PARTS MANUAL LH400ATV-2B(IRS) INDEPENDENT REAR SUSPENSION

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1 PARTS MANUAL LH400ATV-2B(IRS) INDEPENDENT REAR SUSPENSION

2 HANDLEBAR REF. No. PART No. DESCRIPTION Q'TY SPEEDOMETER COVER EMERGENT SWITCH IGNITION SWITCH WITH KEY KEY BLANK THREADED NUT REAR VIEW MIRROR LEFT 1 7A 20109A THROTTLE CONTROL (WITH 2WD/4WD SWITCH 1 7B THROTTLE CONTROL (2WD)(SEE PICTURE) NUT M BOLT M6X GRIP END GRIP SWITCH ASSY SPEEDOMETER BRACKET NUT M REAR VIEW MIRROR LEFT( ONLY FOR EUROPE) SPEEDOMETER COVER CAP WASHER LCD SPEEDOMETER(FOR EUROPE) LCD SPEEDOMETER(FOR USA) A HANDLEBAR CLAMP THROTTLE CABLE(FOR TOP PULL CABLE TYPE HANDLEBAR BOLT M8X SCREW M6X IGNITION SWITCH COVER THROTTLE CONTROL LEVER(FOR NO.7A 7B) 1 1

3 FUEL TANK REF. No. PART NO. DESCRIPTION Q'TY TUBE,FUEL CAP BREATHER FUEL CAP BOLT M6X PLATE,UNIT SET FUEL UNIT SET ASSY GASKET,BASE FUEL TANK FOAM PAD SPACER MOUNTING BRACKET LEFT MOUNTING BRACKET RIGHT BOLT M6X COLLAR SCREW SET,FUEL STRAINER PETCOCK ASSY LEVER,PETCOCK SCREW-WASHER TUBE,FUEL BOLT M6X VALVE,TANK,FUEL BOLT M5X TUBE 1 2

4 REAR FENDERS REF. No. PART No. DESCRIPTION Q'TY SEAT LATCH ASSEMBLY RUBBER,SEAT SETTING RUBBER,SEAT SETTING RUBBER PAD TOOL WASHER BOLT M6X TOOL BOX CAP REAR FENDER FOOTREST RIGHT ADIABATIC PELLICLE REAR MUD ADIABATIC PELLICLE REAR MUD ADIABATIC PELLICLE SCREW M6X LEFT REAR INDICATION LIGHT RIGHT REAR INDICATION LIGHT TAILLIGHT TRESTLE RIGHT TRESTLE LEFT BOLT M8X BOLT M8X TAILLIGHT BULB 12V 21W/5W REAR INDICATION LIGHT BULB 12V10W(WHIT BOLT M6X WASHER NUT PLASTIC PLANT BATTERY COVER HOOK BRACKET,SEAT LOCK SPRING REAR INDICATION LIGHT BRACKET TAILLIGHT COVER,R TAILLIGHT COVER,L SCREW M6X16 ST4.2X BAFFLE.SEAT 1

5 FRONT BODY&FRAME 3 REF. No. PART NO. DESCRIPTION Q'TY FRONT COVER FRONT BODY PLASTIC BUMPER FRONT COVER PROTECTOR.R.HEADLIGHT FRAME COMP PROTECTOR.L.HEADLIGHT FOOTREST RIGHT FOOTREST LEFT BOLT M6X FRONT BODY BRACKET R FRONT BODY BRACKET L SIDE COVER R SIDE COVER L BULB,HEADLIGHT 35W/35W BALL JOINT,HEADLIGHT TRESTLE R TRESTLE L SIDE COVER,R.HEADLIGHT SIDE COVER,L.HEADLIGHT SCREW M6X SCREW M6X STEP DOWN BRACKET RADIATOR SPACER RUBBER UP BRACKET RADIATOR NUT M BOLT M6X FRONT INDICATOR LIGHT BRACKET,R 1

6 FRONT INDICATOR LIGHT BRACKET,R FRONT INDICATOR LIGHT BULB 12V 10W(ONL HIGH BEAM BRACKET,R COVER,FUEL TANK TOP RUBBER WASHER FRONT INDICATOR LIGHT R(ONLY FOR EURO FRONT INDICATOR LIGHT L(ONLY FOR EUROP HIGH BEAM DIPPED HEADLIGHT BRACKET,R DIPPED HEADLIGHT HIGH BEAM BRACKET,L DIPPED HEADLIGHT BRACKET,L ADJUSTMENT BOLT,HEADLIGHT SPRING 8

7 SHOCK ABSORBER FRONT REF. No. PART NO. DESCRIPTION Q'TY FRONT SHOCK ABSORBER ASSEMBLY NUT M14X WASHER SPACER RUBBER UPPER PIVOT BALL BOLT M8X NUT M14X LOWER PIVOT BALL SPRING RETAINER SPRING STRUT BUMPER 2 12 CLAMP NUT M SPRING RETAINER STRUT BODY LEFT STRUT BODY RIGHT CIRCLIP BEARING GREASE FITTING BALL JOINT STUD BALL JOINT MOUNTING BRACKET BALL JIONT CUP BOLT M6X WASHER NUT M10X COTTER PIN 2.5X F A-ARM LEFT F A-ARM RIGHT F A-ARM PIVOT SHAFT NUT M12X F BUSHING A - ARM SHIELD LEFT A - ARM SHIELD RIGHT SCREW M5X12 4

8 REAR ARM REF. No. PART NO. DESCRIPTION Q'TY ARM,L.RR BUSH 1, ARM,R.RR COLLAR BOLT M10X1.25X ARM,R.RR ARM SET,L.RR BUSH 2, ARM,R.RR COLLAR,ARM BOLT M10M1.25M ARM SET,R.RR SHOCK ABSORBER,RR BOLT M10X1.25X KNUCKLE,R.RR COLLAR,RR.KNUCKLE,(UPPER) COLLAR,RR.KNUCKLE,(LOWER) BOL,TKNUCKLE,(UPPER) BOL,TKNUCKLE,(LOWER) BEARING AU CIRCLIP SPRING,RR.STABILIZER HOLDER,STABILIZER BUSH BUSH,RR.STABILIZER BOLT M8X LINK,RR. STABILIZER NUT M10X SEAL SEAL ARM PROTECT, L ARM PROTECT, R 1

9 WHEEL FRONT REF. No. PART NO. DESCRIPTION Q'TY WHEEL SUB-ASSY,FR TIRE FRONT HUB ASSY SHRT BOLT M12X SEAL VALVE,RIM BOLT SLOTTED WASHER PIN 4X NUT,WHEEL CAP,WHEEL CENTER 2 WHEEL REAR REF. No. PART NO. DESCRIPTION Q'TY WHEEL SUB-ASSY,RR TIRE,RR(25X10-12) CAP,WHEEL CENTER HUB,RR WHEEL BOLT M12X SEAL BOLT SLOTTED WASHER PIN 4X NUT,WHEEL NUT,WHEEL 2

10 TRANSMISSION(FOR 2WD) REF. No. PART NO. DESCRIPTION Q'TY SEAL 25X47X BOLT M8X MAIN COVER B MAIN COVER(USE WITH HIGH-POWER CLUTC DOWEL PIN BEARING 6205c INPUT SHAFT 29T A INPUT SHAFT 27T(FOR AUSTRALIA) B INPUT SHAFT(USE WITH HIGH-POWER CLUTC CHAIN GEAR 16T BEARING GEAR, HELICAL 35T INTERLOCK PIN INTERLOCK BRACKET SPRING INTERLOCK PIN SCREW M5X SPACER GEAR 31T A GEAR 32T(FOR AUSTRALIA) NEEDLE BEARING THRUST WASHER SNAP RING DOG GEAR SNAP RING THRUST WASHER SPROCKET 24T NEEDLE BEARING THRUST WASHER SHAFT NEEDLE BEARING GEAR 35T THRUST WASHER SNAP RING 1

11 TRANSMISSION(FOR 2WD) REF. No. PART NO. DESCRIPTION Q'TY ENGAGEMENT THRST WASHER NUT M WASHER BELLCRANK SNAP RING WASHER VENT TUBE VENT TUBE FITTING SHIFT FORK HIGH/REVERSE SCREW M WASHER GEAR INDICATOR SWITCH A GEARCASE,RH B GEARCASE,RH(USE WITH SPEED SENSOR) SEAL 25X47X DIPSTICK SCREW BEARING 6204C GEAR HELICAL 46T SCREW M6X BEARING RETAINER PLATE SNAP RING BEARING 6305ST PINION SHAFT 10T SHIFT FORK LOW GEAR INDICATOR SWITCH SNAP RING SHIFT ROD LOW SHIFT ROD HIGH/REVERSE THRUST WASHER GEAR SHAFT REAR OUTPUT SHAFT REAR OUTPUTA(USE WITH SPEED SE THRUST BUTTON SHIM 1 1

12 TRANSMISSION(FOR 2WD) REF. No. PART NO. DESCRIPTION Q'TY SHIM DOWEL PIN COVER DRAIN SCREW WASHER OIL PLATE O RING 18X SPROCKET O RING 14X COLLAR O RING 50X SPEED SENSOR COVER SEAL30X40X BOLTM6X CLAMP 24 1

13 TRANSMISSION (FOR 4WD) REF. No. PART NO. DESCRIPTION Q'TY SEAL 25X47X BOLT M8X MAIN COVER B MAIN COVER(USE WITH HIGH-POWER CLUTC DOWEL PIN BEARING 6205c INPUT SHAFT A INPUT SHAFT 27T(FOR AUSTRALIA) B INPUT SHAFT(USE WITH HIGH-POWER CLUTC CHAIN GEAR 16T BEARING GEAR,HELICAL 35T INTERLOCK PIN INTERLOCK BRACKET SPRING INTERLOCK PIN SCREW M5X SPACER GEAR 31T A GEAR 32T(FOR AUSTRALIA) NEEDLE BEARING THRUST WASHER SNAP RING DOG GEAR SNAP RING THRUST WASHER SPROCKET 24T NEEDLE BEARING THRUST WASHER SHAFT NEEDLE BEARING GEAR 35T THRUST WASHER SNAP RING ENGAGEMENT THRST WASHER 1

14 TRANSMISSION (FOR 4WD) REF. No. PART NO. DESCRIPTION Q'TY NUT M WASHER BELLCRANK SNAP RING WASHER VENT TUBE VENT TUBE FITTING SHIFT FORK HIGH/REVERSE SCREW M WASHER GEAR INDICATOR SWITCH A GEARCASE,RH B GEARCASE,RH(USE WITH SPEED SENSOR) SEAL 25X47X DIPSTICK BUSHING BEARING 6204C GEAR HELICAL 46T SCREW M6X BEARING RETAINER PLATE SNAP RING BEARING 6305ST PINION SHAFT 10T SHIFT FORK LOW GEAR INDICATOR SWITCH SNAP RING SHIFT ROD LOW SHIFT ROD HIGH/REVERSE THRUST WASHER SPORCKET 12T SHAFT REAR OUTPUT 1 63B SHAFT REAR OUTPUTA(USE WITH SPEED SE THRUST BUTTON SHIM SHIM DOWEL PIN 1

15 TRANSMISSION (FOR 4WD) REF. No. PART NO. DESCRIPTION Q'TY T COVER DRAIN SCREW WASHER GEAR O RING 18X SPROCKET SHAFT FRONT OUTPUT SPORCKET 12T CHAIN O RING 14X COLLAR O RING 50X SPEED SENSOR COVER SEAL30X40X BOLTM6X CLAMP 24 1

16 SUPPORT BRACKET REF. No. PART NO. DESCRIPTION Q'TY BOLT M12X WASHER TRANSMISSION MOUNTING BRACKET RIGHT TRANSMISSION MOUNTING BRACKET LEFT BOLT M8X NUT M BOLT M10X TRANSMISSON MOUNTING BRACKET BOTTOM BOLT M8X WASHER WASHER BOLTM10X1.25X NUT M TRANSMISSION MOUNTING BRACKET REAR A TRANSMISSION ASSY(2WD FOR SPEED SENS B TRANSMISSION ASSY(2WD) C TRANSMISSION ASSY(2WD FOR SPEED SENS D TRANSMISSION ASSY(2WD FOR HIGH-POWE SA TRANSMISSION ASSY(4WD FOR SPEED SENS SB TRANSMISSION ASSY(4WD) SC TRANSMISSION ASSY(4WD FOR SPEED SENS SL TRANSMISSION ASSY(4WD FOR HIGH-POWER TRANSMISSION ASSY(FOR 50TH MODEL 4WD S 1

17 SHIFT ROD REF. No. PART NO. DESCRIPTION Q'TY A LABLE B SHIFTER ASSY MOUNTING A KNOB A SHIFT LEVER BOLT M6X WASHER BOOT A PLASTIC SPHERE A GROOVE PIN A CENTERING SPRING A DETENT SPRING A DETENT BULLET A DOWEL PIN A SHIFFER HOUSING O-RING A SELECTOR SLIDES HIGH/REVERSE A SHIFTER MOUNTING BRACKET BOLT M6X SHIFT ROD COUPLER SHIFT ROD END CW JAM NUT M6 CW SHIFT ROD HIGH/REVERSE SHIFT ROD LOW JAM NUT M6 CCW SHIFT ROD END CCW SELECTOR SLIDES LOW SHIFTER MOUNTING ROD A SHIFTER MOUNTING ROD B 1

18 REAR GEAR-BOX REF. No. PART NO. DESCRIPTION Q'TY REAR GEAR-BOX ASSY DRIVE HOUSING OUTPUT COVER O-RING 160X BOLT M8X BOLT M10X1.25X WASHER O-RING 20X NUT M16X OUTPUT AXLE,RING REAR GEAR-BOX INPUT AXLE,RING REAR GEAR-BOX LOCK NUT SEAL 30X55X SEAL 38X85X SEAL 38X80X BEARING 15NQ OIL SCREEN CAP O-RING WASHER OIL PLUG TUBE,REAR GEAR-BOX BREATHER BEARING BEARING BEARING 1 FRONT DRIVE AXLE (FOR 4WD) REF. No. PART NO. DESCRIPTION Q'TY OUTER BOARD BOOT CIRCLIP ATOPPER RING JOUNT,INBOARD(CONTAIN INBOARD AXLE STEEL BALL BRACKET STEEL BALL AND GEAR WHEEL) STOPPER RING BOOT BAND B BOOT BAND A FRONT DRIVE AXLE

19 DRIVE AXLE/OUTER CV JOINT ASSEMBLY 2 REAR DRIVE AXLE REF. No. PART NO. DESCRIPTION Q'TY DRIVE AXLE/OUTER CV JOINT ASSEMBLY BOOT BAND A OUTER BOARD BOOT BOOT BAND B STOPPER RING B OUTER CV JOINT CIRCLIP STEEL BALL BRACKET STEEL BALL AND GEAR WHEEL STOPPER RING A REAR DRIVE AXLE 1 REAR KNUCKLE ASSY REF. No. PART NO. DESCRIPTION Q'TY REAR KNUCKLE U-JOINT CROSS JOINT,INBOARD SPRING,REAR KNUCKLE SEAL BAND,OUTBOARD BOOT BOOT SET BAND,SHAFT BOOT SPLING AXLE LINK FORK SLIP JOINT CIRCLIP KERBSTIFTE 1

20 STEERING COLUMN REF. No. PART NO. DESCRIPTION Q'TY NUT M GREASE FITTING BUSHING STEERING CLAMP REAR STEERING CLAMP FRONT BOLT F STEERING COLUMN (608 MM LENGTH) BOLT WASHER BEARING RETAINER BEARING NUT M STEERING COLUMN RETAINER NUT COTTER PIN PROTECT COVER SPRING WASHER 2

21 ELECTRICAL SYSTEM REF. No. PART NO. DESCRIPTION Q'TY WIRING HARNESS REVERSE GEAR WARNING(FOR 4WD) A REVERSE SPEED LIMITER ( FOR 50TH MODEL HORN FLASHER RELAY ASSY STARTER RELAY TIE REGULATOR RECTIIFIER BATTERY(BATTERY COVER IS ON PAGE 3) BATTERY CABLE POSITIVE BATTERY CABLE GROUND BATTERY BELL CAPACITOR CDI GEAR SENSOR(FOR 05 AND BEFORE MODEL) GEAR SENSOR HARNESS (FOR 05 AND BEFOR RUBBER SHEATH RUBBER SHEATH DISPLAY HARNESS WARNING BUZZER (NOT FOR 30101G) AMP FUSE AMP FUSE AMP FUSE CAPCITOR IGNITON COIL AND WIRE ACCESSORY SOCKET ASSY 1

22 BRAKING SYSTEM REF. No. PART NO. DESCRIPTION Q'TY BRAKE LEVER MASTER CYLINDER WITH BRAKE LEVER HAND BRAKE HOSE FRONT BRAKE DISC A BRAKE CALIPER LEFT,FRONT CLAMP FRONT BRAKE HOSE RUBBER TUBE FRONT BRAKE HOSE BRAKE LINE COUPLER TUBE DISKBRAKE REAR REAR BRAKE HOSE REAR BRAKE DISC BRAKE CALIPER LEFT,REAR REAR BRAKE HOSE REAR BRAKE HOSE FOOT BREAKE CYLINDER RESERVOIR HOSE RESERVOIR NUT M BOLT M5X TUBE DISKBRAKE,FOOT BRAKE FRONT BRAKE HOSE A BRAKE CALIPER RIGHT FRONT BRAKE HOSE FOUR LINE COUPLER BOLT M5X BOLT M6X CAP F FOOT BRAKE MOUNTING PLATE RETURN SPRING F BRAKE PEDAL RETAINER WASHER BOLT M5X BOLT M5X8 1

23 BRAKE LINE CLAMP SMALL BRAKE LINE CLAMP LARGE STORP SWITCH FRONT SPRING,STOP SWITCH SERVICE KIT INSIDE AND OUTSIDE PAD,FRONT INSIDE AND OUTSIDE PAD,REAR NUT M BOLT M6X20 3 AUXILIARY BRAKE(FOR EUROPE) REF. No. DESCRIPTION Q'TY MASTER CYLINDER(WITH LEVER) BRACK CABLE BRACK CALIPER(SEE THE DETAIL ON P24.2(1) ) DISK BRAKE INSIDE AND OUTSIDE PAD BOLT M8X BRAKE PAD 2 PEDAL,BRAKE REF. No. PART No. DESCRIPTION Q'TY SHAFT,BRAKE PIVOT SPRING,STOP SWITCH SPRING ASSY DUST SEAL PEDAL BRAKE PEDAL BRAKE ASSY 1

24 BUMPER & RACK REF. No. PART No. DESCRIPTION Q'TY REAR RACK REAR RACK BOLTM8X NUT M BOLT M8X FRONT RACK BOLT M8X L TRESTLE 1 LEFT BUMPER BRACKET BOLT M8X BOLT M8X BOLT M8X BOLT M8X BOLT M8X R TRESTLE 1 RIGHT WASHER BOLT M8X FRONT REFLECTER(RED)(FOR EUROPE) BRACKET,PULLING HOLDER,R.PULLIN BRACKET HOLDER,L.PULLIN BRACKET BOLT M6X12 4

25 CYLINDER REF. No. PART NO. DESCRIPTION Q'TY CYLINDER HEAD ASSY GUIDE INTAKE VALVE CIRCLIP BOLT M6X GASKET BOLT STUD M8X BREATHER ASSY O-RING 95X BOLT SOCKET HEAD M6X VALVE COVER INTAKE SIDE VALVE COVER EXHAUST SIDE O-RING 57.5X BOLT SOCKET HEAD M6X NUT CROWN M WASHER PLATE GASKET CYLINDER HEAD PIN DOWEL 14X BOLT FLANGE M6X PLUG SPARK-NGK DR8EA CYLINDER GASKET CYLINDER PIN DOWEL 10X PIPE BREATHER CLIP 13MM THERMO UNIT 1

26 CRANKSHAFT COMP REF. No. PART NO. DESCRIPTION Q'TY CRANKSHAFT ASSY NUT M16X WASHER PLATE KEY WOODRUFF PISTON PISTON RING SET PISTON PIN CLIP 2 VALVE REF. No. PART NO. DESCRIPTION Q'TY INTAKE VALVE EXHAUST VALVE SEAT SPRING VALVE SPRING VALVE INNER SPRING VALVE OUTER SEAL VALVE STEM RETAINER SPRING VALVE COTTER VALVE ROCKER ARM VALVE EXHAUST ROCKER SHAFT INTAKE ROCKER SHAFT O-RING 9X ADJUSTING SCREW VALVE NUT M6X0.75 2

27 CAMSHAFT CHAIN REF. No. PART NO. DESCRIPTION Q'TY CAMSHAFT ASSY BEARING BEARING(B6202Z) PLATE BOLT M6X LOCK WASHER CAM CHAIN SPROCKET DOWEL PIN B4X BOLT M10X1.25X WASHER PLATE BREATHER PLATE CHAIN GUIDE STOPPER GUIDE STOPPER A CAM CHAIN TENSIONER ASSY GASKET TENSIONER CASE SOCKET HEAD BOLT M6X CHAIN TENSIONER PIVOT BOLT O-RING 14.5X CAMSHAFT 1

28 WATER PUMP REF. No. PART NO. DESCRIPTION Q'TY IMPELLER SHAFT ASSY HOUSING COVER GASKET HOUSING COVER SOCKET HEAD BOLT M6X BEARING WATER PUMP HOUSING OIL SEAL 10X21X MECHANICAL SEAL CIRCLIP GASKET O-RING 33.5X SHAFT DOWEL PIN C3X WASHER PLATE IMPELLER SHAFT GEAR CIRCLIP JOINT O-RING 15.5X SOCKET HEAD BOLT M6X WATER PUMP ASSY 1

29 RADIATOR (FOR 2WD) REF. No. PART NO. DESCRIPTION Q'TY THERMOSTAT A THERMOSTAT(ONLY FOR ITALY) THERMOSTAT COVER SOCKET HEAD BOLT M6X F RADIATOR ASSY BLOWER ASSY FLANGE BOLT M6X A SAFETY VALVE PIPE F RADIATOR FILLER HOSE RETURN HOSE F FEED HOSE COMPRESSION SPRING HOSE CLAMP HOSE CLAMP HOSE BOLT M6X RADIATOR SIDE SUPT GROMMET COLLAR THERMOSTAT SWITCH ASSY 1 19A 22919A THERMOSTAT SWITCH ASSY(ONLY FOR ITALY) NUT M WASHER PLATE CLIP 2X PIPE CLIP TANK RECOVERY CAP BOLT FLANGE M6X JOIN 1

30 RADIATOR (FOR 4WD) REF. No. PART NO. DESCRIPTION Q'TY THERMOSTAT A THERMOSTAT(ONLY FOR ITALY) THERMOSTAT COVER SOCKET HEAD BOLT M6X T RADIATOR ASSY (THICKER) BLOWER ASSY FLANGE BOLT M6X A SAFETY VALVE PIPE T RADIATOR FILLER HOSE T RETURN HOSE F FEED HOSE COMPRESSION SPRING HOSE CLAMP HOSE CLAMP HOSE BOLT M6X RADIATOR SIDE SUPT GROMMET COLLAR THERMOSTAT SWITCH ASSY 1 19A 22919A THERMOSTAT SWITCH ASSY(ONLY FOR ITALY) NUT M WASHER PLATE CLIP 2X PIPE CLIP TANK RECOVERY CAP BOLT FLANGE M6X JOIN FENDER (USED FOR SPORT) WASHER 6(USED FOR SPORT) SPRING WASHER(USED FOR SPORT) BOLT FLANGE M6X14(USED FOR SPORT) 4

31 OIL PUMP REF. No. PART NO. DESCRIPTION Q'TY OIL PUMP ASSY DOWEL PIN 3X GEAR PUMP DRIVEN DOWEL PIN C3X WASHER PLATE CIRCLIP GASKET SCREW M6X OIL STRAINER COMPRESSION SPRING DRAIN PLUG O-RING 36X3.5 1

32 AIR CLEANER REF. No. PART NO. DESCRIPTION Q'TY JOINT CARBURETOR(FOR EUROPE) O-RING 35X SCOKET HEAD BOLT M6X JOINT HOSE CLAMP D HOSE CLAMP C AIR CLEANER JOINT HOSE CLAMP B HOSE CLAMP A COVER AIR CLEANER AIR CLEANER CASE ELEMENT COMP AIR CLEANER FILTER COVER CLIP HOSE PLUG AIR CLEANER ASSY A AIR CLEANER COVER CLIP JOINT,AIR CLEANER WASHER,AIR CLEANER JOINT FIXED,AIR CLEANER RUBBER WASHER BOLT M6X30 2 CARBURETOR REF. No. PART NO. DESCRIPTION Q'TY CARBURETOR ASSY LINE ASSY 1

33 EXHAUST (FOR EUROPE) REF. No. CODE DESCRIPTION Q'TY EXHAUST PIPE NUT M EXHAUST PIPE GASKET WASHER WASHER PLATE BOLT FLANGE M10X1.25X SPRING MUFFLER SUPPORT BOTTOM JOUNT MUFFLER NUT M10X WASHER PLATE MUFFLER SUPPORT WASHER A HOSE NUT M CLIP HOSE C CLIP HOSE B HOSE A HOSE CLAMP PIPE CLIP CLIP FILTER VALVE BRACKET BOLT M6X RUBBER PAD VALVE BOLT M6X BOLT 2

34 EXHAUST PIPE EXHAUST PIPE 2 1 CRANKCASE REF. No. PART NO. DESCRIPTION Q'TY CRANKCASE ASSY HOLDER COLLAR O-RING16X WASHER PLATE CIRCLIP DOWEL PIN 10X FLANGE BOLT M6X FLANGE BOLT M6X OIL SEAL 30X45X STUD BOLT M8X COVER CRANKCASE RIGHT SOCKET HEAD BOLT M6X REAR INSIDE COVER AIRPROOF COVER 1

35 LEFT&RIGHT COVER REF. No. PART NO. DESCRIPTION Q'TY COVER CRANKCASE LEFT FLANGE BOLT M6X HOSE CLAMP B JOINT A AIR STRAINER B AIR STRAINER A JOINT B HOSE CLAMP A OIL SEAL DOWEL PIN 10X OIL PLUG O-RING 18X OIL PLUG O-RING 14X FLANGE BOLT M6X CAP COVER A CAP COVER (USE WITH HIGH-POWER GENER CRANKCASE COVER GASKET RIGHT FRONT COVER BOLT M6X BOLT M6X110 2

36 STARTER REF. No. PART NO. DESCRIPTION Q'TY GEAR IDLER SHAFT WASHER CIRCLIP GEAR REDUCTION STARTER CLUTCH SOCKET HEAD BOLT M8X16 3

37 CLUTCH REF. No. PART NO. DESCRIPTION Q'TY CLUTCH HOUSING COMP NUT M14X PRIMARY SLIDING SHEAVE COMP OIL SEAL WEIGHT CAM SLIDER O-RING 118X STOPPER PAN HEAD SCREW M4X SPACER COLLAR WASHER PLATE WASHER PLATE V-BELT SHEAVE PRIMARY FIXED NUT M14X SECONDARY FIXED SHEAVE COMP.INCLUDE T SECONDARY SLIDING SHEAVE OIL SEAL O-RING 45X PIN GUIDE COMPRESSION SPRING SEAT SECONDARY SPRING CLUTCH CARRIER ASSY CLUTCH WEIGHT SPRING CIRCLIP NUT M36X DRIVEN ASSY COMPLETE DRIVE ASSY COMPLETE WASHER PLATE

38 HIGH-POWER CLUTCH STAND ASSY REF. No. PART NO. DESCRIPTION Q'TY BRACKET SWCREW M8X SMALL SPACER BRACKET BOLT M8X SPACER RING 26.5X BEARING 6906Z 1 GENERATOR REF. No. PART NO. DESCRIPTION Q'TY STATOR ASSY (THE COLOR OF a IS WHITE) ROTOR ASSY (GREEN COLOR) SOCKET HEAD BOLT M5X SOCKET HEAD BOLT M6X SOCKET HEAD BOLT M5X GENERATOR ASSY PICK UP COIL 1

39 STARTING MOTOR REF. No. PART NO. DESCRIPTION Q'TY STARTING MOTOR ASSY BRUSH HOLD ASSY CORD,STARTER MOTOR BOLT GASKET O-RING 24.5X FLANGE BOLT M6X25 2

40 ENGINE REF. No. PART NO. DESCRIPTION Q'TY FRONT ENGINE MOUNT BRACKET ENGINE BRACKET BOLT BUSHING ENGING BRACKET NUT M12X ENGINE MOUNTING BOLT BUSHING ENGING BRACKET SPACER ENGINE BRACKET NUT M10X BOLT M10X1.25X WASHER NUT M10X BOLT M8X LEFT SPACER STAY ENGINE LEFT NUT M BOLT M10X1.25X STAY ENGINE RIGHT NUT M10X BOLT M8X ENGINE ASSY BUSHING 2

41 FRONT GEAR-BOX (FOR 4WD) REF. No. PART NO. DESCRIPTION Q'TY BOLT M8X VENT FITTING LEFT COVER O-RING 18X DIFF FILLERPLUG FOC BODY BEVEL CROWNWHEEL BEAR DIFFCASE RHS SEAL SDD722X48X CONICAL WITH HELICAL GEARING BEAR BEAR 6305ST CASEBEAR RETAINER SCREW M6X DIFF GEAR DIFF GEAR DRIVEN SPLINED DOG DIFF INPUTSHAFT A BEAR SEAL TC25X47X BOLE M6X BOLE M6X REAR COVER DIFF SELECTOR FORK SELECTOR RAIL PIN SELECTOR SHAFT SELECTOR COVER STEEL BALL SPRING INDENT BALL INSERT WASHER 1

42 BOLT M6X16 4 FRONT GEAR-BOX (FOR 4WD) SEAL TC12X28X7 1 REF. No. PART NO. DESCRIPTION Q'TY BOLT M8X FRONT PROPSHAFT ASSY FRONT GEAR-BOX BACKSTOP BOLT M10X1.25X BOLT M10X1.25X NUT M BOLT M8X1X NUT M8X WD AND 2WD SWITCH FRONT GEAR-BOX WD/4WD SHIFT MOTOR(USED WITH 2WD / 4W WD/4WD SHIFT ELECTRONIC CONTROLER(US 1

43 FOC BODY (FOR 4WD) REF. No. PART NO. DESCRIPTION Q'TY LARGER COVER WASHER PINION HOUSING CENTER SPACER ROLL PIN CENTER PIN BEVEL GEAR CLUTCH PLATE OUTER DOUBLE CLITCH PLATE INNER CLUTCH PLATE OUTER SINGLE DISHED SPRING WASHER SMALL COVER SPING SEAT SCREW M6X SCREW M8X BOLT M8X15 6 SPECIAL TOOL KIT REF. No. PART NO. DESCRIPTION Q'TY TOOL FOR BALL JOINT,STRUT REMOVAL 1

DRAGON FLY 400 Parti di ricambio - agg

DRAGON FLY 400 Parti di ricambio - agg 19 CYLINDER REF. No. PART NO. DESCRIPTION Q'TY 1 27337 CYLINDER HEAD ASSY 1 2 27338 GUIDE INTAKE VALVE 2 3 10112 CIRCLIP 12 2 4 10086 BOLT M6X12 1 5 22810 GASKET 6 1 6 10014 BOLT STUD M8X25 2 7 22407 BREATHER