2014 Axial Combine Settings Guide

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1 2014 Axial Combine Settings Guide 1

2 DROPPING WINDROW SPREADING DISCHARGE DROPPING WINDROW SPREADING DISCHARGE DROPPING WINDROW SPREADING DISCHARGE Header Size DROPPING WINDROW SPREADING DISCHARGE DROPPING WINDROW SPREADING DISCHARGE DROPPING WINDROW SPREADING DISCHARGE Header Size DROPPING WINDROW SPREADING DISCHARGE DROPPING WINDROW SPREADING DISCHARGE DROPPING WINDROW SPREADING DISCHARGE Header Size Table of Contents Harvest Guide 2 Crop Settings & Troubleshooting 4 Harvesting Components 22 Concave Indexing 30 Grain Sensitivity 32 Auto Header Height Control 34 FieldStar 36 Quick Reference Parts 38 Notes 40 Machine Harvest Guide NUMBER OF GRAMS/FT 2 TO EQUAL 1 BUSHEL CANOLA GRAMS LENTILS GRAMS FLAX GRAMS Machine Harvest Guide NUMBER OF SEEDS/FT 2 TO EQUAL 1 BUSHEL WHEAT - 19 SOYBEANS - 4 CORN NUMBER OF SEEDS/FT 2 TO EQUAL 1 BUSHEL Milo - 20 Barley - 17 Oats

3 Machine Settings Dry Corn (<18%) Performance Troubleshooting Dry Corn (<18%) Rotor Speed 280 rpm Concave Clearance 1.0 in. Cleaning Fan Speed 1300 rpm Fan Choke 100% Pre-Cleaner Chaffer 0.65 in. Sieve (1 5/8 ) 0.40 in. Rotor Gearbox Speed Low Excessive Rotor Excessive Shoe 1. Reduce Concave clearance 1. Increase ground speed to optimize machine capacity 2. If the shoe is overloaded on the right side, install concave cover(s) over the first and/or second concave(s) on the right side to improve shoe distribution. Chopper Speed Chopper Door What is it? Perforated Front Cover *Ref. page 26 Separator Perforation Covers Low Up What will it improve? If equipped, the perforations in the front cover allow early separation to reduce rotor loss and increase capacity. This can also reduce cracks and splits in corn, and improve distribution on the cleaning shoe. When installed, reduces the amount of broken cob and stalk on the return grain pan. Reducing the total MOG will reduce shoe loss and improve grain sample. Excessive Tailings 1. Open the tailings elevator door to determine tailings volume 2. If there is excessive clean grain in the tailings, open the bottom sieve in small Sample (MOG) Sample (Cracks and Splits) 1. Make sure leaf screens are clean 2. Increase Cleaning Fan Speed to Max rpm 3. Reduce Chaffer clearance in small 1. Increase concave clearance in small 2. Open sieve in small 3. Ensure that the concave is level with the rotor *Ref. page 28 for instructions 3 4

4 Rotor Speed Concave Clearance Cleaning Fan Speed Machine Settings Mid Moisture Corn (18%-24%) 280 rpm 1.60 in rpm Fan Choke 100% Pre-Cleaner Chaffer Sieve (1 5/8 ) Rotor Gearbox Speed Chopper Speed Chopper Door What is it? Perforated Front Cover *Ref. page 26 Bar and Wire Separator Grates *Ref. page in in. Low Low Up 5 What will it improve? If equipped, the perforations in the front cover allow early separation to reduce rotor loss and increase capacity. This can also reduce cracks and splits in corn, and improve distribution on the cleaning shoe. When installed in the front separator grate section on the left and right side, these will reduce rotor loss by giving the corn an exit point. In drier conditions, these grates can contribute to shoe loss, due to the addition of MOG on to the shoe. Excessive Rotor Excessive Shoe Excessive Tailings Sample (MOG) Sample (Cracks and Splits) Performance Troubleshooting Mid Moisture Corn (18%-24%) 1. Soft (rubbery) corn cob - Increase Concave clearance so that more crop is present in the rotor cage for better cropon-crop threshing 2. Hard corn cob - Decrease Concave clearance to the diameter of the cob so that the crop is threshed from the cob and separated early in the processor. 1. Increase ground speed to optimize machine capacity 2. If the shoe is overloaded on the right side, install concave cover(s) over the first and/or second concave(s) on the right side to improve shoe distribution. 1. Open the tailings elevator door to determine tailings volume 2. If there is excessive clean grain in the tailings, open the bottom sieve in small 1. Make sure leaf screens are clean 2. Increase Cleaning Fan Speed to Max rpm 3. Reduce Chaffer clearance in small 1. Increase concave clearance in small 2. Open sieve in small 3. Ensure that the concave is level with the rotor *Ref. page 28 for instructions 6

5 Machine Settings High Moisture Corn (>24%) Performance Troubleshooting High Moisture Corn (>24%) Rotor Speed Concave Clearance Cleaning Fan Speed 280 rpm 1.60 in rpm Fan Choke 100% Pre-Cleaner Chaffer Sieve (1 5/8 ) Rotor Gearbox Speed Chopper Speed Chopper Door What is it? Perforated Front Cover *Ref. page 26 Bar and Wire Separator Grates *Ref. page in in. Low Low Up 7 What will it improve? If equipped, the perforations in the front cover allow early separation to reduce rotor loss and increase capacity. This can also reduce cracks and splits in corn, and improve distribution When additional Bar and Wire Grates are installed, further reduction of rotor loss is possible in the higher moisture conditions. Excessive Rotor Excessive Shoe Excessive Tailings Sample (MOG) Sample (Cracks and Splits) 1. Soft (rubbery) corn cob - Increase Concave clearance so that more crop is present in the rotor cage for better cropon-crop threshing 2. Hard corn cob - Decrease Concave clearance to the diameter of the cob so that the crop is threshed from the cob and separated early in the processor. 1. Increase ground speed to optimize machine capacity 2. If the shoe is overloaded on the right side, install concave cover(s) over the first and/or second concave(s) on the right side to improve shoe distribution. 1. Open the tailings elevator door to determine tailings volume 2. If there is excessive clean grain in the tailings, open the bottom sieve in small 1. Make sure leaf screens are clean 2. Increase Cleaning Fan Speed to Max rpm 3. Reduce Chaffer clearance in small 1. Increase concave clearance in small 2. Open sieve in small 3. Ensure that the concave is level with the rotor *Ref. page 28 for instructions 8

6 Machine Settings Dry Soybeans Performance Troubleshooting Dry Soybeans Rotor Speed Concave Clearance Cleaning Fan Speed 425 rpm 1.1 in rpm Fan Choke 100% Pre-Cleaner Chaffer Sieve (1 5/8 ) Rotor Gearbox Speed Chopper Speed Chopper Door What is it? Perforated Front Cover *Ref. page 26 Separator Perforation Covers 0.60 in. Low High Down 9 What will it improve? When installed, early separation reduces grain damage and improves shoe capacity. Reduce MOG on the return grain pan to improve sample and reduce shoe loss Excessive Rotor Excessive Shoe Excessive Tailings Sample (MOG) Sample (Cracks and Splits) 1. Reduce Concave Clearance 2. Increase Rotor Speed in small 3. Install Perforated Front Cover *Ref. page Increase ground speed to optimize machine capacity 2. If the shoe is overloaded on the right side, install concave cover(s) over the first and/ or second concave(s) on the right side to improve shoe distribution. 3. Install covers over the perforated cover in the separator area 1. Open the tailings elevator door to determine tailings volume 2. If there is excessive clean grain in the tailings, open the bottom sieve in small 1. Make sure leaf screens are clean 2. Increase Cleaning Fan Speed to Max rpm 3. Reduce Chaffer clearance in small 1. Reduce rotor speed in small 2. Increase concave clearance in small 3. Open sieve in small 4. Ensure that the concave is level with the rotor *Ref. page 28 for instructions 10

7 Machine Settings Tough Threshing Soybeans (Green Soybeans) Performance Troubleshooting Tough Threshing Soybeans (Green Soybeans) Rotor Speed Concave Clearance Cleaning Fan Speed 550 rpm 0.75 in rpm Fan Choke 100% Pre-Cleaner Chaffer Sieve (1 5/8 ) Rotor Gearbox Speed Chopper Speed Chopper Door What is it? 0.60 in. Low High Down Separator Perforation Covers Large Wire Concaves *Ref. page What will it improve? Reduce MOG on the return grain pan to improve sample and reduce shoe loss. The addition of large wire concaves will improve threshing, reducing the quantity of un-threshed pods in the grain tank. 1 1/8 Corn Sieve Replacing the 1 5/8 corn sieve with the 1 1/8 corn sieve improves air flow and increases tailings, which Excessive Rotor Excessive Shoe Excessive Tailings Sample (MOG) Sample (Cracks and Splits) 1. Reduce Concave Clearance 2. Increase Rotor Speed in small 3. Install Perforated Front Cover *Ref. page Increase ground speed to optimize machine capacity 2. If the shoe is overloaded on the right side, install concave cover(s) over the first and/ or second concave(s) on the right side to improve shoe distribution. 3. Install covers over the perforated cover in the separator area 1. Open the tailings elevator door to determine tailings volume 2. If there is excessive clean grain in the tailings, open the bottom sieve in small 1. Make sure leaf screens are clean 2. Increase Cleaning Fan Speed to Max rpm 3. Reduce Chaffer clearance in small 1. Reduce rotor speed in small 2. Increase concave clearance in small 3. Open sieve in small 4. Ensure that the concave is level with the rotor *Ref. page 28 for instructions 12

8 Machine Settings Canola Performance Troubleshooting Canola Rotor Speed Concave Clearance Cleaning Fan Speed 720 rpm 2.0 in. 990 rpm Fan Choke 65% Pre-Cleaner Chaffer Sieve (1 5/8 ) Rotor Gearbox Speed Chopper Speed Chopper Door What is it? Perforated Front Cover *Ref. page 26 Separator Perforation Covers Smooth Rasp Bars (10) *Ref. page in. High High Down 13 What will it improve? Increased separation area in the processor reduces rotor loss, increases shoe capacity, and improves grain quality. Installing the covers from the rear of the processor forward reduces MOG on the return grain pan to improve sample and reduce shoe loss. The recommendation is to start by covering the rear two sections. Replacing the aggressive spike tooth rasp bar with the smooth bar reduces over-threshing and the quantity of MOG on the shoe, improving shoe performance and grain quality. Excessive Rotor Excessive Shoe Excessive Tailings Sample (MOG) Sample (Cracks and Splits) 1. Reduce Concave Clearance 2. Increase Rotor Speed in small 3. Install Perforated Front Cover *Ref. page Install Interrupter Plates *Ref. page Increase ground speed to optimize machine capacity 2. Install covers over the perforated cover in the separator area 3. If the shoe is overloaded on the right side, install concave cover(s) over the first and/or second concave(s) on the right side to improve shoe distribution. 1. Open the tailings elevator door to determine tailings volume 2. If there is excessive clean grain in the tailings, open the bottom sieve in small 1. Make sure leaf screens are clean 2. Increase Cleaning Fan Speed to Max rpm 3. Reduce Chaffer clearance in small 1. Reduce rotor speed in small 2. Increase concave clearance in small 3. Open sieve in small 4. Ensure that the concave is level with the rotor *Ref. page 28 for instructions 14

9 Machine Settings Wheat Easy Threshing Performance Troubleshooting Wheat Easy Threshing Rotor Speed Concave Clearance Cleaning Fan Speed 1000 rpm 0.8 in. 1100rpm Fan Choke 100% Pre-Cleaner Chaffer Sieve (small grain) Rotor Gearbox Speed Chopper Speed Chopper Door What is it? Separator Perforation Covers Interrupter Bars *Ref. page 25 Large Wire Concaves *Ref. page in. 0.4 in. High High Down 15 What will it improve? Reduce MOG on the return grain pan to improve sample and reduce shoe loss If needed, start with two interrupter bars at the front. This will reduce rotor loss and improve the grain sample by eliminating white caps. If needed, install 2 large wire concaves at a time starting at the rear to effectively reduce rotor loss by moving separation farther forward in the processor. Excessive Rotor Excessive Shoe Excessive Tailings Sample (MOG) Sample (Cracks and Splits) 1. Reduce Concave Clearance 2. Increase Rotor Speed in small 3. Install Perforated Front Cover *Ref. page Increase ground speed to optimize machine capacity 2. Install covers over the perforated cover in the separator area 3. Install smooth rasp bars in place of standard rasp bars. *Ref. page If the shoe is overloaded on the right side, install concave cover(s) over the first and/or second concave(s) on the right side to improve shoe distribution. 1. Open the tailings elevator door to determine tailings volume 2. If there is excessive clean grain in the tailings, open the bottom sieve in small 1. Make sure leaf screens are clean 2. Increase Cleaning Fan Speed to Max rpm 3. Reduce Chaffer clearance in small 1. Reduce rotor speed in small 2. Increase concave clearance in small 3. Open sieve in small 4. Ensure that the concave is level with the rotor *Ref. page 28 for instructions 16

10 Machine Settings Wheat - Hard Threshing Performance Troubleshooting Wheat - Hard Threshing Rotor Speed Concave Clearance Cleaning Fan Speed What is it? Interrupter Bars *Ref. page 25 Large Wire Concaves *Ref. page 22 Reverse Rasp Bars *Ref. page 24 Separator Perforation Covers 1150 rpm 0.6 in rpm Fan Choke 100% Pre-Cleaner Chaffer Sieve (1 5/8 ) Rotor Gearbox Speed Chopper Speed Chopper Door 0.6 in. High High Down 17 What will it improve? If needed, start with two interrupter bars at the front. This will reduce rotor loss and improve the grain sample by eliminating white caps. If needed, install 2 large wire concaves at a time starting at the rear to effectively reduce rotor loss by moving separation farther forward in the processor. Install 2 reverse rasp bars, 180 degrees from each other, between the second and third concave to increase threshing and reduce white caps. Reduce MOG on the return grain pan to improve sample and reduce shoe loss Excessive Rotor Excessive Shoe Excessive Tailings Sample (MOG) Sample (Cracks and Splits) 1. Reduce Concave Clearance 2. Increase Rotor Speed in small 3. Install Perforated Front Cover *Ref. page Increase ground speed to optimize machine capacity 2. Install covers over the perforated cover in the separator area 3. If the shoe is overloaded on the right side, install concave cover(s) over the first and/or second concave(s) on the right side to improve shoe distribution. 1. Open the tailings elevator door to determine tailings volume 2. If there is excessive clean grain in the tailings, open the bottom sieve in small 1. Make sure leaf screens are clean 2. Increase Cleaning Fan Speed to Max rpm 3. Reduce Chaffer clearance in small 4. Install Concave Covers to eliminate White Caps 1. Reduce rotor speed in small 2. Increase concave clearance in small 3. Open sieve in small 4. Ensure that the concave is level with the rotor *Ref. page 28 for instructions 18

11 Machine Settings Sorghum (Milo) Performance Troubleshooting Sorghum (Milo) Rotor Speed Concave Clearance Cleaning Fan Speed 700 rpm 0.8 in rpm Fan Choke 100% Pre-Cleaner Chaffer Sieve (small grain) Rotor Gearbox Speed Chopper Speed Chopper Door What is it? Interrupter Bars Large Wire Concaves *Ref. page 22 Reverse Rasp Bars *Ref. page 24 Separator Perforation Covers 0.60 in in. High High Down 19 What will it improve? If needed, start with two interrupter bars at the front. This will reduce rotor loss and improve the grain sample by eliminating white caps. If needed, install 2 large wire concaves at a time starting at the rear to effectively reduce rotor loss by moving separation farther forward in the processor. Install 2 reverse rasp bars, 180 degrees from each other, between the second and third concave to increase threshing and reduce white caps. Reduce MOG on the return grain pan to improve sample and reduce shoe loss Excessive Rotor Excessive Shoe Excessive Tailings Sample (MOG) Sample (Cracks and Splits) 1. Reduce Concave Clearance 2. Increase Rotor Speed in small 3. Install Perforated Front Cover *Ref. page Increase ground speed to optimize machine capacity 2. Install covers over the perforated cover in the separator area 3. If the shoe is overloaded on the right side, install concave cover(s) over the first and/or second concave(s) on the right side to improve shoe distribution. 1. Open the tailings elevator door to determine tailings volume 2. If there is excessive clean grain in the tailings, open the bottom sieve in small 1. Make sure leaf screens are clean 2. Increase Cleaning Fan Speed to Max rpm 3. Reduce Chaffer clearance in small 1. Reduce rotor speed in small 2. Increase concave clearance in small 3. Open sieve in small 4. Ensure that the concave is level with the rotor *Ref. page 28 for instructions 20

12 Threshing Rotor Speed and Components Callout # Description Part # Quantity (Standard) 1 Standard Standard Spike Gearbox Selection Low High Speed Range RPM RPM 21 3 Separator Paddle Separator Tine NA Reverse Bar (OPT) NA Smooth Bar (OPT) 22

13 Combine Harvesting Components Concaves Round Bar Concave Intended for wet and dry corn and dry soybeans Round bars are gentle on the crop Individual Part # Kit (6) # M Combine Harvesting Components Separator Grates Finger Grate (Left) Standard Equipment (3) Individual Part # Large Wire Concave 23 Intended for use in cereal grains Half Set available for use in hard threshing soybeans Individual Part # Kit (6) # M Small Wire Concave Intended for Wheat and Milo Individual Part # Kit (6) # M Finger Grate (Right) Standard Equipment (3) Individual Part # Bar and Wire Grate (Skip Wire Grate) 24 Useful in reducing rotor loss in higher moisture corn Downfall is dropping too much MOG on to the grain pan and on to the shoe Individual Part # Kit (6) # M

14 Combine Harvesting Components Threshing Elements Standard Rasp Bar (no spike) Part # Standard Rasp Bar (spike) Part # Combine Harvesting Components Rotor Separation Components Separator Paddle Part # Kit (4) # M The addition of separator paddles makes separation more aggressive, and can reduce rotor loss Separator Tine Part # Reverse Bar Part # (1) Kit (2) # M 25 Smooth Bar Part # (1) 26 Interrupter Plate Part # Kit (6) # M ONLY FOR USE WITH BAR AND WIRE CON- CAVES

15 Combine Harvesting Components Processor Front Cover Solid Cover - Left Standard Equipment Part # Combine Harvesting Components Processor Rear Cover Perforated Rear Covers Standard Equipment LH Part # RH Part # Perforated Cover - Left Part # Increase threshing and separation in the concave area to improve capacity, even shoe distribution, reduce rotor loss, and reduce grain damage Individual Solid Covers for Separator Part # for Left (3) Part # for Right (3) Included in Kit # Included in Kit # Individual Solid Covers With Perforated Cover installed Part # (3) Included in Kit # Concave Cover (Blank) Part #

16 Concave Leveling and Indexing Adjustment A A A 1. From inside the cab, adjust the concave clearance to the smallest clearance achievable 2. Put the Rotor Gearbox in Neutral Fig Remove Concave sections #2 and #5 from the left hand side of the cage, as shown in Fig Rotating the rotor, determine which rasp bar is closest to the bottom of the concave frame at sections #2 and #5. 5. Using a 1/2 Allen Wrench, or similar tool to gauge 1/2, determine if the gap between the bottom of the concave frame and the two rasp bars found in step #4 measure 1/2, as shown in Fig. 2, Measurement A. Fig If one or both measurements are incorrect, loosen the stop bolts along the top of the concave frame, as shown in Fig. 1, A. 7. Adjust the front and rear adjusting bolts inside the springs (Fig. 3) accordingly until the rasp bars at concave #2 and #5 both measure 1/2. This will ensure that the concave is level with the rotor, and that suggested settings will be accurate. Fig Tighten the stop bolts at the top of the concave frame, shown in Fig Tension the front and rear springs to 5 5/16 in.(135mm), as shown in Fig. 4, Measurement A. Fig In the cab, go to the Maintenance Menu, select Calibrations and calibrate the concave

17 Grain Sensitivity Nothing can replace the judgment of the producer when determining an acceptable amount of grain loss from the combine, however, the grain loss monitor in the combine can be calibrated and adjusted to communicate to the operator where grain loss is coming from and how significant it is. This knowledge improves the efficiency of operation, and can determine critical adjustments that must be made to improve performance. There are three loss sensors on the rear of the shoe and two loss sensors on each side of the rotor, at the rear of the machine. The impact made by the grain lost and other crop debris is shown on the bar graph at the top of the next page. There are multiple factors that impact the suggested sensitivity. See a couple of examples below. Corn - Rotor and Shoe loss sensitivity should be initially set between 80% and 90% each. Soybeans - Chopper Door Down (to include shoe discharge), Rotor loss sensitivity should be initially set at 80%-90%, but the shoe sensitivity should be set at 30%-40% due to the increased MOG at the rear of the shoe. The important piece to remember about the grain loss system is that when the bar graphs move to show there is grain loss, the operator understands how much loss is actually exiting the combine, so that optimum ground speed and combine settings can be achieved. See page 2 for Grain Charts

18 Automatic Header Height Control 1. Calibration - In order for Automatic Header Control to be engaged, a successful calibration must be saved. A. Navigate to the Maintenance Menu (Purple Hand) and select Calibrations. B. The header will calibrate automatically, lowering completely to the ground, raising all of the way up, tilting left, tilting right, and centering itself. This process takes a few minutes. C. The minimum and maximum voltages for all of the sensors on the combine and the header are saved during the calibration sequence. 2. If one or more of the Header Calibrations is not success ful (red X), complete the following process to adjust sensor voltages. A. Level the header and set it firmly on to the ground in the working position. B. Navigate to the VMM3 Analog Inputs Screen C. Adjust each sensor on the left side of the header and each sensor on the right side of the header to 1 volt using the VMM screen as a reference. D. Adjust the lateral tilt sensor to 2.5 volts using the VMM screen as a reference. E. adjust the sensor for feederhouse height to 1 volt using the VMM screen as a reference

19 Fieldstar The C2100 shows Instantaneous and Average Yield The yield shown is only valid after a proper calibration. Press the Play button in the screen on the next page to begin counting pounds that will be measured on a grain cart with a scale, or from a scale ticket. A Stop button will appear in its place When the grain that will be weighed has been harvested, press the Stop button Take the known weight in Pounds and insert it in to the white box that appears next to Weighed grain. Accept the new calibration factor Moisture is also shown on the C2100 Like yield, the moisture must be calibrated properly with a trusted source in order to be used. Example If the moisture shown on the combine is 15%, but the Elevator records this grain at 18%, the user must ADD 3 to the Moisture Offset shown on the next page to complete calibration of the moisture sensor. Alarms and Dry Yield Reference require an accurate moisture calibration 35 36

20 Quick Reference Parts Guide Part # Description Primary Air Filter Secondary Air Filter M1 Fuel Element Hydraulic Filter Element Main Fuel Filter Pre Fuel Filter Oil Filter DEF Module Inlet Filter DEF Module Outlet Filter DEF Module Backflow Filter DEF Module Filter DEF Filler Neck Filter DEF Tank Breather Filter Primary Cab Air Filter HVAC Air Filter Outboard Unloader Drive Chain (#80HS) Cross Auger Unloader Drive Chain (#60) Bin Loader Drive Chain (#50) Unloader Shear Bolt 3/8-16 X 2 Grade Unloader Shear Bolt M12 X Part # Description Alternator Belt Aspirator Fan Drive Belt Air Conditioner Compressor Belt V Coolant Pump Belt Fixed Speed Header Drive Belt Variable Speed Header Drive Belt Beater to Feed House Drive Belt Return Elevator Drive Belt Variable Speed Fan Drive Belt Feed Conveyor Belt Pitman Drive Belt Clean Grain Elevator Drive Belt Beater Drive Belt Straw Spreader Drive Belt Primary Chopper Drive Belt Secondary Chopper Drive Belt Hydraulic Pump Drive Belt Separator Drive Belt Unloader Drive Belt Rotor Drive Belt 38

21 Notes Notes 39 40

22 Notes Notes 41 42

23 43

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