The Volvo L60E in detail

Transcription

1 The Volvo L60 in detail ngine ngine: 6 liter, 6-cylinder straight turbocharged diesel engine with electronically controlled unit pumps and conventional injectors. The engine is of heavy-duty type with dry replaceable cylinder liners and replaceable valve guides and valve seats. The throttle application is transmitted electrically from the throttle pedal and eventual hand throttle. ir cleaning: three-stage. Cooling system: Hydrostatic, electronically controlled fan and intercooler of the air/air type. ngine...volvo D6D LC2 Max power at...30,0 r/s (1800 r/min) S J1995 gross kw (140 hp) ISO 9249, S J kw (139 hp) Rated power at...36,7 r/s (2200 r/min) S J1995 gross kw (122 hp) ISO 9249, S J kw (121 hp) Max torque at...28,3 r/s (1700 r/min) S J1995 gross Nm (420 lbf ft) ISO 9249, S J Nm (416 lbf ft) conomic working range r/min Displacement... 5,7 l Drivetrain Torque converter: single-stage. Transmission: Volvo Countershaft-type transmission with single lever control. Fast and smooth gearshifting. Gearshifting system: Volvo utomatic Power Shift (PS) with mode selector. xles: Volvo, fully floating axle shafts with planetary-type hub reductions. Cast steel axle housing. Fixed front axle and oscillating rear axle. 100% differential lock on the front axle. Transmission... Volvo HT 93 Torque multiplication...2,85:1 Maximum speed, forward/reverse 1...7,2 km/h ,8 km/h ,6 km/h ,1 km/h Measured with tires...20,5 R2 L2 Front axle/rear axle... Volvo WB 15/15 Rear axle oscillation...±13 Ground clearance at 13 oscillation Brake system Service brake: Volvo dual-circuit system with nitrogen-charged accumulators. Outboard mounted fully hydraulic operated, fully sealed oil circulation cooled wet disc brakes. The operator can select automatic declutch of the transmission when braking by a switch on the instrument panel. Parking brake: Dry disc brake mounted on the transmisson output shaft. lectro-hydraulic operated by a switch on the instrument panel. pplied by spring force, released by oil pressure. Secondary brake: Dual brake circuits with rechargeable accumulators. One circuit or the parking brake fulfill all safety requirements. Standard: The brake system complies with the requirements of ISO 3450, 71/320/C. Number of brake discs per wheel front/rear...1/1 ccumulators... 3x0,5 l Power hp kw conomic working range Torque lbf ft Nm Power 50 Torque r/min Steering system Steering system: Load-sensing hydrostatic articulated steering. System supply: The steering system has priority feed from a load-sensing axial piston pump with variable displacement. Steering cylinders: Two double-acting cylinders. Steering cylinders...2 Cylinder bore Piston rod diameter Stroke Working pressure, maximum...21,0 MPa Maximum flow l/min Maximum articulation...±40 Cab Instrumentation: ll important information is centrally located in the operator s field of vision. Display for Contronic monitoring system. Heater and defroster: Heater coil with filtered fresh air and fan with four speeds. Defroster vents for all window areas. Operator s seat: Operator s seat with adjustable suspension and retractable seatbelt. The seat is mounted on a bracket on the rear cab wall. The forces from the retractable seatbelt are absorbed by the seat rails. Standard: The cab is tested and approved according to ROPS (ISO 3471, S J1040), FOPS (ISO 3449). The cab meets with requirements according to ISO 6055 (Operator overhead protection Industrial trucks) and S J386 ( Operator Restraint System ). mergency exits...1 Sound level in cab according to ISO Lp 70 db () xternal sound level according to ISO Lw 104 db () (Directive 2000/14/C) Ventilation...9 m3/min Heating capacity...11 kw ir conditioning (optional)... 8 kw r/s Hydraulic system System supply: One load-sensing axial piston pump with variable displacement. The steering function always has priority. Valves: Double-acting 2-spool valve. The main valve is controlled by a 2-spool pilot valve. Lift function: The valve has four positions; raise, hold, lower and float position. Inductive/magnetic automatic boom kickout can be switched on and off and is adjustable to any position between maximum reach and full lifting height. Tilt function: The valve has three functions; rollback, hold and dump. Inductive/magnetic automatic tilt can be adjusted to the desired bucket angle. Cylinders: Double-acting cylinders for all functions. Filter: Full flow filtration through 20 micron (absolute) filter cartridge. Working pressure, maximum...26,0 MPa Flow l/min at MPa and engine speed...32 r/s (1900 r/min) Pilot system Relief pressure... 3,5 MPa Cycle times Raise*...4,5 s Tilt*...2,3 s Lower, empty...2,9 s Total cycle time...9,7 s * with load as per ISO 5998 and S J818 Lift arm system Torque parallel linkage (TP-linkage) with high breakout torque and exact parallel lift-arm action. Lift cylinders...2 Cylinder bore Piston rod diameter Stroke Tilt cylinder...1 Cylinder bore Piston rod diameter Stroke (L60)

2 lectrical system Central warning system: Central warning light for the following functions, (buzzer with gear engaged): ngine oil pressure, charge air pressure, fuel temperature, transmission oil pressure, brake pressure, parking brake, hydraulic oil level, steering system pressure, low coolant level, coolant temperature, transmission oil temperature, hydraulic oil temperature, overspeeding in engaged gear, brake charging. Voltage V Batteries... 2x12 V Battery capacity... 2x110 h Cold cranking capacity, approx Reserve capacity, approx min lternator rating W/55 Starter motor output...5,4 kw (7,3 hp) Service Service accessibility: Large, easy-to-open service doors with gas springs. Swing-out radiator grille and fan. Possibility to log and analyze data to facilitate troubleshooting. Refill capacities Fuel tank l ngine coolant l Hydraulic oil tank l Transmission oil l ngine oil l xles front/rear...24/24 l 11 (L60)

3 Specifications Tires: 20.5 R25 L2 B C D 450 F G J K O 56 º P 45 º R 42 º R ¹ * 47 º S 79 º T 93 U 440 X Y Z a ² a ³ a 4 ±40º ** Carry position S F Where applicable, specifications and dimensions are in accordance with ISO 7131, S J732, ISO 7546, ISO 5998, S J818, ISO D C B 15ϒ Z M N P O S T R R 1 U G K J H L Tires: 20,5 R25 L B C D F G H I J 910 K L M N O P Q R S Order No: Operating weight: D F G J H I M N B O C P R Q S K L F Tires: 20,5 R25 L2 800 B C -40 D F 690 Fork tine order no. (R/L): / Length: Fork fram order no: Width: Rated operating load*: at load center distance: 600 Operating weight: * acc. std N 474-3, firm and level ground B C D 12 (L60)

4 GNRL PURPOS GRDING LIGHT MTRL Tires 20.5 R25 L2 Teeth Teeth Volume, heaped ISO/S m 3 1,8 1,8 1,6 3,1 5,0 Volume at 110% fill factor m 3 2,0 2,0 2,3 2,3 1,8 3,4 5,5 Static tipping load, straight at 35 turn at full turn Breakout force kn 85,0 92,9 84,5 87,8 80,2 87,8 80,3 62,5 61,8 53, H*) L M*) N*) V a 1 clearance circle Operating weight *) Measured to the tip of the bucket teeth or bolt-on edge. Dump height to bucket edge (acc. S) + approx Measured at 45 dump angle. Note: This only applies to Volvo original attachments. BUCKT SLCTION CHRT The choice of bucket is determined by the density of the material and the expected bucket fill factor. The actual bucket volume is often larger than the rated capacity, due to the TP Linkage features: Open bucket design. Very good roll back in all positions. Good bucket fill performance. xample: Sand and gravel. Fill factor ~ 105%. Density t/m 3. Result: The m 3 bucket carries 1,8 m 3. For optimum stability always consult the bucket selection chart. SUPPLMNTL OPRTING DT Width over tires Ground clearance Tipping load, full turn Operating weight 17.5 R25 L Tires 600/65 R Material arth/clay Sand/Gravel ggregate Rock Bucket fill, % ~ 110 ~ 105 ~ Material density, t/m 3 ~ 1,60 ~ 1,50 ~ 1,35 ~ 0 ~ 1,60 ~ 1,45 ~ 1,80 ~ 0 ~ 1,50 ~ 0 ISO/S bucket volume, m 3 1,6 ctual volume, m 3 ~ ~ ~ 2,3 ~ 1,8 ~ 2,0 ~ 2,2 ~ ~ ~ ~ 1,6 fel diagram The size of rock buckets is optimized for optimal penetration and filling capability rather than the density of the material. 13 (L60)

5 STNDRD QUIPMNT ngine Three stage air cleaner with ejector and inner filters Indicator glass for coolant level Preheating of induction air Muffler, spark arresting Fuel filter with watertrap Crankcase ventilation oiltrap lectrical system 24 V, prewired for optional accessories lternator, 24 V/55 Battery disconnect switch Fuel gauge Transmission oil temperature gauge Coolant temperature gauge Hour meter lectric horn Instrument panel with symbols Lighting: Twin halogen front headlights with high and low beams Parking lights Double brake and tail lights Turn signals with flashing hazard light function Halogen working lights (two front and two rear) Instrument lighting Contronic, monitoring system, CU with log and analysis system Contronic display Fuel consumption Outdoor temperature ngine shutdown to idle in case of malfunction indication: High engine coolant temperature Low engine oil pressure High transmission oil temperature Start interlock when gear is engaged Brake test Test function for warning and indicator lights Warning and indicator lights: Charging Oil pressure engine Oil pressure, transmission OPTIONL QUIPMNT (Standard on certain markets) Service and maintenance Tool box, lockable Tool kit Wheel nut wrench kit utomatic lubrication system utomatic lubrication system for attachment bracket Refill pump for auto lub system ngine equipment ngine block heater 230 V Oil bath pre-cleaner Pre-cleaner, turbo type Pre-claner, Sy-Klone type Hand-operated throttle Fuel fill strainer Coolant filter Radiator corrosion protected Fan air intake, extra close-meshed Reversible fan lectrical system lternator, 80 ir filter for alternator ttachment working lights xtra working lights front xtra working lights, dual mounting, front (under cab roof) xtra working lights, luminous discharge lamp, front (under cab roof) xtra working lights attachment xtra working lights rear Light, licence plate ssymetrical lights for left-hand traffic Reverse alarm Reverse lights Rotating beacon, collapsible Rotating beacon, collapsible, strobe light type Battery disconnect switch extra, located inside the cab Side marker lamps Rear view mirrors el heated 14 (L60) Brake pressure Parking brake Hydraulic oil level Primary steering Secondary steering High beams Turn signals Working lights Rotating beacon Preheating coil Differential lock Coolant temperature Transmission oil temperature Low fuel level Brake system pressure Level warnings: Coolant level Hydraulic oil level Washer fluid level Drivetrain utomatic Power Shift with operator-controlled declutch function for transmission cut-out when braking Transmission modulated with single lever control Forward and reverse switch also by the hydraulic lever console Differentials: front: 100% hydraulic diff lock rear: conventional Brake system Wet oil circulation cooled disc brakes on all four wheels Dual brake circuits Dual service brake pedals Secondary brake system Parking brake, el.-hydraulic Brake wear indicators Cab ROPS (S J1040, ISO 3471), FOPS (ISO 3449) Single key kit door/start coustic inner lining shtray Cigarette lighter Lockable door Cab Radio with tape recorder Radio with CD-player Installation kit for radio, incl. power outlet 12 V Sunblinds, front and rear windows Sunblinds, side windows Sliding window, right Sliding window, door Retractable hipbelt, longer and wider than standard ir conditioning ir conditioning with corrossion protected condenser Ventilation air filter for work in asbestos environment Operator s seat with low backrest Operator s seat with low backrest, heated Operator s seat with high backrest, heated Operator s seat air suspended with high backrest and electrical heating Instructor s seat rmrest (left) for ISRI operator seat djustable steering wheel Steering knob Noise reduction kit, cab Rear view camera incl. monitor utomatic temp control (TC) Foot step, right hand side (toolbox lockable included) Drivetrain Diff lock front 100%, limited slip rear Speed limiter 20 km/h, 30 km/h xle seal guards (at the wheels) Brake system udible parking brake alarm Hydraulic system 3rd hydraulic function 3rd-4th hydraulic function 3rd-6th hydraulic function djustable flow for 3rd hydraulic function Detent for 3rd hydraulic function Boom Suspension System, (BSS) Single acting lifting function Biodegradable hydraulic fluid ttachment bracket, cast, visibility optimized Separate attachment locking rctic kit, attachment locking hoses rctic kit, pilot hoses and brake accum. Single lever control Cab heating with filter, fresh-air inlet and defroster Floor mat Interior lights Two interior rear-view mirrors Two exterior rear-view mirrors Openable window right-hand side Tinted safety glass Hip retractable seatbelt (S J386) djustable hydraulic lever console rgonomically designed operator s seat with adjustable suspension Storage compartment Sun visor Beverage holder Windshield washers front and rear Windshield wipers front and rear Interval function for front and rear windshield wipers Service platforms with anti-slip surfaces on rear fenders Speedometer Hydraulic system Main valve, 2-spool Pilot valve, 2-spool Variable displacement axial piston pumps (2) for: steering system, pilot hydraulics, working hydraulics and brakes fan motor Boom lowering system Boom kickout, automatic, adjustable Bucket positioner, automatic with position indicator, adjustable Hydraulic oil cooler xternal equipment Noise and vibration dampening suspension of cab, engine and transmission Lifting lugs Tie-down lugs asy-to-open side panels and engine hood Mudguards (for 17.5 R25 amd 20.5 R25 tires) Frame steering, joint lock Vandalism lock prepared for batteries and engine compartment Towing hitch xternal equipment Mudguards for 600/65 R25 tires Mudguards full coverage for 17.5 R25 and 20.5 R25 tires Mudflap kits Protective equipment Guards for front headlights Guards for taillights Guards for side windows and rear window Guards for taillights, heavy duty Windshield guard Coverplate front frame, heavy duty Gurards for grease nipples, front frame Cover plates for rear frame sides Cover plate under cab Other equipment Comfort Drive Control, (CDC) Secondary steering Sign, slow moving vehicle Sign 50 km/h Noise reduction kit, U Tires 17,5 R R25 600/65 R25 ttachments Buckets: Straight with teeth or bolt-on Spade nose High tipping Light materials Grading or weld-on bucket teeth Cutting edge in three sections, bolt-on, reversible Fork equipment Material handling arm Log grapples Snow blade Broom Sand spreading bucket Bale clamp Drum rotator

6 Comfort Drive Control* Significant reduction of repetitive and tiring steering wheel movements with CDC. Comfortable operation of steering and shifting with user-friendly controls in the left armrest. Boom Suspension System (BSS)* Gas/oil accumulators connected to the lift cylinders effectively reduce bouncing and rocking that often arise when running over rough ground. Boom Suspension System gives faster cycle times, less material spill and improved operator comfort. Hydraulic function* Central lubrication* Volvo s factory-mounted central lubrication system - automatic lubrication of service points on the machine. This means less time for maintenance and more time for productive work. The hydraulic system in the L60 is prepared for installation of a third hydraulic function. The separate third hydraulic function with its control lever and additional lines can easily be installed to further increase the machine s flexibility. L60 can also be equipped with a fourth control lever. This function is necessary when there s a need for a third and fourth hydraulic function, such as when using a sweeper attachment, foldable snowplow and log grapple with heel kick-out. Genuine Volvo attachments Genuine Volvo attachments are designed and manufactured for optimal fit and use of the TP-linkage, which makes the L60 a fast and effective machine in a wide range of applications. They can also be used with earlier models. * Optional equipment 15

7 Technology on Human Terms Volvo Construction quipment is one of the world s leading manufacturers of construction machines, with a product range encompassing wheel loaders, excavators, articulated haulers, motor graders and more. The tasks they face vary considerably, but they all share one vital feature: technology which helps man to perform better: safely, efficiently and with care of the environment. We refer to it as Technology on Human Terms. The sheer width of the product range means it is always possible to choose exactly the right machine and attachment for the job. ach machine also comes with the quality, continuity and security which is represented by the Volvo name. The strength of the service and parts organizations; the security of always having iediate access to leadingedge research and technical development are part of the Volvo name. machine from Volvo meets the very highest demands in all kinds of jobs, under all conditions, the world over. Volvo Construction quipment develops, manufactures and markets construction equipment. We are a Volvo company with production facilities on four continents and a market presence in over 100 countries. For more information please visit our website: ll products are not available in all markets. Under our policy of continuous improvement, we reserve the right to change specifications and designs without prior notice. The illustrations do not necessarily show the standard version of the machine. Ref. No Printed in Sweden ,0 Volvo, skilstuna nglish GMC