16.Control Valve Body

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1 ONTROL VLVE OY UTOMTI TRNSMISSION 16.ontrol Valve ody : REMOVL 1) Lift-up the vehicle. 2) lean the transmission exterior. 3) rain the TF completely. Tighten the TF drain plug after draining the TF. Replace the gasket with a new one. 25 N m (2.5 kgf-m, 18.1 ft-lb) 7) isconnect each solenoid connector and remove TF temperature sensor from control valve. (J) () () (I) (H) T Lock-up duty solenoid (lue) () Low clutch timing solenoid (Gray) Line pressure duty solenoid (Red) () Shift solenoid 2 (Yellow) Shift solenoid 1 (Green) 2-4 brake timing solenoid (lack) 2-4 brake duty solenoid (Red) () (H) TF temperature sensor T (I) (J) Transfer duty solenoid (rown) Transmission ground () Oil pan rain plug ifferential oil drain plug 4) Remove the oil pan. 5) Remove and clean the magnet. 6) Remove the old gasket on the oil pan and transmission case completely. 8) Remove the control valve. When removing the control valve body, be careful not to interfere with transfer duty solenoid wiring. T T-55

2 UTOMTI TRNSMISSION ONTROL VLVE OY : INSTLLTION 1) Set the range select lever in N range. 2) Install the control valve, TF temperature sensor and ground connectors. 5) pply proper amount of liquid gasket to the entire oil pan mating surface. Liquid gasket: THREE ON 1217 (Part No. K0877Y020) olt length mm (in) 30 (1.18) 55 (2.17) 3) onnect all connectors. T T ) pply liquid gasket fully to three holes other than screw holes on transmission case. Liquid gasket: THREE ON 1217 (Part No. K0877Y020) () () (H) T ) Install the oil pan by equally tightening the bolts. T Lock-up duty solenoid (lue) Low clutch timing solenoid (Gray) () Line pressure duty solenoid (Red) () Shift solenoid 2 (Yellow) Shift solenoid 1 (Green) 2-4 brake timing solenoid (lack) 2-4 brake duty solenoid (Red) (H) Transfer duty solenoid (rown) 4) ttach the magnet at specified position. 5 N m (0.5 kgf-m, 3.6 ft-lb) 8) Pour TF from the oil charge pipe. Recommended fluid: exron III Fluid capacity: Fill the same amount of fluid drained from drain plug hole. 9) heck the level of TF. <Ref. to 4T-29, utomatic Transmission Fluid.> T T-56

3 ONTROL VLVE OY UTOMTI TRNSMISSION : ISSSEMLY 1) Remove oil strainer from lower control valve body. rrange the removed bolts in good order to assemble in the same place as disassembly, because the bolt lengths are different. 3) Remove the upper-lower valve body tightening bolts. rrange the removed bolts in good order to assemble in the same place as disassembly, because the bolt lengths are different. T Short bolt Middle bolt T ) Remove the lower valve body. 5) Remove the oil filter and plate. () Long bolt 2) Remove the duty solenoids, solenoids and sensor from the lower valve body. rrange the removed bolts in good order to assemble in the same place as disassembly, because the bolt lengths are different. () () T Oil filter Plate 6) Remove six steel balls from middle valve body. T Lock-up duty solenoid (lue) Low clutch timing solenoid (Gray) () Line pressure duty solenoid (Red) () Shift solenoid 1 (Yellow) Shift solenoid 2 (Green) T brake timing solenoid (lack) 2-4 brake duty solenoid (Red) Steel ball Middle valve body 7) Remove the middle valve body. 4T-57

4 UTOMTI TRNSMISSION ONTROL VLVE OY 8) Remove upper separator plate from middle valve body. : SSEMLY 1) Install a new seal ring to piston. T T Upper separator plate Side plate 2) pply TF to the seal ring. 3) Insert the piston fully into upper valve body. 9) Remove valve springs and four steel balls from upper valve body. 10) Place a shop cloth to the piston removal hole. 11) Using an air compressor, apply air slowly to each piston hole and remove the pistons. T ) Install the spring and four steel balls to specified positions of upper valve body. T ) Remove the seal ring from piston. T Steel ball Spring T T-58

5 ONTROL VLVE OY UTOMTI TRNSMISSION 5) lign the hole in side plate with the hole in separator plate, and then install support plate and upper separator plate to middle valve body. 8) Install the lower separate plate to lower valve body. T Upper separator plate Side plate T ) Insert six steel balls in their proper positions to middle valve body. Lower separator plate Lower valve body 9) Temporarily assemble the valve body. e careful not to drop the middle valve body and upper body interior steel ball, or the lower body filter. Steel ball Middle valve body 7) Install three filters to lower valve body. Pay attention to the location of filters. T ) Tighten the bolts and nuts. Install the bolts () from upper valve body side. T Strainer Lower valve body T olt length mm (in) 40 (1.57) 62 (2.44) () 73 (2.87) () 79 (3.11) T T-59

6 UTOMTI TRNSMISSION ONTROL VLVE OY 11) Install the sensor, solenoids and duty solenoids to specified positions. () () 13) Install oil strainer to lower valve body. T () () Lock-up duty solenoid (lue) Low clutch timing solenoid (Gray) Line pressure duty solenoid (Red) Shift solenoid 1 (Yellow) Shift solenoid 2 (Green) 2-4 brake timing solenoid (lack) 2-4 brake duty solenoid (Red) 12) Tighten the bolts. olt length mm (in) 12 (0.47) 62 (2.44) () 81 (3.19) T E: INSPETION Make sure that each component is free of harmful gouges, cuts, or dust. E E E T olt length mm (in) 12 (0.47) 40 (1.57) () 45 (1.77) () 62 (2.44) 73 (2.87) 4T-60

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