Engine Control for 1MZ-FE and 3MZ-FE

Transcription

1 Engine Control for MZ-FE and MZ-FE CC * : MZ- FE * : TMC Made * : TMMK Made * : Shielded M I ST - Y - Y 7 M I - ST I Ignition S 8 - IF - M - Y - E IF 8 C - - Y - 0 I E 9 C - 0 M /F 0 EFI EFI elay C/OPN elay /F HT elay C K D C 7 C O - 0 T ID J F 8 Fuel Pump M - O F MIN. 0 - (*) - (*) attery J Junction Connector ED Q Q EC 7 00 CMY (ED8U)

2 From Power Source System (See Page 0) - Y IF - Y STOP - O IF 8 H - Y 7 K - O 8 K - Y S - I0 P N Park/Neutral Position S S Stop ight S 7 IJ IS FC CCV CIS ICV CI P E E E E E Y - Y O M IF ME TT E NS 7 E ST 9 ST- STP E (), E 7(), (C), E 9(D), E0(E) Engine Control Module CM C OX HT D D I (*) - O - 7 K O P 8 - O - O 0 O S V(*) - IC (*) V VSV (Canister Closed Valve) - Y V VSV (CIS No. ) V VSV (ICV) Y- (*) V VSV (CIS No. ) V VSV (EVP) - V VSV (CM) H Heated Oxygen Sensor (ank Sensor ) OX + E HT (*) S 00 CMY (ED8U) 7

3 Engine Control for MZ-FE and MZ-FE * : MZ- FE * : MZ- FE * : Shielded * : utomatic /C 0 I 9 IC 0 + E V M Mass ir Flow Meter E 0 E E E V E TH (*) TH E E Engine Coolant Temp. Sensor - 9 E TH E E 9 D D D D D D D 0 D C I I 8 I 8 H 7 Heated Oxygen Sensor (ank Sensor ) OX HT Y OX + HT E H - (*) 0 ir Fuel atio Sensor (ank Sensor ) + O E (), E 7(), (C), E 9(D), E0(E) Engine Control Module - - H T Throttle Control Motor Throttle Position Sensor (*) ir Fuel atio Sensor (ank Sensor ) + (*) 7 C C C E0 M VT Y Y M+ M- VT VT VC VT F+ F- F+ F- HT + HT + M- E I 7 VC E (*) Y VV+ C IC ID Y Y E VCC I V VVT Sensor H V Vapor Pressure Sensor PTNK P P PTNK - J Junction Connector (*) S S 7 00 CMY (ED8U)

4 From Power Source System (See Page 0) IN 0 TI 0 MI HT E E E E E Clock I 7 Injector No. I 8 Injector No. I 9 Injector No. I0 Injector No. I Injector No. I Injector No. Y - - Y E E E E E D #0 #0 #0 #0 #0 #0 ES ES VV+ NE- NE+ KNK EKN KNK EKNK E0 7 C C C D 0 D D 8 D 7 C (*) I 8 E (), E 7(), (C), E 9(D), E0(E) Engine Control Module - (*) I 8 Y V7 VVT Sensor H (*) C Crankshaft Position Sensor I 8 I 8 (*) (*) (*) I 8 (*) E E E E E E (*) (*) (*) K Knock Sensor (ank ) (*) (*) (*) (*) K (*) (*) Knock Sensor (ank ) (*) (*) K Knock Sensor (ank ) (*) E E (*) (*) (*) K Knock Sensor (ank ) (*) S - S EF 00 CMY (ED8U) 77

5 Engine Control for MZ-FE and MZ-FE From Power Source System (See Page 0) 0 ETCS - I Ignition Coil and Igniter No. I Ignition Coil and Igniter No. I Ignition Coil and Igniter No. I Ignition Coil and Igniter No. I Ignition Coil and Igniter No. Ignition Coil and Igniter No. H 9 K - I - IT IF IT IF IT IF IT IF IT IF IT IF E 9 E 9 E 9 E 9 E 9 - P - - Y E 9 E 0 E E E E E +M IT IT IT IT IT IT IF E (), E 7(), (C), E 9(D), E0(E) Engine Control Module E0 E0 ME0 E0 E0 VCP VP EP VCP VP EP 7 E E C D 7 D OC+ OC- OC+ OC- C C C C I - - Y V9 VVT Solenoid H VCP VP EP VCP VP EP 8 ccelerator Position Sensor V8 VVT Solenoid H - - S S EE CMY (ED8U)

6 * : TMC Made * : TMMK Made * : utomatic /C * : Manual /C * 7 : Manual /C TMMK Made US * 8 : Manual /C TMMK Made Canada, Manual /C TMC Made V- T Transponder Key Computer irbag Sensor ssembly Y- - O EFIO EFII (*) 7 (*) S /C ock Sensor FN NO. elay FN NO. elay Diode (/C No. ) V- P- - - IF IJ IF IF 8 IF 7 IF IF - V- Y- - O (*) P- IF 7 C 8 C F/PS CKI 7 IMI IMO CF CM SPD THO TCH SI TC FSE E (), E 7(), (C), E 9(D), E0(E) Engine Control Module PS NEO EN+ EN- TC+ TC- THE /CS CD HP 0 C P- - (*) (*) - Y(*) EOM (*7) P Power Steering Oil Pressure S - (*8) - Y- (*) IO IO IO IO IO NEO EN+ EN- TC+ TC- S Skid Control ECU with ctuator /C Thermistor IJ Y- (*) C IJ 8 IJ P- (*) 9 8 (*) (*) /CS /CI Y- (*) () /C Control ssembly H0() Heater Control S Pressure S 9 8 IF I S S 00 CMY (ED8U) 79

7 Engine Control for MZ-FE and MZ-FE From Power Source System (See Page 0) * 9 : w/ VSC *0 : w/o VSC TMC Made * : w/o VSC TMMK Made 7. OD 0 ECU- 0 UE V- M M Y- - O 7 0 P- - O J(), J() Junction Connector D S C - - S P- - O Power Malfunction Indicator amp 7 FSE TC SI T Speedometer Tachometer Temp. D Data ink Connector IF C 7(), C 8() Combination Meter O 70 S - S 8 8 (*9) (*0) (*) SP S Skid Control ECU with ctuator J Junction Connector II CMY (ED8U)

8 System Outline This system utilizes an engine control module and maintains overall control of the engine, transmission and so on. n outline of the engine control is explained here.. Input Signals () Engine coolant temp. signal circuit The engine coolant temp. sensor detects the engine coolant temp. and has a built-in thermistor with a resistance which varies according to the water temp. is input into TEMIN TH of the engine control module as a control signal. () Intake air temp. signal circuit The intake air temp. sensor is installed in the mass air flow meter and detects the intake air temp., which is input as a control signal into TEMIN TH of the engine control module. () Oxygen sensor signal circuit The oxygen density in the exhaust gases is detected and input as a control signal into TEMINS OX and OX of the engine control module. To maintain stable detection performance by the heated oxygen sensor, a heater is used for warming the sensor. The heater is also controlled by the engine control module (HT and HT). () Throttle signal circuit The throttle position sensor detects the throttle valve opening angle as a control signal, which is input into TEMINS VT and VT of the engine control module. () Vehicle speed signal circuit The vehicle speed sensor, detects the vehicle speed and input to S speed sensor of the skid control ECU with actuator, from skid control ECU with actuator to TEMIN SPD of the engine control module, Via combination meter. () Park/Neutral position S signal circuit The Park/Neutral position S detects whether the shift position is in neutral, parking or not, and inputs a control signal into TEMIN NS of the engine control module. (7) /C S signal circuit The /C control assembly (utomatic /C) or heater control S (Manual /C) inputs the /C operations into TEMIN /CS of the engine control module as a control signal. (8) attery signal circuit Voltage is always supplies to TEMIN TT of the engine control module. If you turn on the ignition S, the current goes from TEMIN ME of the engine control module to the EFI relay and put on the relay, and the voltage related to the engine control module operation is supplied to TEMINS + and + of the engine control module through the EFI relay. (9) Intake air volume signal circuit Intake air volume is detected by the mass air flow meter and a signal is input into TEMIN V of the engine control module as a control signal. (0) Starter signal circuit To confirm whether the engine is cranking, the voltage applied to the starter motor during cranking is detected and the signal is input into TEMIN ST of the engine control module as a control signal. () Engine knock signal circuit Engine knocking is detected by the knock sensor No. and No., then the signals are input into TEMINS KNK and KNK of the engine control module as a control signal. () ir fuel ratio signal circuit The air fuel ratio is detected and input as a control signal into TEMINS +, + of the engine control module. 00 CMY (ED8U) 8

9 Engine Control for MZ-FE and MZ-FE. Control System SFI system The SFI system monitors the engine condition through the signals, which are input from each sensor to engine control module. The best fuel injection volume is decided based on this data and the program memorized by the engine control module, and the control signal is output to TEMINS #0, #0, #0, #0, #0 and #0 of the engine control module to operate the injector (Inject the fuel). The SFI system produces control of fuel injection operation by the engine control module in response to the driving conditions. ES system The ES system monitors the engine condition through the signals, which are input to the engine control module from each sensor. The best ignition timing is decided according to this data and the memorized data in the engine control module, and the control signal is output to TEMINS IT, IT, IT, IT, IT and IT. This signal controls the igniter to provide the best ignition timing for the driving conditions. Heated oxygen sensor heater control system The heated oxygen sensor heater control system turns the heater on when the intake air volume is low (Temp. of exhaust emissions is low), and warms up the heated oxygen sensor to improve detection performance of the sensor. The engine control module evaluates the signals from each sensor, current is output to TEMINS HT and HT, controlling the heater. ir fuel ratio sensor heater control system The air fuel ratio sensor heater control system turns the heater on when the intake air volume is low (Temp. of exhaust emission is low), and warms up the air fuel ratio sensor to improve detection performance of the sensor. The engine control module evaluates the signals from each sensor, current is output to TEMINS H and H, controlling the heater. CIS CIS includes a valve in the bulkhead separating the surge tank into two parts. This valve is opened and closed in accordance with the driving conditions to control the intake manifold length in two stages for increased engine output in all ranges from low to high speeds. The engine control module judges the engine speed by the signals from each sensor and outputs current to the TEMIN CIS to control the VSV (CIS No.).. Diagnosis System ith the diagnosis system, when there is a malfunction in the engine control module signal system, the malfunctioning system is recorded in the memory.. Fail-Safe System hen a malfunction occurs in any systems, if there is a possibility of engine trouble being caused by continued control based on the signals from that system, the fail-safe system either controls the system by using data (Standard values) recorded in the engine control module memory or else stops the engine CMY (ED8U)

10 Service Hints E Engine Coolant Temp. Sensor - : pprox..0 kω (-0 C, - F) pprox..7 kω (0 C, F) pprox.. kω (0 C, 8 F) pprox.. kω (0 C, 0 F) pprox. 0.8 kω (0 C, 0 F) pprox. 0.8 kω (80 C, 7 F) E (), E7 (), E8 (C), E9 (D), E0 (E) Engine Control Module Voltage at engine control module wiring connector TT-E : lways volts +, +-E : volts (Ignition S at ON position) VC-E : lways.-. volts (Ignition S at ON position) VT-E : volts (Ignition S on and throttle valve fully closed) :.-.9 volts (Ignition S on and throttle valve fully open) V-E :.-. volts (Engine idling and /C S OFF position) TH-E : 0.-. volts (Engine idling and intake air temp. 0 C, 8 F) TH-E : volts (Engine idling and engine coolant temp. 80 C, 7 F) IF-E :.-. volts (Ignition S at ON position) Pulse generation (Engine idling) NE+-NE- : Pulse generation (Engine idling) NS-E : volts (Ignition S on and other shift position in P or N position) elow.0 volts (Ignition S on and shift position in P or N position) SPD-E : Pulse generation (Ignition S on and rotate driving wheel slowly) -E : elow.0 volts CD-E : elow.0 volts (Engine idling and /C S on) volts (/C S off) /CS-E : volts (Engine idling and /C S on) elow.0 volts (/C S off) CIS-E0 : volts (Ignition S at ON position) ST-E :.0 volts or more (Engine cranking) ES-E : volts (Taillight S at ON position) 0-. volts (Taillight S at OFF position) ES-E : volts (Defogger S at ON position) 0-. volts (Defogger S at OFF position) FC-E : volts (Ignition S at ON position) 0-.0 volts (Engine idling) P-E0 : volts (Ignition S at ON position) CF-E : volts (Electric cooling fan is operating on high speed) 0-.0 volts (Electric cooling fan is operating on low speed or off) TCH-E : Pulse generation (Engine idling) PTNK-E :.0-. volts (Ignition S at ON position).-. volts (Ignition S on and apply vacuum.0 kpa (.0 mmhg, 0. in.hg) STP-E : volts (Ignition S on and brake pedal depressed) elow. volts (Ignition S on and brake pedal released) SI-E : Pulse generation (During transmission) KNK, KNK-E : Pulse generation (Engine idling) HT, HT-E0 : volts (Ignition S at ON position) 0-.0 volts (Engine idling) OX, OX-E : Pulse generation (Maintain engine speed at 00 rpm for two minutes after warning up) IT, IT, IT, IT, IT, IT-E : Pulse generation (Engine idling) #0, #0, #0, #0, #0, #0-E0 : volts (Ignition S at ON position) Pulse generation (Engine idling) I7, I8, I9, I0, I, I Injector - : pprox..8 Ω C/OPN elay - : Closed with the starter running EFI elay - : Closed with the ignition S at ON or ST position 00 CMY (ED8U) 8

11 Engine Control for MZ-FE and MZ-FE : Parts ocation Code See Page Code See Page Code See Page (*) H0 K 7 (*) 9 (*) I 7 (*) K 7 (*) 0 (*) I 7 (*) M 7 (*) 0 I 7 (*) P 7 (*) 8 0 I 7 (*) S 7 (*) 0 I 7 (*) S C (*) I 7 (*) T C7 0 I7 7 (*) T 7 (*) C8 0 I8 7 (*) V 7 (*) D 0 I9 7 (*) V E (*) I0 7 (*) V 7 (*) E 0 I 7 (*) V E7 0 I 7 (*) V 7 (*) E8 C 0 I V 7 (*) E9 D 0 J V 7 (*) E0 E 0 J V 7 (*) F8 J V7 7 (*) H (*) J V8 7 (*) H7 (*) J V9 7 (*) : elay locks Code See Page elay locks (elay lock ocation) Engine oom / (Engine Compartment eft) : Junction lock and ire Harness Connector Code See Page Junction lock and ire Harness (Connector ocation) C D Engine oom Main ire and Engine oom J/ (Engine Compartment eft) E H J K Engine ire and Engine oom J/ (Engine Compartment eft) 8 Instrument Panel ire and Driver Side J/ (ower Finish Panel) E 8 Engine oom Main ire and Driver Side J/ (ower Finish Panel) K 8 Floor ire and Driver Side J/ (ower Finish Panel) M O 9 Instrument Panel ire and Driver Side J/ (ower Finish Panel) P Instrument Panel ire and Passenger Side J/ (Instrument Panel race H) * : MZ-FE, MZ-FE * : Z-FE * : w/ Power Seat * : w/o Power Seat 8 00 CMY (ED8U)

12 : Connector Joining ire Harness and ire Harness Code See Page Joining ire Harness and ire Harness (Connector ocation) E (MZ-FE) E (MZ-FE) Engine ire and Sensor ire (eft ank of Cylinder Head) IC 0 Instrument Panel ire and Floor ire (eft Kick Panel) ID 0 Engine oom Main ire and Floor ire (eft Side of Driver Side J/) IF IF IF 0 Engine oom Main ire and Instrument Panel ire (ight Side of Steering Column Tube) IF IF IJ Instrument Panel ire and Instrument Panel ire (Instrument Panel einforcement H) I I Engine ire and Instrument Panel ire (ehind the love ox) IO Engine oom Main ire and Engine oom Main ire (ight Side of the Instrument Panel ) : round Points Code See Page round Points ocation EC ED (*) eft Fender EE (*) eft Side of Cylinder Head EF (*) ight Side of Cylinder Head II 0 Cowl Side Panel H Q Front Side of ear Quarter heel House H : Splice Points Code See Page ire Harness with Splice Points Code See Page ire Harness with Splice Points E I E8 (*) I7 Engine ire E9 Engine ire I8 I I0 Engine oom Main ire I * : MZ-FE, MZ-FE * : Z-FE * : w/ Power Seat * : w/o Power Seat 00 CMY (ED8U) 8