Flowline Fuse Mounting and Service Termination

Transcription

1 Part 2 Reference Drawing Register Number R1 Description Pole Bolt Details R2-1 Bonding, Intermediate R2-2 Running disc angle 11, 22 and 33 kv 3 Phase Superposition R3-1 Insulators R3-2 Insulator Ties R3-3 Armour Rods R4 Insulator Pin and Bolt Details R5-1 Eyebolt Details R5-2 Eyebolt, Conductor Terminations R6 Earthing R7-1 Cable cleat Guard and Pole Top Switch Anti Climbing Guard Detail R7-2 Service Cable Cleat, Guard Fixing Details R8-1 ABC Taps for Transformer, and Cable Termination R8-2 Lugs and Connectors, Transformer and Cable R8-3 PG Clamps Installation Instruction R8-4 Lugs and Connectors, Insulation Piercing Clamps R10-1 Dropout Fuse Mounting, Details R10-2 Dropout Fuse Mounting, Boric Acid and Fault Tamer Details R11 Flowline Fuse Mounting and Service Termination R11-1 LV Supply to Pole-Mounted Equipment R12-1 Transformer LV, Isolation Details R12-2 Transformer LV, Isolation Details R12-3 Transformer LV, Isolation Details Horizon Power Corporation

2 Number Description R13-1 Pole Embedment Depth, Danger Plate R13-2 Steel Distribution Pole Belling of Base C and D Areas R14-1 Ground Stay R14-2 Outrigger Stay, HV and LV Tee Off R14-3 Outrigger Stay, HV or LV Termination only, HV and LV Intermediate only R14-4 Outrigger Stay, Running Disc Angle, 12.5 m Pole R14-5 Aerial Stay R14-6 Outrigger Stay Pole R14-7 R16 R17 R18 Double Ground Stay for Running Disc Angle with Underslung or Overhead Earth Wire Screw In Anchor, Flow Chart Transformer Kiosk (Non MPS), kva Installation Guide Transformer Kiosk (MPS), kva Installation Guide R19-1 Kiosk, kva Spud Transformer Installation Guide R19-2 Transformer Kiosk (MPS) 63 kva (HUB2 on a culvert) Installation Guide R20-1 Schneider RM6 Outdoor Switchgear 4 Way Installation Guide R20-2 Schneider RM6 Outdoor Switchgear 4 Way Installation Guide R20-3 Schneider RM6 Extensible Switchgear Installation Guide R21 R22 R24 Transformer Kiosk (Non MPS), kva, Cable Arrangements MPS Substation, Up to 630 kva LV Switchgear Kiosk, General Arrangement R26-1 Street Light Cutout, Single Phase Supply R26-2 Street Light Cutout, Single Phase Supply for Class II Luminaries Horizon Power Corporation

3 Number Description R26-3 Street Light Cutout Connection Arrangement for Electrical Attachment R27 R29 R30 R31 R32 R33 R35 R36 R37 R38 R39 R40 R42 R50 R51 R52 R53 R54 R55 Fusing Arrangement for Street Light Columns 25kVA Padmount Trfr 240V Street Feeder/Consumer Mains Terminal Block 25kVA Padmount Trfr 480V Street Feeder/Consumer Mains Terminal Block Mini Pillar Additional Neutral Mini Pillar Terminal Block Mini Pillar XLPE Working End Mini Pillar SPUDS 240V Nulec PMB Control Box Connection Detail Nulec PMB Solar Connection Detail (WITHDRAWN) Overhead Fault Indicator Solar Connection Detail Installer Identification Tag Installation of Above Ground Cable Marker Earth Bonding of Meter Guard Sample Operational Label Placement of Duct Beneath Road Crossings Cable and Duct Placement on Truncations Cross Section Details of Cable Easement Placement of Duct Beneath Open Drain Cable Trench Layout (Green Field Site) Two Layers (1 Tx and 5 LV Cables) Horizon Power Corporation

4 ROUND WASHER 76 x 76 x 5 SQUARE WASHER POLE SIDE 200 'A' COIL SPRING M14 TO M24 51 x 51 x 3 SQUARE WASHER CUT EXCESS THREAD TO WITHIN 10mm OF NUT BOLT DIMENSIONS DIMENSION A DIAMETER OF POLE BOLTS PB1 = 300mm 12mm 16mm 20mm PB2 = 400mm 12mm 16mm 20mm PB3 = 550mm 12mm 16mm 20mm POLE BOLT DETAILS B JUNE 2011 R1

5 50mm OF M12 THREADED HOLE FOR EARTHING PURPOSES mm OF M12 THREADED HOLE FOR EARTHING PURPOSES BONDING INTERMEDIATE B JUNE 2011 R2-1

6 WHITE PHASE ON TOP RIGHT-HAND ANGLE WHEN VIEWED FROM THIS END LEFT-HAND ANGLE WHEN VIEWED FROM THIS END NOTES: 1. IN ALL CASES MARK THE PHASE COLOURS ON THE VERTICAL/ANGLE STRAIN POLES. RUNNING DISC ANGLE 11kV, 22kV & 33kV (3 PHASE) PHASE SUPERPOSITION C MARCH 14 R2-2

7 HIGH VOLTAGE (33,22,11,6.6kV) STRAIN INSULATOR HIGH POLLUTION POST INSULATOR RUNNING DISC ANGLE LOW VOLTAGE INTERMEDIATE ANGLE UP TO 20 DEG INLINE STRAIN OR ANGLE DEG TERMINATION SWITCH WIRE AND RUNNING EARTH TERMINATION INTERMEDIATE 20mm BAND-IT STRAP TYPE INSULATORS B JUNE 2011 R3-1

8 SEQUENCE OF FOR HV & LV HALVE TIE. START WITH MIDDLE OF TIE AT BACK OF INSULATOR. A) TAKE HALF TURN AROUND INSULATOR, UNDER AND AROUND CONDUCTOR FOR ONE TURN. B) CROSS TIE AT THE FRONT OF INSULATOR AND CONTINUE UNDER AND AROUND CONDUCTOR FOR ONE TURN. C) CROSS TIE AT THE BACK OF INSULATOR AND CONTINUE UNDER AND AROUND CONDUCTOR FOR SIX TURNS. D) ONE OPEN TURN. E) FIVE TURNS. F) ONE OPEN TURN. G) THREE TURNS. H) TURN ENDS OF TIE DOWN AGAINST THE CONDUCTOR. HIGH VOLTAGE TOP TIE LOW VOLTAGE TOP TIE HIGH VOLTAGE SIDE TIE BARE ABC 300mm OVER CENTRE OF INSULATOR HIGH VOLTASGE SIDE TIE 300 SEQUENCE OF HALVE TIE. START WITH MIDDLE OF TIE AT BACK OF INSULATOR. A) TAKE HALF TURN AROUND INSULATOR AND UNDER CONDUCTOR ON EACH SIDE. B) TAKE ONE AND HALF TURNS AROUND CONDUCTOR ON EACH SIDE OF INSULATOR. C) CROSS ENDS AROUND BACK OF INSULATOR AND RETURN TO BOTTOM OF CONDUCTOR ON EACH SIDE. D) TAKE ONE TURN AROUND CONDUCTOR ON EACH SIDE OF INSULATOR E) PASS ENDS OVER AND ACROSS IN FRONT OF INSULATOR CARRYING EACH END TO BOTTOM OF CONDUCTOR. F) TAKE FIVE TURNS AROUND CONDUCTOR. G) ONE OPEN TURN. H) FIVE TURNS. J) ONE OPEN TURN. K) THREE TURNS. L) TURN ENDS OF TIE DOWN AGAINST CONDUCTOR. 95 & 150 mm2 ABC TOP TIE INSULATOR TIES C JUNE 2011 R3-2

9 ARMOUR ROD ARMOUR RODS ARE TO BE USED ON ALL BAYS OVER 80m (WAS 100 m.) ARMOUR RODS B JUNE 2011 R3-3

10 HV INSULATOR BOLT (STEEL CROSSARM) mm THREAD SPRING WASHER 75 x 75 x 5 WASHER LV INSULATOR PIN (WOOD CROSSARM) COIL SPRING 40 mm SQUARE WASHER WELDED TO SPINDLE 75 mm SQUARE WASHER 50mm SQUARE WASHER 'B' HEAD, LEAD M16 HEX. NUT M16 THREAD REVISION DATE B JUNE 2011 INSULATOR PIN AND BOLT DETAILS R4

11 POLE 16mm EYEBOLT FOR CENTRE PHASE AND RUNNING DISC ANGLE EYE RETURN TO BE HARD AGAINST POLE OR WASHER 76 x 76 x 5 SQUARE WASHER (N/A FOR STEEL POLES) POLE ROPE THIMBLE 20mm EYEBOLT FOR STAY HELICAL TERMINATION CROSSARM 16mm EYEBOLT FOR CROSSARM EYEBOLT DETAILS B JUNE 2011 R5-1

12 ALUMINIUM CLEVIS THIMBLE HELICAL TERMINATION ALUMINIUM CONDUCTOR (AAC & AAAC) OR STEEL CONDUCTOR (SCAC) MALLEABLE CAST IRON CLEVIS THIMBLE HELICAL TERMINATION STEEL CONDUCTOR (SCGZ) OR COPPER CONDUCTOR (CU) STRAP AND CLAMPS SUPPLIED WITH PTS HELICAL TERMINATION FOR PTS ARRANGEMENT CONDUCTOR TERMINATIONS C MARCH 14 R5-2

13 R6 600 SQ. EARTH MAT ROADSIDE 450 EARTH SPEAR BAND-IT STRAPS FOR EARTHING SEE NOTE 3 3 EXTRA ROD GUIDES REQUIRED (POSITION TO SUIT) SECURED WITH BAND-IT STRAPS NOTES: BAND-IT STRAPS TO SUIT EQUIPMENT SEE NOTE mm WIDE BAND-IT STRAPS ON RAYCHEM BRACKET, POLE ROD GUIDES AND LV ANGLE INSULATOR BRACKET. 12mm WIDE BAND-IT STRAPS ON CABLE GUARDS. 2. AN APPROVED EARTHING BRAID MUST BE FITTED TO BOND THE OPERATING HANDLE TO THE HANDLE FRAME 3. 12mm WIDE BAND-IT STRAPS FITTED WITH SADDLES TO FIX EQUIPMENT DOWN EARTHS TO POLE. TO BE SPACE APPROXIMATELY 500mm APART R7 - STANDARD CABLE GUARD EARTHWIRE EARTH ROD ROD GUIDE 150 CLAMP TO POLE 20 MINIMUM R = LESS THAN 30 OHMS SEE NOTE MINIMUM HEIGHT 720 FIRST 12mm BANDIT STRAP 150 ABOVE G.L. REFER EARTHING RESISTANCE TABLE EARTH PIT EARTH ROD EARTH POINT 100 ABOVE G.L. STEEL POLE 450 EARTH MAT INSTALLED EARTHING RESISTANCE REQUIREMENTS ISOLATED H.V. ISOLATED H.V. M.E.N. WITH OVERHEAD WITH NO EARTH OVERHEAD EARTH COMBINED <1 ohm <10 ohm <30 ohm INDIVIDUAL <30 ohm <30 ohm <30 ohm EARTHING C JUNE 2011 R6

14 SURGE ARRESTOR TO POLE TOP SWITCH BI-LUG PLATE EARTH SCREEN XLPE TYPE EARTH POINT 12mm BAND-IT STRAP SEE NOTE 2 CABLE CLEAT SPACING SEE NOTE ROD GUIDE NOTE 4 NOTES: 1. FOR NTEC'S BAND STRAP OVER ONLY 1 CHANNEL. 2. CABLE CLEATS SECURED WITH 12mm BANDIT STRAPS MINIMUM OF 2 REQUIRED. 3. CABLE GUARD SECURED WITH 12mm BANDIT STRAPS MINIMUM OF 2 REQUIRED. MINIMUM GAP POSSIBLE BETWEEN F.G.L. AND GUARD SHALL BE MAINTAINED. 4. ANTICLIMBING GUARD SECURED WITH 12mm BANDIT STRAPS MIN 2 REQUIRED. 5. IN ALL SECTIONS WHERE POLES ARE DRAWN WITH URD CABLES ON THEM THE FOLLOWING WILL APPLY FOR THE CABLE INSTALLATION. - ALL CABLES SHALL BE INSTALLED ON THE OPPOSITE SIDE OF THE POLE TO ONCOMING TRAFFIC. - SHOULD POINT ABOVE BE IMPRACTICAL, THE CABLES MAY BE INSTALLED ON THE FOOTPATH SIDE. (BETWEEN POLE AND PROPERTY BOUNDARY) - IF THE CONNECTION POINT AT THE POLE TOP IS ON THE OPPOSITE SIDE OF THE INSTALLED CABLE, THEN THE CABLE MUST BE ROLLED AROUND THE POLE ON THE FOOTPATH SIDE (BETWEEN POLE AND PROPERTY BOUNDARY) UP TO THE CONNECTION. - FOR POLE TOP SWITCH POLES THE CABLE MUST BE INSTALLED ON THE FOOTPATH SIDE (BETWEEN POLE AND PROPERTY BOUNDARY) THEN ROLLED AS HIGH UP AS POSSIBLE TO THE SIDE OF THE CONNECTION. CABLE CLEAT / GUARD AND POLE TOP SWITCH ANTI CLIMBING GUARD DETAIL C MARCH 14 R7-1

15 SHRINK GLOVE SHRINK GLOVE TOP BAND-IT STRAP FIRST BAND-IT STRAP 150 4m CONDUIT SEE NOTE MINIMUM OF 3 BAND-IT STRAPS EQUI-SPACED BETWEEN 1000mm MAX SPACING 3 BAND-IT STRAPS EQUI-SPACED NOTE: 1. CABLE GUARD SECURED WITH 12mm BANDIT STRAPS MINIMUM OF 2 REQUIRED. MINIMUM GAP POSSIBLE BETWEEN F.G.L. AND GUARD SHALL BE MAINTAINED. 2. IN ALL SECTIONS WHERE POLES ARE DRAWN WITH URD CABLES ON THEM THE FOLLOWING WILL APPLY FOR THE CABLE INSTALLATION. - ALL CABLES SHALL BE INSTALLED ON THE OPPOSITE SIDE OF THE POLE TO ONCOMING TRAFFIC. - SHOULD POINT ABOVE BE IMPRACTICAL, THE CABLES MAY BE INSTALLED ON THE FOOTPATH SIDE. (BETWEEN POLE AND PROPERTY BOUNDARY) - IF THE CONNECTION POINT AT THE POLE TOP IS ON THE OPPOSITE SIDE OF THE INSTALLED CABLE, THEN THE CABLE MUST BE ROLLED AROUND THE POLE ON THE FOOTPATH SIDE (BETWEEN POLE AND PROPERTY BOUNDARY) UP TO THE CONNECTION. - FOR POLE TOP SWITCH POLES THE CABLE MUST BE INSTALLED ON THE FOOTPATH SIDE (BETWEEN POLE AND PROPERTY BOUNDARY) THEN ROLLED AS HIGH UP AS POSSIBLE TO THE SIDE OF THE CONNECTION. REVISION DATE B JUNE 2011 SERVICE CABLE CLEAT / GUARD FIXING DETAILS R7-2

16 A. LINE TAPS TO DROPOUT FUSE or CABLE SURGE ARRESTOR P.G CLAMP INSULATED CRIMP 95 ABC SEE NOTE 1 CONNECT COPPER OR ALUMINIUM SPLICE TO SUIT MAINS USING PG CLAMPS INSULATED LUG WITH 12mm HOLE 95 ABC B. DROPOUT FUSE TO TRANSFORMER WITH SURGE ARRESTER TO D.O.F. TINNED BRASS HALF CLAMP TO INSULATOR INSULATED LUG WITH 12mm HOLE SURGE ARRESTOR END SEE NOTE 2 INSULATED LUG WITH 12mm HOLE D.O.F. END PAINT CLEANED OFF TO ENSURE GOOD ELECTRICAL CONTACT AFTER APPLY CONDUCTIVE GREASE C. DROPOUT FUSE TO CABLE SURGE ARRESTORS INSULATED LUG WITH 12mm HOLE SURGE ARRESTOR END SEE NOTE 2 INSULATED LUG WITH 12mm HOLE D.O.F. END NOTE: 1. WHERE THE INSULATED SPLICE CRIMP IS NOT USED FOR TRANSFORMER OR LINE TAPS A 20mm LENGTH OF INSULATION MUST BE REMOVED BEHIND THE INSULATED LUG TO ALLOW MOISTURE TO DRAIN. SEE R8/2 FOR PG CLAMP APPLICATION 2. REMOVE INSULATION FOR BRASS HALF CLAMP AND MOISTURE DRAIN (20mm) 3. ALTERNATIVELY USE "C" FROM D.O.F. TO TRANSFORMER OR TRANSFORMER TO SURGE ARRESTOR REVISION DATE B JUNE 2011 ABC TAPS FOR TRANSFORMER AND CABLE TERMINATION R8-1

17 12 DIAMETER S/S BOLT & NUT EARTH PHASE TRANSFORMER & EARTH LUGS ABC TO AERIAL UTILUX Australia FT94A AAC, AAAC mm dia. O.D mma. HEX DIE AL ABC LUG BRAID S/S FLAT WASHER S/S SPRING WASHER CRIMP MARK LUG BI-METAL Q TYPE LUG (CABLE CONNECTIONS) CABLE CRIMP LUGS AND CONNECTORS TRANSFORMER AND CABLE D JUNE 2011 R8-2

18 SMALL COPPER PG CLAMP FOR UP TO 70mm sq COPPER CONDUCTOR INCLUDING Cu DOWN EARTH JOINS ALUMINIUM ALUMINIUM OR COPPER PARALLEL GROOVE CLAMPS STEP 1 WIRE BRUSH SURFACE OF CONDUCTOR AND JAWS OF CLAMP. THEN IMMEDIATELY APPLY ALUMINIUM JOINTING COMPOUND. STOCK No. PG 0002 STEP 2 FIT CLAMP AND TIGHTEN BOLTS SECURELY. IF COPPER TO ALUMINIUM THEN ALUMINIUM CONDUCTOR TO BE ABOVE THE COPPER STEP 3 IN AREAS OF HIGH POLLUTION (TYPICALLY WITHIN 5 Kms OF COAST) APPLY GREASE TO COVER ALL PARTS OF JOINT. USE SHELL MP2 - STOCK No PG0125. IN EXTREMELY CORROSIVE ENVIRONMENTS WHERE THIS HAS PROVEN INADEQUATE, THEN APPLY 510 DENSO TAPE OVER GREASE AND JOINT TO EXCLUDE ALL MOISTURE - STOCK No K10020 REUSE OF PG CLAMPS DO NOT REUSE PG CLAMPS WHICH HAVE BEEN SUBJECTED TO HEAVY FAULT CONDITIONS AND EXCESSIVE CORROSION CONTACT GROOVES OF THE PG CONDUCTOR INTERFACE MUST BE THOROUGHLY CLEANED TO BRING THE SURFACE BACK TO "AS NEW" CONDITION APPLY CONTACT PROTECTION GREASE TO REINSTATE ENVIRONMENTAL PROTECTION AT THE INTERFACE PG CLAMPS INSTALLATION INSTRUCTION D JUNE 2011 R8-3

19 ABC TO SERVICE 95/35 & 150/35 LV MAINS IPC - ABC TO ABC REVISION DATE B JUNE 2011 LUGS AND CONNECTORS INSULATION PIERCING CLAMPS R8-4

20 BRACKET FOR ANGLE M12 BOLTS THROUGH PREDRILLED HOLES IN OFFSET CROSSARM 11kV METRO ONLY,NOMINATED LOCATIONS M12 BOLTS THROUGH PREDRILLED HOLES IN OFFSET CROSSARM NORMAL POLLUTION INCLUDING 11kV AREAS 2 M12 BOLTS THROUGH INSULATOR STANDOFF INSULATOR M12 BOLTS THROUGH PREDRILLED HOLES IN OFFSET CROSSARM ANGLE BRACKET M16 BOLTS THROUGH ANGLE HIGH POLUTION ALL AREAS EXCEPT METRO 11kV M12 BOLTS THROUGH PREDRILLED HOLES IN OFFSET CROSSARM FAULT TAMER 22kV ONLY NOMINATED HIGH FAULT CURRENT AREAS STRAIN EYE OF PTS M12 BOLT M16 BOLT ANGLE BRACKET M16 BOLT M16 BOLT M12 BOLT ANGLE BRACKET STRAIN EYE OF PTS NORMAL POLLUTION HIGH POLLUTION DROPOUT FUSE FITTED TO TERMINATION POLE TOP SWITCH WITH CABLE DROPOUT FUSE MOUNTING DETAILS B JUNE 2011 R10-1

21 XARM TYPES XARM MOUNTED POLE MOUNTED STANDARD DOF's UP TO 33kV 260 XARM TYPES 1146 BORIC ACID FUSES FOR FIRE RISK AREAS AND HIGHER FAULT RATINGS RADII STANDARD MOUNTING POSSIBLE MOUNTING VARIATIONS ON EXISTING STRUCTURES FOR FITTING & BARREL SWING CLEARANCE REVISION DATE B JUNE 2011 DROPOUT FUSE MOUNTING BORIC ACID AND FAULT TAMER DETAILS R10-2

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23 R-11 R8-4 MUST BE DOUBLED OVER BEFORE PUTTING INTO CLAMP ABC IPC CB (5 AMP) CB (5 AMP) LV AERIAL CONNECTION SIDE VIEW LV ABC CONNECTION SIDE VIEW R12-2 CB (5 AMP) CB (5 AMP) U23-1 LV TRANSFORMER CONNECTION SIDE VIEW LV UNDERGROUND CONNECTION SIDE VIEW LV SUPPLY TO POLE MOUNTED EQUIPMENT A R11-1

24 ABC LUGS ABC HARNESS 95sqmm 70sqmm PVC COVERED COPPER DOWN EARTH QUICK LUGS TO DOWN EARTH ABC SUSPENSION CLAMPS BOLTED TO HARNESS BRACKET NEUTRAL 100 AMP FUSE HOLDER ABC SPLICE CRIMPED TO ABC AND PUT INTO PG CLAMP ABC SPLICE CUT TO LENGTH AND CRIMPED TO ABC 25 AND 63kVA TO BARE CONDUCTOR ABC LUGS ABC HARNESS 95sqmm FOR 100kVA ABC HARNESS 150sqmm FOR 200kVA 70sqmm PVC COVERED COPPER DOWN EARTH QUICK LUGS TO DOWN EARTH ABC SUSPENSION CLAMPS BOLTED TO HARNESS BRACKET NEUTRAL ABC SPLICE CRIMPED TO ABC AND PUT INTO PG CLAMP 400AMP LV ISOLATOR BOLTED TO INSULATOR PIN ABC LUG CRIMPED TO ABC 100 AND 200kVA TO BARE CONDUCTOR TRANSFORMER LV ISOLATION DETAILS D MARCH 14 R12-1

25 1000 SEE NOTE 1 TOP OF BRACKET 95sqmm ABC FOR PFISTERE FUSE UNIT 150sqmm ABC FOR 200kVA 315kVA TO ABC REFER TO R12 SHEET 3 FOR OPTIONS BOTTOM OF FUSE SWITCH PFISTERE - FOR 100kVA AND BELOW KRONE - FOR 200kVA 5000 NOTES: 1. ALTERNATIVE POSITION FOR BRACKET IF CABLE CLEARANCE CANNOT BE OBTAINED 100 and 200kVA TO ABC QUICK LUGS TO 25sqmm DOWN EARTH a3 a2 a1 a4 16sqmm TAP SERVICE NEUTRAL TERMINAL BLOCK ER 100 AMP FUSE HOLDER TO RUNNING EARTH 25sqmm PVC COVERED COPPER DOWN EARTH TO EARTH POINT SINGLE PHASE 10 AND 25kVA TRANSFORMER LV ISOLATION DETAILS D MARCH 14 R12-2

26 OPTION 1 1 PHASE ONLY SHOWN FOR CLARITY SINGLE LINE REPRESENTATION GS0062 LV AERIAL PG OPTION 2 FROM TX SUPPLY GS0062 LV AERIAL PG PG OPTION 3 FROM TX SUPPLY N GS0062 KRONE FUSES KRONE FUSES LV AERIAL PG OPTION 4 FROM TX SUPPLY N KRONE FUSES KRONE FUSES LV AERIAL PG TRANSFORMER LV ISOLATION DETAILS B JUNE 2011 R12-3

27 PL DANGER PLATE LOCATION WHEN SUPPLIED FOR FITTING 1400 POLE BURIAL DEPTHS POLE LENGTH EMBEDMENT DEPTH 9.5m 1.55m 11.0m 1.70m 12.5m 1.85m 14.0m 2.00m EXAMPLE 9.5m POLE G.L. E = (PL + 6.0) / 10 = ( ) / 10 = (15.5) / 10 = 1.55m E NOTE: E = EMBEDMENT DEPTH FOR CYCLONIC AREAS BURIAL DEPTH TO BE DETERMINED BY DESIGNER PL = POLE LENGTH POLE EMBEDMENT DEPTH AND DANGER PLATE B JUNE 2011 R13-1

28 NOTE: FOR CYCLONIC AREAS (AS CAT2-REGION "D") 6.5M COLUMNS SHALL BE SUPPORTED WITH A N20 CONCRETE SLEEVE AROUND THE COLUMN FOR THE FULL BURIAL DEPTH. CONCRETE DIA. FOR SANDY SOILS 600mm UP TO MASS FOR EACH BASE PLATE WILL BE APPROXIMATELY 60Kg CONCRETE MIXED ON SITE WILL HAVE 20mm AGGREGATE, SLUMP OF 80mm, CONCRETE GRADE OF N20 WITH NO ADDITIVES REQUIRED THE REQUIRED MEASURE IS: 1 PART OF CEMENT 2 PART OF CLEAN SAND 3 PARTS OF 20mm AGGREGATE 1 PART OF WATER APPROPRIATELY PRODDED TO REMOVE TRAPPED AIR POCKETS 600 TO 900 IMPACT ABSORBENT FEATURE GROUND LINE INDICATOR (MARK ON FACE) G.L. BURIAL DEPTH TO BE DETERMINED BY ENGINEER CONCRETE BASE SANDY SOILS 9.5M, 11M & 12.5M POLES 219, 1 x 48 CHS GRADE 350 STEEL DISTRIBUTION POLE BELLING OF BASE C AND D AREAS B JUNE 2011 R13-2

29 ROPE THIMBLE R5 HELICAL TERMINATION / /2.00 HELICAL TERMINATION INSULATOR ROPE GRIP GROUND LEVEL 25mm UV STABILISED PVC CONDUIT ROPE THIMBLE HELICAL TERMINATION GROUNDSCREW (SEE FLOW CHART - R16) INSTALLATION ANGLES AND TENSIONS OF STAYS ANGLE a ANGLE b ANGLE c A= C= C (DEGREES) (DEGREES) (DEGREES)(LENGTH)(LENGTH) (TENSION) Bx1.73 Bx2 SUM OF LINE LOAD x B Bx0.57 Bx1.41 Bx1.15 SUM OF LINE LOAD x 1.41 SUM OF LINE LOAD x 2 A = POSITION OF STAY ROD FROM BASE OF POLE B = HEIGHT OF STAY ATTACHMENT ABOVE GROUND C = LENGTH OF STAY WIRE B b a A C c NOTE: 1. IF THE STAY WIRE PASSES THROUGH L.V. MAINS THEN THE L.V. MAINS MUST BE CONSTRUCTED ON A 2100mm CROSSARM AND COVERED IN INSULATING MATERIAL GROUND STAY A JUNE 2011 R14-1

30 3600 ROPE THIMBLE HELICAL TERMINATION R /2.00 HELICAL TERMINATION ROPE THIMBLE 19/2.00 BANDIT STRAPS TO SUIT EQUIPMENT (NOTE 2) HELICAL TERMINATION INSULATOR mm UV STABILISED PVC CONDUIT ROPE GRIP 2700 (MINIMUM) ROPE THIMBLE HELICAL TERMINATION GROUND LEVEL 2700 GROUNDSCREW (SEE FLOW CHART - R16) NOTES: 1. IF THE STAY WIRE PASSES THROUGH L.V. MAINS THEN THE L.V. MAINS MUST BE CONSTRUCTED ON A 2100mm CROSSARM AND COVERED IN INSULATING MATERIAL 2. 32mm WIDE BANDIT STRAP ON OUTRIGGER. OUTRIGGER STAY HV AND LV TEE-OFF B MARCH 14 R14-2

31 3600 ROPE THIMBLE HELICAL TERMINATION R5 19/2.00 HELICAL TERMINATION ROPE THIMBLE BANDIT STRAP TO SUIT EQUIPMENT. (NOTE 2) 19/2.00 HELICAL INSULATOR TERMINATION 4400 HV 3000 LV 25mm UV STABILISED PVC CONDUIT ROPE GRIP 2700 (MINIMUM) ROPE THIMBLE HELICAL TERMINATION GROUND LEVEL 2700 GROUNDSCREW (SEE FLOW CHART - R16) NOTES: 1. IF THE STAY WIRE PASSES THROUGH L.V. MAINS THEN THE L.V. MAINS MUST BE CONSTRUCTED ON A 2100mm CROSSARM AND COVERED IN INSULATING MATERIAL 2. 32mm WIDE BANDIT STRAPS ON OUTRIGGER. REVISION DATE B MARCH 14 OUTRIGGER STAY HV OR LV TERMINATION ONLY HV AND LV INTERMEDIATE ONLY R14-3

32 ROPE THIMBLE HELICAL TERMINATION R5 (NOTE 2) 4100 HELICAL TERMINATION 19/2.00 ROPE THIMBLE NOTES: 1. IF THE STAY WIRE PASSES THROUGH L.V. MAINS THEN THE L.V. MAINS MUST BE CONSTRUCTED ON A 2100mm CROSSARM AND COVERED IN INSULATING MATERIAL. 2. REFER TO RDA CONSTRUCTION STANDARD H6 FOR STAY EYEBOLT LOCATIONS mm WIRE BANDIT STRAPS ON OUT RIGGER. 19/2.00 BANDIT STRAPS TO SUIT EQUIPMENT (NOTE 3) HELICAL TERMINATION INSULATOR mm UV STABILISED PVC CONDUIT ROPE GRIP 2700 (MINIMUM) ROPE THIMBLE HELICAL TERMINATION GROUND LEVEL 2700 GROUNDSCREW (SEE FLOW CHART - R16) OUTRIGGER STAY RUNNING DISC ANGLE 12.5m POLE B MARCH 14 R14-4

33 3000 HELICAL TERMINATION INSULATOR ROPE THIMBLE 19/ /2.00 R5 ROPE THIMBLE HELICAL TERMINATION HELICAL TERMINATION NOTES: 1. STAY INSULATOR/S MUST BE FITTED 3.0m FROM POLE. STAY MAY REQUIRE TWO INSULATORS IF OVER CONDUCTOR AT BOTH ENDS. AERIAL STAY A JUNE 2011 R14-5

34 /2.00 INSULATOR xx ROPE THIMBLE HELICAL TERMINATION R5 ROPE THIMBLE HELICAL TERMINATION 19/2.00 HELICAL TERMINATION ROPE THIMBLE 19/2.00 HELICAL TERMINATION INSULATOR 25mm UV STABILISED PVC CONDUIT ROPE GRIP 2700 xx (MINIMUM) ROPE THIMBLE HELICAL TERMINATION GROUND LEVEL 2700 GROUNDSCREW (SEE FLOW CHART - R16) OUTRIGGER STAY POLE A JUNE 2011 R14-6

35 NOTE: 1. IF THE STAY WIRE PASSES THROUGH L.V. MAINS THEN THE L.V. MAINS MUST BE CONSTRUCTED ON A 2100mm CROSSARM AND COVERED IN INSULATING MATERIAL 2. REFER TO RDA CONSTRUCTION STANDARD H7 FOR STAYS EYEBOLT LOCATIONS. ROPE THIMBLE HELICAL TERMINATION /2.00 R5 (NOTE 2) HELICAL TERMINATION INSULATOR HELICAL TERMINATION 19/ / /2.00 ROPE GRIP 25mm UV STABILISED PVC CONDUIT ROPE THIMBLE GROUND LEVEL GROUNDSCREW (SEE FLOW CHART - R16) INSTALLATION ANGLES AND TENSIONS OF STAYS ANGLE a ANGLE b ANGLE c A= C= C (DEGREES) (DEGREES) (DEGREES)(LENGTH)(LENGTH) (TENSION) Bx1.73 Bx2 SUM OF LINE LOAD x B Bx0.57 Bx1.41 Bx1.15 SUM OF LINE LOAD x 1.41 SUM OF LINE LOAD x 2 A = POSITION OF STAY ROD FROM BASE OF POLE B = HEIGHT OF STAY ATTACHMENT ABOVE GROUND C = LENGTH OF STAY WIRE C c A b a B REVISION DATE A JUNE 2011 DOUBLE GROUND STAY FOR RUNNING DISC ANGLE WITH UNDERSLUNG OR OVERHEAD EARTH WIRE R14-7

36 START USE 200mm SCREW ANCHOR FIT EXTENSION ROD ATTEMPT TO DRIVE ANCHOR UNTIL 300mm OF ROD LOAD WITH 4 PINS ATTEMPT TO DRIVE ANCHOR UNTIL 300mm OF ROD REMAINS EXPOSED REMAINS EXPOSED PINS SHEAR YES PINS SHEAR BEFORE REACHING WITH MORE THAN 300mm OF ROD EXPOSED NO NO SOIL YES LOAD WITH 10 PINS ATTEMPT TO DRIVE ANCHOR UNTIL 300mm OF ROD REMAINS EXPOSED CONDITIONS TOO SOFT FOR 200mm SCREW ANCHOR START AGAIN TRY 300mm SCREW ANCHOR YES HAS AN PINS SHEAR OR AUGER MOTOR STALLS NO NO EXTENSION ROD ALREADY BEEN FITTED YES REMOVE 6 PINS ATTEMPT TO DRIVE ANCHOR UNTIL 100mm OF ROD REMAINS EXPOSED IS LENGTH OF ROD EXPOSED LESS THAN 300mm PINS SHEAR NO FINISH SATISFACTORY YES YES ANCHOR INSTALLATION ACHIEVED SCREW IN ANCHOR FLOW CHART B JUNE 2011 R16

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40 LIFTING POINTS OVERHANG LIMITED TO CABLE ENTRY A8 B8 C8 NOT TO SCALE A8 B8 C8 NOT TO SCALE LV MV FGL FGL LV CABLE ACCESS CULVERT MV CABLE ACCESS COMPACTED BACKFILL VOID FILL BASE» LIMIT OF EXCAVATION SIDE VIEW COMPACTED & LEVELLED SUBGRADE FRONT VIEW NOTES: FOR OTHER INFORMATION ON SITE DESIGN & INSTALLATION DETAILS ETC. REFER TO DSM SHEETS 1&2 DSM DSM TYPICAL REFER TO FI4.4 LV FUTURE MPS CONNECTIONS LV MV 63kVA CONNECTIONS MV EQUIPMENT WEIGHT BOX CULVERT: CROWN = 948kg BASE = 384kg TRANSFORMERS:63kVA = 720kg LV MV NOTE: CABLE LENGTH AND ALIGNMENT TO ALLOW FOR FUTURE MPS INSTALLATION WHEN CONNECTION IS MADE TO 63kVA TRANSFORMER THIS DRAWING TO BE READ IN CONJUNCTION WITH THE SUBSTATION INSTALLATION REQUIREMENTS - HPC-9DJ TRANSFORMER KIOSK (MPS) 63kVA (HUB2 ON A CULVERT) INSTALLATION GUIDE C MARCH 14 R19-2

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44 N R W B EXTENSION PALM FITTED TO BUSHING BY MANUFACTURER 315, 630kVA 33kV TRANSFORMER LV N R W B AND 630kVA 6.6/11kV & 22kV TRANSFORMER LV DIAMETER HOLE 1000kVA 6.6/11kV, 22 & 33kV TRANSFORMER LV LV MV LV MV AND 630kVA 6.6/11kV AND 22kV TRANSFORMER 1000kVA 6.6/11kV AND 22kV TRANSFORMER 1200 LV MV LV MV AND 630kVA 33kV TRANSFORMER 1000kVA 33kV TRANSFORMER NOTES: 1. MV AND LV CABLES INSTALLED FOR 315 AND 630kVA NON MPS TRANSFORMERS MUST ALLOW 500 mm SLACK FOR POSSIBLE 1000kVA TRANSFORMER UPGRADE SEE ABOVE FOR HEIGHTS OF LV AND MV BUSHINGS. 2. ALL LV CABLES INSTALLED FOR NON MPS DISTRICT SUBSTATION ARRANGEMENTS TO BE 630mm Al, 2 PER PHASE AND 1 PER NEUTRAL. 3. CUSTOMER LV CABLES CONNECTED TO A SOLE USE 1000kVA TRANSFORMER CAN BE A MAXIMUM SIZE AND NUMBER OF 3 X 630 sq mm PER PHASE. 4. CUSTOMER LV CABLES CONNECTED TO A SOLE USE 315 AND 630kVA TRANSFORMER CAN BE A MAXIMUM SIZE AND NUMBER OF 2 X 630mm PER PHASE. 5. CUSTOMER LV CABLES CONNECTED TO A SOLE USE 160 kva TRANSFORMER CAN BE A MAXIMUM SIZE AND NUMBER OF 1 X 630mm PER PHASE. TRANSFORMER KIOSK (NON MPS) 160/315/630/1000 kva CABLE ARRANGEMENTS C 02/04/14 R21

45 R 5 x 400 AMP COVERS SUPPLIED WITH MPS W B HEATSHRINK N 600 B W R 630 AMP COVER WITH 600 AMP LINKS - OPTIONAL STRIP CABLE TO FUSE SWITCH (REF R25) 2 X 630 COVERS FIXED TOGETHER WITH 600 AMP LINKS 1200 AMP ARRANGEMENT - OPTIONAL NOTES: 1. MPS COMES COMPLETE WITH TRANSFORMER AND 5 x LV SWITCHES INCLUDING 630 AMP BASES. 2. CABLE SUPPLIED WITH MPS TRANSFORMER RANGE - 160, 315 AND 630 kva MPS SUBSTATION UP TO 630 kva B JUNE 2011 R22

46 1000 LV KIOSK TYPE 1 - FEEDER PILLAR 400 DEEP 400 DEEP 900 RECESS BUILT TO DIMENSIONS SHOWN FGL FGL THIS AREA TO BE FREE OF FOOTINGS CONCRETE SLABS (500 x 200 x 25 THICK) RECESSED IN WALL FREESTANDING NOTES: 1. THE CUSTOMER IS RESPONSIBLE FOR THE INSTALLATION OF THE HP SUPPLIED FEEDER PILLAR, TO BE RECESSED IN THE WALL. 2. APPROXIMATE MAXIMUM WEIGHT WITH 6 FUSEWAYS = 160kg DRILL 4-HOLES 12 DIAMETER THRU REINFORCED SECTIONS LV KIOSK TYPE 2 - DISTRICT SUBSTATION 400 DEEP 1300 FLOOR OF SUBSTATION FGL 1m DEEP TRENCH CONCRETE SLABS IN 2HR FIRE RATED SUBSTATION (500 x 200 x 25 THICK) NOTES: FREESTANDING 1. KIOSK BOLTED TO SUBSTATION WALL ABOVE THE TRENCH WITH 4 x 10mm RAWLNUTS AND 4 x 10mm BOLTS x 75 LONG. 2. APPROXIMATE MAXIMUM WEIGHT WITH 5 FUSEWAYS AND 2 DISCONNECTORS = 240kg DRILL 6-HOLES 12 DIAMETER THRU REINFORCED SECTIONS LV KIOSK TYPE 3 - DISTRICT SUBSTATION 400 DEEP 2200 FLOOR OF SUBSTATION FGL 1m DEEP TRENCH CONCRETE SLABS IN 2HR FIRE RATED SUBSTATION (500 x 200 x 25 THICK) NOTES: FREESTANDING 1. KIOSK BOLTED TO SUBSTATION WALL ABOVE THE TRENCH WITH 6 x 10mm RAWLNUTS AND 6 x 10mm BOLTS x 75 LONG. 2. APPROXIMATE MAXIMUM WEIGHT WITH 5 FUSEWAYS AND 2 DISCONNECTORS = 350kg LV SWITCHGEAR KIOSK GENERAL ARRANGEMENT C MARCH 14 R24

47 N E SUPERSEDED TYPE 1 REQUIREMENTS NOTE: THIS CUTOUT, WITH SEPARATE EARTH/NEUTRAL TERMINALS, WAS SUPERSEDED BY THE TYPE 2 CUTOUT WITH A COMMON EARTH/NEUTRAL TERMINAL HOWEVER, DUE TO THE NUMBER OF THIS TYPE STILL IN USE TYPE 1 MUST BE CONNECTED AS SHOWN 'WITH THE MEN LOOP INSTALLED' & 'EARTH LEAD TO MOUNTING BRACKET' CONNECT 6mm EARTH WIRE (EE1364) TO MOUNTING BRACKET FROM EARTH BLOCKS THESE LINKS MUST BE INSTALLED. LOOP BETWEEN NEUTRAL AND EARTH BLOCKS TO BE 6mm Cu PVC INSULATED. LINK OR FUSE A N E A DOUBLE INSULATED CABLE TO EACH LUMINAIRE VIEW ON INSIDE OF FRONT COVER TYPE 2 CONNECT EARTH WIRE TO MOUNTING BRACKET USING TERMINAL LUG AND M6 SCREW. A DOUBLE INSULATED CABLE TO EACH LUMINAIRE A N E DOUBLE INSULATION (SHEATHING) TO ENTER UNIT DOUBLE INSULATION (SHEATHING) E TO ENTER UNIT FIX TO MOUNTING BRACKET A N A N USING M4 SCREW EARTH/NEUTRAL BLOCK(MEN) EARTH/NEUTRAL PLUG TO BE INSULATED WITH HEAT SHRINK OR TAPE E CONNECT EARTH WIRE TO MOUNTING BRACKET USING TERMINAL LUG AND M6 SCREW. EARTH/NEUTRAL TO BE INSULATED WITH HEAT SHRINK OR TAPE 10mm (EE1420) OR 16mm (EE1421) XLPE INSULATED, RED CORE INSULATION, HELICAL WOUND NEUTRAL SCREEN CABLE SINGLE SERVICE SUPPLY LOOPED SERVICE SUPPLY SUPERSEDED TYPE 2 UNIT SEE R26/2 FOR REPLACEMENT GEC HENLEY STREET LIGHTING SERVICE CUTOUT CAT No. 8DE TYPE 2 STREET LIGHT CUTOUT SINGLE PHASE SUPPLY C MARCH 14 R26-1

48 NOTE: 1. LST 10A FUSE (STOCK CODE: GF1300) MUST BE INSTALLED FOR LED INSTALLATIONS. VIEW ON INSIDE OF FRONT COVER A N E A N E A N E FIX TO MOUNTING BRACKET USING PLATE AND SCREWS A DOUBLE INSULATED CABLE TO EACH LUMINAIRE A A A A N FIX TO MOUNTING BRACKET USING PLATE AND SCREWS A N E A N WITHDRAWN 10mm (EE1420) OR 16mm (EE1421) XLPE INSULATED, RED CORE INSULATION, HELICAL WOUND NEUTRAL SCREEN CABLE SINGLE PHASE SINGLE PHASE LOOPED SERVICE N LST 10A FUSE REFER TO R26-3 E STOCK No: HZ0128 STREET LIGHT CUTOUT SINGLE PHASE SUPPLY FOR CLASS II LUMINIARES C MARCH 14 R26-2

49 NOTE: 1. LST 10A FUSE (STOCK CODE: GF1300) MUST BE INSTALLED FOR ALL INSTALLATIONS. 2. CONNECT EARTH WIRE TO MOUNTING BRACKET USING TERMINAL LUG (FL0163) AND M6 SCREW (AB2820). 3. CONNECT 6mm EARTH WIRE (EE1364) TO MOUNTING BRACKET FROM EARTH TERMINAL. 4. MEN BRIDGE OR 6mm EARTH WIRE (EE1364) LOOP. LST 10A FUSE VIEW ON INSIDE OF FRONT COVER A DOUBLE INSULATED CABLE TO EACH LUMINAIRE A N E A N E A N E A A A A NOTE 2 N N FIX TO MOUNTING BRACKET USING PLATE AND SCREWS FIX TO MOUNTING BRACKET USING PLATE AND SCREWS A N E A N E NOTE 2 NOTE 4 NOTE 3 NOTE 4 NOTE 3 10mm (EE1420) OR 16mm (EE1421) XLPE INSULATED, RED CORE INSULATION, HELICAL WOUND NEUTRAL SCREEN CABLE SINGLE PHASE SUPPLY FUSE 32A SINGLE PHASE LOOPED SERVICE SUPPLY FUSE 32A STOCK No: HZ0128 STREET LIGHT CUTOUT SINGLE PHASE SUPPLY FOR LUMINIARES A APRIL 14 R26-3

50 TO OTHER STREET LIGHTS G.L. R26 (W/FUSE) SUPPLY FROM PREVIOUS STREET LIGHT OR PILLAR. G.L. FROM A LOOPED SERVICE CUTOFF ANY PORTION OF SCREW THREAD PROTRUDING BEYOND SECOND NUT. TERMINATING BLOCKS R26 (W/LINK) STREET LIGHT FUSE HOLDER (SEE NOTE 2) FITTED ON OPPOSITE SIDE OF TERMINALS BY FITTING TERMINAL FIXING SCREW AS SHOWN. TOP VIEW G.L. MINI PILLAR MOUNTING BOARD G.L. 2 C0RE 10sqmm CABLE (EE1420) FROM A MINI PILLAR NOTES FOR PILLAR CONNECTIONS. 1. DISTRIBUTE LIGHTING LOAD ACROSS THE PHASES WITHIN THE DEVELOPMENT. 2. GEC REDSPOT TYPE RS20H FUSE HOLDER (GF0121), USE WITH 10A NIT TYPE FUSE (GF0915) ALSO REFER TO DETAILS IN DRG R26 SERIES FUSING ARRANGEMENTS FOR STREET LIGHT COLUMNS B JUNE 2011 R27

51 FROM FUSE HOLDER RED PERSPEX COVER FROM TRANSFORMER BUSHING (a2) RED RED BLACK WHITE WHITE NEUTRAL M.E.N. LUG SEPERATE USE COMMON BOLT EARTH 70 mm sq GREEN/ YELLOW TO TRANSFORMER HV EARTH BAR BLUE SCREEN BLACK HEAT SHRINK OR TAPE OVER SCREEN AND BLUE PHASE MAXIMUM 5 CABLES MAXIMUM 35mm Cu XLPE 3C LV NOTES: 1. SEE R35 FOR MINI PILLAR ARRANGEMENT. 2. SETUP FOR A 12.7kV OR 19.1kV 25kVA 240/480V TRANSFORMER 240V CONFIGURATION SHOWN, SEE R30 FOR 480V CONFIGURATION. 25kVA PADMOUNT Tx LV DISTR. BOARD 240V STREET FEEDER/CONSUMER MAINS TERMINAL BLOCK C FEB 2013 R29

52 FROM FUSE HOLDER RED PERSPEX COVER WHITE RED RED FROM TRANSFORMER BUSHING (a2) WHITE BLACK WHITE NEUTRAL M.E.N. LUG SEPERATE USE COMMON BOLT EARTH 70 mm sq GREEN/ YELLOW TO TRANSFORMER HV EARTH BAR BLUE SCREEN BLACK HEAT SHRINK OR TAPE OVER SCREEN AND BLUE PHASE MAXIMUM 5 CABLES MAXIMUM 35mm Cu XLPE 3C LV NOTES: 1. SEE R35A FOR MINI PILLAR ARRANGEMENT. 2. SETUP FOR A 12.7kV OR 19.1kV 25kVA 240/480V TRANSFORMER 480V CONFIGURATION SHOWN. SEE R29 FOR 240V CONFIGURATION. 25kVA PADMOUNT Tx LV DISTR. BOARD 480V STREET FEEDER/CONSUMER MAINS TERMINAL BLOCK B FEB 2013 R30

53 NEUTRAL CONNECTION LINK EXISTING M.E.N LINK COVER R W B N MOUNTING BOARD ADDITIONAL 25/35mm BLACK CONDUCTOR TO LOOP TO M.E.N. ON BACK INSTALLATION PROCEDURE: 1. FIX EXTRA NEUTRAL LINK TO BACK OF PANEL BEHIND EXISTING M.E.N LINK. ADDITIONAL M.E.N LINK STOCK No HC USING INSULATED GLOVES AND TOOLS REMOVE EARTH STAKE CONDUCTOR FROM M.E.N LINK AND TEST BETWEEN M.E.N LINK AND REMOVED CABLE END TO CONFIRM NO POTENTIAL DIFFERENCE. 3. CONNECT REMOVED EARTH CABLE END TO BOTTOM R/HAND TERMINAL OF THE ADDITIONAL LINK. 4. CONNECT A 25/35MM NEUTRAL CONDUCTOR (BLACK) BETWEEN OLD EARTH TERMINAL IN EXISTING LINK AND BOTTOM CENTRE TERMINAL IN THE ADDITIONAL M.E.N LINK. 5. THEN CONNECT EXTRA NEUTRALS TO THE ADDITIONAL LINK. N TO OLD EARTH WIRE TERMINAL EARTH WIRE TO EXISTING EARTH ROD VIEW FROM BACK OF BOARD NOTES: 1. IF POTENTIAL EXISTS BETWEEN CUT ENDS NOTIFY HORIZON POWER. STOCK No. HC1299 MINI PILLAR ADDITIONAL NEUTRAL FITTING REQUIREMENTS B JUNE 2011 R31

54 TO STREET LIGHT/S STREET LIGHT NEUTRAL R W B N M.E.N. LINK TERMINAL BLOCKS COVER MOUNTING BOARD TO ROAD CROSSING EARTH (TO EARTH ROD) 25mm SERVICE FROM TEE JOINT TO ROAD CROSSING VIEW FROM STREET SUPPLY TO STREET LIGHT FUSE STREET LIGHT FUSE WHERE REQUIRED CONNECTION LINKS RED SPOT FUSE TO STREET LIGHT VIEW FROM SIDE MINI / UNIVERSAL PILLAR TERMINATION BLOCK B JUNE 2011 R32

55 NEUTRAL BLOCK SPLIT SCREEN HEATSHRINK G.L. CABLE TO BE STRIPPED BACK 300mm PVC POULTICE AREA (GLOVE) XLPE NOTES: 1. MINI PILLAR ENCLOSED WORKING END, LID OF PILLAR TO BE PAINTED WHITE MINI PILLAR XLPE WORKING END B JUNE 2011 R33

56 ACTIVE NEUTRAL R W B N HEATSHRINK GL TAPE SEE R29 1 PHASE CUSTOMER N ACTIVE 240V OUT 1 PHASE CUSTOMER ACTIVE N PROPERTY BLACK HEATSHRINK OVER BLUE PHASE ROAD EARTH ROD R W B N 240V IN 240V 1 PHASE SUPPLY ARRANGEMENT NOTES: 1. MAXIMUM CABLE SIZE 35mm SPUDS MINI PILLAR 240V SUPPLY FROM R29 ARRANGEMENT B JUNE 2011 R35

57 REMOVE MCB AND FIT LINK BETWEEN TERMINALS 6 & 7 NOTE 2 SURGE BATTERY ARRESTOR MCB LIVE NEUTRAL FIXING POINTS TO BE LOOSENED TO ALLOW SUPPLY CABLE TO BE RUN BEHIND THE EQUIPMENT PANEL SURGE ARRESTOR 240V AC SUPPLY L N A E E N E A N A E E EARTH N E EARTH STUD MODULAR DIN RAIL MOUNT SURGE ARRESTOR RADIO MODEM 2C+E 2.5sqmm PVC 240V LV MAINS SUPPLY CABLE PATCH LEAD RADIO MODEM TO BE FITTED USING NAMEPLATE FIXING PATCH LEAD P1 P2 EQUIPMENT ANTENNA EARTH CONTROL CABLE "O" RING CORRUGATED CONDUIT RETAINING NUT GLAND 240V SUPPLY LV MAINS SUPPLY CABLE COAXIAL CABLE 20mm LV MAINS ENTRY M10 EARTH STUD CONDUIT 16mm SPARE E REAR 20mm LV MAINS ENTRY ANTENNA SURGE ARRESTOR INSTALLATION DETAIL CONTROL CABLE ENTRY (TO SWITCHGEAR) NOTES: 1. FOR DOUBLE SKIN OR PAINTED ENCLOSURES AN EARTH LEAD IS REQUIRED FOR THE SURGE ARRESTOR. DRILL OUT CORNER 2. REFER TO DISTRIBUTION COMMISSIONING TEST SHEETOF VERMIN PROOFING - POLE MOUNTED RECLOSER/ISOLATOR FOR ARRESTOR TOP VIEW FRONT REVISION DATE D MARCH 14 NULEC N-SERIES RECLOSER CONTROL BOX CONNECTION DETAIL R36

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59 20W SOLAR PANEL BATTERY SOLAR CONTROLLER - + NOTE 4 & 5 MODEM NOTE 1 NOTE TRANSFORMER BATTERY SPACE NOTE 2 TX up CONTROLLED CHARGER RADIO MODEM (IC) SOLAR CONTROLLER SUNSAVER-6 12 VOLTS 6.5A SOLAR 6.0A LOAD LOAD CHARGING DISCONNECT PHOTOVOLTAIC CONTROLLER TEMP. SENSE 4 SOLAR BATTERY LOAD REMOVE 3 SEALED JUMPER OR WIRE FOR FLOODED FLOODED SELECT BATTERY ENCLOSURE (TOP VIEW) MORNINGSTAR RADIO MODEM RTU NOTE 7 NOTE 6 BATTERY NOTES: 1. REMOVE BATTERY AND TAILS. (ALLOW FOR RETERMINATING) 2. REMOVE TRANSFORMER CONNECTION. 3. PROVIDE LOOP AT BATTERY AND SOLAR TERMINALS. 4. SOLAR PANEL MAY BE PROVIDED WITH FLEXIBLE CABLE TAIL. 5. FOR 2 x 10W SOLAR PANELS REQUIRED AT SOLAR PANEL OR REGULATOR. 6. DO NOT USE LOAD TERMINALS FOR CONTROLLERS WITH LOAD DISCONNECT. 7. LINK REQUIRED FOR SEALED LEAD ACID BATTERY. 8. CONSTRUCTION USING 2 x 7Ah BATTERIES REQUIRES LARGER VERSION OF ENCLOSURE REVISION DATE B JUNE 2011 OVERHEAD FAULT INDICATOR SOLAR CONNECTION R38

60 STAINLESS STEEL TAG 80 x 20 x 0.5 USE SCREEN WIRE TO FIX TAG TO CABLE ADJACENT THE JOINT/TERMINATION X X X X X X M M Y Y PAY OR CONTRACTOR NUMBER DATE OF INSTALLATION (MONTH, YEAR) eg NOTES: 1. INSTALLER TO MARK TAG AS DETAILED WITH SUITABLE PUNCH SET 2. ONE TAG IS REQUIRED WHERE A 3 PHASE SET IS INSTALLED INSTALLER IDENTIFICATION TAG B JUNE 2011 R39

61 REMOVAL TOOL FRONT VIEW BACK VIEW STOCK CODE CR0327 DANGER LABEL DANGER DANGER UNDERGROUND UNDERGROUND ELECTRICAL ELECTRICAL CABLES IN CABLES IN THE VICINITY THE VICINITY DIAL 1100 BEFORE YOU DIG DIAL 1100 BEFORE YOU DIG 1000 CABLES IN VICINITY 1200 EQUIPMENT PROTECTION 1600 INSTALLATION TOOL STOCK CODE CR 0328 NOTES: 1. REMOVAL TOOL TO BE ORDERED FROM SUPPLIER AS NEEDED REVISION DATE B JUNE 2011 INSTALLATION OF ABOVE GROUND CABLE MARKER R40

62 170 METER BOARD NUT BOLT FLAT WASHER 212 PAINT TO BE REMOVED AROUND FIXING POINT STAR WASHER BOLT 2 FLAT WASHERS 2 NUTS SEE NOTES 1, 2, 3 & 4 97 SPLAYED CRIMP LUG SEE NOTE 4 METER COVER ELECTROCARD METER EMERGENCY SETTINGS CREDIT DISPLAY INSERT CARD STRIPE ON TOP SERIAL NUMBER METER NOTES: 1. BOND EARTH WIRE TO BE SAME AS INCOMING SUPPLY NEUTRAL. 2. ALL METER GUARDS ARE TO BE BONDED TO CONSUMERS METAL ENCLOSURE EARTHING POINT OR M.E.N. 3. EARTH WIRE TO BE FITTED BY LICENSED ELECTRICIAN 4. SPLAYED LUG TO BE SECURED TO EARTH COVER ON REAR OF METER BOARD WITH 6 DIAMETER x 20 LG GHH BOLT, 1 STAR WASHER, 2 FLAT WASHERS & 2 NUTS AS SHOWN. REMAINING FIXINGS TO BE DONE WITH 6 DIAMETER x 20 LG GHH BOLT, FLAT WASHER AND NUT AS SHOWN. STOCK No. JW0152 (COVER) REVISION DATE C MARCH 14 EARTH BONDING OF METER GUARD R42

63 DANGER!! EQUIPMENT IS OPERATIONAL TREAT AS ENERGISED LABEL SPECIFICATIONS ALUMINIUM, SELF ADHESIVE, WEATHERPROOF. DIMENSIONS : 100mm (WIDTH) x 80mm (DEPTH). "DANGER" TO APPEAR IN RED, OTHER TEXT IN BLACK. MOUNTED IN PROMINENT POSITION ON EQUIPMENT E.G. SIDE OF MINI AND UNIVERSAL PILLAR OR FRONT DOOR OF SUBSTATION. OTHER TAGS AVAILABLE: - DANGER : OTHER END NOT TERMINATED - DO NOT ENERGISE SAMPLE OPERATIONAL LABEL A 21/08/15 R50

64 CABLE ROADW AY ROADW AY 1.0m MIN PAST KERB 1.0m MIN PAST KERB PROPERTY BOUNDARY LINE KERB LINE CABLE UNDERGROUND POWER ALIGNMENT UNDERGROUND POWER ALIGNMENT CONDUIT INSTALLATION REQUIREMENTS FOR HV & LV CABLES PROTECT CABLES BETWEEN EDGE OF ALIGNMENT AND END OF CONDUIT WITH PROTECTION SLABS CABLE ROADW AY ROADW AY PROPERTY BOUNDARY LINE KERB LINE CABLE UNDERGROUND POWER ALIGNMENT UNDERGROUND POWER ALIGNMENT CONDUIT INSTALLATION REQUIREMENTS FOR SERVICE & STREET LIGHT CABLES CONDUIT SHALL BE INSTALLED TO EDGE OF CABLE ALIGNMENT NOTES: 1. REFER TO HORIZON POWER UNDERGROUND CABLE INSTALLATION MANUAL FOR SPECIFIC REQUIREMENTS. PLACEMENT OF DUCT BENEATH ROAD CROSSINGS A 21/08/15 R51

65 500 HORIZON POWER 0-500mm ALIGNMENT ROADWAY PROPERTY BOUNDARY DUCT ROADWAY ROADWAY EDGE OF CARRIAGEWAY PROPERTY BOUNDARY ROADWAY HORIZON POWER 0-500mm ALIGNMENT NOTE: 500 THE DUCT SHALL BE INSTALLED FROM EDGE TO EDGE OF THE CABLE ALIGNMENT. REVISION DATE A 21/08/15 CABLE AND DUCT PLACEMENTS ON TRUNCATIONS R52

66 EASEMENT 500 MARKER TAPE 1000 T (NOTES 3 & 4) (NOTES 3 & 4) T 2 x 100 DUCTS (INDICATIVE) NOTES: WHERE DUCT IS HEAVY DUTY AND MEETS THE RQUIREMENT OF CATEGORY A (AS DEFINED BY AS/NZS 3000 WIRING RULES), CONCRETE ENCASEMENT IS NOT REQUIRED. CONDUITS SHALL BE CENTRED IN EASEMENT. ENCASEMENT THICKNESS "T" SHALL BE AT LEAST 75mm OR 75% OF THE LARGEST CONDUIT NOMINAL DIAMETER, WHICHEVER IS GREATER. ENCASEMENT THICKNESS "T" SHALL BE AT MOST 150mm OR 200% OF THE LARGEST CONDUIT NOMINAL DIAMETER, WHICHEVER IS SMALLER. REVISION DATE A 21/08/15 CROSS SECTION DETAILS OF CABLE EASEMENT R53

67 ROADWAY LOT CABLE PUBLIC OPEN SPACE DUCT WHERE CABLE CROSSES OPEN DRAINS OPEN DRAIN PUBLIC OPEN SPACE ROADWAY LOT UNDERGROUND POWER ALIGNMENT (NOTES 4 & 5) T (NOTES 4 & 5) T DUCT CONCRETE ENCASEMENT DETAIL NOTES: DUCTS SHALL BE CONCRETE ENCASED AND HAVE A MINIMUM COVER OF 850mm BELOW THE BOTTOM OF WATER COURSE OR OPEN DRAIN. DUCTS SHALL EXTEND TO THE PROPERTY BOUNDARY EITHER SIDE OF THE WATER COURSE OR OPEN DRAIN. WHERE DIRECTIONAL DRILLING IS USED, CONCRETE ENCASEMENT IS NOT REQUIRED, DEPTH SHALL BE BETWEEN 900mm AND 1500mm AND DUCTS SHALL EXTEND 1500mm BEYOND EXTENT OF WATER COURSE EACH SIDE. ENCASEMENT THICKNESS "T" SHALL BE AT LEAST 75mm OR 75% OF THE LARGEST CONDUIT NOMINAL DIAMETER, WHICHEVER IS GREATER. ENCASEMENT THICKNESS "T" SHALL BE AT MOST 150mm OR 200% OF THE LARGEST CONDUIT NOMINAL DIAMETER, WHICHEVER IS SMALLER. REVISION DATE A 21/08/15 PLACEMENT OF DUCT BENEATH OPEN DRAIN R54

68 500 PROPERTY BOUNDARY ROAD RESERVE 425 CABLE TRENCH 850 MARKER TAPE LEVEL HV CABLE (TRANSFORMER) 150 BEDDING LV CABLE 35mm OR 50mm HV CABLE (TRANSFORMER) NOTES: LV CABLES SHALL BE ON THE TOP LAYER WITH THIS LAYER CONSISTING OF A MAXIMUM OF 5 LV CABLES. LV CABLE JOINTS ARE APPROXIMATELY 170mm. LV CABLE JOINTS SHALL BE INSTALLED ABOVE OTHER LV CABLES. LV CABLE JOINTS SHALL BE INSTALLED AT STAGGERED LOCATIONS. LAYOUT OF HV CABLES SHALL START FROM THE ROAD SIDE OF THE TRENCH. THE MINIMUM DEPTH OF COVER OF CABLES SHALL BE 850mm. THE DEPTH OF COVER OF CABLES IN A NOMINAL CABLE ALIGNMENT SHALL BE INCREASED AS REQUIRED SO THAT THE CABLE JOINTS ALSO HAVE THE NECESSAR DEPTH OF COVER. REVISION DATE A 24/08/15 CABLE TRENCH LAYOUT GREEN FIELD SITE TWO LAYERS (1 Tx AND 5 LV CABLES) R55

69 500 PROPERTY BOUNDARY ROAD RESERVE 425 CABLE TRENCH 850 MARKER TAPE LEVEL 25 TRANSFORMER AND LV CABLES INCLUDING STREET LIGHT AND SERVICE CABLES HV CABLE (FEEDER) 150 BEDDING LV CABLE 35mm OR 50mm HV CABLE (TRANSFORMER) HV CABLE (FEEDER) NOTES: LV CABLES SHALL BE ON THE TOP LAYER WITH THIS LAYER CONSISTING OF NO MORE THAN 2 LV CABLES AND 1 X 35mm HV CABLE. LV CABLE JOINTS ARE APPROXIMATELY 170mm. LV CABLE JOINTS SHALL BE INSTALLED ABOVE OTHER LV CABLES. LV CABLE JOINTS SHALL BE INSTALLED AT STAGGERED LOCATIONS. LAYOUT OF HV CABLES SHALL START FROM THE ROAD SIDE OF THE TRENCH. THE MINIMUM DEPTH OF COVER OF CABLES SHALL BE 850mm. THE DEPTH OF COVER OF CABLES IN A NOMINAL CABLE ALIGNMENT SHALL BE INCREASED AS REQUIRED SO THAT THE CABLE JOINTS ALSO HAVE THE NECESSAR DEPTH OF COVER. REVISION DATE A 24/08/15 CABLE TRENCH LAYOUT GREEN FIELD SITE TWO LAYERS (1 HV FEEDER, 1 Tx & LV CABLES) R56

70 500 PROPERTY BOUNDARY ROAD RESERVE 425 CABLE TRENCH 850 MARKER TAPE LEVEL 25 LV CABLES INCLUDING STREET LIGHT AND SERVICE CABLES HV FEEDER CABLE AND TRANSFORMER CABLE BEDDING LV CABLE 35mm OR 50mm HV CABLE (TRANSFORMER) HV CABLE (FEEDER) NOTES: LV CABLES SHALL BE ON THE TOP LAYER WITH THIS LAYER CONSISTING OF NO MORE THAN 2 LV CABLES. LV CABLE JOINTS ARE APPROXIMATELY 170mm. LAYOUT OF THE HV CABLES SHALL START FROM THE ROAD SIDE OF THE TRENCH. IF THE 35mm HV CABLE IS NOT ON THE BOTTOM LAYER IT SHALL BE NEAREST TO THE ROADSIDE. THE MINIMUM DEPTH OF COVER OF CABLES SHALL BE 850mm. THE DEPTH OF COVER OF CABLES IN A NOMINAL CABLE ALIGNMENT SHALL BE INCREASED AS REQUIRED SO THAT THE CABLE JOINTS ALSO HAVE THE NECESSAR DEPTH OF COVER. REVISION DATE A 24/08/15 CABLE TRENCH LAYOUT GREEN FIELD SITE TWO LAYERS (1 HV FEEDER, 1 Tx & 2 LV CABLES) R57

71 500 PROPERTY BOUNDARY ROAD RESERVE 425 CABLE TRENCH 850 MARKER TAPE LEVEL 25 TRANSFORMER AND LV CABLES INCLUDING STREET LIGHT AND SERVICE CABLES BEDDING LV CABLE 35mm OR 50mm HV CABLE (TRANSFORMER) NOTES: FOR A ONE LAYER CABLE TRENCH NO MORE THAN 4 X 185mm OR 3 X 240mm LV CABLES AND 1 X 35mm HV CABLE CAN BE INSTALLED. LV CABLE JOINTS ARE APPROXIMATELY 170mm. LV CABLE JOINTS SHALL BE INSTALLED ABOVE OTHER LV CABLES. LV CABLE JOINTS SHALL BE INSTALLED AT STAGGERED LOCATIONS. LAYOUT OF HV CABLES SHALL START FROM THE ROAD SIDE OF THE TRENCH. THE MINIMUM DEPTH OF COVER OF CABLES SHALL BE 850mm. THE DEPTH OF COVER OF CABLES IN A NOMINAL CABLE ALIGNMENT SHALL BE INCREASED AS REQUIRED SO THAT THE CABLE JOINTS ALSO HAVE THE NECESSAR DEPTH OF COVER. CABLE TRENCH LAYOUT GREEN FIELD SITE ONE LAYER (1 Tx AND 3 LV CABLES) A 24/08/15 R58

72 500 PROPERTY BOUNDARY ROAD RESERVE 425 CABLE TRENCH 850 MARKER TAPE LEVEL HV FEEDER AND LV CABLES INCLUDING STREET LIGHT AND SERVICE CABLES BEDDING LV CABLE HV CABLE (FEEDER) NOTES: LV CABLE JOINTS ARE APPROXIMATELY 170mm. LV CABLE JOINTS SHALL BE INSTALLED ABOVE OTHER LV CABLES. LV CABLE JOINTS SHALL BE INSTALLED AT STAGGERED LOCATIONS. LAYOUT OF HV CABLES SHALL START FROM THE ROAD SIDE OF THE TRENCH. THE MINIMUM DEPTH OF COVER OF CABLES SHALL BE 850mm. THE DEPTH OF COVER OF CABLES IN A NOMINAL CABLE ALIGNMENT SHALL BE INCREASED AS REQUIRED SO THAT THE CABLE JOINTS ALSO HAVE THE NECESSAR DEPTH OF COVER. REVISION DATE A 24/08/15 CABLE TRENCH LAYOUT GREEN FIELD SITE ONE LAYER (1 HV FEEDER AND LV CABLES) R59