2180 [2190] REV 00 20/01/2014 EXPRESS EXPRESS COMPACT PARTS MANUAL

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1 2180 [2190] REV 00 20/01/2014 EXPRESS EXPRESS COMPACT PARTS MANUAL

2 FUTURE MOBILITY HEALTHCARE APPRECIATES YOUR BUSINESS. OUR CUSTOMER SERVICE REPRESENTATIVES CAN BE CONTACTED AT: TO PLACE ORDERS: (905) FOR YOUR CONVENIENCE YOU MAY ALSO PLACE ORDERS BY FAX AT: FAX: (905) PLEASE VISIT OUR WEBSITE AT: *Part prices and configurations included in this Parts Manual are subject to change without prior notice. * All prices are shown as per unit individual price [2190] REV 00 20/01/2014 Page 2

3 Contents TILT ACTUATOR ASS Y... 5 FLIP-UP ARM REST HEIGHT ADJUSTABLE ASS Y... 7 ARM REST HEIGHT ADJUSTABLE UPPER ASS Y... 9 ARM REST HEIGHT ADJUSTABLE LOWER ASS Y ARM REST FLIPUP REARMOUNT ASS Y LEGREST SWINGAWAY ASS Y LEGREST HANGER ASS Y SEAT FRAME WITH ARM MOUNTS ASS Y BACKREST ASS Y TILT SLIDES ASS Y POWER BASE ASS Y REAR FRAME ASS Y MOTOR MOUNT ASS Y FRONT HOLDER ASS Y MAIN FRAME ASS Y CASTER ASS Y BASE ASSEMBLY W/CASTERS, WHEELS AND MOTORS SEAT AND BASE ASSEMBLY W/JOYSTICK & CONTROLLER [2190] REV 00 20/01/2014 Page 3

4 2180 [2190] REV 00 20/01/2014 Page 4

5 TILT ACTUATOR ASS Y 2180 [2190] REV 00 20/01/2014 Page 5

6 TILT ACTUATOR ASSY - TABLE ITEM QTY NOTES PART NO. DESCRIPTION HANGER LEGREST ASSY RT HANGER LEGREST ASSY LT FLIP-UP ARMREST SEATMONT RT LEGREST SWNGAWAY ASSY RT LEGREST SWNGAWAY ASSY LT SEATFRAME ASSY BACKREST ASSY TILT ACTUATOR ASSY TILT ACTUATOR LA TILT LINK NOTES: 2180 [2190] REV 00 20/01/2014 Page 6

7 FLIP-UP ARM REST HEIGHT ADJUSTABLE ASS Y 2180 [2190] REV 00 20/01/2014 Page 7

8 FLIP-UP ARM REST HEIGHT ADJUSTIBLE ASS Y - TABLE ITEM QTY NOTES PART NO. DESCRIPTION SCREW, SOCKET HEAD BUTTON, #10-32NF X 3/ WASHER FLAT 1/4, ID.252, OD.500, THK UPPER PORTION ASSY RT ARMREST SEATMOUNT LOWER PORTION ASSY RT ARMREST SEATMOUNT GUIDE ROD ARMREST SEATMOUNT KIT, FLIP-UP ARMREST SEAT MOUNTED, RT KIT, FLIP-UP ARMREST SEAT MOUNTED, LT NOTES: 2180 [2190] REV 00 20/01/2014 Page 8

9 ARM REST HEIGHT ADJUSTABLE UPPER ASS Y 2180 [2190] REV 00 20/01/2014 Page 9

10 ARM REST HEIGHT ADJUSTIBLE UPPER ASS Y - TABLE ITEM QTY NOTES PART NO. DESCRIPTION PLUG, UNIVERSAL BLACK ROUND SCREW, SOCKET HEAD BUTTON #10/32X WASHER FLAT 1/4, ID.252, OD.500, THK UPPER PORTION WELDMENT SEATMOUNT ARMREST FLIP-UP ARMREST PAD KIT, ARMREST, SEATMOUNT UPPER PORTION ASSY, RT KIT, ARMREST, SEATMOUNT UPPER PORTION ASSY, LT NOTES: 2180 [2190] REV 00 20/01/2014 Page 10

11 ARM REST HEIGHT ADJUSTABLE LOWER ASS Y 2180 [2190] REV 00 20/01/2014 Page 11

12 ARM REST HEIGHT ADJUSTIBLE LOWER ASS Y - TABLE ITEM QTY NOTES PART NO. DESCRIPTION NUT, HEX-NYLOCK THIN, 3/8-16NC WASHER FLAT USS 5/16 ID 3/8 OD 7/8 THK LOWER PORTION WELDMENT, ARMREST SEATMOUNT LOCK MALE ARMREST SEATMOUNT INSERT BUSHING LOWER ARMREST SEATMOUNT O GIDE BUSHING WELDMENT KIT, ARMREST, SEATMOUNT LOWER PORTION ASSY, RT KIT, ARMREST, SEATMOUNT LOWER PORTION ASSY, LT NOTES: 2180 [2190] REV 00 20/01/2014 Page 12

13 ARM REST FLIPUP REARMOUNT ASS Y 2180 [2190] REV 00 20/01/2014 Page 13

14 ARM REST FLIP-IP REARMOUNT ASS Y- TABLE ITEM QTY NOTES PART NO. DESCRIPTION PRICE/ UNIT ROUND PLUG TUBE NUT, HEX, NYLOCK 3/8-16NC, BLK NUT, HEX, NYLOCK 5/16-18NC SCREW, SOCKET HEAD BUTTON #10/32X WASHER FLAT 1/4, ID.252, OD.500, THK WASHER FLAT USS 5/16 ID 3/8 OD 7/8 THK FLIP-UP ARMREST PAD UPPER PORTION WELDMENT ARMREST REARMOUNT MIDDLE PORTION WELDMENT ARMREST SEATMOUNT, RT MIDDLE PORTION WELDMENT ARMREST SEATMOUNT, LT LOWER PORTION WELDMENT ARMREST REARMOUNT, RT LOWER PORTION WELDMENT ARMREST REARMOUNT, LT HOLDING BRACKET WELDMENT ARMREST REARMOUNT, RT HOLDING BRACKET WELDMENT ARMREST REARMOUNT, LT ADJUSTING PLARE REARMOUNT ARMREST 13 2 HBS 5/16-18X1 HEX BOLT 5/16-18 X SHS 5/16-18X1 SOCKET HEAD SCREW 5/16-18 X WA.312 FLAT WASHER 5/ WED.312 LOCK WASHER 5/ KIT, FLIP-UP ARMREST REAR MOUNTED, RT KIT, FLIP-UP ARMREST REAR MOUNTED, LT NOTES: 2180 [2190] REV 00 20/01/2014 Page 14

15 LEGREST SWINGAWAY ASS Y 2180 [2190] REV 00 20/01/2014 Page 15

16 LEGREST SWINGAWAY ASS Y - TABLE ITEM QTY NOTES PART NO. DESCRIPTION WASHER FLAT 1/4, ID.252, OD.500, THK SPRING WASHER 1/4'' LEGREST TOP PORTION WELDMENT PLASTIC END CAP 1'' LEGREST LOWER PORTIN ASSY, RT LEGREST LOWER PORTIN ASSY, LT 6 3 HBS_O25_20_075 HEX BOLT 1/4''-20 X 3/4'' KIT, LEGREST SWINGAWAY ASSY, RT KIT, LEGREST SWINGAWAY ASSY, LT NOTES: 2180 [2190] REV 00 20/01/2014 Page 16

17 LEGREST HANGER ASS Y 2180 [2190] REV 00 20/01/2014 Page 17

18 LEGREST HANGER ASS Y- TABLE ITEM QTY NOTES PART NO. DESCRIPTION NUT, HEX, NYLOCK 1/4-20NC HANGER PLATE BOTTOM WELDMENT, RT HANGER PLATE BOTTOM WELDMENT, LT LOCK ARM PLATE WELDMENT HEX BOLT 1/4''-20 X 1.5'' HEX BOLT 1/4''-20 X 1'' WASHER FLAT 1/4", ID.257, OD COMPRESSION SPRING 3/4'' LG COMPRESSION SPRING 1/4'' LG KIT, HANGER LEGREST ASSY, RT KIT, HANGER LEGREST ASSY, LT NOTES: 2180 [2190] REV 00 20/01/2014 Page 18

19 SEAT FRAME WITH ARM MOUNTS ASS Y 2180 [2190] REV 00 20/01/2014 Page 19

20 SEAT FRAME WITH ARM MOUNTS ASS Y - TABLE ITEM QTY NOTES PART NO. DESCRIPTION WASHER FLAT 1/4, ID.252, OD.500, THK SPRING WASHER 1/4'' ARMREST HOLDER BRACKET RT WELDMENT ARMREST HOLDER BRACKET LT WELDMENT SEATFRAME WIDTH ADJ. TUBE WELDMENT SEATFRAME WELDMENT SEATFRAME WIDTH ADJ. ROD ARMREST HOLDER LOWER WELDMENT PLASTIC TIP 1/2'' 10 4 END_CAP_SQ1 SQUARE END CAP 1'' 11 8 HBS 5/16-18X1 HEX BOLT 5/16-18 X HBS_O25_20_075 HEX BOLT 1/4''-20 X 3/4'' 13 4 SHS 5/16-18 X 1.75 SOCKET HEAD SCREW 5/16-18 X WA.312 FLAT WASHER 5/ WED.312 LOCK WASHER 5/16 NOTES: 2180 [2190] REV 00 20/01/2014 Page 20

21 BACKREST ASS Y 2180 [2190] REV 00 20/01/2014 Page 21

22 BACKREST ASS Y - TABLE ITEM QTY NOTES PART NO. DESCRIPTION SCREW, SOC HD CAP, 1/4-20 X NUT, HEX, NYLOCK 3/8-16NC, BLK SCREW, SOC HD CAP, 1/4-20 X MAIN CLAMP- MACHINED OUTER CLAMP-MACHINED BACKREST WIDTH ADJ. ASSY RT BACKREST WIDTH ADJ. ASSY LT PUSH CANE TUBE BACK ADJ. PLATE BACKREST CROSS TUBE FOAM GRIP PUSH CANE TUBE INSERT 13 2 BHS_ X 0.75 BUTTON HEAD SOCKET SCREW 1/4-20 X 3/ HBS_ X 1.75 HEX BOLT 5/16-18 X WA.312 FLAT WASHER 5/16 NOTES: 2180 [2190] REV 00 20/01/2014 Page 22

23 TILT SLIDES ASS Y 2180 [2190] REV 00 20/01/2014 Page 23

24 TILT SLIDES ASS Y - TABLE ITEM QTY NOTES PART NO. DESCRIPTION SCREW, PHILLIPS PAN HEAD, #6-32NC X 1/ NUT, HEX, NYLOCK 5/16-18NC NUT, HEX-NYLOCK THIN, 5/16-18NC NUT, HEX-NYLOCK THIN, 1/4-20NC NUT, HEX-NYLOCK THIN, 3/8-16NC HEX BOLT 3/8''-16 X SOC HD CAP 1/4-20 X 1.0 BLK GUIDEWAY PLATE WELDMENT HEX BOLT.312 X SCREW, FLAT HEAD SOCKET #5/16-18 X 1 LG SOCKET HD CAP SCREW M X VS15 SWITCH FOR TILT ACTUATOR NUT, HEX, #6-32NC WASHER.375 OD,.175 ID.03 THK LINEAR GUIDEWAY HG TILT PLATFORM ACTUATOR BRACKET TILT BEARING NOTES: 2180 [2190] REV 00 20/01/2014 Page 24

25 POWER BASE ASS Y 2180 [2190] REV 00 20/01/2014 Page 25

26 POWER BASE ASS Y - TABLE ITEM QTY NOTES PART NO. DESCRIPTION WASHER FLAT SAE 3/8, ID 13/32, OD 13/16, THK SCREW, SOCKET HEAD CAP, 5/16-18 NC X 1/ WASHER FLAT USS 5/16, ID 3/8, OD 5/8, THK HEX BOLT.312 X A MOTOR MOUNT ASSY, RT 1 B,C MOTOR MOUNT ASSY, RT 6 1 A REAR FRAME ASSY 1 B REAR FRAME ASSY 7 1 A REAR CROSS WELDMENT 1 B REAR CROSS WELDMENT FRONT HOLDER ASSY 9 1 A SIDE COVER, RT 1 B SIDE COVER, RT 10 1 A SIDE COVER, LT 1 B SIDE COVER, LT 11 1 A MUDGUARD HOLDER, RT 1 B MUDGUARD HOLDER, RT 12 1 A MUDGUARD HOLDER, LT 1 B MUDGUARD HOLDER, LT 13 1 REF MAIN FRAME ASSY 14 1 A MOTOR MOUNT ASSY, LT 1 B MOTOR MOUNT ASSY, LT HEX BOLT 3/8-16 X LOCK WASHER 5/ LOCK WASHER 3/ PIVOT SPACER NOTES: A - TO BE USED ON EXPRESS POWERCHAIR B - TO BE USED ON EXPRESS COMPACT POWERCHAIR C - COMES WITH MUDGUARD SUPPORT PLATE # [2190] REV 00 20/01/2014 Page 26

27 REAR FRAME ASS Y 2180 [2190] REV 00 20/01/2014 Page 27

28 REAR FRAME ASS Y - TABLE ITEM QTY NOTES PART NO. DESCRIPTION WASHER FLAT SAE 3/8 ID13/32OD13/16THK NUT, HEX-NYLOCK THIN, 3/8-16NC HEX BOLT 3/8''-16 X SCREW, SOCKET HEAD BUTTON, #10-32NF X 1/ WASHER #10 X.03 THK 6 1 A BATTERY TRAY WELDMENT 1 B BATTERY TRAY WELDMENT 7 1 A REAR COVER 1 B REAR COVER ANTITIP WHEEL 5'' DIA LOCK WASHER #10 1 A KIT, REAR FRAME ASSY 1 B KIT, REAR FRAME ASSY NOTES: A - TO BE USED ON EXPRESS POWERCHAIR B - TO BE USED ON EXPRESS COMPACT POWERCHAIR 2180 [2190] REV 00 20/01/2014 Page 28

29 MOTOR MOUNT ASS Y 2180 [2190] REV 00 20/01/2014 Page 29

30 MOTOR MOUNT ASS Y - TABLE ITEM QTY NOTES PART NO. DESCRIPTION 1 1 A MOTOR MOUNT WELDMENT, RT 1 B MOTOR MOUNT WELDMENT, RT 1 A MOTOR MOUNT WELDMENT, LT 1 B MOTOR MOUNT WELDMENT, LT PLASTIC INSERT PLASTIC INSERT2 1 A KIT, MOTOR MOUNT ASSY, RT 1 B,C KIT, MOTOR MOUNT ASSY, RT 1 A KIT, MOTOR MOUNT ASSY, LT 1 B,C KIT, MOTOR MOUNT ASSY, LT NOTES: A - TO BE USED ON EXPRESS POWERCHAIR B - TO BE USED ON EXPRESS COMPACT POWERCHAIR C - COMES WITH MUDGUARD SUPPORT PLATE # [2190] REV 00 20/01/2014 Page 30

31 FRONT HOLDER ASS Y 2180 [2190] REV 00 20/01/2014 Page 31

32 FRONT HOLDER ASS Y - TABLE ITEM QTY NOTES PART NO. DESCRIPTION WASHER FLAT SAE 3/8 ID13/32OD13/16THK FRONT HOLDER WELDMENT FRONT HOLDER ATTACHEMENT PLATE HEX BOLT 3/8''-16 X LOCK WASHER 3/ KIT, FRONT HOLDER ASS'Y NOTES: 2180 [2190] REV 00 20/01/2014 Page 32

33 MAIN FRAME ASS Y 2180 [2190] REV 00 20/01/2014 Page 33

34 MAIN FRAME ASS Y - TABLE ITEM QTY NOTES PART NO. DESCRIPTION WASHER FLAT SAE 3/8, ID 13/32, OD 13/16, THK SCREW, SOCKET HEAD BUTTON, #10-32 NF X 1/ WASHER #10 X.03 THK 4 1 A MAIN FRAME WELDMENT 1 B MAIN FRAME WELDMENT 5 1 A FRONT COVER 1 B FRONT COVER SPACER SHOCK ABSORBER LOCK WASHER # SHOCK ABSORBER BLOCK, LT SHOCK ABSORBER BLOCK, RT LOW HEIGHT SHOCK ABSORBER /4-20 X 3/4 HEX HEAD SCREW ZINC PLATED 1 A KIT, MAIN FRAME ASSY 1 B KIT, MAIN FRAME ASSY NOTES: A - TO BE USED ON EXPRESS POWERCHAIR B - TO BE USED ON EXPRESS COMPACT POWERCHAIR 2180 [2190] REV 00 20/01/2014 Page 34

35 CASTER ASS Y 2180 [2190] REV 00 20/01/2014 Page 35

36 CASTER ASS Y - TABLE ITEM QTY NOTES PART NO. DESCRIPTION WASHER FLAT SAE 3/8 ID13/32OD13/16THK HEX BOLT 3/8''-16 X LOCK WASHER 3/ CASTER WHEEL 9'' X 2.5'' ASSY CASTER FORK WELDMENT, RT CASTER FORK WELDMENT, LT KIT, CASTER ASSY, RT KIT, CASTER ASSY, LT NOTES: 2180 [2190] REV 00 20/01/2014 Page 36

37 BASE ASSEMBLY W/CASTERS, WHEELS AND MOTORS 2180 [2190] REV 00 20/01/2014 Page 37

38 BASE ASSY W/CASTERS, WHEELS AND MOTORS - TABLE ITEM QTY NOTES PART NO. DESCRIPTION WASHER FLAT1/2, ID.0.531,OD.1.062,THK ANGULAR RADIAL BEARING TOP ANGULAR RADIAL BEARING BTM ANGULAR RADIAL BEARING RING ANGULAR RADIAL BEARING NUT CASTER FRONT ASSY RT CASTER FRONT ASSY LT MADGUARD RT MADGUARD LT DRIVE WHEEL 13'' X 3'' ASSY POLE MOTOR WITH GEARBOX ASSY RT POLE MOTOR WITH GEARBOX ASSY LT SCREW, SOCKET HEAD CAP, M X SCREW, SOCKET HEAD CAP, M X NUT. HEX-NYLOK, M SPACER ID , OD , THK REF POWER BASE ASS'Y NOTES: 2180 [2190] REV 00 20/01/2014 Page 38

39 SEAT AND BASE ASSEMBLY W/JOYSTICK & CONTROLLER 2180 [2190] REV 00 20/01/2014 Page 39

40 SEAT AND BASE ASS Y W/ JOYSTICK& CONTROLLER - TABLE ITEM QTY NOTES PART NO. DESCRIPTION SCREW, SOCKET HEAD BUTTON 8/32 NC X 1-1/ M5-.8 X 15 HEX HEAD BOLT /32 SPLIT LOCK WASHER WASHER.5 OD.215 ID X.03 THK SCREW, FLAT HEAD SOCKET 10/32 X 5/8" HEX BOLT.312 X REF POWER BASE ASSY VR-2 POWER MODULE VR-2 JOYSTICK MODULE JOISTICK HOLDER POWER SEAT ASSY JOYSTICK HOLDER BRACKET NOTES: 2180 [2190] REV 00 20/01/2014 Page 40

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