Installation & Service Manual for Small Portable Cartridge Collector. Model SPC-1000

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Benedict Hart
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1 Installation & Service Manual Small Portable Cartridge Collecr Model SPC-000 March 6, 2006

2 Small Portable Cartridge Collecr Table of Contents Dclaimer... 3 Uncrating... 4 Description & Operation... 4 Optional Equipment... 4 Applications - General... 5 Installation... 6 Installation continued... 7 Figure Mor & Transmer Connection Diagram... 7 Figure 2 Control Timer... 8 Installation continued... 9 Ordering Replacement Parts...0 Maintenance... Troubleshooting...2 Specifications...3 Limited Warranty...4

3 Dclaimer Small Portable Cartridge Collecr Although instructions and recommendations are included installation of your Small Portable Cartridge Collecr, SPC-000, manufacturer does not assume responsibility installation of th equipment nor shall he be held liable direct or consequential damages resulting from improper installation, application, maintenance or use. The immense variety of contaminants make it impossible lt all of potential hazards that may be encountered with air pollution control systems. It ree important that application of equipment be dcussed with an AER Control Systems representative or application engineer prior use. Additionally, users should consult and comply with all National and Local Fire, Electrical and /or or appropriate codes when determining application, location and operation of any air pollution control equipment. Collection of combustible or explosive materials and collection on flame or spark-generating operations may require specific system configurations (contact AER Control Systems LLC. Applications Engineering Department questions and/or design asstance). The combined collection of combustible or explosive materials and contaminants from spark or flame generating operations, with a common collecr or duct system, not recommended, unless special design provions have been made system (sparks or flames resulting from such operations may ignite combustible or explosive material). Under no circumstances should anyone be allowed dcard a lighted cigarette, or burning materials, or refuse in an inlet hood or duct of collection system. It responsibility of end user comply with all applicable national, state, and local fire and safety codes. Th manual should be read completely bee attempting Operation or Maintenance of th equipment. All work should be permed by qualified personnel according local requirements. WARNING Failure comply fully with following instructions and local code requirements may increase your rk of physical injury due fire, explosion or electrical shock. All data and dimensions in th manual have been thoroughly checked however, we cannot assume responsibility possible errors or omsions. We reserve right change designs and/or specifications without notice.

4 SECTION Small Portable Cartridge Collecr Uncrating. Remove banding and cardboard shipping carn and packing. 2. Extraction Arm typically labeled and packed with unit be installed, Mount ing hardware included mounting arm. Be sure check all boxes any mcellaneous parts or hardware items bee dcarding. 3. Inspect exterior of unit and accessories shipping damage or shortages that may not have been noticed or recorded when shipment was initially received; you have 30 days notify AER Control Systems LLC. of any dcrepancies. Contact shipping company if any damage or shortages have occurred. Description & Operation The Small Portable Cartridge Collecr, SPC-000 const of a horizontally mounted filter cabinet which houses cartridge filter. The cartridge has a filter media pack of 3 inch pleated media and med in shape of a hollow cylinder. The interior of cartridge cylinder open pulse tank module, which periodically cleans cartridges by compressed air, pulse jet flushing. Diaphragm valve mounted a compressed air reservoir tank and activated by a manually controlled push butn which opens pulse valve a brief second. During operation a short blast of compressed air interior of filter results in media vibration and airflow reversal that back flushes collected contaminants off of exterior surface of filter cartridge. The mor/blower cabinet located on clean air side of system after pulse tank module and provides airflow collection system. Optional Equipment Special Filters Mor Starters Mechanical Arm sizes Various pulsing options including none or aumatic

5 SECTION 2 Small Portable Cartridge Collecr Applications - General. Dust & Fume - The Small Portable Cartridge Collecr, SPC-000 designed capture and removal of DRY dust and/or fumes generated from sanding, grinding, welding and or industrial processes. The SPC-000 cartridge collecr a modular system with an extraction arm consting of a filter media/ cartridge filter module, collection trays and a final module containing air reservoir tank and pulse-jet cleaning system, blower and mor. The unit can be arranged in a variety of configurations and can be equipped with specialized filters application specific filtration requirements. Optional add-on filters are available including HEPA, Activated Carbon odors, and pre-filters. 2. Size - It important that proper size unit has been selected application. Too little airflow will not draw contaminant in filter and unit will not be completely effective. Too much airflow may result in loss of efficiency or unit will pick up large or heavy solid particles increasing frequency of maintenance or filter replacement. Questions regarding proper unit sizing should be directed your local AER Control Systems representative or main office (ll free ) 3. Models - Model codes are utilized identify various unit configurations available. The model SPC (Small Portable Cartridge) collecr uses a direct drive blower (sometimes called a plug fan) along with number 000. The 000 unit has a.5 HP direct drive mor and has one cartridge filter. 4. Dust Drawer - The removable dust drawer required dirt srage. 5. Portable - The SPC-000 has four casters portability, two 0 inch rear wheels and two 5 inch swivel front wheels.

6 SECTION 3 Small Portable Cartridge Collecr Installation Assembly & Installation SPC-000 Standard Collecrs are pre-assembled SPC-000 with exception extraction arm. The assembly of extraction arm consts of removing all parts from two boxes, one box arm and or hood.. Bend arm out until angle between arms 45 degrees. 2. Attach end of gas spring extension swivel base using two M6 Metric bolts, washers, and nuts. 3. Attach or end of gas spring tube using two M6 Metric bolts, wash ers, and nuts. 4. Bolt handle or tube using two M6 Metric bolts, washers, and nuts. 5. Attach hood both sections of internal hood articulation arms using four M6 Metric bolts and nuts. 6. Slide hose ends on hood, both tubes, and swivel base and secure with hose clamps. 7. Mount swivel base surface you are bolting by using six M6 metric bolts, washers, and nuts. 8. Adjust tension of arm. The collecr will be pre-wired an ON/OFF switch and power cord 5 volts phase (unless orwe specified on purchase order). Suitable overload protection required protect mor, a correctly sized circuit breaker fine. Refer electrical section. (Manual and Combination mor starters with fusible dconnect packages are available through most local AER Control Systems LLC. and dtriburs). A connection clean, dry, compressed air located outside pulse tank module and connected air reservoir tank. The supply airline should be purged remove any debr bee connecting it unit prevent damage pulse valves on system. The supply compressed air line should be equipped with a manual shut-off valve, a filter/separar, air regular, and a pressure gauge and located close SPC-000 system. If unit be installed in an area where freezing temperatures or high humidity are be expected, an air dryer capable of drying compressed air below dew point must also be provided. If excessive moture present, check drain on dryer frequently or install an aumatic drain.

7 SECTION 3 Small Portable Cartridge Collecr Installation continued Electrical The standard collecr wired 5 volt, single phase with a switch and cord. Threephase units are wired input voltage specified on purchase order. Unless specified orwe, standard units are wired 460 volt, 3 phase, 60 Hz operation. Mors used on SPC-000 collecrs are UL recognized and internal wiring UL rated at 600-volts. Input power line protection required mor and electrical components. Line load and current requirements are identified on mor nameplate. Unless ordered with machine, power switch operating machine, any fusible dconnect, mor starter or controller are be provided by cusmer/user and located externally machine. After electrical hook up it important verify that fan rotation correct. Incorrect rotation results in much lower airflow and increased noe. For standard three phase installations, changing connections of any two of three input power lines will usually reverse fan rotation. Rotation direction can be found on side and/or back of mor. If it becomes necessary change input voltage, wiring diagram on mor and transmer nameplates show appropriate wire connections - se diagrams are also shown below: Low Voltage High Voltage Low Voltage Line Line Interchange any two line wires reverse rotation Line 3 Phase Figure - Mor Connection Diagram NOTE A mor starter with overload protection must be provided by User. Thermal overload heaters are installed in external mor starter. Consult starter manufacturer recommended heater size installed mor.

8 Small Portable Cartridge Collecr Figure 2 - Optional Control Timer

9 SECTION 3 Small Portable Cartridge Collecr Installation continued Control Systems WARNING Permanent damage mor will be sustained if connected voltages or than normal operating voltage which unit pre-wired. MANUAL CONTROLS SPC-000 include an integrated, push butn operated pilot valve diaphragm valve. The compressed air tank and valve are fully enclosed and located between cartridge and blower. Compressed Air Requirements Air reservoir pressure should be between 90-psig ( minimum pressure which will assure truly effective cleaning of cartridges) and 05-psig ( maximum recommended working pressure of valves and air reservoir). Note: The air reservoir system has a 20-psig-relief valve. The tal consumption of compressed air variable and dependent upon how often manual push butn depressed causing diaphram valve open and air pressure in reservoir at time of air pulse. If valve opened 0. second and air reservoir pressure at 00-psig, approximately 0.9 cubic feet of free air will be used per pulse. While cartridges are being cleaned, average usage rate in CFM of free air depends upon time in between next pulse. If valve opens at 30-second intervals (2 pulses per minute) average usage rate during a cleaning cycle would be (0.9 cu. ft./ pulse) x (2 pulses/minute) =.8 CFM of free air.

10 SECTION 4 Small Portable Cartridge Collecr Ordering Replacement Parts Inmation required prompt delivery of replacement parts will be:. Model and Serial Number 2. Part Number and Description Contact your local AER Control Systems LLC. dtribur replacement parts. Use eir our ll free telephone number or our website obtain nearest AER Control Systems LLC. dtribur s name and telephone number P art Number D escriptio n Qy Qt t Mor.5HP PH 5V Wheel Cone 043- Cartridge One End Open 5" L 28-0 Diaphragm Air Valve 3/4" 0-0 Pushbutn Relief Pressure Relief Valve

11 SECTION 5 Small Portable Cartridge Collecr Maintenance Operation & Maintenance Lubrication or or routine periodic preventative maintenance not required. All that needed an occasional check of fasteners, hoses and clamps and an overall vual check of unit. Periodic replacement of cartridges required when necessary. Always empty dust drawer bee it fills completely. Do NOT allow dust collect point where it begins uch botm of cartridge filter, since th would result in dust being re-entered in air stream, re-depositing on cartridge and shortening ir life. Cartridge Replacement SPC-000 The pressure drop across cartridge will eventually reach a point at which airflow and suction are o low. At th time, cartridges should be replaced as follows:. Shut off electrical power blower by unplugging electrical cord. 2. Open cartridge access door on front of filter cartridge module. 3. Slide cartridges out on rail by grabbing cartidge and pulling it ward you. Remove cartridge inspection or replacement. 4. Reinstall cartridge by sliding cartridge in cabinet on rail. 5. Close cartridge access doors.

12 Small Portable Cartridge Collecr Troubleshooting roblem P m roble P m roble P m roble P m roble P e aus C e aus C e aus C e aus C e aus C n olutio S n olutio S n olutio S n olutio S n Solutio Start Fails Mor Unit To Power No replace fuses, breaker circuit necessary. if re or from and connections wire proper (if collecr and starter supplied). unit Power and cord from power wires mor. collecr on switch if see wiring. mor faulty. mor suction Low airflow and/or backwards running Blower running If blower. of rotation 3 2 of interchange backwards, mors (3 phase leads power input 5 & wires switch phase Single only). 8. cleaned being not are Cartridges it if see system pulse air pressure. air correctly. working ducting in Obstruction blockage. arm be may arm y in dampers design. duct Improper closed. of out blowing Contaminant exhaust collecr cartridge in ole H. cartridge Replace installed properly not Cartridge cartridge correct gasket, cartridge orientation. in hole around seal must gasket cabinet. cartridge of sheet tube knob door, access cartridge and door proper tight be should sealing filter pushbutn when pulse air No depressed. leaking Valve leaks. valve pulse tube or seals diaphragm valve Replace valve. mor but pulsing, not Unit timer) (optional running board timer power No if replace fuses, blown transmer. necessary. board timer getting Power on, air compressed if see wiring unit. connected and assembly. valve from board opening. are valves if see mor but pulsing, not Unit or timer delay with (units running option) pulse Phohelic properly Not be time Off points. timer you than period a longer low pressure and high expect. gauge. Phohelic on points be may point pressure High high. o (optional time of all pulses Unit timer) short. o be may time Off Timer tings, board timer intervals pulse designed board 3 minutes. 8.5 sec every Gauge Phohelic on times Set properly not are option Low Pressure and/or Pressure High low. o be may points

13 Small Portable Cartridge Collecr Specifications S pecifications SPC-00 0 Nominal Airflow - CFM 00 0 Available External pressure - IN. H2O -2 Filters - Qty. Total Filter Area - Sq. Ft. 50 Mor - HP. 5 Mor Temp. Max - C 40 Compressed Air psig Tank Qty. Tank Volume - Cu. Ft D iaphragm Valve ().75 in. Program Timer: Off TIme On Time Timer Input Power Blower/Mor Type Manual - Pushbutn N/ A Plug Fan I nlet std. Drive Direct Voltage 5/23 0 Frequency - Hz 50/60 Phase Frame - NEMA 56C Power Facr 85 Efficiency 70 Start current Amps (60hz) 50/25 Full Load Amps (60hz) 6/ 8 Insulation Class - min. Enclosure B TEFC Service Facr.5 Duty Bearing Cycle Grease Specification Continuous Exxon Polyex EM UL & CSA Apporved

Limited Warranty AER Control Systems LLC warrants all products sold only purchasers use in business or resale, against defects in workmanship or materials under normal use, one () year after date of

14 Limited Warranty AER Control Systems LLC warrants all products sold only purchasers use in business or resale, against defects in workmanship or materials under normal use, one () year after date of purchase from AER Control Systems LLC. Mapplication of product, decomposition by reaction or chemical action and wear caused by abrasion will not constitute, or be considered as a defect. Warranty void if product has been subject damage, unreasonable use, neglect, improper service, improper installation, or or causes not aring from defects in original materials or workmanship. Any part that determined be defective in material or workmanship and returned an AER Control Systems LLC dtribur or authorized service facility, as AER Control Systems LLC designates, shipping costs prepaid, will be, as exclusive remedy, repaired or replaced at AER Control Systems LLC s option. AER Control Systems LLC shall not be liable any incidental or consequential cost, expenses, or damages resulting from any failure, defect, or malfunction of th product, liability expressly dclaimed. AER Control Systems LLC s liability in all events limited and will not exceed, purchase price of product. Title and rk of loss pass buyer on delivery common carrier. If a product damaged in transit, recipient MUST make note of damage upon receipt of product and file a claim with carrier. AER Control Systems LLC will make a good faith eft prompt correction or or adjustment, with respect any product that proves be defective within warranty period. Collection of combustible or explosive materials and collection on flame or spark-generating operation any require specific system configurations (contact AER Control Systems LLC s Applications Engineering Department questions and/or design asstance). The combined collection of combustible or explosive materials and contaminants from spark or flame generating operations, with a common collecr or duct system, not recommended, unless special design provions have been made system (sparks or flames resulting from such operations may ignite combustible or explosive material). Under no circumstances should anyone be allowed dcard a lighted cigarette, or burning materials, or refuse in an inlet hood or duct of collection system. It responsibility of end user comply with all applicable national, state, and local fire and safety codes. AER Control Systems LLC s liabiltiy consequential and incidental damage resulting from a fire or explosion expressly dclaimed. Installation of suitable overload protection such as a mor starter, according NEC guidelines, required. Failure provide proper overload protection will void warranty coverage on electrical components in system. (Combination mor starters with fusible dconnect packages are available through your local AER Control Systems LLC representative). To ensure optimum collecr permance, always use AER Control Systems LLC replacement filters.

Installation & Service Manual for Portable Fume Collector. Model PFC-800

Installation & Service Manual for Portable Fume Collecr Model PFC-800 August 3, 2009 Portable Fume Collecr Table of Contents Disclaimer...3 Uncrating...4 Description & Operation...4 Optional Equipment...4