Assembly Technologies. General Industry goes. hightech

Transcription

1 ssembly Technologies General Industry goes hightech

2 Stanley 2009 PSI IMPOSED_Layout 1 /26/10 10:31 M Page 2 Intelligent ir Tools ngle Control M/ Pulse Tools The M/ series tools with PS (bsolute Position Sensor) enables NGLE control and monitorg for the ultimate error-proofg and control Closed-loop control and reportg P Series TC/M Control C/TM Barcode formation can be used to select parameter sets and store part ID with rundown results ngle Control with Monitorg with ngle Monitorg Controls the amount of fastener rotation. ngle control can determe component positions. T Series Settgs ngle target and limits limits Ends at angle = angle target. Fal angle and torque with limits for OK cycle. H & M Series M30PBM-70 M/ Series Stanley ssembly Technologies is a leadg provider of threaded fasteng solutions for the global dustrial assembly market. The novative and reliable PSI Family cludes error-proofg solutions to monitor or control pulse, impact, and gear driven tools rangg from 3 to 3000 Nm and beyond. Nomenclature H 3 0 P B = ir H = Hydraulic Pulse M = Mechanical Pulse P = P Clutch T = Tw Haer 3 = 3/" square drive 4 = 1/2" square drive 6 = 3/4" square drive = 1" square drive 0 = Flush nvil 4 = 4" Extended nvil 6 = 6" Extended nvil P = Pistol D = D-handle Inle B = straight Nm max (B Jot) M30PBM-40 = Mechanical Pulse Tool, 3/" square drive, Tool Memory, ngle Control, 40 Nm M 3 0 P B M = ir H = Hydraulic Pulse M = Mechanical Pulse P = P Clutch T = Tw Haer 3 = 3/" square drive 4 = 1/2" square drive 6 = 3/4" square drive = 1" square drive 0 = Flush nvil 4 = 4" Extended nvil 6 = 6" Extended nvil P = Pistol D = D-handle Inle B = straight M = Memory = ngle Most coon control strategy for tighteng threaded fasteners. ngle monitorg can detect changes jot rate, dicatg process concerns. Settgs ngle limits Control strategy for tighteng monitorg can be used for errorproofg to detect rehits, cross the jot rate. Settgs Fal torque and angle with limits for OK cycle. Fal torque and pulse count with limits for OK cycle.. Stanley troduces another Industry First! M/ series mechanical pulse tools with PS (bsolute Position Sensor) providg torque and angle monitorg and control. While torque control has become the dustry standard for threaded fasteng, those operations that demand tighter process control with tegrated error proofg can now turn to the new Stanley M/ series, which also project white light on to the work piece durg fasteng. Upon cycle completion, the light illumatg the work piece changes to GREEN or RED to dicate OK/NOK cycle status. In addition, the M/ series also offers tool memory with calibration value stored to plug-and-play operation. M30PBM-40 H30PB-40 = Hydraulic Pulse Tool, 3/" square drive, 40 Nm Control with Pulse Monitorg sq. M30PBM sq. M40PBM / sq. M40PBM sq. M60PBM Nm max (B Jot) * range is approximate and will be affected by jot rate, extensions and socket condition.

3 Stanley 2009 PSI IMPOSED_Layout 1 /26/10 10:32 M Page 3 PSI-C Controller H & M Pulse Tools The PSI-C controls Stanley ssembly Technologies complete le of transducerized pulse and impact tools, cludg four types of tools designed to meet a wide range of application requirements: H Hydraulic Pulse, M Mechanical Pulse, P Pclutch Impact, and T Tw Haer Impact tools. Hydraulic & Mechanical Transducer Controlled Pulse Tools H and M series pulse tools offer excellent ergonomics deliverg high torque with virtually no torque reaction. The hydraulic pulse H series and mechanical pulse M series have been changg the dustry sce 2004 and as with all pulse and impact tools the PSI family, the H & M tools provides operator feedback. Upon cycle completion, the tool s lights illumate the work piece GREEN or RED to dicate OK/NOK cycle status. H series pulse tools use hydraulic fluid to transfer energy to the Control with Pulse Monitorg fastener with the lowest possible noise and vibration levels. PSI-C controls the fasteng process by stoppg the tool after achievg the prograed torque and/or angle target and error proofg the operation with batch Rundown formation can be sent via a countg, process control network or prted I/O, and various types of network connectivity for numerical results. Simple MENU prograg reduces set-up time. M series pulse tools employ a proprietary mechanical mechanism stead of hydraulic fluid to transfer energy to the fastener enablg operation on more tense jot types and duty cycles. Sce the M series uses oil for lubrication only, mechanical pulse tools do not require periodic oil changes reducg matenance costs significantly. Control strategy for tighteng monitorg can be used for errorproofg to detect rehits, cross the jot rate. Settgs Fal torque and pulse count with limits for OK cycle. n additional benefit of the mechanical pulse unit is a higher power to weight ratio. For example, the M model rated for 220 Nm weighs only 2.6, which is 30% lighter than the leadgcompetitor s comparable hydraulic shutoff tool. M40PB-221 H30PB / sq. H30PB sq. M30PB sq. H30PB sq. M30PB / sq. H40PB sq. M30PB sq. M40PB sq. M40PB sq. M60PB / * range is approximate and will be affected by jot rate, extensions and socket condition. Socket tray and other terfaces can be used to select parameter sets Options for the PSI-C clude up to eight parameter sets and ternal data storage with the Data Transfer Unit (DTU); various fasteng features cludg downshift, jot conditiong, and lked parameter sets; and plant tegration capabilities cludg serial or Ethernet counication, barcode scanng, socket tray parameter set selection, remote switches and an ternal label prter. Reduce Total Cost of Ownership with user-friendly setup PSI-C Hose/Cable ssembly Controller Hose/Cable Part 24C000 24C000 24C00 24C000* 24C0090* 24C030 24C030 24C03 24C C C007 Length Fittg at Controller Fittg at Tool Hose Size meters... * Indicates Coiled Hose/Cable ssemblies - ll Others re Straight.

4 Stanley 2009 PSI IMPOSED_Layout 1 /26/10 10:33 M Page 4 P P Clutch Impact Tools nother INDUSTRY FIRST! The new P series impact tools feature an ternal torque transducer. The P series offers the power of an impact tool optimized for operator comfort by deliverg smooth and accurate high speed performance across a wide range of free runng fasteners on hard to medium jot rates with light to medium duty cycles, LL OF THIS WITH VIRTULLY NO TORQUE RECTION! Upon cycle completion, bright GREEN or RED lights illumate the work piece to dicate P40PB-22 OK/NOK cycle status. Heavy-Duty T Impact Tools T4DB-100 Stanley is proud to offer the ONLY heavy-duty transducerized impact tool with all the power and performance advantages of a Tw Haer and the control and reportg capability of a transducerized tool. The T series offers the power necessary for the most demandg applications with soft and prevailg jot rates and the most tense duty cycles. Upon cycle completion, the lights illumate the work piece GREEN or RED to dicate OK/NOK cycle status. For the ultimate Intelligent Impacts, Stanley s T/M series tools project white lights on the work piece durg fasteng and cludes model number, serial number and calibration values stored to the ternal micro-chip enablg plug and play operation. T/M T T64PB-67 T60DBM-67 T60DB-67 T64DBM-67 T64DB-67 T4DBM-100 T6DBM /4" /" sq. T40PBM-17 T40PB sq. T40PBM-33 T40PB sq. T60PBM-67 T60PB-67 P60PB T64PBM-67 P64PB P30PB- P40PB-22 * range is approximate and will be affected by jot rate, extensions and socket condition. Control with Pulse Monitorg P30PB sq sq sq sq.. 7 9/ / / / T4DB / T6DB / * range is approximate and will be affected by jot rate, extensions and socket condition. T60PBM-67 Control strategy for tighteng monitorg can be used for errorproofg to detect rehits, cross the jot rate. Settgs Fal torque and pulse count with limits for OK cycle. The PSI Controller runs tools rangg from Nm. Control with Pulse Monitorg Control strategy for tighteng monitorg can be used for errorproofg to detect rehits, cross the jot rate. Settgs Fal torque and pulse count with limits for OK cycle.

5 Stanley 2009 PSI IMPOSED_Layout 1 /26/10 10:33 M Page 4 P P Clutch Impact Tools nother INDUSTRY FIRST! The new P series impact tools feature an ternal torque transducer. The P series offers the power of an impact tool optimized for operator comfort by deliverg smooth and accurate high speed performance across a wide range of free runng fasteners on hard to medium jot rates with light to medium duty cycles, LL OF THIS WITH VIRTULLY NO TORQUE RECTION! Upon cycle completion, bright GREEN or RED lights illumate the work piece to dicate P40PB-22 OK/NOK cycle status. Heavy-Duty T Impact Tools T4DB-100 Stanley is proud to offer the ONLY heavy-duty transducerized impact tool with all the power and performance advantages of a Tw Haer and the control and reportg capability of a transducerized tool. The T series offers the power necessary for the most demandg applications with soft and prevailg jot rates and the most tense duty cycles. Upon cycle completion, the lights illumate the work piece GREEN or RED to dicate OK/NOK cycle status. For the ultimate Intelligent Impacts, Stanley s T/M series tools project white lights on the work piece durg fasteng and cludes model number, serial number and calibration values stored to the ternal micro-chip enablg plug and play operation. T/M T T64PB-67 T60DBM-67 T60DB-67 T64DBM-67 T64DB-67 T4DBM-100 T6DBM /4" /" sq. T40PBM-17 T40PB sq. T40PBM-33 T40PB sq. T60PBM-67 T60PB-67 P60PB T64PBM-67 P64PB P30PB- P40PB-22 * range is approximate and will be affected by jot rate, extensions and socket condition. Control with Pulse Monitorg P30PB sq sq sq sq.. 7 9/ / / / T4DB / T6DB / * range is approximate and will be affected by jot rate, extensions and socket condition. T60PBM-67 Control strategy for tighteng monitorg can be used for errorproofg to detect rehits, cross the jot rate. Settgs Fal torque and pulse count with limits for OK cycle. The PSI Controller runs tools rangg from Nm. Control with Pulse Monitorg Control strategy for tighteng monitorg can be used for errorproofg to detect rehits, cross the jot rate. Settgs Fal torque and pulse count with limits for OK cycle.

6 Stanley 2009 PSI IMPOSED_Layout 1 /26/10 10:32 M Page 3 PSI-C Controller H & M Pulse Tools The PSI-C controls Stanley ssembly Technologies complete le of transducerized pulse and impact tools, cludg four types of tools designed to meet a wide range of application requirements: H Hydraulic Pulse, M Mechanical Pulse, P Pclutch Impact, and T Tw Haer Impact tools. Hydraulic & Mechanical Transducer Controlled Pulse Tools H and M series pulse tools offer excellent ergonomics deliverg high torque with virtually no torque reaction. The hydraulic pulse H series and mechanical pulse M series have been changg the dustry sce 2004 and as with all pulse and impact tools the PSI family, the H & M tools provides operator feedback. Upon cycle completion, the tool s lights illumate the work piece GREEN or RED to dicate OK/NOK cycle status. H series pulse tools use hydraulic fluid to transfer energy to the Control with Pulse Monitorg fastener with the lowest possible noise and vibration levels. PSI-C controls the fasteng process by stoppg the tool after achievg the prograed torque and/or angle target and error proofg the operation with batch Rundown formation can be sent via a countg, process control network or prted I/O, and various types of network connectivity for numerical results. Simple MENU prograg reduces set-up time. M series pulse tools employ a proprietary mechanical mechanism stead of hydraulic fluid to transfer energy to the fastener enablg operation on more tense jot types and duty cycles. Sce the M series uses oil for lubrication only, mechanical pulse tools do not require periodic oil changes reducg matenance costs significantly. Control strategy for tighteng monitorg can be used for errorproofg to detect rehits, cross the jot rate. Settgs Fal torque and pulse count with limits for OK cycle. n additional benefit of the mechanical pulse unit is a higher power to weight ratio. For example, the M model rated for 220 Nm weighs only 2.6, which is 30% lighter than the leadgcompetitor s comparable hydraulic shutoff tool. M40PB-221 H30PB / sq. H30PB sq. M30PB sq. H30PB sq. M30PB / sq. H40PB sq. M30PB sq. M40PB sq. M40PB sq. M60PB / * range is approximate and will be affected by jot rate, extensions and socket condition. Socket tray and other terfaces can be used to select parameter sets Options for the PSI-C clude up to eight parameter sets and ternal data storage with the Data Transfer Unit (DTU); various fasteng features cludg downshift, jot conditiong, and lked parameter sets; and plant tegration capabilities cludg serial or Ethernet counication, barcode scanng, socket tray parameter set selection, remote switches and an ternal label prter. Reduce Total Cost of Ownership with user-friendly setup PSI-C Hose/Cable ssembly Controller Hose/Cable Part 24C000 24C000 24C00 24C000* 24C0090* 24C030 24C030 24C03 24C C C007 Length Fittg at Controller Fittg at Tool Hose Size meters... * Indicates Coiled Hose/Cable ssemblies - ll Others re Straight.

7 Stanley 2009 PSI IMPOSED_Layout 1 /26/10 10:31 M Page 2 Intelligent ir Tools ngle Control M/ Pulse Tools The M/ series tools with PS (bsolute Position Sensor) enables NGLE control and monitorg for the ultimate error-proofg and control Closed-loop control and reportg P Series TC/M Control C/TM Barcode formation can be used to select parameter sets and store part ID with rundown results ngle Control with Monitorg with ngle Monitorg Controls the amount of fastener rotation. ngle control can determe component positions. T Series Settgs ngle target and limits limits Ends at angle = angle target. Fal angle and torque with limits for OK cycle. H & M Series M30PBM-70 M/ Series Stanley ssembly Technologies is a leadg provider of threaded fasteng solutions for the global dustrial assembly market. The novative and reliable PSI Family cludes error-proofg solutions to monitor or control pulse, impact, and gear driven tools rangg from 3 to 3000 Nm and beyond. Nomenclature H 3 0 P B = ir H = Hydraulic Pulse M = Mechanical Pulse P = P Clutch T = Tw Haer 3 = 3/" square drive 4 = 1/2" square drive 6 = 3/4" square drive = 1" square drive 0 = Flush nvil 4 = 4" Extended nvil 6 = 6" Extended nvil P = Pistol D = D-handle Inle B = straight Nm max (B Jot) M30PBM-40 = Mechanical Pulse Tool, 3/" square drive, Tool Memory, ngle Control, 40 Nm M 3 0 P B M = ir H = Hydraulic Pulse M = Mechanical Pulse P = P Clutch T = Tw Haer 3 = 3/" square drive 4 = 1/2" square drive 6 = 3/4" square drive = 1" square drive 0 = Flush nvil 4 = 4" Extended nvil 6 = 6" Extended nvil P = Pistol D = D-handle Inle B = straight M = Memory = ngle Most coon control strategy for tighteng threaded fasteners. ngle monitorg can detect changes jot rate, dicatg process concerns. Settgs ngle limits Control strategy for tighteng monitorg can be used for errorproofg to detect rehits, cross the jot rate. Settgs Fal torque and angle with limits for OK cycle. Fal torque and pulse count with limits for OK cycle.. Stanley troduces another Industry First! M/ series mechanical pulse tools with PS (bsolute Position Sensor) providg torque and angle monitorg and control. While torque control has become the dustry standard for threaded fasteng, those operations that demand tighter process control with tegrated error proofg can now turn to the new Stanley M/ series, which also project white light on to the work piece durg fasteng. Upon cycle completion, the light illumatg the work piece changes to GREEN or RED to dicate OK/NOK cycle status. In addition, the M/ series also offers tool memory with calibration value stored to plug-and-play operation. M30PBM-40 H30PB-40 = Hydraulic Pulse Tool, 3/" square drive, 40 Nm Control with Pulse Monitorg sq. M30PBM sq. M40PBM / sq. M40PBM sq. M60PBM Nm max (B Jot) * range is approximate and will be affected by jot rate, extensions and socket condition.

8 PSI-DT & PSI-DT/H Dial--TORQ PSI-Q & Qc The PSI-Q and Qc Process Qualifier will provide your operations with true POKE-YOKE error-proofg and batch countg of fasteners. TVM ( Validation Module) The TVM is a torque transducer designed to handle the most rugged torque tools available and provide actual torque readgs that are N.I.S.T. traceable. Extremely robust and employg an easily replaceable Grade (or 10. ) hex head cap screw and nut, the TVM is ready to take on any impact tool, pulse tool or direct drive tool with its range. For more formation, visit Stanley ssembly Technologies, an operatg group of The Stanley Works was founded Origally called Stanley ir Tools, the group was renamed 2002 to reflect the emphasis on technology to deliver high value solutions to the global assembly market. The Stanley Works, headquartered New Brita, Connecticut has manufacturg and distribution all world areas. ssembly Technologies 2010 The Stanley Works ll Rights Reserved. Psi0410 Enu