Typical installation, chassis grease

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Evangeline Andrews
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1 0 Typical installation, chassis grease

2 Typical installations Bulk oil systems, motor oil.... Chassis grease... Pump and reel....0 Typical fast lube systems.... Lubrication truck accessories.... Two oil products.... 0

3 Typical installed lubrication and lubrication truck drawings bulk oil systems, motor oil Single reel system from gallon (0 liter) drum bill of materials V000SWM : PMV pump, hoses, air and fluid connectors, wall mount bracket, suction kit 0 b Modular airline regulator and filter with gauge / in. NPT (f) for PMV 0 Medium-pressure quarter-turn shut-off valve / in. NPT (f) Quart totalizing meter Low-level cutoff ) Adjustable The following schematics and bills of material are of common lubrication systems. These depictions are for reference and as an aid in system design. Variables such as length of pipe/tube run, temperature, location and other specific parameters of a system must be taken into consideration. Please refer to detailed specification information for system componentry in previous catalog pages. 0 Heavy-duty hose reel with hose and fluid connectors, 0 ft. (, m) model 00 hose ) ) / in. OD union elbow, / in. NPT (m) ) ) / in. OD 0 tube union ) 0 ) / in. OD tube connector, / in. NPT (f) ) ) High-pressure tubing / in. OD x 0.0 wall ) Included in each reel assembly ) Available from local petroleum equipment service distributor ) Requirements vary per system b 0 WARNING! For safe and proper use, always consult instructions accompanying product. See Safety Warning Information for appropriate warnings.

4 Typical installed lubrication and lubrication truck drawings bulk oil systems, motor oil Single product to two reels bill of materials V0BB : PMV pump, hoses, air and fluid connectors, gal. ( 0 liter) suction kit, bung bushing 0 b Modular airline regulator and filter with gauge / in. NPT (f) for PMV 0 Medium-pressure quarter-turn shut-off valve / in. NPT (f) Quart totalizing meter Low-level cutoff ) Adjustable 0 Heavy-duty hose reel with hose and fluid connectors, 0 ft. (, m) model 00 hose ) ) Nipple, / x / in. NPT (m) ) ) / in. OD union elbow, / in. NPT (m) ) 0 ) / in. OD tube union tee ) ) / in. union elbow, / in. NPT (m) ) ) / in. OD 0 tube union ) ) / in. OD tube connector, / in. NPT (f) ) ) High-pressure tubing / in. OD x 0.0 wall, working pressure: 000 psi ( bar) ) Tank WARNING! For safe and proper use, always consult instructions accompanying product. See Safety Warning Information for appropriate warnings. ) Included in 0 reel assembly ) Available from local petroleum equipment service distributor ) Requirements vary per system. 0 b 0

5 Typical installed lubrication and lubrication truck drawings chassis grease System from 0 lb. ( kg) drum bill of materials V00DC 0: PMV pump, cover, follower, hoses, air and fluid connectors 0 Modular airline regulator and filter with gauge / in. NPT (f) for PMV High pressure Nipple, / in. NPT (m) x / in.- (m) 0 ) High pressure control valve / in. NPT (f) ) High pressure universal swivel, / in. NPT (m) x / in.- (m) ) Adjustable ball stop 00 Heavy-duty hose reel with hose and lube connectors, 0 ft. (, m) model 0 hose ) ) / in. OD tube elbow, / in. NPT (m) ) 0 ) / in. OD 0 elbow or union elbow ) ) / in. OD tube union ) ) / in. tube union tee ) ) / in. OD tube elbow, / in. NPT (f) ) ) High-pressure tubing / in. OD x 0.0 wall, working pressure: 000 psi ( bar) ) Included in 0 reel assembly ) Available from local petroleum equipment service distributor ) Requirements vary per system 0

6 Typical installed lubrication and lubrication truck drawings chassis grease Two delivery points from 00 lb. ( kg) drum bill of materials V000DC 0: PMV pump, cover, hoses, air and lube connectors 0 b Modular airline regulator and filter with gauge / in. NPT (f) for PMV High pressure Nipple, / in. NPT (m) x / in.- (m) 0 ) High pressure control valve / in. NPT (f) ) Universal ) Adjustable ball stop 00 Heavy-duty hose reel with hose and lube connectors, 0 ft. (, m) model 0 hose 0 Complete reel assembly with 0 ft. (, m) / in. hose a Steel hex nipple / in. NPT (m) ) ) / in. OD tube elbow, / in. NPT (m) ) ) / in. OD 0 union elbow ) ) / in. OD tube union ) ) / in. tube union tee ) ) / in. OD tube elbow, / in. NPT (f) ) ) / in. OD tube union tee, / in. NPT (f) ) ) High-pressure tubing / in. OD x 0.0 wall, working pressure: 000 psi ( bar) WARNING! For safe and proper use, always consult instructions accompanying product. See Safety Warning Information for appropriate warnings. Model follower plate recommended for heavy greases and/or cold temperatures ) Included in model 0 reel assembly ) Available from local petroleum equipment service distributor ) Requirements vary per system b 0 0

7 Typical installed lubrication and lubrication truck drawings pump and reel Typical installation bill of materials, lubricating equipment V000DC 0: PMV pump, air and grease, hoses, connectors V00BB 0: PMV gal. (0 liter) pump, air and oil hose, connectors, suction tube V000SWM : PMV wall mount pump, connectors, suction tube, air and oil hoses a Dual inlet / in. air operated diaphragm pump for 0/0 antifreeze/water b Wall mount bracket c ) V0BB : PMV pump, hoses, air and fluid connectors, gal. ( 0 liter) suction kit, bung bushing 0 Complete reel assembly with 0 ft. (, m) / in. hose 0 Gear lubricant reel 0 Motor oil reel 0 Antifreeze reel 0 0 ATF reel 0 Air service reel Mounting rail assembly 0 b Modular airline regulator and filter with gauge / in. NPT (f) for PMV 0 Air regulator (with gauge) / in. NPT (f) b Follower plate for PMV Others gal. ( 0 liter) ob-round tank ) Quantities vary with installation Typical installation bill of materials, lubricant supply lines Typical installation bill of materials, air supply lines ) 0 ) High-pressure steel tubing / in. OD x 0.0 wall, 0 ft. (, m) lengths ) ) Medium-pressure steel tubing / in. OD x 0.0 wall, 0 ft. (, m) lengths ) ) Alternate for antifreeze PVC or copper pipe ) / in. OD tube elbow, / in. NPT (m) ) / in. OD tube elbow, / in. NPT (f) ) / in. OD tube union ) / in. OD tube union tee, / in. NPT (f) High pressure 0 Medium-pressure quarter-turn shut-off valve / in. NPT (f) 00 Bushing / in. NPT (f) x / in. NPT (m) ) Available from local petroleum equipment service distributor ) Quantities vary with installation ) 0 ) Low-pressure copper tubing / in. OD or / in. OD ) 0 ) / in. schedule 0 galvanized steel pipe ) Union ) Tee ) Connector / in. NPT (m) 0 Medium-pressure quarter-turn shut-off valve / in. NPT (f) 00 ) Tube clip for / in. OD tubing, / in. diameter hole a Steel hex nipple / in. NPT (m) ) ) Pipe clamp for / in. pipe ) ) / in. schedule 0 ASTM A buttwelded pipe and malleable fittings 00 ft. (, m) low-pressue connecting hose ) Available from local petroleum equipment service distributor ) Quantities vary with installation 0

8 Typical installed lubrication and lubrication truck drawings pump and reel a c Pure antifreeze Water inlet b 0

9 Typical installed lubrication and lubrication truck drawings typical fast lube systems Typical fast lube system bill of materials, lubrication console Typical fast lube system bill of materials, rolling drain pan * Lubrication console Oil electronic digital meter ATF electronic digital meter / in. (f) water bibbcock 0 Tire inflator with gauge Adjustable 0 Medium-pressure quarter-turn shut-off valve / in. NPT (f) 0 / in. x 0 ft. (, m) hose assembly (HO and ATF) 0 / in. x 0 ft. (, m) hose assembly (WW and AF) 0 0 / in. x 0 ft. (, m) air hose assembly 00 Rolling drain pan 0 in. (, mm) fluid nipple 0 in. (, mm) fluid coupler * Available from local petroleum equipment service distributor Typical fast lube system bill of materials, gear oil control valve Gear oil control valve 0 Pint oil meter 0 Gear oil a Steel hex nipple / in. NPT (m) 0 Medium-pressure quarter-turn shut-off valve / in. NPT (f) 0 Gear oil hose / in. x 0 ft. ( m) gear oil hose 0 Swivel assembly 0 Street ell / in. NPT Typical fast lube system bill of materials, chassis control valve 0 * High-pressure control valve / in. NPT (f) ft. ( m) whip hose 0 angle High-pressure 0 0 ft. ( m) chassis grease hose Chassis control valve * Available from local petroleum equipment service distributor

10 Typical installed lubrication and lubrication truck drawings typical fast lube systems Optional in-line console Lubrication console Model 00 0 From pumps ( places) x in. (0 x mm) cut Hose loops and valves in basement Hose hanger bracket ( places) Tire rub rail and support structure customer supplied x x / in. ( x x mm) LLH angle (typ) in. (, mm) hose 0 Rolling drain pan installation in. (, mm) hose in. ( mm) diameter pipe to waste oil holding tank. Slope / in. (, mm) per foot.

11 Typical installed lubrication and lubrication truck drawings lubrication truck accessories Lube truck grease application bill of materials 0 a : PowerMaster II pump 00 b : PowerMaster III pump - a Air regulator / in. NPT (m) 00 Air socket (f) for / in. ID hose a 00 lb. ( kg) drum cover with pump mounting flange and tie rod assemblies for PowerMaster II b 00 lb. ( kg) drum cover with tie downs for PowerMaster III b Flange mount kit for PowerMaster III a Follower plate 0 * High-pressure control valve / in. NPT (f) * Adjustable ball stop 0 Complete reel assembly with 0 ft. (, m) / in. hose 0B 0 High-pressure hose / in. NPT (f) a Steel hex nipple / in. NPT (m) * Included in model 0 reel assembly. Lube truck grease application bill of materials, PMV V000LT c, c, c PMV 0: pump, drum, tie downs, air, connectors, elbow union 0 b Modular airline regulator and filter with gauge / in. NPT (f) for PMV b Follower plate for PMV 0 b / x / in. adapter for PMV PowerMaster / in. minimum ID air hose PMV / in. minimum ID air hose 0

12 Typical installed lubrication and lubrication truck drawings lubrication truck accessories Lube truck oil application bill of materials Lube truck application meter control valve options V000SSU : PMV stub pump, air and fluid hose, connectors ) 0 b Modular airline regulator and filter with gauge / in. NPT (f) for PMV -0 a Heavy-duty hose reel with 0 ft. (, m) / in. hose -0 b Heavy-duty hose reel with 0 ft. (, m) / in. hose 0 Foot valve ) in. NPT black pipe cut to fit, adapt to / in. NPT (f) ) / x / in. nipple * Street ell / in. Gallon totalizing meter Quart totalizing meter Quart totalizing meter Liter totalizing meter Pint totalizing meter Preset quart meter Preset gallon meter Preset liter meter Heavy-duty volume Heavy-duty volume 0 Gear oil ) Available from local petroleum equipment service distributor ) Longer hoses may be required * WARNING California Proposition : Cancer and reproductive harm. Pump/V000SSU / NPT (f) opening / NPT (f) street ell / NPT (f) shut-off valve Approximately in. ( mm) / NPT (m) x in. NPT (f) adapter bushing for PMV V000SSU pump Model bulk tank flange mounting kit 0 Tank site gauge Alternate pump mounting # Double tapped bushing / NPT (f) x / in. NPT (f) / in. NPT (m) close niple for PMV 0 in. (, mm) pipe cut to length Model foot valve Tank Tank mounting detail Angle Bolt Heavy-duty spring Truck bed

13 Typical installed lubrication and lubrication truck drawings two oil products Standpipe, pump station, basement tanks ) bill of materials V000SSU : PMV stub pump, air and fluid hose, connectors V000SSU 0: PMV stub/universal pump with hose and connectors 0 b Modular airline regulator and filter with gauge / in. NPT (f) for PMV ) ) / in. OD tube elbow / in. NPT (f) ) ) High pressure tubing / in. OD x 0.0 wall Low-level cutoff ) gallon ( 0 liter) oblong-round tank ) Underground tanks would be similar ) Available from local petroleum equipment service distributor ) Requirements vary per system b b

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