PLANETARY DRIVE. A Better Planetary Reduction Gear Drive. (ISO Company)

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1 PLANETARY DRIVE A Better Planetary Reduction Gear Drive. BEACON GEAR TRANSMISSIONS (P) LTD. (ISO Company)

2 GENERAL Beacon Gear Transmissions (P) Ltd is one of the leading manufacturer of Planetary Gear Drives in India. Our unit is situated at Old MIDC Satara (Maharashtra). We have been persistent in pursing Design and Development,Research, Technical innovation. We have owed products such as Mini Planetray, Flange Mounted Planetray Gear Box, Foot Mounted Planetary Gear Box, Planetary Geared Motor, Planetary - Bevel Gear Drive, Planetary Helical Gear Drive, Planetary Worm Gear Drive, Planetray Winch Drive, Planetray Slew Drive, Planetray Sugar Crystallizer Drive, Planetary Creep Drive, Helical geared Moter, worm Drive & SMR PLANETRAY DRIVE PRINCIPLE The gearbox is driven with the help of a center shaft, connected to a carrier plate carrying three smaller gear wheels. These gear wheels run inside a toothed outer ring and drive the central gear cut around the central output shaft. This leads to the load being divided among many contact points around each gear, thus ensuring less friction and finally an increased efficiency. The Planetary gearing configuration of a Sun Gear and three more Planets does offer exciting new design engineering possibilities, borne of its ability to deliver high torque capacities, high reduction ratios and efficiency in a compact modular package. The planet wheels in these gearboxes are generally set 120 degrees apart, leading to 'load equilibrium' and thus resulting in a balanced or 'zero force' within the geared components. This further results in very low wear and high shock loading capacity. Another advantage of the planetary gearbox arrangement is load distribution. Because the load being transmitted is shared between multiple planets, torque capability is greatly increased. The more planets in the system, the greater load ability and the higher the torque density. FEATURES This gearbox offers many advantages as compared to other types of gearbox. Higher torque to weight ratio Low backlash Compact size Less weight Improved efficiency Greater resistance to shock High cyclic and radial load carrying capacity Improved lubrication Modular construction allowing assembly in several stages APPLICATIONS This special type of gearbox is commonly used in a number of industries including : Wind turbines Power industry Sugar industry Automotive industry Material handling equipment Medical equipment Robotics machinery Aviation equipment Packaging equipment 2

3 MATERIAL CONSTRUCTION Sun Gear and Planets : Sun Gears and Planets are made from high alloy steel and heat treated for Case Carburising and hardening. Planet bores are ground in order to achieve desired tolerance Ring Gears : Ring Gears are made from high alloy steel and Toughened to absorb impact loads. Planet Carriers: Planet Carriers are made from high alloy steel casting or forging or bars Input and Output Shaft: Shafts are made from high alloy steel and toughened to achieve strength. Casing Housing: Casings are made of Graded Cast Iron, Cast Steel LUBRICATION Planetary Gear Boxes are suitable for Oil Temp between -20º to 90º C. Lower than-20ºc OR above 90º C, we recommend special Oils and Oil Seals. Lubricant recommended for Indian ambient temperatures of 40º is Gear Oil, EP220 (ISO VG 220) ISO For High Speed and Power applications contact Factory. Oil change must be carried out after first 100/ 1 hours operation and subsequently after every 20 hours or at least 12 months. These conditions may be modified depending upon the actual working condition. Do not mix oils of different types even of same make. Never mix synthetic and mineral oils TECHNICAL SPECIFICATIONS A B C Reduction Ratio : 3 to : 1 Rated Torque : 0.5 Kg-m to 1400 Kg-m Input Power 0.25 HP to 300 HP Input Speed 1440 RPM, 960 RPM, 720 RPM Prime Mover Electric Motor, Hydraulic Motor Input Type Free Input, Hollow Input, Spline Shaft Output Type Free Output, Hollow Output, Spline Shaft Mounting Foot Type, Flange Type, Agitator Type, Shaft Mounted Output Torque Calculation :Output Torque (Nm) 1) HP = Power in Horsepower 2) SF = Service Factor 3) Eff. = Drive Efficiency Planetary drive Efficiency - Single Stage - 96% Triple Stage - 88% Double Stage - 92% Four Stage - 85% Output Speed Calculation :Output Speed (RPM) Service Factor Selection :D Power Conversion :Working Hours & Application Power in Kw (1 H.P.=0.746 Kw) a) 8 Hours Power in H.P. (1 k.w.=1.34 H.P.) b) 16 Hours c) 24 Hours

4 TECHNICAL DATA Model Reduction Ratio Torque Rating (Nm) Thermal Rating (Kw) Shaft Dia. Suitable Spline (Solid Output shaft) B201 B202 B203 B204 B301 B302 B303 B304 B401 B402 B403 B404 B1 B2 B3 B4 B601 B602 B603 B604 B651 B652 B653 B654 B701 B702 B703 B704 B1 B2 B3 B4 B901 B902 B903 B B40X36 DIN 5482 B40X36 DIN 5482 B40X36 DIN 5482 B40X36 DIN 5482 B58X53 DIN 5482 B58X53 DIN 5482 B58X53 DIN 5482 B58X53 DIN 5482 BX74 DIN 5482 BX74 DIN 5482 BX74 DIN 5482 BX74 DIN 5482 B100X94 DIN 5482 B100X94 DIN 5482 B100X94 DIN 5482 B100X94 DIN 5482 W120X3X30X38X8f DIN 54 W120X3X30X38X8f DIN 54 W120X3X30X38X8f DIN 54 W120X3X30X38X8f DIN 54 4

5 MODEL - B20 - B90 FOOT-HOLLOW INPUT FOOT-FREE INPUT 5

6 MODEL - B20-B90 FLANGE-HOLLOW INPUT f7 f7 f7 FLANGE-FREE INPUT f7 6

7 / 12.5 Planetary Geared Motor Winch Drive Crystallizer Drive Creep Drive 7 Shaft Mounted Cum Foot Mounted Planetary Drive

8 Dear User Kindly furnish the following Technical Data and Information for selection of Planetary Reduction Gear Box. 1) Application : 2) Prime Mover (Electric motor/hydraulic motor) : 3) Input Speed (rpm) : 4) Output Speed (rpm) : 5) Required Reduction Ratio : 6) Input Power (HP.) : 7) Required Output Torque (kg.m or Nm) : 8) Load Nature : Uniform (U) / Moderate Shock (M) / Heavy shck (H) : 9) Service Duration (Hrs) : (Daily operating hours) 10) Operating Cycle (Minutes cycle) : 11) Operating Position : 12) Desired life in operation : For your specific Reduction Ratios, Output speed, Output Torque, Please write to BEACON GEAR TRANSMISSIONS PVT. LTD. Note:- Specifications/Dimensions subect to change without prior notice. BEACON GEAR TRANSMISSIONS (P) LTD. Dealer / Representative : (ISO Company) Regd. Office : Flat No. 8, Gaanan Chambers, Visawa Park, Godoli, SATARA (M.S.) INDIA. Phone No Factory : W-9, Old M.I.D.C.,SATARA (M.S.) INDIA. Telefax : Cell : / / beacongearssatara@yahoo.com Web : Printed By : Viayshree,STR/

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