INERGEN 300-BAR SYSTEMS

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1 INERGEN 300-BAR SYSTEMS COMPONENT SHEET LIBRARY One Stanton Street / Marinette, WI , USA / / Copyright 2015 Tyco Fire Products LP. / All rights reserved. / Part No _ComponentSheets

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3 Bulletin Bulletin No DATE: May 04, 2018 TO: FROM: SUBJECT: NOTICE: Authorized ANSUL INERGEN and INERGEN iflow Distributors Product Management Engineered Systems ANSUL Acoustic Nozzle UL Listing It is the responsibility of your company to verify that this information has been received by the employees who currently hold valid certification credentials for design and/or service of the system(s) referenced within this bulletin. We are pleased to announce that the Acoustic Nozzle (Part No ) is now UL listed for use with the INERGEN 150/200-Bar and INERGEN 300-Bar iflow systems. The installation also requires the use of the Orifice Pipe (Part No ). This bulletin serves as a supplement to the ANSUL INERGEN 300-Bar System, Design, Installation, and Maintenance Manual (Part No ) dated October 5, 2015; ANSUL INERGEN 150-Bar System Design, Installation, Recharge and Maintenance Manual (Part No ) dated November 15, 2017; and ANSUL INERGEN 200-Bar System Design, Installation, Recharge and Maintenance Manual (Part No ) dated November 24, The information contained in this bulletin will be updated into the manuals during the next revision. We are now the first to have an acoustic nozzle Verified by UL for acoustic performance and fully listed for use with a fire suppression system. This continues to show our leadership in developing acoustic solutions for the data center and sensitive equipment markets. The UL Verified Mark and Listing provides confidence in our product marketing claims and allows us to differentiate true performance as compared to non-verified performance claims. The UL Verified product page is also hosted on UL s website and can be found at the following web address: Below are the details of the design process and installation. ACOUSTIC NOZZLE INSTALLATION INSTRUCTIONS The acoustic nozzle is designed to be used with INERGEN fire suppression systems with 1/4 in. to 1 1/2 in. diameter piping and is available in a 360 degree discharge pattern only. The acoustic nozzle is intended to be used in applications requiring a system discharge generating a lower sound output than a standard suppression nozzle, a primary example being data centers. The acoustic performance of the nozzle is flow rate dependent, meaning that the sound level changes are based on the flow rate through nozzle. Main Telephone Number: or Customer Services.... Press 2 Technical Services.... Press 4 Training Services... Press 6 Quality Assurance.... Press 8 One Stanton Street Marinette, WI Johnson Controls. All rights reserved. S

4 Bulletin No May 04, 2018 Page 2 The Acoustic Nozzle (Part No ) must be ordered with either an NPT (Part No ) or BSPT (Part No ) orifice pipe assembly with the orifice drill diameter derived from system flow calculations. SUPPRESSION SYSTEM HYDRAULIC CALCULATION NOTE The acoustic nozzle is designed to be a drop-in replacement for standard suppression nozzles. The drop-in replacement also applies in the system hydraulic design calculations. The acceptable range of nozzle orifice plate drill codes for the Acoustic Nozzle ranges from the smallest orifice allowed in the 1/4 in. nozzle to the largest of the 1 1/2 in. nozzle. The system designer must ensure the acoustic performance of the nozzle as defined in the ANSUL Acoustic Nozzle Data Sheet (Form No. F ) meets the field requirements for the application. The following installation section notes how the Acoustic Nozzle is to be adapted to various size pipe networks. INSTALLATION The acoustic nozzle is provided with an attached 1 1/2 in. NPT (DN40) pipe coupling. (See Figure 1.) This coupling shall be connected to the outlet side of the orifice pipe assembly. The inlet side of the orifice pipe assembly is connected to the pipe network. When the section of the pipe network to be connected to the nozzle has a diameter less than 1 1/2 in., a reducer should be used to adapt the pipe to the inlet of the 1 1/2 in. orifice pipe assembly (on the orifice plate/inlet side). Similarly, a reducer needs to be used if the pipe size is larger than 1 1/2 in. Figure 1 illustrates an example of a pipe network with a larger pipe size and reducer. The acoustic nozzle is connected to the pipe network through the 1 1/2 in. diameter pipe coupling. 2 IN. (DN50) PIPEWORK REDUCER ORIFICE PIPE ASSEMBLY 1 1/2 IN. (DN40) COUPLING ACOUSTIC NOZZLE FIGURE Main Telephone Number: or Customer Services.... Press 2 Technical Services.... Press 4 Training Services... Press 6 Quality Assurance.... Press 8 One Stanton Street Marinette, WI Johnson Controls. All rights reserved. S

5 Bulletin No May 04, 2018 Page 3 The nozzle shall be located so the nozzle side of the coupling is within 12 in. (305 mm) of the ceiling or, if installed in a sub floor, within 12 in. (305 mm) of the underside of the floor tile and shall be located centrally in the hazard area (or theoretical volume) it is protecting. Figure 2 and Figure 3 show the nozzle dimensions and the nozzle assembly. ORIFICE PLATE 1 1/2 IN. BSPT OR NPT ORIFICE PIPE ASSEMBLY 12.0 IN. (305 mm) 8.8 IN. (224 mm) 2.2 IN. (56 mm) TIGHTEN TO PIPE NETWORK USING THIS COUPLING COUPLING ACOUSTIC NOZZLE 5.7 IN. (145 mm) 8.5 IN. (216 mm) FIGURE 2 DIMENSIONS OF THE ACOUSTIC NOZZLE ASSEMBLY FIGURE 3 ACOUSTIC NOZZLE / ORIFICE PIPE ASSEMBLY Note: The converted metric values in this document are provided for dimensional reference only and do not reflect an actual measurement. Should you have questions pertaining to this bulletin please contact your Territory Sales Manager or Technical Services at the number listed below. Main Telephone Number: or Customer Services.... Press 2 Technical Services.... Press 4 Training Services... Press 6 Quality Assurance.... Press 8 One Stanton Street Marinette, WI Johnson Controls. All rights reserved. S

6 Bulletin Bulletin No January 31, 2018 DATE: April 2, 2018 TO: FROM: SUBJECT: NOTICE: Authorized ANSUL INERGEN iflow Engineered System Distributors Product Management Engineered Systems INERGEN 300-Bar (iflow) UL/FM Manual (Part No ) Updates It is the responsibility of your company to verify that this information has been received by the employees who currently hold valid certification credentials for design and/or service of the system(s) referenced within this bulletin. This bulletin serves as a correction to the ANSUL INERGEN 300-Bar System, Design, Installation, and Maintenance Manual (Part No ) dated October 5, The information contained in this bulletin will be corrected in the manual at the next revision. Pilot Container Pressure Gauge 24V Power Requirement The Electrical Installation information on pages 4-20 through 4-21 of rev 2 for the INERGEN 300-Bar Manual omits that there is a 24V power requirement for the pilot container pressure gauge. The pressure gauge is included in the pilot container valve, Part No , detailed on page 3-21, figure Note: the contacted pilot container pressure gauge does not require power in order for the gauge to read the cylinder pressure on the gauge face. The power requirements are needed to monitor pressure via the panel. Please see the correct wiring diagram for the 24V Pilot Container pressure gauge below. AUXILIARY V RED BLACK RED BLACK RED BLACK RED CONTROL PANEL BLACK RED BLACK RED BLACK BREAK + - BLUE YELLOW YELLOW BLUE BLUE YELLOW YELLOW BLUE BLUE YELLOW YELLOW BLUE PRESSURE: BLUE/YELLOW CLOSE CIRCUIT NORMAL HIGH OR LOW PRESSURE: BLUE/YELLOW OPEN CIRCUIT POWER OFF-CONDITION: BLUE/YELLOW OPEN CIRCUIT DEPENDING ON CONTROL PANEL The specification of this gauge is as follows: Nominal Voltage: Minimum Voltage: Maximum Voltage: Maximum Current: 24 V DC 18 V DC 30 V DC 100mA Main Telephone Number: or Customer Services.... Press 2 Technical Services.... Press 4 Training Services... Press 6 Quality Assurance.... Press 8 One Stanton Street Marinette, WI Johnson Controls. All rights reserved. S

7 Bulletin No April 2, 2018 Page 2 iflow Agent Container Pressure Gauge Wiring Diagram The installation information given on page 4-21 headed PRESSURE GAUGE (CONTACTED TYPE) relating to the optional contacted pressure gauges for the 80L and 140L iflow containers and valve assemblies, has an incorrect installation diagram, figure This Pressure Gauge (Part No , as detailed on page 3-17) has two wires (white and black) and as such, the correct installation diagram is: iflow Manifold Spacing There is an error on page 4-22 of the manual with the 80L manifold drawing. The actual spacing between the ports should be 370mm (~14.5 in.) not the 350mm (~13.75 in.) as shown in figure The 140L manifold port spacing in figure 4-37 is correct at 400mm. Actuation Tubing Specification The ¼ in. actuation tubing specifications in the product manual on page 4-7 have been updated. Part No has been created for customers wishing to order the ¼ in. tubing. The specifications for the tubing are: Material: 122 Soft Copper ASTM B280, Specification: ¼ in. OD x in. Wall Thickness, Maximum Working Pressure: F ( C) Supplied Length: 50 ft. (15.25m) Placement Indicator Bracket The placement indicator mounting bracket, part of , and displayed in figure 3-23 is incorrect. The UL/FM approved bracket mounts the placement indicator switch in the horizontal orientation. The correct mounting bracket is shown below. Main Telephone Number: or Customer Services.... Press 2 Technical Services.... Press 4 Training Services... Press 6 Quality Assurance.... Press 8 One Stanton Street Marinette, WI Johnson Controls. All rights reserved. S

8 Bulletin No April 2, 2018 Page 3 This also affects the installation instructions on page 4-8 through 4-10 for the placement indicator mount bracket and placement indicator. Main Telephone Number: or Customer Services.... Press 2 Technical Services.... Press 4 Training Services... Press 6 Quality Assurance.... Press 8 One Stanton Street Marinette, WI Johnson Controls. All rights reserved. S

9 TABLE OF CONTENTS TOC-1 REV OCT-05 INERGEN Total Flood Fire Suppression SECTION PAGES 3 - SYSTEM COMPONENTS Autopulse control System 3-5 INERGEN Agent Assembly 3-6 INERGEN Refurbished DOT/UN Container Assembly 3-7 Container Labels 3-8 Pilot Container Label 3-8 iflow Container Valve 3-9 Discharge Nozzles 3-10 Nozzle Deflector Shield 3-13 Pneumatic Actuator 3-14 Manual Actuator 3-15 Discharge Pressure Switch 3-16 Pressure Trip 3-16 Pressure Gauge Assembly 3-17 AUTOMAN II-C Releasing Device 3-18 Pilot Container - Standard 3-19 Placement Indicator Switch Assembly (iflow Valve) 3-20 Pilot Container Valve 3-21 Pilot Valve Adaptor 3-22 Pilot Line Non Return Valve 3-22 Actuation Pilot Container Brackets 3-23 iflow Check Valve 3-24 iflow Discharge Hose 3-26 iflow Discharge Hose Connectors 3-27 iflow Matrix Brackets 3-28 Floor Mount Bracket (80 l) 3-29 iflow 140 Ltr Container Brackets 3-30 iflow Actuation Hose /4 in. Bleed Valve 3-32 Decompression Screw 3-33 Selector Valve 3-34 Selector Valve Solenoid and Brackets 3-36 Placement Indicator Switch Assembly (Selector Valve) 3-37 Manifold Burst Disc 3-38 Actuation Piping 3-39 Special Tools 3-41 Nameplate Main 3-42 Nameplate Reserve 3-43 Warning Plate - Inside Room 3-44 Warning Plate - Outside Room

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11 INERGEN Total Flood Fire Suppression SECTION 3 - SYSTEM COMPONENTS 2015-OCT-05 REV. 02 PAGE 3-1 Table 3-1 EQUIPMENT DESCRIPTION AND PART NUMBER EQUIPMENT DESCRIPTION PART No. 80 litre (788 ft³) container assembly bar (with contacted pressure gauge) DOT/UN litre (788 ft³) reconditioned container assembly bar (with contacted pressure gauge) DOT/UN 80 litre (788 ft³) container assembly bar (with standard pressure gauge) DOT/UN litre (788 ft³) reconditioned container assembly bar (with standard pressure gauge) DOT/UN 80 litre (788 ft³) container assembly bar (with contacted pressure gauge) ISO/TPED ) litre (788 ft³) container assembly bar (with contacted pressure gauge) ISO/TPED litre container assembly bar (with contacted pressure gauge) ISO/TPED litre container assembly bar (with standard pressure gauge) ISO/TPED Container Label (INERGEN) Pilot container label bar iflow container valve (With standard pressure gauge) bar iflow container valve (with pressure monitoring gauge) /4 in. 360 discharge nozzle /8 in. 360 discharge nozzle /2 in. 360 discharge nozzle /4 in. 360 discharge nozzle in. 360 discharge nozzle /4 in. 360 discharge nozzle /2 in. 360 discharge nozzle in. 360 discharge nozzle ½ in. 360 discharge nozzle in. 360 discharge nozzle /4 in. 180 discharge nozzle /8 in. 180 discharge nozzle /2 in. 180 discharge nozzle /4 in. 180 discharge nozzle in. 180 discharge nozzle /4 in. 180 discharge nozzle /2 in. 180 discharge nozzle in. 180 discharge nozzle ½ in. 180 discharge nozzle in. 180 discharge nozzle Nozzle Deflector Shield 1/2 in Nozzle Deflector Shield 3/4 in Nozzle Deflector Shield 1 in Nozzle Deflector Shield 1-1/4 in Nozzle Deflector Shield 1-1/2 in Pneumatic actuator 30118APB Manual actuator Discharge Pressure Switch Pressure Trip 5156 Pressure gauge assembly - standard (300 bar) Pressure gauge assembly- contacted (300 bar) litre Pilot container - standard (TPED) litre Pilot container - standard (TPED) litre Pilot container - standard (TPED) litre Pilot container - standard (DOT) litre Pilot container - standard (DOT) litre Pilot container - standard (DOT) Container valve placement indicator kit

12 SECTION 3 - SYSTEM COMPONENTS PAGE 3-2 REV OCT-05 INERGEN Total Flood Fire Suppression EQUIPMENT DESCRIPTION PART No. Polymeric Matrix bracket assembly Automan IIC - 24 VDC Automan IIC - 24 VDC - Explosion Proof Automan IIC VAC - Explosion Proof LT-30-R Nitrogen Cartridge Pilot container solenoid valve Pilot container valve iflow check valve Blind Cap ¾ in Dowty Seal ¾ in Male Coupling iflow discharge hose mm long ¾ in. (80 litre) iflow discharge hose mm long ¾ in. (140 litre) iflow discharge hose mm long ¾ in. (80 litre) iflow discharge hose mm long ¾ in. (140 litre) iflow discharge hose Connector Wall mount bracket (3 containers) Wall mount bracket (2 containers) Support screw Set of bolts iflow bracket Single row manifold bracket Manifold support single/double row iflow Matrix Hardware Kit (Wall Mount) iflow Matrix Hardware Kit (Bracket to Bracket) Floor mount bracket (80 ltr option 2) to Floor mount container brackets to iflow 140 litre container bracket single row bracket (2 containers) iflow 140 litre container bracket single row bracket (3 containers) iflow Modular Bracket iflow actuation hose mm long ¼ in iflow actuation hose mm long ¼ in Actuation Burst Disc, 300 bar, 14 mm dia., orange /4 in. bleed valve Pilot Valve Adaptor Pilot Line Non Return Valve Decompression screw Pilot container (3L DOT) or (12L TPED) bracket Pilot container (3L TPED) bracket Pilot container (13L DOT) bracket Pilot container (50L DOT or TPED) bracket Male coupling Manifold Burst Disc Assembly (NPT) Manifold Burst Disc Assembly (BSPP) /4 in. BSPP (M) x 6mm compression tube coupling /4 in. BSPP (M) x 1/4 in. compression tube coupling mm tube compression tee /4 in. O.D. tube compression tee /4 in. NPT Male x 1/4 in. BSPP Female adaptor /4 in. DowtySeal (Metal Buna Seal) /4 in. BSPP Plug H

13 INERGEN Total Flood Fire Suppression SECTION 3 - SYSTEM COMPONENTS 2015-OCT-05 REV. 02 PAGE 3-3 EQUIPMENT DESCRIPTION 1/4 in BSPP Hose Coupling Goose neck wrench Pneumatic cone adaptor Pneumatic cone adaptor, (pack of five) Pneumatic cone reset tool Valve Opening Tool (300 bar valve) Valve Opening Tool ( valve Nameplate- Main Nameplate - Reserve Warning Plate - Inside room with Alarm Warning Plate - Outside room without Alarm Warning Plate - Inside room with Alarm (Spanish Version) Warning Plate - Outside room without alarm (Spanish Version) Selector valve solenoid actuator shipping assembly w/6mm tube fittings Selector valve solenoid actuator shipping assembly w/1/4 in. tube fittings Selector valve placement indicator kit Selector valve ¾ in. shp. ass'y (USA actuator) Selector valve 1 in. shp. ass'y (USA actuator) Selector valve 1¼ in. shp. ass'y (USA actuator) Selector valve 1½ in. shp. ass'y (USA actuator) Selector valve 2 in. shp. ass'y (USA actuator) Selector valve 2½ in. shp. ass'y (USA actuator) Selector valve 3 in. shp. ass'y (USA actuator) Selector valve 4 in. shp. ass'y (USA actuator) Selector valve ¾ in. shp. ass'y w/solenoid (metric) Selector valve 1 in. shp. ass'y w/solenoid (metric) Selector valve 1¼ in. shp. ass'y w/solenoid (metric) Selector valve 1½ in. shp. ass'y w/solenoid (metric) Selector valve 2 in. shp. ass'y w/solenoid (metric) Selector valve 2½ in. shp. ass'y w/solenoid (metric) Selector valve 3 in. shp. ass'y w/solenoid (metric) Selector valve 4 in. shp. ass'y w/solenoid (metric) Selector valve solenoid mounting bracket (3 solenoids) Selector valve solenoid mounting bracket (4 solenoids) Selector valve solenoid mounting bracket (2 solenoids) Selector Valve Microswitch Selector Valve Manual Reset Lever Pressure Test Gauge PART No. 31

14 SECTION 3 - SYSTEM COMPONENTS PAGE 3-4 REV OCT-05 INERGEN Total Flood Fire Suppression TYPICAL IFLOW (80 LITRE) DOUBLE ROW INSTALLATION (UP TO 6 CONTAINERS, NO MANIFOLD) Fig. 3-1 iflow Two Row Standard Container Bank Arrangement (no manifold) 32

15 INERGEN Total Flood Fire Suppression SECTION 3 - SYSTEM COMPONENTS 2015-OCT-05 REV. 02 PAGE 3-5 AUTOPULSE Control System The AUTOPULSE Control System provides a range of features and benefits, ranging from simple detection through counting circuits. Several models of the AUTOPULSE Control System are available depending on the type of hazard being protected. Refer to the ANSUL Detection and Control Application Manual for detailed information concerning all AUTOPULSE Control Systems. FIG. 3-2 AUTOPULSE CONTROL SYSTEM The AUTOPULSE Control System is UL Listed and FM Approved. All devices connected to a UL Listed panel need to be compatible. Please refer to the AUTOPULSE Device Compatibility Document for a list of all compatible devices. 33

16 SECTION 3 - SYSTEM COMPONENTS PAGE 3-6 REV OCT-05 INERGEN Total Flood Fire Suppression SYSTEM COMPONENTS This section describes the individual components that are comprised in a complete system. Some items are optional depending on the application, and are indicated as such. INERGEN Agent Container Assembly The assembly consists of a container fitted with a valve, factory filled with INERGEN and pressurized to nominal 300 Bar at 21 C (4351 psi at 70 F). Containers sharing the same manifold shall be equal in size and fill density. Containers are available in 80 L or 140 L (140 L for outside the US and Canada only). The container valve can be actuated pneumatically with approved valve actuation components. The containers are shipped with a maintenance record card and protective shipping cap. This cap entirely encloses and protects the valve while in shipment. Container & Valve Assembly Technical Information Minimum Test Pressure: 450 bar (6527 psi) Nominal Working Pressure: 300 bar at 21 C (4351 psi at 70 F) TABLE 3-2: DOT / UN CONTAINER DETAILS. Part Number TABLE 3-3: ISO / TPED CONTAINER DETAILS. Part Number Container Size (Litres) Container Size (Litres) Standard Pressure Gauge Fitted Standard Pressure Gauge Fitted Contacted Pressure Gauge Fitted Contacted Pressure Gauge Fitted INERGEN Quantity m 3 (ft³) INERGEN Quantity m 3 (ft³) INERGEN Quantity kg(lbs) No Yes 22.3 (788) 33.1(73) Yes No 22.3 (788) 33.1 (73) INERGEN Quantity kg(lbs) No Yes 22.3 (788) 33.1(73) Yes No 22.3 (788) 33.1(73) No Yes 39.0 (1379) 57.9 (128) Yes No 39.0 (1379) 57.9 (128) TABLE 3-4: CONTAINER DIMENSIONS Container Size (Litres) Dimension A (mm) Dimension B (mm) Dimension C (mm) Dimension D (mm) Tare Weight (kg) Gross Weight (kg) D (top of protective cap) C B (10.6 in.) 1780 (70.0 in.) 1825 (71.9 in.) 1955 (77.0 in.) 108/98* (238/216 lbs) 141/131 (311/289 lbs) (14.2 in.) 1760 (69.3 in.) 1790 (70.5 in.) 1920 (75.6 in.) 195 (430 lbs) 273 (602 lbs) * 108 kg DOT/UN, 98 kg ISO/TPED 34 A FIGURE INERGEN CONTAINER & VALVE ASSEMBLY

17 INERGEN Total Flood Fire Suppression SECTION 3 - SYSTEM COMPONENTS 2015-OCT-05 REV. 02 PAGE 3-7 INERGEN REFURBISHED DOT/UN CONTAINERS INERGEN EXCHANGE PROGRAM These containers have been previously installed into an INERGEN Fire Suppression System and are used for the sole purpose of bringing an existing system back into service. The containers are blasted, painted and filled. They come with a new iflow valve and nameplate. The container is factory filled with INERGEN agent. A single container may be used or multiple containers can be manifolded together to obtain the required quantity of agent for total flooding. The container valve can be actuated pneumatically with approved valve actuation components. All valves are equipped with an anti-recoil feature. The containers are shipped with a maintenance record card and protective shipping cap attached. The cap entirely encloses and protects the valve while in shipment. D (top of protective cap) C B A FIGURE INERGEN REFURBISHED CONTAINER & VALVE ASSEMBLY TABLE 3-5: REFURBISHED CONTAINER DETAILS. Part Number Description Container Size (Litres) Standard Pressure Gauge Fitted Contacted Pressure Gauge Fitted INERGEN Quantity m 3 (ft³) INERGEN Quantity kg(lbs) Refurbished container assembly 80 No Yes 22.3 (788) 33.1(73) Refurbished container assembly 80 Yes No 22.3 (788) 33.1 (73) TABLE 3-6: REFURBISHED CONTAINER DIMENSIONS Container Size (Litres) Dimension A (mm) Dimension B (mm) Dimension C (mm) Dimension D (mm) Tare Weight (kg) Gross Weight (kg) (10.6 in.) 1780 (70.0 in.) 1825 (71.9 in.) 1955 (77.0 in.) 108 (238 lbs) 141 (311 lbs) 35

18 SECTION 3 - SYSTEM COMPONENTS PAGE 3-8 REV OCT-05 INERGEN Total Flood Fire Suppression Container Label (Part No ) The container label details the container number, pressure contained, and charge date. Once the label is applied to the container surface, and to avoid possible tampering it can not be removed intact. CLEAN AGENT EXTINGUISHING SYSTEM UNIT j 80L CONTAINER (788 CU. Ft.) (22.3m 3 ) INERGEN j 140L CONTAINER (1379 CU. Ft.) (39.0m 3 ) INERGEN 295S CAUTION INERGEN AGENT DOES NOT CONTAIN OXYGEN. DO NOT UTILIZE INERGEN AGENT AS A DIRECT BREATHING GAS. DISCHARGE OF INERGEN AGENT INTO A CONFINED SPACE WILL LOWER THE OXYGEN CONCENTRATION. TO AVOID ACCIDENTAL SYSTEM ACTUATION AND DISCHARGE, ENSURE THAT ALL ACTUATOR LEVERS ARE IN THE RESET POSITION (PIN FULLY RETRACTED) BEFORE INSTALLATION AND AFTER EACH ACTUATION. CAUTION CONTENTS UNDER HIGH PRESSURE. MAKE CERTAIN SHIPPING CAP IS INSTALLED WHEN SHIPPING OR HANDLING UNSECURED CONTAINER. FAILURE TO COMPLY MAY RESULT IN PERSONAL INJURY OR PROPERTY DAMAGE DUE TO VIOLENT CONTAINER MOVEMENT IF VALVE IS ACTUATED OR DAMAGED. CONTENTS INERGEN GAS (52% NITROGEN, 40% ARGON, 8% CARBON DIOXIDE) PRESSURIZED TO 4351 PSI AT 70 F (300 BAR AT 21 C). Technical Information Material:.002 in. Satin Chrome Mylar with.001 in. Matte Mylar Laminate Pressure Sensitive Permanent Adhesive Overall Size: mm x mm (6.0 in. x in.) INSTALLATION THIS SYSTEM IS MADE UP OF UNITS TESTED WITHIN LIMITATIONS CONTAINED IN THE DETAILED INSTALLATION MANUAL. WHEN INSTALLING ACTUATORS ON PILOT AND AGENT CONTAINERS, ENSURE THAT ALL ACTUATOR LEVERS ARE IN THE RESET POSITION (PIN FULLY RETRACTED). SEE INSTALLATION INSTRUCTIONS FOR MORE DETAIL. RECHARGE RECHARGE CONTAINER IMMEDIATELY AFTER DISCHARGE. CONTAINERS MUST BE RETURNED FOR RECHARGE TO AN AUTHORIZED ANSUL INERGEN SYSTEM DISTRIBUTOR. ENSURE THAT SHIPPING CAP IS IN PLACE ON CONTAINER BEFORE TRANSPORTING. REMOVE ALL ACTUATORS AND ENSURE ALL LEVERS AND PINS ARE RETURNED TO THE RESET POSITION. ALL PINS SHOULD BE FULLY RETRACTED BEFORE REINSTALLING. MAINTENANCE CONTAINER SHOULD HAVE PRESSURIZATION LEVEL CHECKED SEMI- ANNUALLY. IF CONTAINER SHOWS A LOSS IN PRESSURE EXCEEDING 5% (4134 PSI OR LESS) (285 BAR) AT 70 F (21 C), THE CONTAINER MUST BE REFILLED OR REPLACED. FOR TEMPERATURES OTHER THAN 70 F (21 C) REFER TO MANUAL PART NO INERGEN FIRE SUPPRESSION SYSTEM IS DESIGNED TO OPERATE BETWEEN -4 AND 130 F (-20 AND 54 C). THE SYSTEM SHOULD BE PERIODICALLY INSPECTED BY TRAINED PERSONNEL. THE SYSTEM DESIGNER MUST BE CONSULTED WHENEVER CHANGES ARE PLANNED FOR THE SYSTEM OR AREA OF PROTECTION, OR AFTER A DISCHARGE OR FIRE SITUATION. TO BE INSTALLED, INSPECTED, MAINTAINED, AND TESTED IN ACCORDANCE WITH STANDARDS OF THE NATIONAL FIRE PROTECTION ASSOCIATION ENTITLED NFPA 2001, CLEAN AGENT FIRE EXTINGUISHING SYSTEMS AND ANSUL INSTALLATION AND MAINTENANCE MANUAL, PART NO IF CONTAINER CONTENTS MUST BE REMOVED FOR SERVICE, MAINTENANCE OR DISMANTLING OF THE CLEAN AGENT SYSTEM PRIOR TO REMOVAL, CONTACT YOUR LOCAL INSTALLER OR MANUFACTURER FOR INSTRUCTIONS CONCERNING THE EQUIPMENT AND THE CLEAN AGENT. DO NOT COVER, REMOVE OR DEFACE THIS LABEL MONTH AND YEAR OF MANUFACTURE LOCATED ON VALVE. PERIODICALLY INSPECT AND TEST IN ACCORDANCE TO GOVERNMENT AND NATIONAL REGULATIONS. HMIS INERGEN GAS (52% NITROGEN, 40% ARGON, 8% CARBON DIOXIDE) HMIS 1-0-0/VERY COLD DISCHARGE. CONTENTS UNDER HIGH PRESSURE. MSDS MSDS AVAILABLE AT POST FIRE WARNING AVOID EXPOSURE TO VAPORS, FUMES AND PRODUCTS OF COMBUSTION ATTENTION L AGENT INERGEN NE CONTIENT PAS D OXYGÈNE. NE PAS UTILISER L AGENT INERGEN COMME GAZ RESPIRATOIRE. TOUTE DÉCHARGE D INERGEN DANS UN ENDROIT CLOS DIMINUE LA CONCENTRATION D OXYGÈNE. POUR ÉVITER TOUT DÉCLENCHEMENT ACCIDENTEL DU SYSTÈME, VÉRIFIER SI TOUS LES LEVIERS DE DÉCLENCHEMENT SONT EN POSITION NEUTRE (GOUPILLE COMPLÈTEMENT ENCLENCHÉE) AVANT L INSTALLATION ET APRÈS CHAQUE UTILISATION. ATTENTION CONTENU SOUS HAUTE PRESSION. ASSUREZ-VOUS QUE LE CAPUCHON DE TRANSPORT EST EN PLACE LORS DU TRANSPORT OU DURANT LA MANIPULATION DU CYLINDRE. TOUT MANQUEMENT PEUT ENTRAÎNER DES BLESSURES PERSONNELLES OU DES DÉGÂTS MATÉRIELS CAUSÉS PAR LE DÉPLACEMENT VIOLENT DU CYLINDRE SI LA VALVE EST ACTIONNÉE OU ENDOMMAGÉE. CONTENU GAZ INERGEN (52% AZOTE, 40% ARGON, 8% DIOXYDE DE CARBONE) PRESSURISÉ À 4351 PSI À 70 F (300 BAR À 21 C). INSTALLATION CE SYSTÈME EST COMPOSÉ DE PIÈCES TESTÉES SELON LES STANDARDS QUI FIGURENT DANS LE MANUEL D INSTALLATION. LORSQUE VOUS INSTALLEZ LES DÉCLENCHEURS SUR LE CYLINDRE PROPULSEUR ET LE CONTENANT DE L AGENT, ASSUREZ-VOUS QUE TOUS LES LEVIERS DE DÉCLENCHEMENT SONT EN POSITION NEUTRE (GOUPILLE COMPLÈTEMENT ENCLENCHÉE). POUR PLUS DE DÉTAILS, SE REPORTER AUX INSTRUCTIONS D INSTALLATION. RECHARGE RECHARGER LE CYLINDRE IMMÉDIATEMENT APRÈS TOUTE DÉCHARGE. POUR TOUTE RECHARGE, LES CYLINDRES DOIVENT ÊTRE RETOURNÉS CHEZ UN DISTRIBUTEUR AUTORISÉ ANSUL INERGEN. ASSUREZ-VOUS QUE LE CAPUCHON DE TRANSPORT EST EN PLACE SUR LE CYLINDRE AVANT DE TRANSPORTER. RETIREZ TOUS LES DÉCLENCHEURS ET ASSUREZ-VOUS QUE TOUS LES LEVIERS SONT EN POSITION NEUTRE ET LES GOUPILLES SONT COMPLÈTEMENT ENCLENCHÉES. TOUTES LES GOUPILLES DOIVENT ÊTRE EN POSITION ENCLENCHÉE AVANT LA RÉINSTALLATION. ENTRETIEN LE MANOMÈTRE DE PRESSION DU CYLINDRE DOIT ÊTRE VÉRIFIÉ TOUS LES SIX MOIS. SI LA PERTE DE PRESSION DÉPASSE LES 5% (4314 PSI OU MOINS) (285 BAR) À 70 F (21 C), LE CYLINDRE DOIT ÊTRE RECHARGÉ OU REMPLACÉ. POUR TOUTE TEMPÉRATURE AUTRE QUE 70 F (21 C), RÉFÉREZ-VOUS AU MANUEL NO LE INERGEN SYSTÈME D EXTINCTION D INCENDIE EST CONÇU POUR UNE UTILISATION ENTRE -4 ET 130 F (-20 ET 54 C). LE SYSTÈME DOIT ÊTRE RÉGULIÈREMENT INSPECTÉ PAR UN SPÉCIALISTE QUALIFIÉ. CONSULTEZ LES SPÉCIALISTES AYANT CONÇU LE SYSTÈME AVANT TOUT CHANGEMENT AU SYSTÈME OU À LA ZONE À PROTÉGER, OU APRÈS UNE ACTIVATION DU SYSTÈME OU UN INCENDIE. DOIT ÊTRE INSTALLÉ, INSPECTÉ, ENTRETENU ET TESTÉ SELON LES NORMES DE L ASSOCIATION NATIONAL DE PROTECTION DES INCENDIES NFPA CLEAN AGENT FIRE EXTINGUISHING SYSTEMS ET CONFORMÉMENT AU MANUEL D INSTALLATION ET D ENTRETIEN DE ANSUL NO SI LE CYLINDRE DOIT ÊTRE VIDÉ POUR L INSPECTION, L ENTRETIEN OU LE DÉMONTAGE DU SYSTÈME AVEC AGENT PROPRE - CONTACTEZ VOTRE INSTALLATEUR LOCAL OU LE FABRICANT POUR PLUS D INSTRUCTIONS CONCERNANT L ÉQUIPEMENT ET L AGENT D EXTINCTION PROPRE. NE PAS COUVRIR, RETIRER OU ABÎMER CETTE ÉTIQUETTE. LE MOIS ET L ANNÉE DE FABRICATION FIGURENT SUR LA VALVE. INSPECTER ET TESTER PÉRIODIQUEMENT SELON LES RÈGLEMENTS GOUVERNEMENTAUX ET NATIONAUX. AVERTISSEMENT POST INCENDIE ÉVITER TOUTE EXPOSITION AUX VAPEURS, FUMéES ET PRODUITS DE LA COMBUSTION. INERGEN CAUTION CONTAINS A COMPRESSED GAS UNDER HIGH PRESSURE. PRECAUTIONS HIGH PRESSURE GAS DISCHARGE. AVOID DIRECT CONTACT WITH SKIN AND EYES. AVOID DIRECT INHALATION OF UNDILUTED GAS. GAS MIXTURE IS AN ASPHYXIANT IF CONCENTRATION IS OUTSIDE THE NORMAL DESIGN RANGE OF 34 70% V/V FIRST AID IF VICTIM EXPERIENCES DIZZINESS, DISORIENTATION, OR LOSS OF MOTOR CONTROL, REMOVE TO FRESH AIR. CALL A PHYSICIAN. INERGEN ATTENTION CONTIENT UN GAZ COMPRIMÉ SOUS HAUTE PRESSION PRÉCAUTIONS DÉCHARGE DE GAZ SOUS HAUTE PRESSION. ÉVITER TOUT CONTACT DIRECT AVEC LA PEAU ET LES YEUX. ÉVITER D INHALER LE GAZ CONCENTRÉ. LE MÉLANGE DE GAZ EST UN AGENT ASPHYXIANT SI LA CONCENTRATION EST EN DEHORS DE LA PLAGE DE 34 À 70% V/V. PREMIERS SOINS SI LA VICTIME À DES ÉTOURDISSEMENTS, EST DÉSORIENTÉE OU EST INCAPABLE DE BOUGER, L AMENER DANS UN ENDROIT À L AIR FRAIS. APPELER UN MÉDECIN. REFER TO MATERIAL SAFETY DATA SHEET FOR FURTHER INFORMATION. POUR PLUS DE RENSEIGNMENTS, CONSULTEZ LA FICHE TECHNIQUE TYCO FIRE PROTECTION PRODUCTS FILL LOCATION: j MA-01 j MA-02 ÉTIQUETTE NO FIGURE CONTAINER LABEL (PART NO ) PILOT CONTAINER LABEL (Part No ) NITROGEN PILOT CYLINDER ASSEMBLY FOR USE WITH FIRE SUPPRESSION SYSTEM EQUIPMENT REFILL IF PRESSURE IS LESS THAN F ( C) REFILLABLE BY ANY RELIABLE COMPRESSED GAS SUPPLIER EQUIPPED TO RECHARGE CYLINDERS. USE FILL ADAPTOR or THE GAS SHALL HAVE A DEW POINT OF 65 F ( 54 C) OR LESS. HMIS INFORMATION: NITROGEN EXPELLENT GAS HMIS 0-0-0/COLD DISCHARGE. CONTENTS UNDER HIGH PRESSURE. NITROGEN AZOTE See M.S.D.S. Voir L.F.S. REFER TO MATERIAL SAFETY DATA SHEET FOR FURTHER INFORMATION. POUR PLUS DE RENSEIGNMENTS, CONSULTER LA FICHE SIGNALÉTIQUE. TYCO FIRE PROTECTION PRODUCTS FILL LOCATION: j MA-01 j MA-02 TYCO FIRE PROTECTION PRODUCTS Technical Information j 3L Nitrogen j 13L Nitrogen j 50L Nitrogen LABEL NO FIGURE PILOT CONTAINER LABEL (PART NO ) Material:.002 in. Satin Chrome Mylar with.001 in. Matte Mylar Laminate Pressure Sensitive Permanent Adhesive Overall Size: mm x mm (4.0 in. x 4.0 in.) 36

19 INERGEN Total Flood Fire Suppression SECTION 3 - SYSTEM COMPONENTS 2015-OCT-05 REV. 02 PAGE 3-9 iflow CONTAINER VALVES 3.08 in. (78mm) 300 BAR iflow CONTAINER VALVE (Assembly Part No , ) All valves are provided with a recoil cap which is screwed onto the agent discharge outlet. This is removed only when the container is to be connected into the pipework system and must be refitted immediately when the container is disconnected from the pipework. (Regardless of whether the container is full or empty). When installed in a system the valve will be factory fitted with a pressure gauge (Part No ) to provide visual indication of container pressure. As an optional item a gauge fitted with electrical contacts (Part No ) may be provided to enable an electrical indication to be given in the event that the container pressure drops below 250 bar (3625 psi). A safety burst disc is incorporated in the valve and is designed to rupture at between bar at 20 C ( psi at 68 F). The equivalent length is 12.2m (40ft) of 1/2" Schedule 40 pipe in. (170mm) 4.19 in. (106mm) Part No (with standard pressure gauge) Part No (with pressure monitoring gauge) 300 bar iflow Valve FIGURE 3-7- CONTAINER VALVE Technical Specification Body Material: Brass Thread Type: 1 NPT Outlet Connection: DIN 477 Nominal Working Pressure: 300 bar (4351 psi) Burst Disc Rating: 407 to 427 bar at 20 C (5903 to 6193 psi at 68 F) Location on System Connected to the container. Operating Instructions The iflow 300 bar container valve is a quick action valve designed to be operated via a manual or pneumatic actuation system. After discharge, the valve will require refurbishment before refilling. Working Temperature Range: -20 C to 54 C (-4 F to 130 F) Weight: 2.10 kg (4.6 lbs) 37

20 SECTION 3 - SYSTEM COMPONENTS PAGE 3-10 REV OCT-05 INERGEN Total Flood Fire Suppression DISCHARGE NOZZLES Discharge nozzles are designed to direct the discharge of INERGEN agent using the stored pressure from the containers. Nine sizes of nozzles are available. The system design specifies the orifice size to be used for proper flow rate and distribution pattern. The nozzle selection depends on the hazard and location to be protected. Standard nozzles are constructed of brass. Note: 2, 2 1/2, and 3 in. nozzles are not recommended in areas that are subject to damage by high velocity discharges, such as suspended ceiling tiles. Fig. 3-8 iflow Discharge Nozzles Technical Specification Material: Brass Thread Type: NPT Nozzle Thread Sizes: 1/4, 3/8, 1/2, 3/4, 1, 1¼, 1½, 2, 2 ½ and 3in. Nozzle Types: 360 or 180 Protection Height: 0.2m - 6.1m (0.67 ft - 20ft) Max Distance from Ceiling: mm (12 in.) Location on System At end of discharge pipework. Operating Instructions The discharge nozzles are designed to work within the predetermined system operating conditions. In case of faults or suspected faults contact customer services to organize replacement. 38

21 INERGEN Total Flood Fire Suppression SECTION 3 - SYSTEM COMPONENTS 2015-OCT-05 REV. 02 PAGE DISCHARGE NOZZLES (Part Nos. as shown below) Dimensions Part No. (Thread Size) A mm in. B mm in. C mm in. Hex in (1/4 in.) (5/8) (1 9/16) (21/32) 5/ (3/8 in.) (3/4) (1 5/8) (23/32) 3/ (1/2 in.) (15/16) (1 31/32) (27/32) 15/ (3/4 in.) (1 1/8) (2 5/32) (7/8) 1 1/ (1 in.) (1 13/32) (2 9/16) (1) 1 7/16 FIG. 3-9 IFLOW 360º DISCHARGE NOZZLE DETAILS (1 1/4 in.) (1 3/4) (2 3/4) (1 1/16) 1 3/ (1 1/2 in.) (2) (2 31/32) (1 1/16) (2 in.) (2 3/8) (3) (1) 2 3/ (2 1/2 in.) (3) (3 1/2) (1)) (3 in.) (3 1/2) (4 1/8) (1 1/4) 3 1/2 TABLE 3-7 IFLOW 360º DISCHARGE NOZZLE DETAILS 6.9 m (22.6 ft) 360 Nozzle FIG IFLOW 360º DISCHARGE NOZZLE COVERAGE 39

22 SECTION 3 - SYSTEM COMPONENTS PAGE 3-12 REV OCT-05 INERGEN Total Flood Fire Suppression 180 DISCHARGE NOZZLES (Part Nos. as shown below) Dimensions Part No. (Thread Size) A mm in. B mm in. C mm in. Hex in (1/4 in.) (5/8) (1 9/16) (21/32) 5/ (3/8 in.) (3/4) (1 5/8) (23/32) 3/ (1/2 in.) (15/16) (1 31/32) (27/32) 15/ (3/4 in.) (1 1/8) (2 5/32) (7/8) 1 1/ (1 in.) (1 13/32) (2 9/16) (1) 1 7/16 FIG IFLOW 180º DISCHARGE NOZZLE DETAILS (1 1/4 in.) (1 1/2 in.) (1 3/4) (2) (2 3/4) (2 31/32) (1 1/16) (1 1/16) 1 3/ (2 in.) (2 3/8) (3) (1) 2 3/ (2 1/2 in.) (3) (3 1/2) (1)) (3 in.) (3 1/2) (4 1/8) (1 1/4) 3 1/2 TABLE 3-8 IFLOW 180º DISCHARGE NOZZLE DETAILS Note: The 180 nozzle is commonly used when nozzle placement is at the wall m (35.8 ft) 180 Nozzle FIG IFLOW 180º DISCHARGE NOZZLE COVERAGE 40

23 INERGEN Total Flood Fire Suppression SECTION 3 - SYSTEM COMPONENTS 2015-OCT-05 REV. 02 PAGE 3-13 DISCHARGE NOZZLE DEFLECTOR SHIELD (Part Nos. as shown below) The INERGEN system nozzle deflector shield is used to control the pattern of the discharge of the INERGEN agent. The deflector shield helps keep the agent discharge away from the false ceiling tiles and fragile light fixtures, avoiding damage to them. The deflector shields are constructed of steel and painted with a cameo cream colored paint. They are available in five sizes E C B D FIG DEFLECTOR SHIELD Note: There are no deflector shields available for the 2, 2 1/2, or 3 in. models. The nozzle deflector shields are only for use with 360 discharge nozzles. Part No. A Inlet NPT B Length of Coupling mm (in.) C Overall Length mm (in.) D Deflector O.D. mm (in.) E Coupling O.D. mm (in.) mm (½ in.) 48 mm (1 7/8 in.) 76 mm (3 in.) 86 mm (3 3/8 in.) 29 mm (1 1/8 in.) mm (¾ in.) 51 mm (2 in.) 83 mm (3 ¼ in.) 86 mm (3 3/8 in.) 35 mm (1 3/8 in.) (1 in.) 60 mm (2 3/8 in.) 97 mm (3 13/16 in.) 124 mm (4 7/8 in.) 44 mm (1 ¾ in.) mm (1 ¼ in.) 67 mm (2 5/8 in.) 106 mm (4 3/16 in.) 124 mm (4 7/8 in.) 57 mm (2 ¼ in.) mm (1 ½ in.) 79 mm (3 1/8 in.) 125 mm (4 29/32 in.) 144 mm (5 21/32 in.) 64 mm (2 ½ in.) TABLE 3-9 IFLOW NOZZLE SHIELD DETAILS 41

24 SECTION 3 - SYSTEM COMPONENTS PAGE 3-14 REV OCT-05 INERGEN Total Flood Fire Suppression PNEUMATIC ACTUATOR (Part No APB) The pneumatic actuator is installed on to the iflow valve. It comprises of an internal piston complete with firing pin. Following acutation by pressure the firing pin moves forward and ruptures a burst disc in the iflow valve causing it to operate. It can be fitted with up to three actuating hoses. It is supplied with a ¼ in. blind cap which can be fitted to the unit to blank off one of the inlets (if required by the container bank configuration). The actuator requires a minimum pressure of 60 bar (870 psi) to cause operation. WARNING! Failure to reset the actuator prior to fitting onto the container valve will result in the immediate operation of the container valve and the potentially hazardous discharge of the container APBmod A FIG PART NO APB PNEUMATIC ACTUATOR Technical Specification Body: Brass Actuator Pin: Stainless Steel Pipe Connection: M30 x 1.5 Female Minimum Trigger Pressure: 60 bar (870 psi) Nominal Trigger Pressure: 100 bar (1450 psi) (with pilot container) Weight: 0.37 kg (0.8 lb) Working Temperature -20 C to 54 C (-4 F to Range: 130 F) Overall Size: 64 mm x 50 mm (2.5 in x 2 in) Location on System Connected to the port on the container discharge valve. Operating Instructions The pneumatic actuator is operated by pressure via a hose connection from the pilot container. Once operated the pneumatic actuator will require manual resetting before re-fitting to the iflow container valve. 42

25 INERGEN Total Flood Fire Suppression SECTION 3 - SYSTEM COMPONENTS 2015-OCT-05 REV. 02 PAGE 3-15 MANUAL ACTUATOR (Part No ) The manual actuator is fitted to the pilot valve to mechanically operate the actuation system. Accidental manual release is prevented by means of a steel safety pin. The steel safety pin must be removed to allow the use of the local manual actuator. After removing the steel safety pin, manual operation is caused by pulling the lever in the direction indicated by the arrow embossed on the units body. WARNING! Failure to reset the actuator prior to fitting onto the container valve will result in the immediate operation of the container valve and the potentially hazardous discharge of the container. FIG PART NO MANUAL ACTUATOR Technical Specification Body: Brass Safety Pin: Steel Lever: Brass Swivel Nut: Brass Pin Nominal Stroke: 6 mm (0.2 in) Weight: 0.49 kg (1.0 lb) Working Temperature Range: -20 C to 54 C (-4 F to 130 F) Overall Size: 82 mm x 72 mm (3.2 in x 2.8 in) Location on System Connected to the side of the pilot valve. Operating Instructions Remove safety pin and pull in direction as indicated on actuator. The local manual actuator operating pin will stay in the fire position and will require manual resetting before re-fitting to the discharge valve. 43

26 SECTION 3 - SYSTEM COMPONENTS PAGE 3-16 REV OCT-05 INERGEN Total Flood Fire Suppression DISCHARGE PRESSURE SWITCH The pressure switch is activated by pressure from the agent during discharge and can be used to signal to a control panel that the system has actually discharged. The pressure switch latches on operation and has a reset plunger. The pressure switch is supplied with a 3/8"NPT Male x 1/4" NPT Female adaptor. PRESSURE TRIP The pressure trip is connected to the actuation or discharge line of the system. By either pneumatic or manual actuation, the pressure trip can release spring or weight powered devices to close doors and windows, open fuel dump valves, close fire dampers or close fuel supply valves. The pressure trip is constructed of brass with two ¼ in. NPT fittings for connection to discharge or actuation lines. The link on the pressure switch is released either pneumatically, by agent discharge pressure; or manually, by use of the pull ring. The link then releases the device which performs auxiliary functions. Technical Information Housing: Body: Switch Point: Tolerance: IP Rating: Electrical Connection: FIGURE DISCHARGE PRESSURE SWITCH (PART NO ) Pressure Connection: Adaptor : Min. Working Pressure: Max. Operating Pressure: Electrical Ratings: C.R. Steel (Painted Red) C37700 Forged Brass 2.8 bar Rising (40 psi) ± 0.7 bar (± 10 psi) IP65 1/2 in. and 3/4 in. Conduit Knockouts with #6-32 UNC Terminal Screws 3/8 in. NPT Female 3/8 in. NPT Male x 1/4 in. NPT Female 3.4 bar (50 psi) 200 bar (2900 psi) 10A 250v ac; 15A 125v ac; 3/4HP, 250v ac; 1-, 2-, or 3-phase Three Pole, Double Throw (3PDT) Switch Configuration: Installation Environment: non-corrosive / indoor Overall Size: Weight: mm (L) x 114mm (H) x 67mm (W) (4.49 in. (L) x 4.49 in. (H) x 2.64 in. (W)) 1.0 kg (2.20 lb) Technical Specification Material Thread Minimum Operating Pressure Maximum Load FIGURE PRESSURE TRIP (PART NO. 5156) Brass 1/4 in. NPT (Female) 5.2 bar (75 psi) 31.8 kg (70 lb)

27 INERGEN Total Flood Fire Suppression SECTION 3 - SYSTEM COMPONENTS 2015-OCT-05 REV. 02 PAGE 3-17 PRESSURE GAUGE ASSEMBLY (Part Nos and ) There are two types of container pressure gauge, a standard one, Part No consists of a bar (6744 psi) pressure gauge, and Part No consists of a bar (6744 psi) pressure gauge complete with a contact switch set to signal if the container pressure drops below 251 bar (3625 psi). The pressure gauge will be provided factory fitted to the iflow container. FIG PART NO STANDARD PRESSURE GAUGE ASSEMBLY (0-465 BAR PSI) NON CONTACTED FIG PART NO PRESSURE GAUGE ASSEMBLY (0-465 BAR PSI) PRESSURE MONITORING SWITCH Technical Specification Type: Bourdon Tube Pressure Gauge Entry: Back Axial Nominal Size: Dia 40 mm Pressure Range: 0 to 465 bar (6744 psi) Connection: M10 x 1 DIN13 Ingress Protection Class: IP43 IP54 for pressure monitoring Type Class Accuracy: 1.6 Language: English Working Temperature Range: -20 C to 54 C (-4 F to 130 F) Location on System The pressure gauge is fitted to every container discharge valve. Operating Instructions The pressure gauge is designed to work within the pre-determined system operating conditions. 45

28 SECTION 3 - SYSTEM COMPONENTS PAGE 3-18 REV OCT-05 INERGEN Total Flood Fire Suppression AUTOMAN II-C RELEASING DEVICE The AUTOMAN II-C Releasing Device consists of a metal enclosure which contains a spring-loaded puncture pin release mechanism, an actuation cartridge, electrical circuitry, and an input/output terminal strip for making electrical connections. The AUTOMAN II-C releasing device provides automatic pneumatic actuation of the INERGEN System. When wired to an AUTOPULSE Control System, it will provide supervised electric detection and release. It also provides manual actuation using the strike button on the release enclosure and with the optional remote manual cable pull station. When an AUTOPULSE Control System is used, manual actuation is accomplished using an electric manual pull station.(maximum of 4 containers with 25 ft (7.6 m) of actuation line.) FIG AUTOPULSE II-C Part No. Description AUTOMAN II-C Releasing Device, 24 VDC AUTOMAN II-C Releasing Device, Explosion Proof, 24 VDC AUTOMAN II-C Releasing Device, Explosion-Proof, 120 VAC 5373 LT-30-R Nitrogen Cartridge Component AUTOMAN II-C Releasing Device AUTOMAN II-C Releasing Device (Explosion Proof) *Part No not FM approved Approvals UL Listed (EX-4510); Listed for use with FM Approved systems* 46

29 INERGEN Total Flood Fire Suppression SECTION 3 - SYSTEM COMPONENTS 2015-OCT-05 REV. 02 PAGE 3-19 PILOT CONTAINER - STANDARD There are two types of actuation containers depending upon your container requirement approvals. One type for installation in markets that require TPED certified containers, and another type for installation in markets that require DOT certified containers. Three sizes of containers are available for each type. These actuation containers are used to pneumatically operate an iflow system. They can also operate selector valves if utilized in the system. The maximum number of iflow containers that can be operated by these actuation containers is shown in the table. The max tubing length of pilot line tubing and/or the number of containers in table 3-x will reduce if used in conjunction with selector valves. Part Number (TPED) (TPED) (TPED) (DOT) (DOT) (DOT) Container Size Height Dimension A mm (in.) 3 litre 635 (25 in.) 13 litre 1210 (47.6 in.) 50 litre 1620 (63.8 in.) 3.4 litre (14 in.) 13.4 litre 635 (25 in.) 50 litre 1435 (56.5 in.) Diameter Dimension B mm (in.) 100 (3.9 in.) 140 (5.5 in.) 229 (9.0 in.) 132 (5.2 in.) 178 (7 in.) 236 (9.3 in.) Max. No. Containers Operated TABLE 3-10 PILOT CONTAINER DETAILS Technical Specification Gas Type: Nitrogen Container Pressure: 100 bar (1450 psi) Pressure Gauge: 0 to 160 bar (0 to 2320 psi) Working Temperature Range: -20 C to 54. C (-4 F to 130 F) Actuation Method: Manual / Electrical Bracket Type: Wall Mounted (3L) Floor Mounted (13L and 50L Weight: 3L 10.6 kg (23.4 lbs) 13L(TPED) 21.2 kg (46.6 lbs) 13L(DOT) 24.3 kg (53.6 lbs) 50L (TPED) 57.2 kg (126 lbs) 50L (DOT) 67.2 kg (148 lbs) P U L L A The pilot container is supplied with a solenoid, manual actuator, contacted pressure gauge. Mounting bracket must be ordered separately. B FIG IFLOW PILOT CONTAINER DETAILS (3L SHOWN) 0-160bar pressure gauge complete with a contact switch set to signal if the container pressure drops below 90 bar. 47

30 SECTION 3 - SYSTEM COMPONENTS PAGE 3-20 REV OCT-05 INERGEN Total Flood Fire Suppression PLACEMENT INDICATOR SWITCH ASSEMBLY The Placement Indicator Switch is a monitoring device to indicate proper placement of the system Electric Actuator. The Placement Indicator Switch mounts to the Electric Actuator, and is active when depressed; allowing a small electric current to pass through the End of Line Resistor which enables the Fire Control Panel to indicate that the Electric Actuator is in proper position for system operation. If the Electric Actuator is not in proper position, the Placement Indicator Switch is open; the current does not pass through the End of Line Resistor, and therefore does not indicate that the Actuator is in proper position. FIG PLACEMENT INDICATOR SWITCH KIT (Part No ) TECHNICAL INFORMATION Housing Plastic Switch Stainless Steel Mount Bracket Stainless Steel Contacts Gold Connection: 1/2 in NPSM Nominal voltage: 24 VDC Nominal current: 0.4 A Electrical connection: Certification: UL /ULC / FM Approved Overall size: FIG PLACEMENT INDICATOR MOUNT BRACKET Weight: 48

31 INERGEN Total Flood Fire Suppression SECTION 3 - SYSTEM COMPONENTS 2015-OCT-05 REV. 02 PAGE 3-21 PILOT CONTAINER - STANDARD (CONTINUED) The solenoid is supplied factory-fitted to the pilot container, and is described below. Technical Specification FIG PILOT CONTAINER VALVE PART NO FIG PILOT CONTAINER SOLENOID VALVE (Part No ) Technical Specification Actuation Type: Solenoid Reset Method: Manually Connection: N/A (Factory Fitted) Voltage: 24 V dc ( ) Maximum working Pressure : 170 bar (2465 psi) Consumption: 13 W (lo temp) 10 W (high temp) Min Duration of Trigger Continuous Duty Signal: Electrical Connection: DIN Plug Protection IP 65 Working Temperature Range: -20 C to 54 C (-4 to 130 F) Weight: 0.25 kg (0.55 lbs.) Max Working Pressure: 166 bar (2408 psi) Working Temperature: -20 C to 54 C (-4 to 130 F) Safety Bursting Disc: 170 bar ± 10 bar (2465 psi ± 145 psi) Weight: 1.95 Kg (4.3 lb) Body: Brass Piston: Brass WARNING! Should the solenoid valve malfunction in any way return the complete pilot container assembly to TYCO. DO NOT ATTEMPT TO REMOVE THE SOLENOID BASE ON SITE! (see section 5.5 for testing the solenoid) Location on System Factory fitted to the Pilot valve. 49

32 SECTION 3 - SYSTEM COMPONENTS PAGE 3-22 REV OCT-05 INERGEN Total Flood Fire Suppression PILOT VALVE ADAPTOR (Part No ) The Pilot Container Valve Adaptor is used to connect the Valve to the Pilot Actuation Hose or Tubing and Bleed Valve. PILOT LINE NON RETURN VALVE (Part No ) The pilot line non return valve is used when there is a requirement to either maintain pressure in a particular section of the pilot line or to ensure that nitrogen pressure from the pilot container is operating the correct iflow INERGEN containers. For example, a system using Selector valves where differing numbers of containers are required for each hazard area will use the pilot line non return to ensure that pilot pressure opens only the correct bank of containers and the correct selector valve. Various adaptors are available to fit the pilot line non return valve and these are detailed in the installation section of this manual. FIG PART NO PILOT VALVE ADAPTOR Technical Specification Body: Steel (Zinc Coated ) Connection: 1/4 in. BSPP Working Pressure: 100 bar (1450 psi) Overall Size: 53.5 mm x 39 mm (2.1 in x 1.5 in) Weight: 0.26 kg (0.6 lb) FIG PART NO PILOT LINE NON RETURN VALVE Technical Specification Body: Brass Thread connection ¼ in. BSPP Working Pressure: 100 bar at 20 C (1450 psi at 68 F ) Working Temperature Range: -20 C to 54 C (-4 F to 130 F) 50

33 INERGEN Total Flood Fire Suppression SECTION 3 - SYSTEM COMPONENTS 2015-OCT-05 REV. 02 PAGE 3-23 ACTUATION PILOT CONTAINER BRACKETS DOT Bracket 3.0 Litre Bracket Assy 13 Litre Bracket Assy 50 Litre Bracket Assy Part No TPED Bracket 3.0 Litre Bracket Assy 13 Litre Bracket Assy 50 Litre Bracket Assy Part No PILOT CONTAINER BRACKET PART NUMBER PILOT CONTAINER BRACKET PART NUMBER PILOT CONTAINER BRACKET PART NUMBER PILOT CONTAINER BRACKET PART NUMBER PILOT CONTAINER BRACKET PART NUMBER FIGURE 3-28 PILOT CONTAINER BRACKETS) PILOT CONTAINER BRACKET PART NUMBER

34 SECTION 3 - SYSTEM COMPONENTS PAGE 3-24 REV OCT-05 INERGEN Total Flood Fire Suppression IFLOW CHECK VALVE (Part No ) The iflow check valve is supplied with a 3/4 in. male coupling and dowty seal. It is interconnected with four possible hoses (Part No , , or ). The male end if this hose is sealed by a bonded seal and the female end of the hose connects to the 3/4 in. male coupling supplied with the iflow check valve. The inlet to the iflow check valve is fitted with a female swivel nut which fits directly on to the outlet of the iflow container valve. When necessary a blind cap (Part No ) is used to seal off any unused ports, see figure 28. This blind cap is sealed with a dowty seal (Part No ). The equivalent length is 3.7m (12 ft) of 1/2" Schedule 40 pipe. Technical Specification Body: Cap: Valve Connection Thread: Hose Connection Thread: Nominal Working Pressure: Weight: Overall Size: Brass Brass W.21.7 DIN /4 in. ISO bar (870 psi) 0.70 kg (1.5 lb) 81 mm x Dia 52 mm (3.2 in x Dia 2 in) FIG PART NO IFLOW CHECK VALVE 52

35 INERGEN Total Flood Fire Suppression SECTION 3 - SYSTEM COMPONENTS 2015-OCT-05 REV. 02 PAGE 3-25 IFLOW CHECK VALVE (CONTINUED) Location on System Connected between the discharge hoses. Operating Instructions The manifold check valve will automatically open on system discharge and close at end of discharge and therefore requires no operating instructions. 1: Dowty Seal supplied as part of the horizontal iflow check valve (part no ). 2: Blind Cap and Dowty seal ordered separately. 2 3: Dowty seal supplied on male end of hose. 3/4 in. Blind Cap (Part No ) Male coupling (Part No ) 2 3/4 in. Dowty Seal (Part no ) 1 3/4 in. Dowty Seal (Part no ) Male end of hose Female end of hose 3 3/4 in. Dowty Seal (Part no ) 1 3/4 in. Dowty Seal (Part no ) A FIG IFLOW HOSE CONNECTION DETAILS 53

36 SECTION 3 - SYSTEM COMPONENTS PAGE 3-26 REV OCT-05 INERGEN Total Flood Fire Suppression IFLOW DISCHARGE HOSE (Part No , , and ) Discharge hose connecting the container to manifold. ¾ in. nominal diameter made of synthetic rubber with one mid metal braid (R1) and an outer layer of synthetic rubber resistant to weathering. Dowty Seal supplied on male end of hose. Dimension A FIG IFLOW DISCHARGE HOSE Part Number End Thread G 3/4 in. ISO G 3/4 in. ISO G 3/4 in. ISO G 3/4 in. ISO228 Length Dimension A Container Size Equivalent Length (1/2" Sch.40 pipe) 350 mm (13.8 in) 80 L 4.8m (13ft.) 640 mm ( L 7.3m (24ft.) in) 450 mm (17.7 in) 140 L 5.0m (17ft.) 690 mm (27.2 in) 140 L 8.0m (26ft.) TABLE.3-11 DISCHARGE HOSE DETAILS Technical Specification Location on System Connected between Check Valve Nominal Working Pressure: 155 bar (2250 psi) Hydrostatic Test Pressure: 233 bar (3378 psi) Minimum Bend Radius: 175 mm (6.9 in) Weight: 0.63 kg (1.39 lbs.)(part No ) 0.79 kg (1.74 lbs.)(part No ) 0.68 kg (1.5 lbs.)(part No ) 0.82 kg (1.8 lbs.)(part No ) 54

37 INERGEN Total Flood Fire Suppression SECTION 3 - SYSTEM COMPONENTS 2015-OCT-05 REV. 02 PAGE 3-27 IFLOW DISCHARGE HOSE CONNECTORS Part No Description Picture Technical Specification ¾ in. NPT Male x ¾ BSPP Female (Part No ) This is used for connecting the discharge hose to the manifold adaptor. Material: Minimum Pressure Brass 130 bar (1885 psi) Fig Part No Description Picture Technical Specification ¾ BSPP Plug (Part No ) This is used for blanking last container. Material: Overall Dimensions Steel Zinc Plated 27 mm(1.06 in.) x 31.5 mm(1.24 in.) Fig Part No Description Picture Technical Specification ¾ in. Dowty Seal (Part No ) This is used for sealing component assemblies Material: Steel (BZP), Nitrile Overall 2.9 mm(0.12 in.) x Dimensions 34.9 mm(1.38 in.) Fig

38 SECTION 3 - SYSTEM COMPONENTS PAGE 3-28 REV OCT-05 INERGEN Total Flood Fire Suppression IFLOW MATRIX BRACKETS (80 L OPTION ONE) (Part Nos. as shown below) The matrix bracketing system consists of manufactured highstrength engineered resin and some coated metal parts to protect against corrosion to hold each container independently, for 80 litre containers fixed directly to the wall. The manifold is supported by coated steel brackets also fixed directly to the wall. The modular elements supplied for assembly and placement of containers provide a flexible method of support without the need for adjustments during installation. The matrix bracketing system for 80 litre containers allows for the containers to be installed 1 to 3 rows deep. The container bank must be configured so that a maximum of 3 x 80 litre iflow containers flow through the discharge hoses and check valves before connecting to a manifold or to the discharge pipework The components used are detailed in Table 17. Fig iflow Matrix Brackets ASSEMBLY DETAIL SCREW M10 ( ) WASHER Ø10 ( ) 4 NUT M10 ( ) COUPLING M10 ( ) 2 3 TO WALL 1 ASSEMBLY SEQUENCE DETAIL SPECIAL NUT M10 ( ) BOLT M10 x 200 ( ) ASSEMBLY DETAIL Item Number Part Number Description Qty per Container Wall Mount Bracket (2 Containers) As Required Wall Mount Bracket (3 Containers) As required iflow Bracket/Hardware Kit (Wall Mount) 1 Set per Container Wall mount Hardware Kit 1 set per container mounted by wall Table 17 Matrix Bracket Details 56

39 INERGEN Total Flood Fire Suppression SECTION 3 - SYSTEM COMPONENTS 2015-OCT-05 REV. 02 PAGE 3-29 FLOOR MOUNT BRACKET (80 L Option two) (Part Nos. as shown below) The container bracketing is designed to rigidly support the installed INERGEN agent containers. The bracketing components are constructed of heavy structural steel. Bracket assemblies are available in modules for two to six containers and can also be connected together for any combination over six. Bracketing can be assembled to support single row, double row or back-to-back rows of containers. Bracketing components are painted with red enamel coating. Uprights and back frame assemblies can be bolted or welded together, which ever makes the installation more convenient. LEFT BRACKET FOOT WEIGH RAIL SUPPORT UPRIGHT BACK FRAME CARRIAGE BOLT WITH NUT RIGHT BRACKET FOOT TABLE LITRE CONTAINER BRACKET DETAILS Part Number Description Back Frame Assembly (2 Containers) Back Frame Assembly (3Containers) Back Frame Assembly (4 Containers) Back Frame Assembly (5 Containers) Back Frame Assembly (6 Containers) Upright, for 788 ft3 (16.3m3) containers (used either for right side, left side or center) (center upright required when connecting seven or more containers in a row) Single row or back-to-back row bracket foot (left side) Single row or back-to-back row bracket foot (right side) Double row bracket foot (left side) Double row bracket foot (right side) Center upright foot Connector (required to hook together back frames for seven or more containers) mm (13 in.) carriage bolt with nut (for single row 16.3m³ (788 ft³) containers) mm (27 in.) carriage bolt with nut (for double row 16.3m³ (788 ft³) containers) Container clamp (2 containers) Container clamp (3 containers Weigh rail support single row Weight rail support double row Weight rail support back-to-back rows Weigh rail support back-to-back double row FIG FLOOR MOUNT BRACKETS 57

40 SECTION 3 - SYSTEM COMPONENTS PAGE 3-30 REV OCT-05 INERGEN Total Flood Fire Suppression IFLOW 140 LITRE CONTAINER BRACKETS (Part Nos. as shown below) The 140 litre iflow container brackets are supplied in sets. They are single row two containers, single row three containers. Each set is detailed in Table 19. Please note: Manifold brackets are ordered separately FIG IFLOW SINGLE ROW 140 LITRE CONTAINER BRACKETS TABLE LITRE CONTAINER BRACKET DETAILS Item Number Part Number Description Single Row (2 Containers) Single Row (3 Containers) Modular bracket (1 Container) Manifold Support (Single) U Bolt (1 in.) U Bolt (2 in.) U Bolt (3 in.) U Bolt (4 in.) Larger container bank configurations are created by using the above bracket sets multiple times, for example a five container single row system requires 1 x and 1 x

41 INERGEN Total Flood Fire Suppression SECTION 3 - SYSTEM COMPONENTS 2015-OCT-05 REV. 02 PAGE 3-31 IFLOW ACTUATION HOSES (Part , ) 1/4 in. diameter Teflon hoses fitted with brass ends are used to connect the pneumatic actuators together and to transmit the pressure from the pilot container to operate the iflow container, and to connect the manual pnuematic actuators. They come in two lengths, see Table 20. The hose has male swivel ends and when fitting to the pneumatic cones no sealing tape is required. Care must be taken to avoid twisting the hose during installation. TABLE 3-14 ACTUATION HOSE DETAILS Part Number Length Dimension A mm (22.8 in) mm (27.6 in) Container Slave to Slave 80 litre Pilot Actuated Slave to Slave 140 litre Pilot Actuated Pilot to Slave Dimension A FIG IFLOW ACTUATION HOSES Technical Specification Hose Construction: Stainless Steel Wire Braid PTFE Liner Connection: 1/4 in. BSPP Male Swivel Union (Brass) Maximum Working Pressure: 260 bar (3770 psi) Hydrostatic Test Pressure: 390 bar (5655 psi) Minimum Bend Radius: 30 mm (1.2 in) Weight: 0.13 kg (0.3 lb) (Part No ) 0.14 kg (0.3 lb) (Part No ) Location on System Fitted between pneumatic cones. 59

42 SECTION 3 - SYSTEM COMPONENTS PAGE 3-32 REV OCT-05 INERGEN Total Flood Fire Suppression 1/4 IN. BLEED VALVE (Part No ) The bleed valve is used in the actuation line of systems where an unintentional build-up of pressure, perhaps through a leak, could be problematic. The device will automatically relieve pressure caused by small leaks but will seal to completely prevent loss of actuation pressure when, typically, the pilot container operates. As an option on single hazard system. This can be fitted on the last pneumatic cone FIG PART NO /4 IN. BLEED VALVE Technical Specification Body: Connection: Maximum Working Pressure: Overall Size: Weight: Brass 1/4 in. BSPP 240 bar (3480 psi) 50 mm x 26 mm (2 in. x 1in.) 0.14 kg (0.3 lb) 60

43 INERGEN Total Flood Fire Suppression SECTION 3 - SYSTEM COMPONENTS 2015-OCT-05 REV. 02 PAGE 3-33 DECOMPRESSION SCREW (Part No ) After actuation of a container bank the pneumatic acuation line retains pressure from the pilot container. To enable safe release of the pressure a decompression screw is fitted to the last pneumatic cone in place of the normal pneumatic cone fixing screw. The pneumatic cone has a blanking plate fitted and this must be removed prior to installing the decompression screw. FIG PART NO DECOMPRESSSION SCREW Technical Specification Body: Connection: Working Pressure: Overall Size: Weight: Brass 1/4 in. BSPP 140 bar (2031 psi) 68mm x 23.5mm Dia (2.7 in x 0.9 Dia.) (hex. 22mm ) (0.9 in) 0.23 kg (0.5 lbs.) FIG

44 SECTION 3 - SYSTEM COMPONENTS PAGE 3-34 REV OCT-05 INERGEN Total Flood Fire Suppression SELECTOR VALVE (Part No. see Table 3-15) The selector valve is used in applications where multiple areas require to be protected from a single bank of containers. The valves are pneumatically operated by a pilot container that provides the pressure to open the valve. The pressure enters through the inlet port of the pneumatic container (see figure 3-42) and when the selector valve is fully open the contained pressure exits through the outlet port. Pressure from the outlet port is connected via a suitable pilot line to operate the appropriate number of containers required to protect a particular hazard. A typical selector valve system is shown in figure 3-43 The operation of a typical system is as follows: The fire detection system in one of the protected hazards operates. A fire signal is sent to the solenoid on the pilot container and it operates. At the same time a signal operates a second solenoid which is connected to the pilot line from the pilot container. This second solenoid opens and allows pilot container pressure to pass to the appropriate selector valve. The piston within the pneumatic cylinder operates and opens the selector valve. When the piston is at its fullest travel the selector valve is fully open, pressure then passes from the outlet port of the pneumatic cylinder to the container bank. This pressure operates the container bank and INERGEN discharges through the selector valve into the hazard. The unit is supplied with a non-return valve. The selector valves are full port. Inlet Port Pneumatic Cylinder OutletPort Valve FIG IFLOW SELECTOR VALVE Pilot Container 62 FIG IFLOW SELECTOR VALVE SYSTEM

45 INERGEN Total Flood Fire Suppression SECTION 3 - SYSTEM COMPONENTS 2015-OCT-05 REV. 02 PAGE 3-35 SELECTOR VALVE (CONTINUED) Location on System Fitted to the manifold Technical Specification Valve Construction: Valve Connection (Threaded): Pneumatic Port Connection Working Temperature Range: Mounting Position: Steel Threaded NPT Female Inlet NPT male outlet 1/4 in. BSPP -20 C to 50 C (-4 F to 130 F) Horizontal or Vertical Selector Valve Assembly with 1/4 in O.D. Tube Fittings Selector Valve Assembly with 6mm O.D. Tube Fittings Size (mm/in.) Dimensions (length x width) (mm /in.) Weight (Kg) (kg/lbs) mm (3/4 in.) 511 x 192 (20.1 x 7.6 in.) 7.5 (16.5 lbs.) mm (1 in. ) 524 x 203 (20.6 x 8.0 in.) 8.8 (19.4 lbs.) mm (1 1/4 in. ) 527 x 227 (20.7 x 8.9 in.) 11.5 (25.4 lbs.) mm (1 1/2 in. ) 543 x 243 (21.4 x 9.6 in.) 13.0 (28.7 lbs.) mm (2 in. ) 560 x 256 (22 x 10.1 in.) 17.0 (37.5 lbs) mm (2 1/2in.) 590 x 283 (23.2 x 11.1 in.) 27.5 (60.6 lbs) mm (3in.) 612 x 310 (24.1 x 12.2 in.) 33.9 (74.4 lbs) mm (4in. ) 748 x 363 (29.4 x 14.3 in.) 58.0 (127.9 lbs.) TABLE 3-15 SELECTOR VALVE Note: With each selector valve shipping assembly the selector valve solenoid actuator and appropriate fittings will be included with the selector valve. Additionally selector valve solenoid brackets must be ordered separately (see Figure 3-45). Selector Valve Ancillaries A selector valve microswitch (Part No ) is available and when fitted, will electronically signal that the selector valve has operated. A lever (Part No ) is available to manually close the selector valve after operation. When mounting the selector valve sufficient clearance must be allowed for operating the manual lever. Pneumatic Cylinder Volumes The volume of a pneumatic cylinder on a 3/4 in. to 3 in. selector valve is equivalent to 14m (46 ft.) of 1/4 in. O.D. pneumatic actuation line tubing. For a 4 in. selector valve the volume equates to 32m (105 ft.) of tubing. These volumes must be deducted from the total allowable volume of pneumatic actuation line when using a selector valve in a system. Refer to the installation instructions for Selector Valves on page 3-x. 63

46 SECTION 3 - SYSTEM COMPONENTS PAGE 3-36 REV OCT-05 INERGEN Total Flood Fire Suppression SELECTOR VALVE SOLENOID (Solenoid with Manual Release) The selector valve solenoid is installed between the pilot container and selector valve and allows pneumatic release on receipt of electrical signal from control panel. Selector valve solenoids are offered as standard with manual release and are offered in both metric (Part No ) and imperial (Part No ) tube connection. SELECTOR VALVE SOLENOID BRACKETS (Part No , and ) Brackets are available to mount the selector valve solenoid. O/A CRS. FIG 3-44 SELECTOR VALVE SOLENOID ACTUATOR W/ MANUAL RELEASE Technical Specification (Part No Actuation Type: Solenoid (normally closed) Reset Method: Manually Connection: 6mm tube compression fitting Voltage: 24 V dc ± 15% Maximum Working Pressure : 170 bar (2465 psi) Consumption: 13 W Min Duration of Trigger Signal: Continuous Duty Electrical Connection: DIN Plug Protection IP 65 Working Temperature Range: -20 C to 54 C (-4 F to 130 F) Weight: 0.25 kg (0.55 lbs) FIG IFLOW SELECTOR VALVE SOLENOID BRACKETS TABLE 3-16 SELECTOR VALVE SOLENOID MOUNTING BRACKET Part Number Description Selector Valve Solenoid Mounting Bracket (2 Solenoids) Selector Valve Solenoid Mounting Bracket (3 Solenoids) Selector Valve Solenoid Mounting Bracket (4 Solenoids) Length O/A, Fixing Crs. 360 mm(14.2 in.) 330 mm(13.0 in.) 505 mm(19.9 in.) 475 mm(18.7 in.) 650 mm(25.6 in.) 620 mm(24.4 in.) Technical Specification (Part No ) Actuation Type: Solenoid (normally closed) Reset Method: Manually Connection: 1/4 in. tube compression fitting Voltage: 24 V dc ± 15% Maximum Working Pressure : 170 bar (2465 psi) Consumption: 13 W Min Duration of Trigger Signal: Continuous Duty Electrical Connection: DIN Plug Protection IP 65 Working Temperature Range: -20 C to 54 C (-4 F to 130 F) Weight: 0.25 kg (0.55 lbs) 64

47 INERGEN Total Flood Fire Suppression SECTION 3 - SYSTEM COMPONENTS 2015-OCT-05 REV. 02 PAGE 3-37 PLACEMENT INDICATOR SWITCH ASSEMBLY The Placement Indicator Switch is a monitoring device to indicate proper placement of the system Electric Actuator. The Placement Indicator Switch mounts to the Electric Actuator, and is active when depressed; allowing a small electric current to pass through the End of Line Resistor which enables the Fire Control Panel to indicate that the Electric Actuator is in proper position for system operation. If the Electric Actuator is not in proper position, the Placement Indicator Switch is open; the current does not pass through the End of Line Resistor, and therefore does not indicate that the Actuator is in proper position. FIG PLACEMENT INDICATOR SWITCH KIT (Part No ) TECHNICAL INFORMATION Housing Plastic Switch Stainless Steel Mount Bracket Stainless Steel Contacts Gold Connection: 1/2 in NPSM Nominal voltage: 24 VDC Nominal current: 0.4 A Electrical connection: Certification: UL /ULC / FM Approved Overall size: FIG PLACEMENT INDICATOR MOUNT BRACKET Weight: 65

48 SECTION 3 - SYSTEM COMPONENTS PAGE 3-38 REV OCT-05 INERGEN Total Flood Fire Suppression MANIFOLD BURST DISC ASSEMBLY (NPT) (Part No ) The safety disc is designed to automatically relieve pressure in the pipework system. It is required in a close section of pipe between the container valves and selector valves. It is a requirement that the outlet from the safety disc is pipe to atmosphere away from the personnel. A manual by-pass valve must be incorporated into the pressure relief arrangements to allow for trapped INERGEN agent to be safely vented away to atmosphere. MANIFOLD BURST DISC ASSEMBLY (BSPP) (Part No ) The safety disc is designed to automatically relieve pressure in the pipework system. It is required in a close section of pipe between the container valves and selector valves. It is a requirement that the outlet from the safety disc is pipe to atmosphere away from the personnel. A manual by-pass valve must be incorporated into the pressure relief arrangements to allow for trapped INERGEN agent to be safely vented away to atmosphere. FIG MANIFOLD BURST DISC Technical Specification Technical Specification Body: Connection: Burst Pressure: Overall Size: Weight: Brass 1/2 in. NPT x 1/2 in. NPT Male bar ( psi) 1.93 in (49mm) x 1.1 in. (28mm) lbs. (0.12 kg.) Body: Connection: Burst Pressure: Overall Size: Weight: Brass 1/2 in. BSPP x 1/2 in. BSPP Male bar ( psi) 2 in. (51mm) x 1.1 in. (28mm) lbs. (0.12 kg.) 66

49 INERGEN Total Flood Fire Suppression SECTION 3 - SYSTEM COMPONENTS 2015-OCT-05 REV. 02 PAGE 3-39 PNEUMATIC ACTUATION COMPONENTS ( SI.) The following fittings are typical examples of what is required for the actuation system and are not meant to limit the use of other acceptable fittings. Part No Description Picture Technical Specification 6mm Compression Tee (Part No ) Used to connect multiple selector valve solenoids Fig Material: Brass Connection: 6mm DIN 2353 Compression Fittings Overall Size: 2.36 in. x 1.48 in. (60 mm x 37.5 mm) Weight: kg Part No Description Picture Technical Specification ¼ in. BSPP Plug(Part No. H2O00022) Used to plug unused port in pneumatic actuator Material: Connection: Overall Size: Brass 1/4 in. BSPP 0.78 in. x 0.78 in. (20mm x 20mm) Fig Part No Description Picture Technical Specification ¼ in. BSPP x 6 mm compression tube coupling (Part No ) This is used in the pilot line when using 6mm tubing and fits into the pneumatic actuator. Material: Connection: Overall Size: Weight: Brass 1/4 in. BSPP 1.32 in. x 0.63 in. (33.5 mm x 16 mm) kg Fig Part No Description Picture Technical Specification ¼ in. BSPP Hose coupling (Part No ) Used to connect multiple actuation hoses. Material: Brass Connection: 1/4 in. BSPP Overall Size: 1.38 in. x 0.71 in. (35 mm x 18 mm) Weight: kg Fig

50 SECTION 3 - SYSTEM COMPONENTS PAGE 3-40 REV OCT-05 INERGEN Total Flood Fire Suppression PNEUMATIC ACTUATION COMPONENTS CONTINUED (S I.) Part No Description Picture Technical Specification ¼in. NPT Male x ¼BSPP Female adaptor (Part No ) This is used for connecting the pressure switch hose to the manifold adaptor. Material: Maximum Pressure Overall Size: Brass 250 bar (3626 psi) 0.86 in. x 1.5 in. (21.8mm x 38.1mm) Fig PNEUMATIC ACTUATION COMPONENTS (IMPERIAL) Part No Description Picture Technical Specification 1/4 in. Compression Tee (Part No ) Used to connect multiple selector valve solenoids. Material: Brass Connection: Compression Fittings Overall 2.12 in. x 1.34 Size: in.(53.8mm x 43mm) Weight: 0.07 kg Fig Part No Description Picture Technical Specification ¼ in. BSPP (M) x 1/4 in. Compression Tube Coupling (Part No ) This is used in the pilot line when using 1/4 in. tubing and fits into the pneumatic actuator. Fig Material: Brass Connection: 1/4 in. BSPP (M) x 1/4 in Compression Overall Size: Weight: 2.36 in. x 1.48 in. (60 mm x 37.5 mm) kg 68 Part No Description Picture Technical Specification 1/4 in. Dowty Seal (Part No ) This is used for sealing component assemblies when using adaptor part No.s and Fig Material: Overall Size: Steel (BZP), Nitrile 0.07 in. x 0.81in (1.8mm x 20.6mm)

51 INERGEN Total Flood Fire Suppression SECTION 3 - SYSTEM COMPONENTS 2015-OCT-05 REV. 02 PAGE 3-41 SPECIAL TOOLS (Part No. as shown in table) Special tools are required to attach and or tighten various components. Part Number TABLE 3-17 SPECIAL TOOLS PART NUMBERS Description C Spanner Dia 35 mm-60 mm, Pin Dia 4 mm Pneumatic cone adaptor Pneumatic cone adaptor, Package of five Pneumatic cone reset tool Valve Opening Tool (300 bar valve) Valve Opening Tool ( valve) FIG C SPANNER (PART NO ) FIG PNEUMATIC CONE ADAPTOR (PART NO ) FIG PNEUMATIC CONE RESET TOOL (PART NO ) 69

52 SECTION 3 - SYSTEM COMPONENTS PAGE 3-42 REV OCT-05 INERGEN Total Flood Fire Suppression NAMEPLATE MAIN (PART NO ) The MAIN nameplate is available for labeling components and/or remote pull stations to distinguish them from reserve system components. The nameplate is furnished with four mounting holes for ease of installation. 140 mm (5 1/2 in.) 124 mm (4 7/8 in.) 8 mm (5/16 in.) 8 mm (5/16 in.) MAIN 48 mm (1 7/8 in.) 64 mm (2 1/2 in.) PART NO. PART 41942NO mm (13/64 in.) DIAMETER HOLES Technical Specifications: Material: Aluminum Mounting Hole Size: 5 mm (13/64 in.) FIGURE NAMEPLATE - MAIN 70

53 INERGEN Total Flood Fire Suppression SECTION 3 - SYSTEM COMPONENTS 2015-OCT-05 REV. 02 PAGE 3-43 NAMEPLATE RESERVE (PART NO ) The RESERVE nameplate is available for labeling components and/or remote pull stations to distinguish them from main system components. The nameplate is furnished with four mounting holes for ease of installation. 140 mm (5 1/2 in.) 124 mm (4 7/8 in.) 8 mm (5/16 in.) 8 mm (5/16 in.) RESERVE 48 mm (1 7/8 in.) 64 mm (2 1/2 in.) PART NO mm (13/64 in.) DIAMETER HOLES Technical Specifications: Material: Aluminum Mounting Hole Size: 5 mm (13/64 in.) FIGURE NAMEPLATE - RESERVE 71

54 SECTION 3 - SYSTEM COMPONENTS PAGE 3-44 REV OCT-05 INERGEN Total Flood Fire Suppression WARNING PLATE INSIDE ROOM WITH ALARM (PART NO ) The warning plate is available for mounting inside the hazard area to warn the personnel to vacate the hazard area when the alarm sounds. The warning plate is furnished with four mounting holes for ease of installation. The plate is constructed of aluminum. 305 mm (12 in.) WHEN ALARM SOUNDS VACATE AT ONCE INERGEN AGENT BEING RELEASED 178 mm (7 in.) PART NO FIGURE NAMEPLATE - WARNING INSIDE ROOM Technical Specifications: Material: Aluminum Mounting Hole Size: 6.5 mm (1/4 in.) WARNING PLATE INSIDE ROOM WITH ALARM (SPANISH TEXT)(PART NO ) CUANDO SUENA LA ALARMA EVACUAR EL AGENTE INERGEN ES LIBERADO PART NO FIGURE NAMEPLATE - WARNING INSIDE ROOM SPANISH

55 INERGEN Total Flood Fire Suppression SECTION 3 - SYSTEM COMPONENTS 2015-OCT-05 REV. 02 PAGE 3-45 WARNING PLATE OUTSIDE ROOM WITHOUT ALARM (PART NO ) The warning plate is available for mounting outside the hazard area to warn the personnel that the space is protected by an INERGEN system and no one should enter after a discharge without being properly protected. The warning plate is furnished with four mounting holes for ease of installation. 203 mm (8 in.) WARNING THIS SPACE IS PROTECTED BY AN INERGEN FIRE SUPPRESSION SYSTEM. WHEN SYSTEM IS DISCHARGED AS A RESULT OF FIRE, CAUTION MUST BE TAKEN TO AVOID EXPOSURE TO PRODUCTS OF COMBUSTION. DO NOT ENTER WITHOUT APPROVED SELF- CONTAINED BREATHING APPARATUS OR UNTIL VENTILATION HAS BEEN OPERATED FOR AT LEAST 15 MINUTES. 178 mm (7 in.) Technical Specifications: Material: Aluminum Mounting Hole Size: 5.6 mm (7/32 in.) PART NO FIGURE NAMEPLATE - WARNING OUTSIDE ROOM WARNING PLATE OUTSIDE ROOM WITHOUT ALARM (SPANISH TEXT)(PART NO ) ADVERTENCIA ESTE ESPACIO ESTÁ PROTEGIDO POR UN SISTEMA DE EXTINCIÓN DE INCENDIOS INERGEN CUANDO EL SISTEMA SE DESCARGA COMO CONSECUENCIA DE INCENDIO, DEBE TENERSE CUIDADO PARA EVITAR LA EXPOSICIÓN A LOS PRODUCTOS DE LA COMBUSTION. NO ENTRAR SIN APARATO RESPIRATORIO AUTÓNOMO APROBADO O HASTA QUE LA VENTILACIÓN HA SIDO OPERADO DURANTE POR LO MENOS 15 MINUTOS. PART NO FIGURE NAMEPLATE - WARNING OUTSIDE ROOM SPANISH 73

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