BusBars, Connectors, and Insulators
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1 BusBars,, and Insulators BusBars and PowerPosts provide a safe and convenient way to insulate circuit wires and connect them together. Feed Through and CableClams enable the boater to safely pass wires through a bulkhead or deck. Insulated continuously-energized non-grounded conductors protect against accidental short circuits and shock hazards. BusBars,, and Insulators Table of Contents BusBars pages Terminal Blocks page 101 connectors page PowerPosts page 104 CableClams page 105 CableCaps page
2 BusBars The Industry Standard for Electrical BusBars Snap on insulating cover attaches to studs and allows unobstructed wire access Raised bus provides easy access to multiple wires on a single screw Pressed on busbar eliminates need for securing nut Stainless steel studs allow high torquing for excellent electrical contact Tin-plated copper bus for maximum conductivity and corrosion resistance 2314 UL 94-V0 rated base material resists high heat Recessed mounting holes eliminate accidental shorts to aluminum and steel mounting surfaces Stainless steel Phillips screws for easier installation and resistance to stripping Captive star type lock washers meet E requirements for anti-rotation and eliminate handling of small, easily dropped parts E Conformance verified for AC circuits up to 250 volts MiniBus 100 Ampere Common BusBars Provides convenient busing for limited space applications I c Continuous Rating 100 Amperes AC/DC Accepts #10 (M5) Screws* E certified (2304 and 2305 Only) PN Cover Terminal Screw Terminal Stud # # (0.07) 2314 Yes 5 # # (0.08) # (0.07) 2315 Yes - 4 # (0.08) # (0.05) 2713 Cover For MiniBus 2304 and (0.02) and and * 2306 Accept #8 Screws subject to change. See for current information. 97
3 BusBars DualBus 100 Ampere Common BusBars Combines negative and positive buses on one block I c Continuous Rating 100 Amperes AC/DC Accept #10 (M5) Screws E Certified PN Screw Terminal # (0.09) # (0.14) 2709 Cover For DualBus (0.02) 2710 Cover For DualBus (0.02) DualBus Plus 150 Ampere Common BusBars Secure, clear polycarbonate cover snaps on easily to meet USCG and ABYC insulation requirements Combines negative and positive buses on one block Cover release button I c Continuous Rating 130 Amperes AC/150 Amperes DC Accept #10 (M5) Screws PN Terminal Screw Terminal Stud # "-20 Stud 0.66 (0.30) # " Stud 0.61 (0.28) and subject to change. See for current information.
4 BusBars 150 Ampere Common BusBars Insert molded stainless steel stud eliminates need for securing nut and allows high torquing for excellent electrical contact The industry standard busbar for positive distribution The industry standard busbar for the collection of negative or AC ground circuits I c Continuous Rating 130 Amperes AC/150 Amperes DC Accepts #10 (M5) Screws E certified PN Cover Terminal Screw Terminal Stud # " (0.15) 2300 Yes 10 # " (0.16) # " (0.24) 2312 Yes 20 # " (0.26) " (0.16) 2307 Yes " (0.17) 2715 Cover For BusBar 2301 and (0.03) 2716 Cover For BusBar (0.06) Note: 2715 replaces 2706 / 2716 replaces and and and subject to change. See for current information. 99
5 BusBars MaxiBus 250 Ampere Common BusBars Designed for heavy duty positive or negative busing I c Continuous Rating 250 Amps AC/250 Amps DC Accepts #10 (M5) Screws E certified PN Terminal Studs Terminal Screws x 5 16" # (0.36) " (0.41) 2711 Cover For 2105 and (0.03) PowerBar 600 Ampere Common BusBars Highest ampere rated busbar with 3/8" terminal studs I c Continuous Rating 545 Amps AC/600 Amps DC 2104 Accepts 1 4" Screws 2107 Accepts #10 (M5) Screws Tin-Plated Copper CDA 110/ UNS11000 E certified PN Terminal Studs Terminal Screws " x # (0.79) " x # (1.25) 2708 Cover For (0.11) PowerBar Common BusBar Provides compact high-ampere busing with 3 8" terminal studs I c Continuous Rating Amperage rating is determined by wire amperage capacity connected to the PowerBar up to 600 Amps V mxo Voltage Maximum Operating 48 Volts DC Accepts #10 (M5) Screws E certified PN Terminal Studs " (0.16) New subject to change. See for current information.
![Operating See table below Nickel-Plated Brass See drawings below E Certified 2608 2404 2504 PN Circuits AC/DC AC/DC Terminal Drawing [A] Length [B] Mounting Centers I c V mxo Screw Number in (mm) in](/docs-images/86/93965231/images/6-1.jpg "(mm) 2402 2 20 300 #6 1 1.41 (35.81) 1.13 (28.70) 0.05 (0.02) 2404 4 20 300 #6 1 2.16 (54.86) 1.88 (47.75) 0.06 (0.03) 2406 6 20 300 #6 1 2.91 (73.91) 2.63 (66.80) 0.08 (0.04) 2408 8 20 300 #6 1 3.")
6 Terminal Blocks 20/30/65 Ampere Terminal Blocks Employs fully insulated independent terminal blocks for applications where circuits must be isolated Closed back design completely insulates power from the mounting surface Each screw pair is one isolated circuit Jumpers allow creation of common circuits (9216, 9217, and 9218 see below) I c Continuous Rating See table below V mxo Voltage Maximum Operating See table below Nickel-Plated Brass See drawings below E Certified PN Circuits AC/DC AC/DC Terminal Drawing [A] Length [B] Mounting Centers I c V mxo Screw Number in (mm) in (mm) # (35.81) 1.13 (28.70) 0.05 (0.02) # (54.86) 1.88 (47.75) 0.06 (0.03) # (73.91) 2.63 (66.80) 0.08 (0.04) # (92.96) 3.38 (85.85) 0.10 (0.05) # (112.01) 4.13 (104.90) 0.11 (0.05) # (53.34) 1.69 (42.93) 0.11 (0.05) # (87.79) 2.81 (71.37) 0.15 (0.07) # (110.24) 3.93 (99.82) 0.21 (0.10) # (138.68) 5.05 (128.27) 0.27 (0.12) # (167.13) 6.17 (156.72) 0.33 (0.15) # (195.58) 7.29 (185.17) 0.35 (0.16) # (63.49) 2.06 (52.32) 0.15 (0.07) # (98.55) 3.44 (87.38) 0.25 (0.11) # (133.61) 4.82 (122.43) 0.34 (0.16) # (168.67) 6.20 (157.48) 0.43 (0.20) # (203.73) 7.58 (192.53) 0.52 (0.24) B A B A B A Drawing 1 ( ) Drawing 2 ( ) Drawing 3 ( ) Terminal Block Jumpers Combines independent circuits on a terminal block Jumpers allow creation of common circuits on independent connectors 9218 Fits 20 Ampere terminal blocks (2400 Series see above) 9217 Fits 30 Ampere terminal blocks (2500 Series see above) 9216 Fits 65 Ampere terminal blocks (2600 Series see above) Nickel-Plated Brass Continuous Amperage Equivalent to matching block 9218 PN Description 9218 Terminal Block Jumpers for 2400 Series 0.03 (0.01) 9217 Terminal Block Jumpers for 2500 Series 0.04 (0.02) 9216 Terminal Block Jumpers for 2600 Series 0.05 (0.03) subject to change. See for current information. 101
7 Lugs and Splices Seamless Copper Lugs and Splices Designed for the demanding environment of the heavy truck, industrial and marine applications. The tin-plated copper lugs and splices are significantly heavier than those currently found in the marine industry. Products are offered in Heavy Duty for small projects and Professional Duty for OEMs, yards, and marine professionals. Common Features: Flared Wire Barrel for easy cable insertion Seamless Pad and Barrel to provide ultimate performance in strength and conductivity Tin Plated Pure Copper for maximum conductivity and corrosion resistance Lugs have closed end to keep the cable clean, dry, and corrosion free UL 486 listed/csa certified Lugs PN Heavy Duty* (2 PK) PN Heavy Duty* (10 PK) PN Professional** (10 PK) Cable Size Terminal Size # # # / / / / / / / / / / /0 1 2 Heavy Duty Lug requires a single crimp Professional Duty Lug requires a double crimp Splices PN Heavy Duty* (2 PK) PN Heavy Duty* (10 PK) Cable Size / / /0 Heavy Duty Splice requires a single crimp Crimp Tool PN Length in (mm) 2338B (635.00) 5.90 (2.68) New 2338B 102 * Heavy duty lugs and splices require a single crimp ** Professional duty lugs require a double crimp subject to change. See for current information.
8 Terminal Feed Through Terminal Feed Through Eliminates chafe and provides strain relief when passing high current through hulls, decks and bulkheads Protects large cables that are subject to chafing when passed through holes The large terminals have a mounting face that can be gasketed or bedded to provide a water tight installation V mxo Voltage Maximum Operating 48 Volts DC I mxo Amperage Maximum Operating See table below Stud Material Tin-Plated Copper Alloy Accepts #10 (M5) Screws Rated IP66 withstands water from heavy seas PN Size Description I mxo Color 2201 Small 5 16"-18 Stud 250 Black 0.30 (0.14) 2202 Small 5 16"-18 Stud 250 Red 0.30 (0.14) 2203 Small 3 8"-16 Stud 250 Black 0.30 (0.14) 2204 Small 3 8"-16 Stud 250 Red 0.30 (0.14) 2205 Large 3 8"-16 Stud 400 Black 0.62 (0.28) 2206 Large 3 8"-16 Stud 400 Red 0.62 (0.28) 2207 Large 1 2"-13 Stud 400 Black 0.62 (0.28) 2208 Large 1 2"-13 Stud 400 Red 0.62 (0.28) Mounting Diagram subject to change. See for current information. 103
9 PowerPost PowerPost Cable Insulated single stainless steel stud terminates multiple large conductors Connects high amperage cables securely Includes insulator I c Continuous Rating: Not rated amperage flows between terminals stacked on post and is determined by wire and terminals used. V mxo Voltage Maximum Operating: 48 Volts DC Accepts #8 Screws (2010/2011) Accepts 1 4" Screws (2001/2002/2003) E Certified PN Terminal Stud 2010 # " 0.06 (0.03) " 3 4" 0.10 (0.05) " " 0.20 (0.09) " 7 8" 0.25 (0.11) " 7 8" 0.27 (0.12) and , 2002, and 2003 PowerPost Plus Cable Enables connection of multiple smaller wires in spaces where a traditional busbar may not fit 150 Ampere bus allows small wire connections at high amperage cable connections Includes insulator I c Continuous Rating: 150 Amps AC/DC V mxo Voltage Maximum Operating: 48 Volts DC Accepts 1 4" Screws Tin-Plated Copper E Certified PN Terminal Stud Terminal Screws " 1" 8 # (0.13) " 3 4" 8 # (0.14) " 3 4" 8 # (0.15) 2103 Dual PowerPost Cable Provides a termination point for extending the length of outboard harnesses or other conductors 2016/2017 are designed for connecting high amp conductors 2018 is designed for outboard engine installation when factory cables need to be extended Includes insulators I c Continuous Rating: Not rated amperage flows between terminals stacked on post and is determined by wire and terminals used. V mxo Voltage Maximum Operating: 48 Volts DC Accepts #10 (M5) Screws PN Description Stud Height A in (mm) Stud Height B in (mm) " Studs with Insulators 1.50 (38.1) 1.50 (38.1) 0.27 (0.12) " Studs with Insulators 1.63 (41.3) 1.63 (41.3) 0.27 (0.12) " Stud, 1 3 8" Stud with Insulators 1.50 (38.1) 1.63 (41.3) 0.27 (0.12) UPDATED [ A ] [ B ] subject to change. See for current information.
10 CableClams and Insulators CableClams Provides a waterproof pass-through for antenna cables without requiring removal of the factory installed connector Perfect for antenna installation Save the expense of removing and replacing connectors Avoid poor connections from removing factory connectors Use 1001 for GPS antenna cables, 1002 for VHF antenna cables, 1003 for Radar antenna cables Ring Material Seal Material Screws UV-Stabilized Thermoplastic UV-Stabilized Buna-N Rubber Stainless Steel PN Connector Opening in (mm) (17.27) 0.15 (0.07) (20.95) 0.20 (0.09) (35.18) 0.30 (0.14) 1001 CableClam Drawing Insulators Rotating CableCap Insulators Insulates battery terminals which have integral wing nut posts Top rotates 360 degrees to allow cable entry from any angle PN Cable Size Color Package 4001 All Red/Black Pair/Retail 0.25 (0.11) 9030B All Black Bulk/Not for retail 0.10 (0.45) 9031B All Red Bulk/Not for retail 0.10 (0.45) 4001 Standard CableCap Insulators Insulates battery terminals which have added adapter terminals PN Cable Size Color Package , 2, 1 Red/Black Pair/Retail 0.22 (0.10) /0, 2/0 Red/Black Pair/Retail 0.22 (0.10) 9038B 4, 2, 1 Black Bulk/Not for retail 0.07 (0.03) 9039B 4, 2, 1 Red Bulk/Not for retail 0.07 (0.03) 9040B 1/0, 2/0 Black Bulk/Not for retail 0.07 (0.03) 9041B 1/0, 2/0 Red Bulk/Not for retail 0.07 (0.03) 4005 Automotive CableCap Insulators Insulates battery terminals which have standard automotive posts PN Cable Size Color Package , 2, 1 Red/Black Pair/Retail 0.18 (0.08) /0, 2/0 Red/Black Pair/Retail 0.18 (0.08) 9176B 1/0, 2/0 Red Bulk/Not for retail 0.07 (0.03) 9177B 1/0, 2/0 Black Bulk/Not for retail 0.07 (0.03) 4016 Stud CableCap Insulators Insulates single stud on alternators, starters, windlasses and high amperage termination points PN Cable Size Color Package Red Retail/ (0.02) Black Retail/ (0.02) Red Retail/ (0.02) Black Retail/ (0.02) /0 Red Retail/ (0.03) /0 Black Retail/ (0.03) /0 4/0 Red Retail/ (0.03) /0 4/0 Black Retail/ (0.03) subject to change. See for current information. 105
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