FORD, LINCOLN AND MERCURY

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1 25813_U01.qxd 3/31/05 2:19 PM Page 1 DISC BRAKES DRIVE TRAIN DRUM BRAKES ENGINE REPAIR FRONT SUSPENSION FUEL SYSTEM REAR SUSPENSION SPECIFICATIONS AND MAINTENANCE CHARTS Engine and Vehicle Identification General Engine Specifications Engine Tune-Up Specifications Firing Order Accessory Drive Belt Routing Capacities Valve Specifications Crankshaft and Connecting Rod Specifications Piston and Ring Specifications Torque Specifications Wheel Alignment Tire, Wheel and Ball Joint Specifications Brake Specifications Scheduled Maintenance Intervals STEERING A Air Bag Arming The System Disarming The System Precautions Alternator Removal & Installation Anchor Plate (Adapter, Support Bracket) Removal & Installation Automatic Transmission Removal & Installation B Brake Caliper Removal & Installation Brake Disc (Rotor) Removal & Installation Brake Drums Removal & Installation Aviator Explorer Explorer Sport Explorer Sport-Trac Mountaineer 1 Brake Shoes Removal & Installation C Camshaft and Valve Lifters Removal & Installation Clutch Adjustment Removal & Installation Coil Spring Front Suspension Removal & Installation Coil Spring Rear Suspension Removal & Installation CV-Joints Overhaul Cylinder Head Removal & Installation D Disc Brake Pads Removal & Installation Driver s Air Bag Module, Steering Wheel, and Clockspring Removal & Installation Driveshafts Removal & Installation E Engine Assembly Removal & Installation Exhaust Manifold Removal & Installation F Front Axle Tube Bearing Removal & Installation Front Cover and Seal Removal & Installation Front Wheel Bearings Adjustment Removal & Installation Fuel Filter Removal & Installation Fuel Injectors Removal & Installation Fuel Line Couplings Removal & Installation Fuel Pump Removal & Installation Fuel System Pressure Release Fuel System Service Precautions H Halfshaft Removal & Installation Heater Core Removal & Installation Hydraulic Clutch System Bleeding Removal & Installation I Ignition Timing Adjustment Intake Manifold Removal & Installation K Knuckle/Spindle Removal & Installation L Leaf Springs Removal & Installation Lower Ball Joint Removal & Installation Lower Control Arm Front Suspension Lower Control Arm Bushing Replacement Removal & Installation Lower Control Arm Rear Suspension Removal & Installation M Manual Transmission Assembly Removal & Installation O Oil Pan Removal & Installation Oil Pump Removal & Installation P Parking Brake Shoes Removal & Installation Pinion Seal Removal & Installation Piston and Ring Positioning BVC FORD CARS MJS/BK/KJE 2/28/05

2 25813_U01.qxd 3/31/05 2:19 PM Page Power Rack and Pinion Steering Gear Removal & Installation R Rear Axle Shaft, Bearing and Seal Removal & Installation Rear Axle Stub Shaft Bearing and Seal Removal & Installation Rear Main Seal Removal & Installation Rear Wheel Bearings Removal & Installation Roller Followers Removal & Installation S Shock Absorber Front Suspension Removal & Installation Shock Absorber Rear Suspension Removal & Installation Spindle/Knuckle Removal & Installation Stabilizer Bar Front Suspension Removal & Installation Stabilizer Bar Rear Suspension Removal & Installation T Timing Chain, Sprockets, Front Cover and Seal Removal & Installation Toe Link Removal & Installation Torsion Bar Removal & Installation Transfer Case Assembly Removal & Installation U Upper Ball Joint Removal & Installation Upper Control Arm Front Suspension Removal & Installation Upper Control Arm Bushing Replacement Upper Control Arm Rear Suspension Removal & Installation W Water Pump Removal & Installation Wheel Cylinder Removal & Installation

3 25813_U01.qxd 3/31/05 2:19 PM Page 3 SPECIFICATIONS AND MAINTENANCE CHARTS EXPL-C EXPL-C02

4 25813_U01.qxd 3/31/05 2:19 PM Page EXPL-C03 4.0L VIN E SOHC Engine Firing order: Distributorless ignition system EXPL-GDD 79244G86 Accessory drive belt routing L VIN W SOHC engine with A/C

5 25813_U01.qxd 3/31/05 2:19 PM Page EXPL-GBB Accessory drive belt routing L VIN W SOHC engine Accessory drive belt routing 4.6L VIN H DOHC engine EXPL-GAA Accessory drive belt routing 4.0L VIN E SOHC engine EXPL-GCC

6 25813_U01.qxd 3/31/05 2:19 PM Page EXPL-C04

7 25813_U01.qxd 3/31/05 2:19 PM Page EXPL-C05

8 25813_U01.qxd 3/31/05 2:19 PM Page EXPL-C07

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