INSTALLATION & OWNER S MANUAL

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1 INSTALLATION & OWNER S MANUAL CAB INSTALLATION INSTRUCTIONS MASSEY FERGUSON THX FOR MASSEY FERGUSON 528, 53, AGCO ST28A, ST33A, CHALLENGER MT255B SOFT SIDED CAB ENCLOSURE (p/n MFTHXSS) This Curtis Cab is designed and manufactured for use only as reasonable weather protection. This cab is not applicable, nor should the cab be considered as protection against roll over, collision or other accidents that may result. This cab is NOT a R.O.P.S. cab. Extreme care should be taken when operating and by qualified, experienced operators only. The contents of this envelope are the property of the owner. Be sure to leave with the owner when installation is complete. Exposure to Carbon Monoxide can cause illness, serious injury or death. Never operate vehicle if suspicious of Carbon Monoxide. Inspect exhaust system for leaks monthly. Leaks can result from loose connections, corrosion, cracks or other damage to the exhaust manifold. If leaks are found, repair or replace exhaust system. Do not use vehicle until repair or replacement is complete. shown with optional Strobe Light and Work Lights. ADDED WEIGHT Curtis Cabs, blades and general accessories add additional weight to the base vehicle. All Curtis accessory weights are listed in product brochures. Deduct the accessories' total weight from the vehicle's rated capacity and never exceed the vehicle's rated capacity including driver and passenger. Rev. B, p. of 8

2 DESIGN CONCEPT Curtis Cabs feature an assembly of parts designed for your vehicle which require adjustment and alignment of components to accommodate vehicle variations and provide proper weather protection. For accurate installation, proper operation, and years of satisfaction, please read and understand the installation instructions. From all of us at Curtis, we thank you for choosing our product. ADDED WEIGHT Curtis Cabs, blades and general accessories add additional weight to the base vehicle. All Curtis accessory weights are listed in product brochures. Deduct the accessories' total weight from the vehicle's rated capacity and never exceed the vehicle's rated capacity including driver and passenger. This Curtis Cab is designed and manufactured for use only as reasonable weather protection. This cab is not applicable, nor should the cab be considered as protection against roll over, collision or other accidents that may result. This cab is NOT a R.O.P.S. cab. Extreme care should be taken when operating and by qualified, experienced operators only. Exposure to Carbon Monoxide can cause illness, serious injury or death. Never operate vehicle if suspicious of Carbon Monoxide. Inspect exhaust system for leaks monthly. Leaks can result from loose connections, corrosion, cracks or other damage to the exhaust manifold. If leaks are found, repair or replace exhaust system. Do not use vehicle until repair or replacement is complete. HEARING PROTECTION REQUIRED WHEN OPERATING TRACTOR CAB INSTALLATION BEFORE YOU START HELPFUL REMINDERS: A. Leave all bolts loose for later adjustment unless otherwise specified. B. Read and understand all instructions before beginning. C. Plastic washers have been supplied to provide a weather seal around all exterior fasteners. The plastic washer should be installed under each bolt head directly against the outside cab surface. Care should be taken not to over tighten the fasteners and damage the plastic washer. Also, use metal washers as required. D. Apply a clear silicone sealant to seal any minor gaps that may occur due to vehicle variances. For example, front legs to cowl. TOOLS REQUIRED: Drill and 3/8 drill bit Two Phillips head screwdrivers (one large and one small) 3/8 Drive ratchet Set of standard and metric sockets (and a /2 deep socket) Set of standard and metric open end wrenches Grease p. 2 of 8

3 HIGGINS STREET, WORCESTER, MA 0606 NOTE This cab will not fit with loader-mounted valve control. It must have the fender-mounted control if there is a loader installed.. VEHICLE PREP. On each side of vehicle, remove three phillips head screws from floormat and two hex head bolts as shown in figure.. Drill out the rubber floormat with 3/8 drill above the bolts that were removed and re-install the mat with the phillips head screws..2 Remove the rear warning lights from the R.O.P.S. bar, see figure.2..3 Remove the rear cross brace from the tractor, see figure.3. Remove bolts and Drill floor mat Fig.. 2. REAR MOUNT 2. Install the rear mount as shown, bolting in place with two 8 x.25 x 20mm long bolts and lockwashers into pre-threaded holes (see Fig. 2.). 2.2 Use 8mm flat washers as spacers on the left side of the bracket where shown in Fig. 2.2 so the clamping bracket remains parallel to the rear mount. Install the S.M.V. bracket to the rear mount as shown in Fig Use two 5/6 x 3/4 long carriage bolts, and lock nuts. Lockwashers and nuts to be located on the inside of the cab. Fig..2 Fig..3 space out with washers bolt head bolts Fig. 2. Fig. 2.2 Fig p. 3 of 8

4 3. FRONT COWL ASSEMBLY (NOTE: Use plastic washers underneath carriage bolt heads on all exterior locations. The purpose of the plastic washers installed between the bolt head and the cab exterior surface is to provide a weather seal. Do not over tighten this hardware, which could damage the washers.) 3. On a padded surface, install the front legs to the cowl using four 5/6 x 3/4 carriage bolts, plastic washers, and locknuts. Align the sides and snug bolts. Beginning at the lower edge of one front leg, press on the bulb rubber seal provided. Continue up and around the inside of the cowl and down the opposite leg. Trim off excess (see fig. 3.) bulb rubber Fig Place the cowl assembly onto the tractor with the cowl fitting over the dash of the tractor (see fig. 3.2). 4. SIDE FRAMES 4. Remove the doors from the side frames by unlatching and sliding up and off the pin hinges. 4.2 Install the side frames to the vehicle. Set the base onto the floorboard. Be sure that the cowl assembly is in front and on top of the side frame. Bolt in place to the rear mount and to the cowl assembly using 5/6 x 3/4 carriage bolts, washers, and nuts. Repeat for other side (see fig. 4.2). NOTE: Be careful not to cover the warning label on the right side fender. Spread the side frames apart at the rear mount if necessary. (see fig. 4.2.) Fig Secure side frame to the tractor floor pan using two M8 x 40 mm bolts, washers and lock washers down through the floorboard as shown in Fig. 4.3 (into pre-threaded holes). 5. WINDSHIELD SUPPORT 5. Install the windshield support between the two side frames, bolting in place using two 5/6 x 3/4 long carriage bolts, washers, and locknuts in the two lower holes only (see Fig. 5.). NOTE: hardware will be installed in the top holes of the windshield support during roof installation. Fig cowl on top of side frame bolt Fig. 4.2 bolts Fig. 4.3 bolt Fig. 5. p. 4 of 8

5 6. WINDSHIELD 6. With assistance, install the windshield. (see fig. 6.) Bolt into place with four Flathead 5/6 x 3/4 long flat head bolts, washers, and locknuts. Install spacer block between hinge and windshield support. (see fig. 6..) DO NOT TIGHTEN BOLTS. 6.2 Attach the windshield latches as shown (see fig. 6.2). Align the edges of the windshield with the side frames and tighten hinge bolts. HINGES ARE PLASTIC COMPONENTS. DO NOT OVER TIGHTEN. TORQUE TO 7 FT./LBS. MAX.. Fig. 6. spacer block Fig. 6.. Fig ROOF 7. Use a Phillips head screwdriver or other pointed instrument to poke holes through the headliner material. Puncture the headliner from the inside to the outside to avoid having the self-adhesive headliner pull away. 7.2 With assistance, install the roof and bolt in place using 5/6 x 3/4 long carriage bolts, plastic washers, and locknuts. (see fig. 7.2) 8. VINYL DOORS Fig Apply lubricant (preferably grease) to the pins mounted on the side frames. With assistance, install the vinyl doors onto the pin hinges by guiding both hinge sleeves onto their respective pin hinges. Work the doors back and forth until the hinges are completely seated. Note: the hinges, inside latch, and striker pin can be adjusted for proper engagement. The rotary latch should be adjusted to get two (2) clicks when latching. CAUTION: for safe operation, do not drive with doors open. Make sure doors are closed and properly latched when driving. p. 5 of 8

6 9. VINYL REAR CURTAIN & VINYL WINDOWS 9. Install vinyl rear curtain by snapping to the inside of the roof top. 9.2 Velcro the sides of the vinyl rear curtain to the inside of the side frames after wrapping around the outside edges of the side frame (see Fig. 9.2). Velcro the bottom of the vinyl rear curtain to the rear mount. (NOTE: the supplied adhesive-backed, hook velcro should be applied to a clean, dry surface at room temperature). 9.3 Velcro the vinyl side windows to the inside of the side frames as well as to the exposed hook velcro on the sides of the vinyl rear curtain. 0. REAR LIGHT BRACKETS 0. Install each of the two rear light brackets as shown with the narrow end fastened to the gusset on the vehicle, and the wide end of the bracket outboard for the light to mount to (see Fig. 0.). Use 7/6 bolts, washers, and nuts. 0.2 Rewire the lights as they were before removing them in VEHICLE PREP step.2 or.3.. PLASTIC NUT COVERS. Install 5/6 plastic nut covers on all interior locknuts. 2. WINDSHIELD WIPER 2. Install per instructions included in wiper kit. narrow end Fig. 9.2 Fig. 0. wrap around wide end Care and Maintenance Instructions Check and tighten hardware after 40 hours of operation. Periodically inspect and tighten hardware for the remainder of the unit s life. Wash the painted surfaces of the unit with commercial automotive cleaning products. Clean windows with glass cleaner. Vinyl components should be washed with a mild solution of warm soapy water. Clear vinyl can be easily scratched. Be careful cleaning frost or snow from windows. Do not roll curtains in cold weather. The windows become stiff and may crack. Keep windows clean. p. 6 of 8

7 HIGGINS STREET, WORCESTER, MA 0606 AVAILABLE AFTERMARKET OPTIONS FOR THIS CAB INCLUDE TUCK-AWAY HEATER DEFROSTER FAN UNIT WORK LIGHTS STROBE LIGHTS OVERHEAD CONSOLE WITH CD PLAYER SWITCH PANEL FUSE BLOCK KIT Contact Curtis at for more information p. 7 of 8

8 CURTIS - MASSEY FERGUSON THX (ST28A, ST33A, MF528, MF53, CHALLENGER MT 255B) SOFT SIDED CAB PARTS LIST /UNIT ADDITIONAL SERVICE PARTS MFTHX-HWK 9PH006 9PH005 MFTHX-05L MFTHX-05R 9DL0A 9DL0B 9DL0C 9WL0 9PH007 & 9BLK0 DESCRIPTION HARDWARE KIT UNITIZED FRAME HINGE KIT - LH UNITIZED FRAME HINGE KIT - RH LEFT DOOR SKIN RIGHT DOOR SKIN ROTARY DOOR LATCH - LH ROTARY DOOR LATCH - RH OUTSIDE R-LATCH HANDLE W/ KEY WINDSHIELD LATCH KIT WINDSHIELD HINGE KIT RUBBER TYPES: REGULAR BULB " BULB (FLAT) 5/8" SIDE BULB W/ /4" GRIP /2" WEATHER SEAL TRIM LOK " ROUND BULB ROOF * REFLECTORS * SNAPS (SNAP FACES IN) MF233-0 * HEADLINER WINDSHIELD * HINGES SEAM BULB 9PR05 JD * /2" WEATHER SEAL (INSIDE) 9PR20 WINDSHIELD SUPPORT 9PR0 9PR9 JD * /2" WEATHER SEAL (INSIDE) * HEYCO PLUG * TRIM-LOK (2 SIDES & FRONT) * DECALS * 5/8" SIDE BULB /4" GRIP * LATCHES * HEYCO PLUG * DECALS (WARNING, & WHITE SERIAL #) (INSIDE) FRONT LEGS LEFT RIGHT MFTHX-03L MFTHX-03R COWL * WINDSHIELD LATCH MOUNTS MFTHX-04 REAR MOUNT MF * /2" WEATHER SEAL LIGHT BRACKETS 2 MF233-6 * WINDOW * HEYCO PLUGS * /2" WEATHER SEAL (INSIDE) UNITIZED SIDE FRAMES SOFT CAB " BULB (FLAT) LEFT RIGHT * /2" WEATHER SEAL (INSIDE) MFTHXSS-09L MFTHXSS-09R * /2" WEATHER SEAL * " ROUND BULB SOFT CURTAINS REAR LEFT RIGHT 20" ARCH PSA (IN MIDDLE) MF MF233-03L MF233-03R * " ROUND BULB SOFT DOORS S.M.V. MOUNT LEFT RIGHT MF-SMV INTERNAL NOTE: THIS IS A PURCHASED ITEM. SEE SHIPPING INSTRUCTIONS FOR MORE INFO. MFTHXSS-07L MFTHXSS-07R * HINGE SLEEVES LEFT LEFT * " HEYCO PLUG RIGHT * HINGE PIN LH,RH & HINGE PLATES * LATCH PIN *GRIT PAPER RIGHT * GRAB HANDLE * OUTSIDE HANDLE * 5/8" SIDE BULB W/ /4" GRIP * DOOR LATCH * REGULAR BULB *IN HOUSE APPLICATIONS * HEATER LABEL (INSIDE) CABS/BLADES/SPREADERS/ACCESSORIES Rev. B, //200 p. 8 of 8

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