UNISTAR CSV 24 Electrical Point Machine for Grooved Rail and Flat Bottom Rail Turnouts
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1 Electrical Point Machine for Grooved Rail and Flat Bottom Rail Turnouts voestalpine SIGNALING
2 Focus on Availability The challenges for public transport are constantly growing. Increase of population requires increase of capacities, often realized by introducing higher headway frequencies. Subsequently, time windows for inspection and maintenance are extremely shortened and call for reliable point machines with lowest maintenance demands. Point Machine In recent decades the SIL4 certified has proven its extraordinary qualities in more than 40 countries in excess of applications. Customers appreciate in particular its stainless steel housing, the permanent and durable water tightness due to the special sealing system, its Monoblock Hydraulic System with integrated operating cylinder, the clearly visible prism lock made of highgrade special steel, as well as its fully modular structure, significantly easing and reducing maintenance to the minimum. The point machine s ultra-flat design enables for retrofit into existing earth boxes, thus avoiding any additional earth works. The already high system availability is further supported by our turnout monitoring system voestalpine ROADMASTER. The monitoring sensors can be easily retrofit at any time. voestalpine ROADMASTER is already servicing worldwide in thousands of turnouts, enabling for a condition-oriented maintenance. One Point Machine for all Applications Due to its infinitely adjustable tongue throw is applicable for grooved rail as well as flat bottom rail turnouts of all types and sizes. Various fastening methods are available off the shelf, like sleeper fixation angles, stock rail fixation, and protecting earth boxes. All such fastening elements are made of hot dip galvanized steel, providing a long lasting corrosion protection. Open track, 1000 mm track gauge Embedded track, 1000 mm track gauge Open track, 1435 mm track gauge Embedded track, 1435 mm track gauge 2 3
3 Modular Design Structure Flexible Applications Monoblock Hydraulic Prism Lock Detector Bar with End Position Contacts Motor Detector Rods Double Gauge Turnout with 3 Tongues and Separated Hydraulic Unit Lever Recess Cable Entry Type Label Rod Bearings provides a point setting system, adaptable to actual requirements and circumstances due to its fully modular structure in a most flexible way. All modules can be later retrofit at any time. MTTR value of the point machine amounts to 15 minutes only. Always the Right Choice The fully modular structure renders your investment sound and future-proof: prism lock and detection modules can be refitted at any time, as well as adaptations to existing signaling technology. The hydraulic drive principle operates at very low noise levels and provides a constant setting pressure over the entire throw travel. Varying supply voltages do not introduce any restrictions of the throw and the mechanical properties. Separate dampers are not required. Open Track Turnout, Point Machine beside the Tracks is also found in numerous special applications; e.g. with a separately positioned hydraulic unit to provide a super compact setting and detection unit for a double gauge turnout with 3 tongues. Due to the extremely low profile of the point machine a trouble-free installation in turnouts with embedded power rails is realized. For longer turnouts the system can operate two setting levels. The point machine operates frogs with moveable points and is as well applicable beside the tracks in the convential position. Technical Data Safety Integrity Class SIL 4 Embedded Track Turnout with centered continuous power rail (APS) For depot applications the most cost-effective and often used solution is the point machine variant without prism lock and separate detector rods. Mainline turnouts used in facing direction are equipped with the SIL4 certified version of the UNISTAR CSV 24 including prism lock and separate detector rods. Installation Turnout Type Track Gauge Throw track center or beside the tracks grooved and flat bottom rail turnouts starting with 900 mm mm, adjustable without part replacements Setting Time sec Setting Force adjustable up to 6000 N Options Examples Lock O = without O = without O = without PV = prism lock P = detector rods EH = electro-hydraulic -PV-P-EH-M with lock, with detector rods Detector Rods Drive Type M = manual H = hydraulic -O-P-EH-M without lock, without detector rods Manual Operation Holding Force Motor Voltage Locking System Protection Class adjustable up to 9000 N 24 V-750 V AC and DC, typical 110 V DC, 230 V AC, 400 V AC, 750 V DC internal prism lock, trailable or non-trailable IP
4 System Benefits durable watertight and sand tight stainless steel housing, IP 67 certified extremely low profile 180 mm constructional height only monoblock drive unit: no pipes, no hydraulic expertise required, integrated damping locking parts made of hardened special steel setting and detector rods made of stainless steel easyly mounted and dismounted SIL 4 certified lock parts visible easy access to end position contacts trailable without damage, no loss of holding force safe and reliable low maintenance, low wear and tear, low noise emission prepared for ROADMASTER turnout monitoring system Worldwide Service In addition to the outstanding high product quality voestalpine SIGNALING Sainerholz GmbH provide a worldwide service network. Our large staff of well trained technicians are at our client s disposal at our voestalpine SIGNALING Support Centers. Our service comprehends installation of the point machine at the turnout manufacturer s plant, point machine installations on site, local training courses of maintenance personnel, intensive training at the training center in Germany, as well as maintenance services performed by voestalpine experts on the basis of concluded service contracts. Beside these standard services we, furthermore, reduce your efforts during a project by clearing the interface between turnout and point machine and guarantee for a smooth and stream-lined single sourced performance. voestalpine Locations Worldwide Companies and Branch Offices of voestalpine SIGNALING Companies of the voestalpine group 6 7
5 We reserve the right to make further technical modifications. feuerfaden.de 09/2016 EN voestalpine SIGNALING Sainerholz GmbH Oberahrer Straße Ötzingen-Sainerholz Germany T. +49/2666/ F. +49/2666/ info.sainerholz@voestalpine.com
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