ENGINE REPAIR 966H (TAL/A6J/A6G) OPTIONS

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1 966H (TAL/A6J/A6G)

2 OVERVIEW S OUT OF FRAME Cylinder Packs Main Bearings Standard Big End Bearing Standard Thrust Plates Fuel Filter Filter Assembly - Water Separator Cap-Pressure (Radiator) Engine Oil Filter Engine Oil Pan Gasket Water Regulator & Seals/Gaskets Hoses-Elbows-Radiator Clamps (50% of total),bolts,straps Hoses-Air Inlet Gaskets Exhaust Manifold Studs-Taperlock (50% of total),locknuts,washers,spacers Turbocharger Turbocharger Installation Kit Fuel Injectors Cylinder Head Complete Cylinder Head Gasket Kit Fuel Pump Seals/Gaskets Fuel Injector Priming Pump Engine Oil Pump Engine Oil Pump Installation Seals Water Pump Water Pump Installation Seal Kit LEVEL 1 LEVEL 2 LEVEL 3 PRICE R R R

3 Level 1 LEVEL 1 INCLUDES Recondition/Replace Cylinder Packs Replace Main bearings,thrust Plates and Big End Bearings Replace Fuel Filter and Water Separator Replace Coolant Temperature Regulator Replace Cap -Pressure(Radiator) Replace Coolant System/Hoses/Elbows/ Clamps/Straps (50%) Replace Inlet Hoses Replace Exhaust manifold studs/locknuts/spacers (50%) Replace Gaskets & Seals for all components removed and/or disassembled Coolant Hoses Radiator Crankshaft Cylinder block Engine mounts Exhaust and Intake manifolds Turbocharger hoses and clamps Fan drive,pulley,belts,belt tensioner Fuel transfer pump and fuel lines Liner protrusion and condition Piston spray jets Rocker arm assemblies (Intake and exhaust/rocker arm shaft) Starter motor and alternator Wiring harnesses,switches and sensors R *Disassemblied parts and items noted under Visual Inspect will be compared to Caterpillar Reusability Guidelines. **Parts found not to meet reuse will be replaced or reconditioned at an additional cost.

4 Level 1 Level 2 LEVEL 2 INCLUDES Recondition/Replace Cylinder Packs Replace Main bearings,thrust Plates and Big End Bearings Replace Fuel Filter and Water Separator Replace Coolant Temperature Regulator Replace Cap -Pressure(Radiator) Replace Coolant System/Hoses/Elbows/ Clamps/Straps (50%) Replace Inlet Hoses Replace Exhaust manifold studs/locknuts/spacers (50%) Replace Gaskets & Seals for all components removed and/or disassembled Replace Turbocharger Replace Fuel Injectors Coolant Hoses Radiator Crankshaft Cylinder block Engine mounts Exhaust and Intake manifolds Fan drive, pulley, belts, belt tensioner Fuel transfer pump and fuel lines Liner protrusion and condition Piston spray jets Rocker arm assemblies (Intake and exhaust/rocker arm shaft) Starter motor and alternator Wiring harnesses, switches and sensors R *Disassemblied parts and items noted under Visual Inspect will be compared to Caterpillar Reusability Guidelines. **Parts found not to meet reuse will be replaced or reconditioned at an additional cost.

5 Level 1 Level 2 Level 3 LEVEL 3 INCLUDES Recondition/Replace Cylinder Packs Replace Main bearings,thrust Plates,Big End Bearings & Rod Bearings Replace Fuel Filter and Water Separator Replace Coolant Temperature Regulator Replace Cap -Pressure(Radiator) Replace Coolant System/Hoses/Elbows/ Clamps/Straps (50%) Replace Inlet Hoses Replace Exhaust manifold studs/locknuts/spacers (50%) Replace Gaskets & Seals for all components removed and/or disassembled Replace Turbocharger Replace Fuel Injectors Recondition/Replace Cylinder head Recondition/Replace Oil Pump Recondition/Replace Water Pump Replace Fuel Priming Pump Coolant Hoses Radiator Crankshaft Cylinder block Engine mounts Exhaust and Intake manifolds Fan drive, pulley, belts, belt tensioner Fuel transfer pump and fuel lines Liner protrusion and condition Piston spray jets Rocker arm assemblies (Intake and exhaust/rocker arm shaft) Starter motor and alternator Wiring harnesses, switches and sensors R *Disassemblied parts and items noted under Visual Inspect will be compared to Caterpillar Reusability Guidelines. **Parts found not to meet reuse will be replaced or reconditioned at an additional cost.

6 ADD ON OVERVIEW Installation labour costs Camshaft Replacement(Reman) Camshaft Lifters Assemblies(Valve/Injector)Replacement Camshaft Bearings Front Housing Seals & Gaskets(Excluding Crankshaft Seal) Front Crankshaft Seal Group & Wear Sleeve Rear Crankshaft Seal Group & Wear Sleeve OPTION 1 OPTION 2 OPTION 3 PRICE R R2 307 R3 034 ADD ON OPTION 1 Remove and install engine front housing assembly Remove and Replace Camshaft & Bearings Remove and Replace Valve & Injector Cam Lifters OPTION 2 Remove and Install Front Crankshaft Seal Out of specification sealing area(worn) remove high spots and install wear sleeve OPTION 3 Remove and Install Rear Crankshaft Seal Out of specification sealing area(worn) remove high spots and install wear sleeve Engine Front Gear train Crankshaft Seal Sealing area Camshaft followers Shaft *Option subject to inspection of components as per Caterpillar Reusability and Salvage Guidelines *Recommended option for engines with high operating hours *Recommended option for engines with high operating hours *All prices are excluding Vat Inspect Crankshaft sealing area for wear Inspect Crankshaft sealing area for wear Inspect Flywheel ring gear

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