User Manual. Ellipse Pitot Tube Meter. PFA Fire Pump System. PTT-UM EN-03 (March 2017) 2500 GPM 3000 F M
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1 Ellipse Pitot Tube Meter PFA Fire Pump System 500 GPM PFA-XXX X inch 50 SWP X/XX S/N AXXXXXXX 4000 METERS PTT-UM-0053-EN-03 () User Manual
2 Ellipse Pitot Tube Meter, PFA Fire Pump System CONTENTS Introduction Specifications Pipe Orientation and Sensor Mounting Installation Instructions, Single Support Installation Instructions, Double Support Gage Mounting ocation Instructions Gage Installation Gage Operation Page ii PTT-UM-0053-EN-03
3 Introduction INTRODUCTION The Preso Model PFA Fire Pump System is FM-approved and features the Preso Ellipse primary flow sensor. The Preso patented elliptical design outperforms and provides greater accuracy than traditional differential pressure flow measurement devices. This differential pressure flow meter is designed with a series of ports facing the upstream velocity pressures, as well as flow sensing ports strategically located ahead of the trailing edge flow separation. The multi-ported, self-averaging flow element consists of an elliptical shape with two independent flow sensing chambers. The impact velocity sensing holes (high pressure) are located along the leading edge and the true static sensing holes (low pressure) are on the exterior probe side. Model PFA Fire Pump System comes with instrument shutoff valves with provisions to accept a direct indicating meter. True static sensing holes Impact velocity sensing holes SPECIFICATIONS Figure 1: PFA pressure sensing holes Applications iquids Pipe Sizes 16 in. ( mm) Pressure 400 psi (758 kpa) maximum Temperature Gage 180 F (80 C) maximum PFA Velocity Sensor 50 F (11 C) maximum Accuracy ±1.75% of reading Turndown Ratio 17:1 with no vacuum effect Standard Components Y-type head, brass Compression fitting; 5 in., brass 6 16 in., CS with SS ferrule CS 3000 lb weld fitting, ASTM A /316 SS Ellipse sensor Instrument valves ( per sensor), 1/4 in. male SAE flare brass ball Polycarbonate ID tag with wire Direct reading gage, brass body, 70 arc Reynolds Number Greater than 75,000 maintains most accurate flow measurements ess than 75,000 consult factory for estimated results Double Support Double support required for the following Systems Pipe Size Pump Ratings 4 in. 400 and 450 gpm 8 in. > 000 gpm 10 in. > 500 gpm 1 in. > 3000 gpm 16 in. > 5000 gpm Table 1: PFA specifications PTT-UM-0053-EN-03 Page 3
4 OWFIED Pipe Orientation and Sensor Mounting PIPE ORIENTATION AND SENSOR MOUNTING FIED WED METERS IQUID METERS NNOTE: Pipe must remain full at all times during measurements. Figure : orizontal pipe installation METERS FFIED WED WED METERS IQUID NNOTE: Pipe must remain full at all times during measurements. Figure 3: Vertical pipe installation Page 4 PTT-UM-0053-EN-03
5 Installation Instructions, Single Support INSTAATION INSTRUCTIONS, SINGE SUPPORT 1. Choose the proper location to install the PFA Fire Pump System Ellipse using AGA/ASME standards (or equivalent). See ocation Instructions on page 7.. Grind the surface of the pipe where the PFA Fire Pump System Ellipse is to be inserted to provide a clean area for welding. 3. Weld the supplied weld-o-let to the pipe using standard codes for your application (1/16 in. weld gap recommended). Take care to protect the threads during the welding process. 4. Drill a hole through the pipe wall according to Table. 5. Deburr the hole just drilled, especially on the inside of the pipe. Pipe Size Model / Sensor Weld Connector Drill Bit 5 in. PFA (1/ in.) 1/ in. 5/8 in. 6 1 in. PFA (7/8 in.) 1 in. 1-1/8 in in. PFA (1-1/4 in.) 1-1/4 in. 1-3/8 in. Table : Single support drill bit size 6. Install the supplied compression fitting by threading it into the weld-o-let manually. Then with a wrench, tighten the fitting another 1-1/4 turns, taking care not to tighten the compression nut. 7. Install the instrument valves at the PFA Fire Pump System Ellipse head connections. Make sure the valves are FUY COSED to prevent them from leaking during startup. 8. Insert the PFA Fire Pump System Ellipse through the compression fitting. See Figure 4. Carefully push the sensor by hand further into the pipe until it reaches the opposite wall. 9. While holding the PFA Fire Pump System Ellipse in its fully inserted position, align the arrow located on the sensor head with the direction of flow. See Figure Thoroughly tighten the compression nut in order to prevent leakage. After tightening the compression nut manually, turn it another 1-1/4 turns with a wrench. INSTAATION INSTRUCTIONS, DOUBE SUPPORT 1. Follow steps 1 through 7 in Installation Instructions, Single Support. At 180 from and on the same plane as the previously drilled hole, grind the surface of the pipe to provide a clean area for welding. Drill a hole and deburr, especially on the inside of the pipe. The hole used for the double support should be sized according to Table 3.. Weld the double support weld-o-let making sure that it is centered with the drilled hole (1/16 in. weld gap recommended). 3. Install the PFA Fire Pump System Ellipse sensor through the two holes. Make sure that the double support pin passes through the guide ring. See Figure Align the arrow located on the sensor head in the direction of flow as in step 9, Installation Instructions, Single Support in.. 5. Make sure that the PFA Fire Pump System Ellipse is in the correct orientation and spans the inside of the pipe. Tighten the compression nut manually, then tighten it 1-1/4 turns more using a wrench. 6. Install the plug into the end of the double support weld-o-let. Tighten the plug to prevent leakage. Nut Thread nut loosely onto body of the compression fitting Insert Install insert as shown Body Threaded portion to be installed into weld fitting on pipe Figure 4: Compression fitting assembly PTT-UM-0053-EN-03 Page 5
6 METERS PFA-XXX METERS Gage Mounting FIED WED Figure 5: Sensor alignment Pipe Size Model / Sensor Weld Connector Drill Bit in. 5 in. PFA (1/ in.) 1/8 in. 3/8 in. 6 in. 1 in. PFA (7/8 in.) 1/ in. 1/ in. 14 in. 16 in. PFA (1-1/4 in.) 1 in. 7/8 in. Table 3: Double support drill bit size Ellipse Sensor Double Support Pin GAGE MOUNTING Figure 6: Double support pin Guide Ring 1. The FGE gage can be line, bracket or panel mounted.. For liquid applications, install the FGE below the PFA Fire Pump System in a level position. See Figure 7. NNOTE: If recommended mounting is not possible, make sure the gage is vented periodically. VENT VAVES 500 GPM X inch 50 SWP X/XX S/N AXXXXXXX 4000 BYPASS VAVE Figure 7: Recommended installation Page 6 PTT-UM-0053-EN-03
7 GPM 3000 PFA-XXX X inch 50 SWP X/XX S/N AXXXXXXX ocation Instructions OCATION INSTRUCTIONS Straight pipe requirements: Accuracy is affected by the piping configurations due to the disturbances of the flow profile. A fully developed symmetrical flow profile is achieved with the minimum upstream and downstream recommended lengths. DISTANCES ARE EXPRESSED IN NUMBER OF NOMINA PIPE DIAMETERS TROTTED VAVE OR REGUATOR 7 4 TWO EBOWS IN DIFFERENT PANES 4 4 REGUATORY OR PARTIAY COSED VAVE STRAIGTENING VANE STRAIGTENING VANE CANGE IN PIPE SIZE TWO EBOWS IN TE SAME PANE STRAIGTENING VANE STRAIGTENING VANE STRAIGTENING VANE Discharge FIRE PUMP SYSTEM Throttle Valve Air Vent System Bypass Valve Flow Optional to Pump Inlet Supply 3 PFA 7 Pipe Diameters From Valve Valve Flow Throttle Valve Fire Pump Figure 8: ocation instructions PTT-UM-0053-EN-03 Page 7
8 Ellipse Pitot Tube Meter, PFA Fire Pump System GAGE INSTAATION 1. The connecting tubing between the PFA Fire Pump System and the gage should be as short as possible and should slope down a minimum of 1 inch per foot.. Secure and support the tubing to prevent sagging and/or vibration. 3. Make sure the head heights are even. 4. Run a bleed line from the gage vent valves to a pan or drain. GAGE OPERATION 1. Identify i and o pressure inlets on the gage.. Make sure the bypass valve (blue) is OPEN! GAGE MAY BE DAMAGED IF INITIAY PRESSURIZED WIT TE BYPASS VAVE COSED. 3. Connect the gage to the corresponding i and o pressure taps of the PFA Fire Pump System (via three-valve manifold, if being used). 4. Open the i and o instrument valves on the PFA Fire Pump System. 5. Alternately open the i and o vent valves to purge the lines. 6. When venting is complete, close the bypass valve to begin taking reading. Control. Manage. Optimize. is a registered trademark of Badger Meter, Inc. Other trademarks appearing in this document are the property of their respective entities. Due to continuous research, product improvements and enhancements, Badger Meter reserves the right to change product or system specifications without notice, except to the extent an outstanding contractual obligation exists. 017 Badger Meter, Inc. All rights reserved. The Americas Badger Meter 4545 West Brown Deer Rd PO Box Milwaukee, WI México Badger Meter de las Americas, S.A. de C.V. Pedro uis Ogazón N 3 Esq. Angelina N 4 Colonia Guadalupe Inn CP México, DF México Europe, Eastern Europe Branch Office (for Poland, atvia, ithuania, Estonia, Ukraine, Belarus) Badger Meter Europe ul. Korfantego Knurów Poland Europe, Middle East and Africa Badger Meter Europa Gmb Nurtinger Str Neuffen Germany Europe, Middle East Branch Office Badger Meter Europe PO Box Dubai Silicon Oasis, ead Quarter Building, Wing C, Office #C09 Dubai / UAE Slovakia Badger Meter Slovakia s.r.o. Racianska 109/B Bratislava, Slovakia Asia Pacific Badger Meter 80 Marine Parade Rd 1-06 Parkway Parade Singapore China Badger Meter angzhong Road Minhang District Shanghai China Switzerland Badger Meter Swiss AG Mittelholzerstrasse Bern Switzerland egacy Document Number: 10-PTT-UM-00311
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