Vibration Damper - Installation (0-118) Fan Hub - Installation (0-119)
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1 Vibration Damper - Installation (0-118) Section 0 - Engine Disassembly and Assembly - Group 00 Page B Series Shop Manual 10 mm Install the package. Torque Value: 24 N m [18 ft-lb] Vibration Damper - Installation (0-118) 15 mm Install the crankshaft pulley/vibration damper. Torque Value: 125 N m [92 ft-lb] Fan Hub - Installation (0-119) 10 mm Install the fan hub. Torque Value: 24 N m [18 ft-lb] 10 mm or 13 mm Install the fan hub pulley. Torque Value 8 mm Capscrew - 24 N m [18 ft-lb] 10 mm Capscrew - 43 N m [32 ft-lb]
2 Section 0 - Engine Disassembly and Assembly - Group 00 Belt Tensioner - Installation (0-120) B Series Shop Manual Page Belt Tensioner - Installation (0-120) 5 mm Allen Install the tensioner bracket to the cylinder head. Tighten the socket head screws. Torque Value: 24 N m [18 ft-lb] 13 mm Position the belt tensioner on the bracket and secure it with the capscrew. Torque Value: 43 N m [32 ft-lb] NOTE: Some tensioners can be bolted to two different locations on the bracket. Install into the location dictated by your requirement. Water Inlet Connection - Installation (0-121) Caution: Do not tighten at this time. To avoid misalignment and overstressing the lower support mounting ear on the alternator, leave the capscrews loose until all the alternator parts are installed. Install the water inlet connection and sealing ring. Alternator - Installation (0-122) 10 mm Assemble the alternator bracket to the thermostat housing. Torque Value: 24 N m [18 ft-lb]
3 Alternator - Installation (0-122) Section 0 - Engine Disassembly and Assembly - Group 00 Page B Series Shop Manual Position the alternator on the bracket and secure it with the mounting capscrew and spacer. Do not tighten at this time. Caution: Do not tighten at this time. To avoid misalignment and overstressing the lower support mounting ear on the alternator, leave the capscrews loose until all the alternator parts are installed. Install the alternator link. Check the alternator pulley visually or with a straight edge to make sure it is aligned with the other pulleys and is parallel to the front face of the block. After all parts are assembled, tighten all capscrews in the following sequence: 1. Alternator-to-alternator bracket capscrew. 2. Lower brace-to-alternator capscrew. 3. Alternator-to-water inlet capscrew. 4. Water inlet-to-block capscrews. NOTE: Wrench size and torque value is determined by the make and model of alternator. Refer to the Engine Component Torque Values.
4 Section 0 - Engine Disassembly and Assembly - Group 00 Drive Belt - Installation (0-123) B Series Shop Manual Page Drive Belt - Installation (0-123) 3/8 inch Square Drive Lift the tensioner and install the belt. Service Tip: If difficulty is experienced installing the drive belt (the belt seems too short), position the belt over the grooved pulleys first and then while holding the tensioner up, slide the belt over the water pump pulley. Oil Filter - Installation (0-124) Lubricate the filter seal and tighten the filter according to the filter manufacturer s instructions. Be sure to use the correct filter for your engine. Fleetguard LF3345 is used only for the 4B engine. Fleetguard LF3349 can be used for the 4B and 6B engine. Rollover Stand - Engine Removal (0-125) 18 mm Install the rear lifting bracket. Torque Value: 77 N m [57 ft-lb] Remove the engine from the rollover stand. Engine Weight 4B engine (wet) weight: Kg [ lb] 6B engine (wet) weight: Kg [ lb]
5 Starter - Installation (0-126) Section 0 - Engine Disassembly and Assembly - Group 00 Page B Series Shop Manual Starter - Installation (0-126) 10 mm Install the starting motor. Torque Value: 43 N m [32 ft-lb]
6 Section 1 - Cylinder Block - Group 1 B Series Shop Manual Page 1-1 Section 1 - Cylinder Block - Group 1 Section Contents Page Balancer - Assembly Balancer - Disassembly Camshaft - Cleaning Camshaft and Gear - Inspection Camshaft Lobe Edge Deterioration (Breakdown) Criteria Camshaft Lobe Pitting Reuse Criteria Camshaft Bushing - Installation Camshaft Capscrew - Installation Camshaft Expansion Plug - Installation Camshaft Gear - Replacement Camshaft Gear - Installation (Heated Gear Method) Camshaft Gear - Installation (With Special Tool ) Camshaft Gear - Removal Connecting Rod - Inspection Crankshaft - Cleaning Crankshaft - Inspection Crankshaft Gear - Replacement Cylinder Block - Cleaning Cylinder Block - De-Glazing Cylinder Block - Disassembly Cylinder Block - Exploded View Cylinder Block - General Information Camshaft: Crankshaft: Cylinder Block Oil Seals Pistons Vibration Damper Cylinder Block - Inspection Cylinder Block - Precheck Before Disassembly Cylinder Block - Service Tools Cylinder Block - Storing Cylinder Block Group Inspection Checklist Data Plate - Replacement Dipstick Tube - Replacement Expansion and Pipe Plug - Installation Fuel Pump Stud - Replacement Gear Housing - Disassembly Gear Housing and Timing Pin Assembly - Inspection Piston and Connecting Rod - Assembly Piston and Connecting Rod - Disassembly Piston Inspection Piston Pin - Inspection Piston, Pin and Connecting Rod - Cleaning
7 Page 1-2 Section 1 - Cylinder Block - Group 1 B Series Shop Manual Page Piston Ring Gap - Checking Piston Rings - Installation Rod Bearing Clearance - Checking Rubber Element Vibration Damper - Cleaning and Inspection
8 Section 1 - Cylinder Block - Group 1 B Series Shop Manual Page 1-3 NOTES
9 Cylinder Block - Exploded View Section 1 - Cylinder Block - Group 1 Page 1-4 B Series Shop Manual Cylinder Block - Exploded View
10 Section 1 - Cylinder Block - Group 1 Cylinder Block - Exploded View B Series Shop Manual Page 1-5 Item Part Name Qty. Remarks 1 Block, Cylinder 1 2 Cap, Main Bearing 5 7 for 6B 3 Screw, Hex Hd Cap (Flg) 10 M x Ring Dowel 10 5 Bushing, Cam 1 6 Plug, Expansion in. 7 Plug, Expansion 4 8 Plug, Expansion 3.70 in. 9 Plug, Expansion 1 Not used with Turbocharger 10 Tube, Turbo Oil Drain 1 11 Plug, Expansion 1 3/8 in. 12 Plug, Expansion (Welch) in. 13 Pin, Dowel 2 14 Ring, Dowel 2 15 Ring, Dowel 2 16 Nozzle, Piston Cooling 4 17 Plug, Pipe 2 1/8 NPTF 18 Plug, Pipe 1 1/2 NPTF (N/A Only) 19 Plug, Expansion 1 Use w/o side oil fill 20 Seal, Rectangular Ring 1 21 Tube, Oil Filler 1 22 Screw, Hex Head Cap 2 M x25 23 Cap, Filler 1 24 Rod, Connecting 4 6 for 6B 25 Cap, Connecting Rod 4 6 for 6B 26 Bolt, Connecting Rod 8 12 for 6B 27 Bearing, Connecting Rod 8 12 for 6B 28 Bushing 4 6 for 6B 29 Piston 4 6 for 6B 30 Pin, Piston 4 6 for 6B 31 Ring, Retaining 8 12 for 6B 32 Ring, Piston (Top) 4 6 for 6B 33 Ring, Piston (Mid) 4 6 for 6B 34 Ring, Piston (Oil) 4 6 for 6B 35 Crankshaft 1 36 Gear, Crankshaft 1 37 Pin, Dowel 1 38 Bearing, Main (Lower) 5 7 for 6B 39 Bearing, Main (Upper) 4 6 for 6B 40 Bearing, Main (Thrust) 1 41 Camshaft 1 42 Gear, Camshaft 1 43 Key 1 44 Support, Cam Thrust 1
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