then Product Registration. Please complete the form and submit your registration. Read this Operators Manual completely before attempting to use this equipment. Save this manual and keep it handy for quick reference. Pay particular attention to the safety instructions we have provided for your protection. The level of seriousness to be applied to each is explained below: WARNING This statement appears where the information must be followed exactly to avoid serious personal injury or loss of life. CAUTION This statement appears where the information must be followed to avoid minor personal injury or damage to this equipment.

7 vi TABLE OF CONTENTS Page vi Installation...Section A Technical Specifications...A- Safety Precautions...A- Select Suitable Location...A- Stacking...A- Tilting...A- Input and Grounding Connections...A- Power Cord Connection...A- Connection of Wire Feeders to V0-PIPE A-,A- Remote Control of Invertec...A- Undercarriage Mountings...A- Parallel Operations...A- Operation...Section B Safety Precautions...B- General Description...B- Duty Cycle...B- Operational Features and Controls...B- Upper Control Panel...B-, B- Hidden Middle Control Panel...B- thru B- Lower Case Panel...B- Remote Control of the Output Control and Weld Terminals...B- Auxiliary Power...B- Limitations...B- Recommended Processes...B- Accessories...Section C Options / Accessories...C- Factory and Advance Process Version...C- Quick Disconnect Plugs...C- Maintenance...Section D Safety Precautions...D- CAPACITOR DISCHARGE PROCEDURE...D- VISUAL INSPECTION...D- ROUTINE MAINTENANCE...D- PERIODIC MAINTENANCE...D- Section E...Troubleshooting Safety Precautions...E- How to Use Troubleshooting Guide...E- Troubleshooting Guide...E- Thru E- Fault Codes...E- Displays...E- Connection, Wiring Diagrams and Dimension Prints...Section F Parts List...P0 Series

8 A- INSTALLATION TECHNICAL SPECIFICATIONS - INVERTEC V0-PIPE INPUT AC VOLTAGE & DC OUTPUT Product Name Ordering Input AC Rated DC Output Output Information Voltage Amps/Volts/Duty Cycle Range (continuous) Open Circuit Voltage A- Invertec V0- PIPE 0/0 Hz / K / 0A / V / 0% -0/ AMPS 00A / V /00% - & Phase 0/0 Hz 0VDC V0-PIPE INPUT CURRENT Recommended Fuse Sizes Base On The U.S. National Electrical Code And Maximum Machine Outputs Input 0/0 Hz Output Recommended Voltage Phases Volts(00%) Volts(0%) Line Cord AWG Fuse size Notes 00 Not Recommended Not Recommended --- Note Not Recommended 9 Not Recommended A A --- Note Note Note 00 Not Recommended Not Recommended Note 0 0A 0A 0A Note A 0A 0A 0A 0A 0A 0A A Note Note Note. Not rated is indicated by -x s in the box on the rating plate. Note. When operating on these inputs, the line cord should be changed to an input conductor of AWG or larger. OUTPUT CABLES, CONNECTIONS AND LIMITATIONS Select The output cable size based upon the following chart. Cable sizes for Combined Length of Electrode and Work Cable (Copper) C rated: DUTY CYCLE 00% 0% HEIGHT. in( mm) CURRENT 00 0 * Overall Length Including Handle,. (0mm) LENGTH UP TO 00FT.(m) /0 /0 PHYSICAL DIMENSIONS WIDTH. in( mm) OPERATING TEMPERATURE RANGE - F to 0 F(-0 C to 0 C) V0-PIPE DEPTH*. in(0 mm) TEMPERATURE RANGES 00-0 FT. (-m) /0 /0 WEIGHT. lbs.(.0 kg.) STORAGE TEMPERATURE RANGE -0 F to 0 F(-0 C to 0 C)

9 WARNING A AMPS A OUTPUT ON OFF SELECT A- SAFETY PRECAUTIONS WARNING ELECTRIC SHOCK can kill. TURN THE INPUT POWER OFF AT THE DISCONNECT SWITCH BEFORE ATTEMPTING TO CONNECT OR DIS- CONNECT INPUT POWER LINES, OUTPUT CABLES, OR CONTROL CABLES. Only qualified personnel should perform this installation. Connect the green/yellow lead of the power cord to ground per U.S.National Electrical Code SELECT SUITABLE LOCATION The Invertec V0-PIPE will operate in harsh environments. Even so, it is important that simple preventative measures are followed in order to assure long life and reliable operation. The machine must be located where there is free circulation of clean air such that air movement in the back, out the sides and bottom will not be restricted. Dirt and dust that can be drawn into the machine should be kept to a minimum. Failure to observe these precautions can result in excessive operating temperatures and nuisance shutdown. Keep machine dry. Shelter from rain and snow. Do not place on wet ground or in puddles. CAUTION INSTALLATION DO NOT MOUNT OVER COMBUSTIBLE SURFACES. Where there is a combustible surface directly under stationary or fixed electrical equipment, that surface shall be covered with a steel plate at least.0 (.mm) thick, which shall extend not less than.90 (0mm) beyond the equipment on all sides. STACKING V0-PIPE cannot be stacked. TILTING Place the machine directly on a secure, level surface or on a recommended undercarriage. The machine may topple over if this procedure is not followed. INPUT AND GROUNDING CONNECTIONS Only a qualified electrician should connect the Invertec V0-PIPE. Installation should be made in accordance with the appropriate National Electrical Code, all local codes and the information detailed below. When received directly from the factory, multiple voltage machines are internally connected for 0VAC. If 0VAC is the desired input, then the machine may be connected to the power system without any setup required inside the machine. Initial 00VAC - VAC and VAC operation will require an Input voltage panel setup. V0-PIPE A- Open the access panel on the rear of the machine. For 00 or 0: Position the large switch to For higher voltages: Position the large switch to 0-. Move the "A" lead to the appropriate terminal. POWER CORD CONNECTION A 0 ft. power cord is provided and wired into the machine. Follow the power cord connection instructions. Incorrect connection may result in equipment damage LINCOLN ELECTRIC V VOLTS WELD TERMINALS INVERTEC V0-PRO REMOTE POWER!!!! Lorem ipsum ipsum dolor dolor sit sit amet amet consectetuer consectetuer adipiscing adipiscing Lorem ipsum dolor dolor sit sit amet amet consectetuer consectetuer adipiscing adipiscing Lorem ipsum ipsum dolor dolor sit sit amet amet consectetuer consectetuer adipiscing adipiscing Lorem ipsum ipsum dolor dolor sit sit amet amet consectetuer consectetuer adipiscing adipiscing Lorem ipsum dolor dolor sit sit amet amet consectetuer consectetuer adipiscing adipiscing Lorem Lorem ipsum ipsum dolor dolor sit sit amet amet consectetuer consectetuer adipiscing adipiscing Lorem ipsum ipsum dolor dolor sit sit amet amet consectetuer consectetuer adipiscing adipiscing Lorem ipsum dolor dolor sit sit amet amet consectetuer consectetuer adipiscing adipiscing Lorem ipsum dolor dolor sit sit amet amet consectetuer consectetuer adipiscing adipiscing Lorem ipsum ipsum dolor dolor sit sit amet amet consectetuer consectetuer adipiscing adipiscing Lorem ipsum ipsum dolor dolor sit sit amet amet consectetuer consectetuer adipiscing adipiscing Lorem ipsum ipsum dolor dolor sit sit amet amet consectetuer consectetuer adipiscing adipiscing Lorem ipsum ipsum dolor dolor sit sit amet amet consectetuer consectetuer adipiscing adipiscing Lorem ipsum ipsum dolor dolor sit sit amet amet consectetuer consectetuer adipiscing adipiscing Lorem ipsum ipsum dolor dolor sit sit amet amet consectetuer consectetuer adipiscing adipiscing Lorem ipsum ipsum dolor dolor sit sit amet amet consectetuer consectetuer adipiscing adipiscing Lorem ipsum dolor sit amet amet consectetuer consectetuer adipiscing adipiscing laoreet laoreet dolore dolore magna magna aliquam erat erat Lorem ipsum dolor dolor sit sit amet amet consectetuer consectetuer adipiscing adipiscing Lorem ipsum ipsum dolor dolor sit sit amet amet consectetuer consectetuer adipiscing adipiscing elit, elit, ed eddiam diam nonummy nonummy nibh nibh euismod euismod tincidunt tincidunt ut ut CAUTION WARNING WARNING ATTENTION AVISO DE PRECAUCION BLACK GREEN RED WHITE or BROWN Single Phase Input Connect green lead to ground per National Electrical Code. Connect black and white or brown leads to power. Wrap red lead with tape to provide 00V insulation. Three Phase Input Connect green lead to ground per National Electric Code. Connect black, red and white leads to power. CONNECTIONS OF WIRE FEEDERS TO V0-PIPE LN- Connection Instructions Turn the Invertec power switch "off". Connect the electrode cable to the output terminal of polarity required by electrode. Connect the work lead to the other terminal. LN- with Remote Control options can be used with the Factory Advanced Process version of the V0. The - Pin (K-) and -pin (K-) remotes can be connected directly to the -pin & -pin MS-style connectors. The Volt Remote Voltage and Output Control (K-) Kit can be connected to the V0 s -pin MS-style connector using Remote Control Cable assembly K- [ ]. LN-s with a K- remote kit can be connected to the V0 s -pin MS-style connector using a K cable and K adapter. (See connection diagram S999). Or the K cable could be modified with a K Universal Adapter Plug (See connection diagram S90) to connect it to the V0 s -pin MS-style connector.

10 A- LN-0 Connection Instructions INSTALLATION LN-P Connection Instructions A- Turn the Invertec power switch "off" Connect the K0 control cable from the LN-0 to the -pin MS-style connector. Connect the electrode cable to the output terminal of polarity required by the electrode. Connect the work lead to the other terminal. Set the meter polarity switch on the front of the Invertec to coincide with wire feeder polarity used. See the LN-0 manual for details on accessing Control DIP Switch LN- Connection Instructions Turn the Invertec power switch "off" Either a K9 or a K9 Input cable assembly is required to connect the LN- to the Invertec. Connect the control cable from the LN- to the -pin MS-style connector. Connect the electrode cable to the output terminal of the polarity required by electrode. Connect the work lead to the other terminal. Set the meter polarity switch on the front of the Invertec to coincide with wire feeder polarity used. The wire feeder will now display the welding voltage. If a remote control such as K is to be used with the LN-, the remote can be connected directly to the - pin MS-style connector on the front of the Invertec or use a K adapter to connect the LN- and the remote to the -pin MS-style connector.. Shut the welder off.. Connect the LN-P as per instructions on the appropriate connection diagram in Section F. (NOTE): When connecting an LN-P to the Invertec.. Set the "VOLTMETER" switch to "-".. Set the "MODE" switch to "CV WIRE" position.. Set the "WELD TERMINALS" switch to "REMOTELY CONTROLLED".. Set the "ARC CONTROL" knob to "0" initially and adjust to suit. General Instructions for Connection of Wire Feeders to V0-PIPE Wire feeders other than those listed above may be used provided that the auxiliary power supply rating of the V0-PIPE is not exceeded. K universal adapter plug is required. See connection diagram S9 on page F-. REMOTE CONTROL OF INVERTEC Remote Control K, Hand Amptrol K9 and Foot Amptrol K0. UNDERCARRIAGE MOUNTINGS MOUNTING HOLE LOCATIONS NOTE: MOUNTING SCREWS CANNOT PROTRUDE MORE THAN 0. INCHES INSIDE THE MACHINE..0 Cobramatic Connection Instructions /-0 NUT ( PLACES).0 Turn the Invertec power switch "off" Connect the control cable from the Cobramatic to the -pin MS-style connector. Connect the electrode cable to the output terminal of the polarity required by electrode. Connect the work lead to the other terminal. Set the meter polarity switch on the front of the Invertec to coincide with wire feeder polarity used. If a remote control such as K is to be used with the Cobramatic, the remote can be connected directly to the -pin MS-style connector on the front of the Invertec or use a K adapter to connect the cobramatic and the remote to the -pin MSstyle connector.. -0 M9 PARALLEL OPERATION The V0-PIPE are operable in parallel in CC mode. For best results, the currents of each machine should be reasonably well shared. As an example, with two machines set up in parallel for a 00 amp procedure, each machine should be set to deliver approximately 00 amps, not 00 amps from one and 00 amps from the other. This will minimize nuisance shutdown conditions. In general, more than two machines in parallel will not be effective due to the voltage requirements of procedures in that power range. To set machine outputs, start with output control pots and arc control pots in identical positions. Use the output control pots to balance the currents and maintain the desired current. The arc control pots should be kept identical on the two machines V0-PIIPE

11 B- SAFETY PRECAUTIONS WARNING ELECTRIC SHOCK can kill. Do not touch electrically live parts or electrode with skin or wet clothing. Insulate yourself from work and ground. Always wear dry insulating gloves FUMES AND GASES can be dangerous. Keep your head out of fumes. Use ventilation or exhaust to remove fumes from breathing zone WELDING SPARKS can cause fire or explosion. Keep flammable material away. Do not weld on closed containers ARC RAYS can burn eyes and skin. Wear eye, ear and body protection See additional warning information at front of this operator s manual GENERAL DESCRIPTION The Invertec V0-PIPE offers DC Stick and Innershield welding. DUTY CYCLE The V0-PIPE is rated at 0 amps, 0% duty cycle (based on a 0 minute cycle). It is also rated at 00 amps, 00% duty cycle. OPERATIONAL FEATURES and CONTROLS: UPPER CONTROL PANEL. AMPS Meter Prior to STICK operation (current flow), the meter displays preset current value (either amps or +/- % (e.g. amps on 00), whichever is greater). Prior to CV operation, the meter displays four dashes indicating non-presettable AMPS. During welding, this meter displays actual average amps. After welding, the meter holds the actual current value for seconds. Output adjustment while in the "hold" period results in the "prior to operation" characteristics stated above. The displays blink indicating that the machine is in the "Hold" period. OPERATION V0-PIPE. VOLT METER B- Prior to CV operation (current flow), the meter displays desired preset voltage value (+/-.V). Prior to STICK operation, the meter displays the Open Circuit Voltage of the Power Source or four dashes if the output has not been turned on. During welding, this meter displays actual average volts. After welding, the meter holds the actual voltage value for seconds. The displays blink indicating that the machine is in the "Hold" period. Output adjustment while in the "hold" period results in the "prior to operation" characteristics stated above.. OUTPUT CONTROL Output control is conducted via a single turn potentiometer. Adjustment is indicated by the meters as stated above.. WELD TERMINALS-REMOTE / ON Two status lights indicate the location of trigger control as determined by the "WELD TERMINALS" push button. If trigger control is local "weld terminals on", the ON display will be lit. If trigger control is remote "weld terminals remotely controlled", the REMOTE display will be lit. The unit will power up in "pre-determined preferred" trigger modes. STICK = ON CV = REMOTE For all versions, these trigger modes can be over-ridden (switched) with the WELD TERMINALS push button. When changed, the unit will power up in the configuration it was in when it was last powered down.. THERMAL This status light indicates when the power source has been driven into thermal overload. If the output terminals were "ON", the "ON" light will blink indicating that the output will be turned back on once the unit cools down to an acceptable temperature level. If the unit was operating in the "REMOTE" mode, the trigger will need to be opened before or after the thermal has cleared and closed after the machine has cooled down to an acceptable temperature to establish output.

12 B-. CONTROL-REMOTE / LOCAL Two status lights indicate the location of output control as pre-determined by the power sources auto-configure system. The LOCAL display will be lit when control is at the power source. The REMOTE display will be lit when a remote pot/control is detected. These Output Control configurations can be overridden (switched) with the CONTROL push button. When changed, the unit will power up in the configuration it was in when it was last powered down. Hidden Middle Control Panel Process Set Up Panel. WELD MODE SELECT - FACTORY AND CONSTRUCTION (See Figure B.) The Mode Control button selects from the following welding modes. OPERATION B- The Arc Control regulates the Arc Force to adjust the short circuit current. The minimum setting (-0) will produce a "soft" arc and will produce minimal spatter. The maximum setting (+0) will produce a "crisp" arc and will minimize electrode sticking. CC-STICK CRISP:The Stick Crisp mode features continuous control from 0 to 0 amps. This mode was intended primarily for pipe welding applications. The Hot Start control regulates the starting current at arc initiation. Hot Start can adjust starting current up or down by % of the preset value. The recommended setting for Hot Start is where the initial current is equal to the preset current. The Arc Control regulates the Arc Force to adjust the short circuit current. The minimum setting (-0) will produce a "soft" arc and will produce minimal spatter. The maximum setting (+0) will produce a "crisp" arc and will minimize electrode sticking. CC-STICK SOFT: The Stick Soft process features continuous control ranging from to amps. This mode was intended for most SMAW applications, and Arc Gouging. CV-INNERSHIELD: The CV-INNERSHIELD mode features continuous control from to 9 volts. This mode was designed for / NR 0 on Pipe Welding Applications. Arc Gouging: Setting the output of the Stick Soft mode to amps will enable the arc-gouging mode. The actual output current will depend on the size of carbon used. The recommended maximum size carbon is /". The Hot Start control regulates the starting current at arc initiation. Hot Start can be adjusted from minimum (0), with no additional current added at arc start, to maximum (0), with double the preset current or amps (max of machine) added for the first second after arc initiation. FIGURE B. The Hot Start control is not used in the CV-FLUX CORED mode. The Arc Control regulates pinch effect. At the minimum setting (-0), minimizes pinch and results in a soft arc. At the maximum setting (+0), maximizes pinch effect and results in a crisp arc. The pinch control was optimized for NR0 at an Arc Control setting of 0.0. CONTROL REMOTE LOCAL SELECT m WELD MODE CC-STICK SOFT CC-STICK CRISP A MPS OUTPUT HOT START VOLTS WELD TERMINALS REMOTE ON ARC CONTROL SELECT - + CV-INNERSHIELD SELECT SOFT CRISP 9 0 V0-PIPE

13 B-. HOT START and ARC CONTROL features have different functions depending on the welding Mode that is active. Each feature is described under the welding mode heading. (See Item or.a for specified Mode Operations) (See Figure or ) LOWER CASE PANEL (See Figure ) The output studs, line switch and remote connector are located on the lower case front. 9. Both terminals are "TWIST-MATE" connectors. The Negative terminal is configured to accept the pass through gas system. 0. The METER POLARITY switch is located above the output connectors. The switch provides a work connection for wire feeder voltmeters. Place the switch in the position of the electrode polarity indicated by the decal. The switch does not change the welding polarity.. -pin MS-style connector for remote control.. -pin MS-style connector for wire feeder connection and remote control. REMOTE CONTROL of the OUTPUT CONTROL and WELD TERMINALS The Invertec V0-PIPE has auto sensing of remote output controls. If after connecting or removing a remote, the Invertec V0-PIPE did not configure the way you would like the local or remote control settings can be changed by pushing the OUTPUT CONTROL or WELD TERMINAL button. (A user cannot select between the and pin MS-style connectors.) CV modes The remote will default to the -pin MS-style connector if a remote is connected. If no remote is connected to the -pin MS-style connector then the remote will default to the -pin MS-style connector if a remote is connected to it. In all of the CV modes, the WELD TERMINAL control will default to REMOTE. CC-Stick modes The remote will default to only the -pin MS-style connector if a remote is connected to it. The WELD TERMINAL control will default to ON with or without a remote connected. OPERATION Types of Remote OUTPUT CONTROL The Invertec V0-PIPE S Output Control can be controlled by either a potentiometer connected between & with the wiper connected to or a 0V to 0V DC supply connected between &. ( needs to be positive) -Pin Ms-style connector lead is pin G, lead is pin F and lead is pin E. -Pin Ms-style connector lead is pin C, lead is pin B and lead is pin A. Potentiometer Control The total resistance should be between 000 ohms (K) and 0,000 ohms (0K) The machine output will be at minimum when lead (wiper) is at the end of the potentiometer that is connected to. The machine s output will increase as the wiper of the potentiometer is moved to the end that is connected to. (Note: In TIG mode, moving the lead (wiper) to lead would produce the current that has been set by the Invertec V0-PIPE S front panel Output Control.) Remotes of this type offered by Lincoln Electric are the K, K and K0. Voltage Control B- The supply should be an isolated supply. (Not referenced to earth ground, any auxiliary power from the Invertec V0-PIPE or the welding output) The supply should be capable of supplying at least 0mA. 0 volts supplied to will set the Invertec V0- PIPE to minimum output for the mode that has been selected while 0 volts supplied to will set the Invertec V0-PIPE to the maximum output for the mode. (Note: In TIG mode, 0 volts supplied to lead would produce the current that has been set by the Invertec V0-PIPE s front panel Output Control.) V0-PIPE

14 B- Types of Remote WELD TERMINAL Control OPERATION B- The Invertec V0-PIPE S Weld Terminals can be controlled from each of the MS-style connectors. The circuit has a nominal OCV of VDC and requires a dry contact closure (less than 00 ohms) to activate the output of the Invertec V0-PIPE. -Pin MS-style connector, the Weld Terminals are controlled from pin C (lead ) and pin D (lead ). Pin C is positive. -Pin MS-style connector, the Weld Terminals are controlled from pin D (lead ) and pin E (lead ). In the -pin MS-style connector pin D is positive. AUXILIARY POWER VAC and VAC power is available from the - pin MS-style connector. These supplies are intended to supply power for auxiliary equipment like wire feeders. VAC supply is rated at. amps and is protected by a amp breaker. VAC supply is rated at. amps and is protected by a amp breaker. LIMITATIONS The V0-PIPE is not recommended for processes other than those listed. The V0-PIPE can only be used with the recommended equipment and options. RECOMMENDED PROCESSES Properly equipped, the Invertec V0-PIPE supports, FCAW, SMAW, and CAC-A processes for a variety of materials, including mild steel, stainless steel, cored wires, and aluminum. V0-PIPE

15 C- OPTIONS / ACCESSORIES ACCESSORIES QUICK DISCONNECT PLUGS C- K- K- K K0- K- Twist-Mate to Lug Adapter Inverter and Feeder Cart Swivel Kit Dual Cylinder Kit (For K-) Valet Style Undercarriage A quick disconnect system is used for the welding cable connections. The K-0 is designed to accept a welding cable size of /0 to /0.. Remove mm ( in.) of welding cable insulation. Welding Cable Connectors: K-0 K-9 K K K K0 /0-/0 cable /0-/0 cable Remote Output Control Arc Start Switch Hand Operated Amptrol Foot Operated Amptrol Note: All of the above remote controls connect directly to the -pin MS-style connector, with either a K or K adapter and connect it to the pin wire feeder MS-style connector. (See Diagram in Section F-) KL- LN-P K, K, K9 LN- K (- or -) K (- or -) LN- K9-, K- LN-0 K99-, K- DH-0 K- Cobramatic. Slide rubber boot onto cable end. The boot end may be trimmed to match the cable diameter. Soap or other lubricant will help to slide the boot over the cable. WELDING CABLE mm in.. Slide the copper tube into the brass plug.. Insert cable into copper tube. COPPER TUBE TRIM SET SCREW BRASS PLUG BOOT. Tighten set screw to collapse copper tube. Screw must apply pressure against welding cable. The top of the set screw will be well below the surface of the brass plug after tightening.. Slide rubber boot over brass plug. The rubber boot must be positioned to completely cover all electrical surfaces after the plug is locked into the receptacle. V0-PIPE

16 D- SAFETY PRECAUTIONS WARNING ELECTRIC SHOCK can kill. Do not touch electrically live parts or electrode with skin or wet clothing. Insulate yourself from work and ground Always wear dry insulating gloves EXPLODING PARTS can cause injury. Failed parts can explode or cause other parts to explode when power is applied. Always wear a face shield and long sleeves when servicing See additional warning information throughout this Operator s Manual CAPACITOR DISCHARGE PROCEDURE. Obtain a power resistor ( ohms, watts).. Hold resistor body with electrically insulated glove. DO NOT TOUCH TERMINALS. Connect the resistor terminals across the two studs in the position shown. Hold in each position for second. Repeat for all four capacitors. MAINTENANCE VISUAL INSPECTION D- Clean interior of machine with a low pressure air stream. Make a thorough inspection of all components. Look for signs of overheating, broken leads or other obvious problems. Many problems can be uncovered with a good visual inspection. ROUTINE MAINTENANCE. Every months or so the machine should be cleaned with a low pressure airstream. Keeping the machine clean will result in cooler operation and higher reliability. Be sure to clean these areas: All printed circuit boards Power switch Main transformer Input rectifier Auxiliary Transformer Reconnect Switch Area Fan (Blow air through the rear louvers). Examine the sheet metal case for dents or breakage. Repair the case as required. Keep the case in good condition to insure that high voltage parts are protected and correct spacings are maintained. All external sheet metal screws must be in place to insure case strength and electrical ground continuity. PERIODIC MAINTENANCE RESISTOR CAPACITOR TERMINALS. Use a DC voltmeter to check that voltage is not present across the terminals on all four capacitors. Overload Protection The machine is electrically protected from producing high output currents. Should the output current exceed 0A, an electronic protection circuit will reduce the current to approximately 00A. The machine will continue to produce this low current until the protection circuit is reset. Reset occurs when the output load is removed. Thermal Protection Thermostats protect the machine from excessive operating temperatures. Excessive temperatures may be caused by a lack of cooling air or operating the machine beyond the duty cycle and output rating. If excessive operating temperature should occur, the thermostat will prevent output voltage or current. The meter will remain energized during this time. Thermostats are self-resetting once the machine cools sufficiently. If the thermostat shutdown was caused by excessive output or duty cycle and the fan is operating normally, the Power Switch may be left on and the reset should occur within a minute period. V0-PIPE

17 E- TROUBLESHOOTING HOW TO USE TROUBLESHOOTING GUIDE E- WARNING Service and Repair should only be performed by Lincoln Electric Factory Trained Personnel. Unauthorized repairs performed on this equipment may result in danger to the technician and machine operator and will invalidate your factory warranty. For your safety and to avoid Electrical Shock, please observe all safety notes and precautions detailed throughout this manual. This Troubleshooting Guide is provided to help you locate and repair possible machine malfunctions. Simply follow the three-step procedure listed below. Step. LOCATE PROBLEM (SYMPTOM). Look under the column labeled PROBLEM (SYMP- TOMS). This column describes possible symptoms that the machine may exhibit. Find the listing that best describes the symptom that the machine is exhibiting. Step. RECOMMENDED COURSE OF ACTION This column provides a course of action for the Possible Cause, generally it states to contact your local Lincoln Authorized Field Service Facility. If you do not understand or are unable to perform the Recommended Course of Action safely, contact your local Lincoln Authorized Field Service Facility. Step. POSSIBLE CAUSE. The second column labeled POSSIBLE CAUSE lists the obvious external possibilities that may contribute to the machine symptom. CAUTION If for any reason you do not understand the test procedures or are unable to perform the tests/repairs safely, contact your Local Lincoln Authorized Field Service Facility for technical troubleshooting assistance before you proceed. V0-PIPE

18 E- PROBLEMS (SYMPTOMS) Major physical or electrical damage is evident when the sheet metal covers are removed. Input fuses keep blowing, or input breaker keeps tripping Machine will not power up (No lights) Machine won t weld, can t get any output. TROUBLESHOOTING Observe all Safety Guidelines detailed throughout this manual POSSIBLE CAUSE. Contact your local authorized Lincoln Electric Field Service facility for technical assistance.. Make certain that the fuses or breakers are properly sized. See installation section of the manual for recommended fuse and breaker sizes.. Welding procedure is drawing too much output current, or duty cycle is too high. Reduce output current, duty cycle or both.. There is internal damage to the power source. Contact an authorized Lincoln Electric Service facility.. Make certain that the power switch is in the "ON" position.. The circuit breaker in the reconnect area may have opened. Reset. Check input voltage section below.. Input voltage selection made improperly. Power down, check input voltage reconnect according to diagram on reconnect cover.. The amp breaker may have opened. Check for overload on VAC or VAC supply from the pin MS-style connector.. If the displays show an Err ### see the fault section for corrective action.. If the displays are not lit refer to machine will not power up section.. If the thermal symbol is lit refer to the thermal section.. If the output terminals are in remote control switch to "ON" and check for output voltage. If output voltage is now present check for correct remote control connection and operation. RECOMMENDED COURSE OF ACTION E-.If all recommended possible areas of misadjustment have been checked and the problem persists, Contact your local Lincoln Authorized Field Service Facility. CAUTION If for any reason you do not understand the test procedures or are unable to perform the tests/repairs safely, contact your Local Lincoln Authorized Field Service Facility for technical troubleshooting assistance before you proceed. V0-PIPE

19 E- PROBLEMS (SYMPTOMS) Thermal symbol is lit Wire feeder won t work. Apparently no power to wire feeder TROUBLESHOOTING Observe all Safety Guidelines detailed throughout this manual POSSIBLE CAUSE. Check for proper fan operation. If fan is not operating correctly the CB amp breaker may have opened. Check for an overload on the VAC. Blow air in rear louvers to remove dirt from around fan.. Check for material blocking intake or exhaust louvers.. Blow air in the rear louvers to clear dirt from the fan.. Check circuit breakers by the wire feeder receptacles on the rear of the machine. Reset RECOMMENDED COURSE OF ACTION E-. Check the control cable between the power source and the wire feeder for continuity..if all recommended possible areas of misadjustment have been checked and the problem persists, Contact your local Lincoln Authorized Field Service Facility. CAUTION If for any reason you do not understand the test procedures or are unable to perform the tests/repairs safely, contact your Local Lincoln Authorized Field Service Facility for technical troubleshooting assistance before you proceed. V0-PIPE

20 E- TROUBLESHOOTING Observe all Safety Guidelines detailed throughout this manual E- Fault Codes Code Description Corrective Action Primary over current. If condition persists The machine needs to contact an authorized be turned off and back Lincoln Field Service on to reset the machine. Shop CAP bank A under voltage. Check input power Self-clearing as CAP bank B under voltage. reconnect to make sure condition ceases. CAP bank A over voltage. the machine CAP bank B over voltage. is connected for the input Soft start Failed. power being supplied. Cycle power. 9 Glitch on the primary over Check the machine Self-clearing as current fault interrupt; possibly ground. condition ceases. caused by noise or a signal level If problem persists (misc. hardware fault #) contact an authorized Lincoln Field Service Shop CAP delta; CAP A and B are out Check input power of balance. reconnect to make sure the machine is connected for the input power being supplied. Main CPU problem. The DSP Check the machine has detected a problem with the ground. CPU. Possible erroneous electrical If problem persists noise on Voltage/Frequence contact an authorized capacitor feed back circuit. Lincoln Field Service Shop (misc. hardware fault #) The main contactor opened If condition persist Self-clearing unexpectedly. (misc. hardware contact an authorized fault #) Lincoln Field Service Shop "bad The selected weld mode does If condition persists Press the Mode node not exist in the weld table that is contact an authorized Select button to #### presently loaded in the machine. Lincoln Field Service select a different Shop mode CAUTION If for any reason you do not understand the test procedures or are unable to perform the tests/repairs safely, contact your Local Lincoln Authorized Field Service Facility for technical troubleshooting assistance before you proceed. V0-PIPE

21 E- Displays TROUBLESHOOTING Observe all Safety Guidelines detailed throughout this manual Description E- Scrolling dash "Err" "####" Appears at power up while the machine is going through its self configuration Fault code display. The first fault to occur will be displayed for three seconds. The display will cycle through fault codes for all faults that persist after the initial three-second period are displayed for second each. "----" "----" Weld mode is changing "----" "####" A constant voltage weld mode is selected, machine output is off. The numeric value in the right display is the work point. "####" "----" A constant current weld mode is selected, machine output is off. The numeric value in the left display is either the work point or a work point limit, depending on the weld mode and remote configuration. "####" "####"(on steady) machine output is on. Left display is current, right display is voltage. If actively welding, the displays are arc current and arc voltage. If not actively welding, the display will show work point. "####" "####" (blinking) weld just finished the average arc voltage and current will be blinked for seconds following a weld. If the work point changes during this second period, the display will revert to the above mode. CAUTION If for any reason you do not understand the test procedures or are unable to perform the tests/repairs safely, contact your Local Lincoln Authorized Field Service Facility for technical troubleshooting assistance before you proceed. V0-PIPE

22 F- DIAGRAMS F- STRAIGHT PLUG ( PIN) TO POWER SOURCE K STRAIGHT PLUG ( PIN) TO POWER SOURCE K REMOTE CONTROL ADAPTERS TURN THE POWER SWITCH OF THE WELDING POWER SOURCE "OFF" BEFORE INSTALLING PLUGS ON CABLES OR WHEN CONNECTING OR DISCONNECTING PLUGS TO WELDING POWER SOURCE. CABLE RECEPTACLE ( SOCKET) TO: ) K REMOTE CONTROL ) K9 HAND AMPTROL ) K0 FOOT AMPTROL CABLE RECEPTACLE ( SOCKET) TO: ) LN- WIRE FEEDERS CABLE RECEPTACLE ( SOCKET) TO: ) LN- WIRE FEEDERS -9-9D S909 V0-PIPE

23 F- DIAGRAMS F- K PLUG TO LN- - CONNECTION DIAGRAM WARNING Turn off input power to the Welding Power Source using the disconnect switch at the fuse box Before connecting the wire feeder. ELECTRIC Only qualified persons should install, use or SHOCK CAN KILL service this machine. ELECTRODE CABLE TO LN- TO WORK - + PIN AMPHENOL K ADAPTER GND SPARE N.C. E F D A B C INVERTEC POWER SOURCE N.E. N.D. N.A. WELDING CABLE MUST BE SIZED FOR CURRENT AND DUTY CYCLE OF APPLICATION. N.B. DIAGRAM SHOWS ELECTRODE POSITIVE. TO CHANGE POLARITY, TURN POWER "OFF", REVERSE ELECTRODE AND WORK CABLE AT POWER SOURCE. N.C. INSULATE EACH UNUSED LEAD INDIVIDUALLY. N.D. REMOVE PIN PLUG FROM K CABLE IN ORDER TO CONNECT K PLUG. LABEL EACH LEAD (A THRU F) AS THEY ARE REMOVED FROM PIN PLUG. N.E. SPLICE LEADS AND INSULATE. LN- WITH K OPTION K REMOTE CONTROL CABLE --9 S90 V0-PIPE

24 F- DIAGRAMS F- K UNIVERSAL ADAPTER / INVERTEC - CONNECTION DIAGRAM WARNING Turn off input power to the Welding Power Source using the disconnect switch at the fuse box Before connecting the wire feeder. ELECTRIC Only qualified persons should install, use or SHOCK service this machine. CAN KILL N.C. ELECTRODE CABLE TO WORK PIN AMPHENOL - + INVERTEC POWER SOURCE WITH VAC AUXILIARY POWER K UNIVERSAL ADAPTER PLUG SPARE GND NOT USED ON INVERTEC N.D. CONNECT TOGETHER FOR WELDING OUTPUT VAC /. AMP VAC /. AMP VAC /. AMP VAC / AMP INVERTEC FRAME CONNECTION WIRE FEEDER VOLTMETER CONNECTION CONNECTS TO (WORK TERMINAL) OF INVERTEC 0K REMOTE OUTPUT CONTROL MIN. N.A. WELDING CABLE MUST BE SIZED FOR CURRENT AND DUTY CYCLE OF APPLICATION. N.B. DIAGRAM SHOWS ELECTRODE POSITIVE. TO CHANGE POLARITY, TURN POWER "OFF", REVERSE ELECTRODE AND WORK CABLE AT POWER SOURCE. N.C. INSULATE EACH UNUSED LEAD INDIVIDUALLY. N.D. FOR WIRE FEEDERS THAT RETURN A SIGNAL FOR WELDING OUTPUT, USE ISOLATION RELAY TO CLOSE LEADS &. TO TO K WIRE FEEDER --00 S9 V0-PIPE

25 F- DIAGRAMS F- K ADAPTER TO LN- - CONNECTION DIAGRAM WARNING Turn off input power to the Welding Power Source using the disconnect switch at the fuse box Before connecting the wire feeder. ELECTRIC Only qualified persons should install, use or SHOCK CAN KILL service this machine. ELECTRODE CABLE TO LN- TO WORK PIN AMPHENOL PIN AMPHENOL - + K ADAPTER INVERTEC POWER SOURCE N.A. WELDING CABLE MUST BE SIZED FOR CURRENT AND DUTY CYCLE OF APPLICATION. N.B. DIAGRAM SHOWS ELECTRODE POSITIVE. TO CHANGE POLARITY, TURN POWER "OFF", REVERSE ELECTRODE AND WORK CABLE AT POWER SOURCE. N.C. FOR INVERTECS WITH PIN AMPHENOL, K CABLE CAN BE CONNECTED DIRECTLY. LN- WITH K OPTION K REMOTE CONTROL CABLE --9 S999 V0-PIPE

26 F- DIAGRAMS F- K ADAPTER TO LN- & REMOTE CONTROL - CONNECTION DIAGRAM WARNING Turn off input power to the Welding Power Source using the disconnect switch at the fuse box Before connecting the wire feeder. ELECTRODE CABLE TO LN- TO WORK ELECTRIC SHOCK CAN KILL Only qualified persons should install, use or service this machine. BOX PIN AMPHENOL PIN AMPHENOL LN- CONTROL - + INVERTEC POWER SOURCE WITH VAC AUXILIARY POWER K ADAPTER OR OR K0- INPUT CABLE PIN AMPHENOL K REMOTE CONTROL K9 HAND AMPTROL K0 FOOT AMPTROL N.A. WELDING CABLE MUST BE SIZED FOR CURRENT AND DUTY CYCLE OF APPLICATION. N.B. DIAGRAM SHOWS ELECTRODE POSITIVE. TO CHANGE POLARITY, TURN POWER "OFF", REVERSE ELECTRODE AND WORK CABLE AT POWER SOURCE. N.C. K0- INPUT CABLE CAN BE CONNECTED DIRECTLY IF REMOTE CONTROL IS NOT REQUIRED. N.D. K ADAPTER CANNOT BE USED WITH AN LN D S990 V0-PIPE

27 F- DIAGRAMS F- NOTE: This diagram is for reference only. It may not be accurate for all machines covered by this manual. The specific diagram for a particular code is pasted inside the machine on one of the enclosure panels. If the diagram is illegible, write to the Service Department for a replacement. Give the equipment code number. V0-PIPE

28 f } R B (REAR VIEW ) SPI FLEX CIRCUIT 9 - SPI FLEX CIRCUIT F E 9 C J J 9 L J I SPI FLEX CIRCUIT 90A 90B F- DIAGRAMS F- WIRING DIAGRAM INVERTEC V0 FOR CODE RIGHT SIDE OF MACHINE C,C INPUT PER N.A / NOTE: IF ADVANCED PROCESS PANEL IS NOT INSTALLED SPI FLEX CIRCUIT IS PLUGGED INTO J. 0 Connection through Heat Sink SWITCH J0 J J N.D. DISPLAY J9 90 J J0A J0B 0 J J 0 J0A J0B 0 0 xxxxxxx WELD TERMINALS / J J 0K/W OUTPUT B C,C + A FAN B FAN PRI-IN CONTROL J X SEC PRIMARY RECONNECT 0 BOOST 0 FAN FAN L REACTOR 0 X PRI-OUT PRI-OUT J All Other Models A C A 0 OR 0 J J (Construction) A X COMA FAN J J 0A 0 R E 0 CHOKE PRI-IN COM V V V COM V 0 J 0 SEC C O N T R O L BOOST A H H H H H H A 0 0 M O T E OR 0 X MAIN TRANSFORMER 0 AUXILIARY TRANSFORMER ( 0-VAC POSITION ) 0 0 ADVANCED PROCESS MODE L REACTOR A A A REAR OF MACHINE A INPUT BRIDGE 09 CB.A 09 TP + A TP 0 0 0A 0-0V H H H V 0V TP B 0 0 C D N.C. WIRE FEEDER REMOTE (REAR VIEW) J J J CONTROL RECTIFIER A or A (construction) OUTPUT RECTIFIER 0 X E ~ A A A ('CE' Model will not contain leads A or ) A PIN B REMOTE GND J X 0 H F C 0-0V H 0- V H A + + 0A CB.A CB K B B X A C B V0-PIPE H N B A A D G M D ~ A GND F E B A B X & 0 A 0 A A X A GAS SOLENOID 0 0 IN PARENTHESIS COLORS FOR "CE" MACHINES S 0 B(U) R(B) W(N) W G(G/Y) _ X & U V + 90A 90B 90 J J J POWER R COLOR CODE: B = BLACK G = GREEN R = RED TP W = WHITE TP B A C U = BLUE N = BROWN FRONT VIEW OF MACHINE J90 90 CURRENT TRANSDUCER Y = YELLOW LEGEND ALL MACHINES OPTION COMPONENT OUTLINE LEFT SIDE OF MACHINE N.D. INPUT POWER LINE FILTER IS PRESENT ONLY ON "CE" MODELS. N.E. ON "CE" MODELS, MOV's ARE IN THE INPUT POWER LINE FILTER. N.B. SINCE COMPONENTS OR CIRCUITRY OF A PRINTED CIRCUIT BOARD MAY CHANGE WITHOUT AFFECTING THE INTERCHANGEABILITY OF A COMPLETE BOARD, THIS DIAGRAM MAY NOT SHOW THE EXACT COMPONENTS OR CIRCUITRY HAVING A COMMON CODENUMBER. J0 N.C. PLACE "A" LEAD ON APPROPRIATE CONNECTION FOR INPUT VOLTAGE. CONNECTION SHOWN IS FOR 0-V OPERATION. (CE MODELS ONLY GO TO 0VAC.) NOTES: N.A.. FOR MACHINES WITH RED, BLACK AND WHITE POWER CORDS FOR SINGLE PHASE INPUT: CONNECT GREEN LEA D TO GROUND PER NATIONAL ELECTRICAL CODE. CONNECT BLACK AND WHITE LEADS TO SUPPLY CIRCUIT. WRAP RED LEAD WITH TAPE TO PROVIDE 00V. INSULATION. FOR THREE PHASE INPUT: CONNECT GREEN LEAD T O GROUND PER NATIONAL ELECTRIC CODE. CONNECT BLACK, RED & WHITE LEADS TO SUPPLY CIRCUIT. J0A, J0B J J, J J, J0,J J9, J, P J,J,J, J, J, J, P J,J, J,J J,J,J, P, J, J J TOP CENTER PANEL 0 FAN SHROUD CASE FRONT BASE PROTECTIVE BONDING CIRCUIT. FOR MACHINES WITH BROWN, BLACK AND BLUE POWER CORDS FOR SINGLE PHASE INPUT: CONNECT GREEN/YEL LOW LEAD TO GROUND PER NATIONAL ELECTRICAL CODE. CONNECT BLUE AND BROWN LEADS TO SUPPLY CIRCUIT. WRAP BLACK LEAD WITH TAPE TO PROVIDE 00V. INSULATION. FOR THREE PHASE INPUT: CONNECT GREEN/YELLO W GROUND PER NATIONAL ELECTRIC CODE. CONNECT BLUE, BLACK & BROWN LEADS TO SUPPL Y CIRCUIT. A CONNECTOR CAVITY NUMBERING SEQUENCE (VIEWED FROM COMPONENT SIDE OF BOARD) ELECTRICAL SYMBOLS PER E G0- NOTE: This diagram is for reference only. It may not be accurate for all machines covered by this manual. The specific diagram for a particular code is pasted inside the machine on one of the enclosure panels. If the diagram is illegible, write to the Service Department for a replacement. Give the equipment code number.

29 F- DIMENSION PRINT F MOUNTING HOLE LOCATIONS NOTE: MOUNTING SCREWS CANNOT PROTRUDE MORE THAN 0. INCHES INSIDE THE MACHINE..0 /-0 NUT ( PLACES) M9 V0-PIPE

30 WARNING Do not touch electrically live parts or electrode with skin or wet clothing. Insulate yourself from work and ground. Keep flammable materials away. Wear eye, ear and body protection. Spanish AVISO DE PRECAUCION No toque las partes o los electrodos bajo carga con la piel o ropa mojada. Aislese del trabajo y de la tierra. Mantenga el material combustible fuera del área de trabajo. Protéjase los ojos, los oídos y el cuerpo. French ATTENTION Ne laissez ni la peau ni des vêtements mouillés entrer en contact avec des pièces sous tension. Isolez-vous du travail et de la terre. Gardez à l écart de tout matériel inflammable. Protégez vos yeux, vos oreilles et votre corps. German WARNUNG Portuguese ATENÇÃO Berühren Sie keine stromführenden Teile oder Elektroden mit Ihrem Körper oder feuchter Kleidung! Isolieren Sie sich von den Elektroden und dem Erdboden! Não toque partes elétricas e electrodos com a pele ou roupa molhada. Isole-se da peça e terra. Entfernen Sie brennbarres Material! Mantenha inflamáveis bem guardados. Tragen Sie Augen-, Ohren- und Körperschutz! Use proteção para a vista, ouvido e corpo. Japanese Chinese Korean Arabic READ AND UNDERSTAND THE MANUFACTURER S INSTRUCTION FOR THIS EQUIPMENT AND THE CONSUMABLES TO BE USED AND FOLLOW YOUR EMPLOYER S SAFETY PRACTICES. SE RECOMIENDA LEER Y ENTENDER LAS INSTRUCCIONES DEL FABRICANTE PARA EL USO DE ESTE EQUIPO Y LOS CONSUMIBLES QUE VA A UTILIZAR, SIGA LAS MEDIDAS DE SEGURIDAD DE SU SUPERVISOR. LISEZ ET COMPRENEZ LES INSTRUCTIONS DU FABRICANT EN CE QUI REGARDE CET EQUIPMENT ET LES PRODUITS A ETRE EMPLOYES ET SUIVEZ LES PROCEDURES DE SECURITE DE VOTRE EMPLOYEUR. LESEN SIE UND BEFOLGEN SIE DIE BETRIEBSANLEITUNG DER ANLAGE UND DEN ELEKTRODENEINSATZ DES HER- STELLERS. DIE UNFALLVERHÜTUNGSVORSCHRIFTEN DES ARBEITGEBERS SIND EBENFALLS ZU BEACHTEN.

31 Keep your head out of fumes. Use ventilation or exhaust to remove fumes from breathing zone. Turn power off before servicing. Do not operate with panel open or guards off. WARNING Los humos fuera de la zona de respiración. Mantenga la cabeza fuera de los humos. Utilice ventilación o aspiración para gases. Desconectar el cable de alimentación de poder de la máquina antes de iniciar cualquier servicio. No operar con panel abierto o guardas quitadas. Spanish AVISO DE PRECAUCION Gardez la tête à l écart des fumées. Utilisez un ventilateur ou un aspirateur pour ôter les fumées des zones de travail. Débranchez le courant avant l entretien. N opérez pas avec les panneaux ouverts ou avec les dispositifs de protection enlevés. French ATTENTION Vermeiden Sie das Einatmen von Schweibrauch! Sorgen Sie für gute Be- und Entlüftung des Arbeitsplatzes! Strom vor Wartungsarbeiten abschalten! (Netzstrom völlig öffnen; Maschine anhalten!) Anlage nie ohne Schutzgehäuse oder Innenschutzverkleidung in Betrieb setzen! German WARNUNG Mantenha seu rosto da fumaça. Use ventilação e exhaustão para remover fumo da zona respiratória. Não opere com as tampas removidas. Desligue a corrente antes de fazer serviço. Não toque as partes elétricas nuas. Mantenha-se afastado das partes moventes. Não opere com os paineis abertos ou guardas removidas. Portuguese ATENÇÃO Japanese Chinese Korean Arabic LEIA E COMPREENDA AS INSTRUÇÕES DO FABRICANTE PARA ESTE EQUIPAMENTO E AS PARTES DE USO, E SIGA AS PRÁTICAS DE SEGURANÇA DO EMPREGADOR.