548 Falcon HD End Cutter

Transcription

1 EASTMAN THE EASTMAN Falcon HD End Cutter with Lifting Mechanism Model: FALHDH Instruction Manual & Illustrated Parts List Please read completely before attempting to operate your new Falcon HD Track Cutter. WARNING This machine is equipped with a very sharp knife. Keep hands, arms, and hair away from the knife area at all times. Misuse of this machine or failure to follow all safety instructions on this machine and in the instruction manual may result in serious personal injuries. Form C-160 Washington St., Buffalo, N.Y U.S.A. (16) Fax (16)6-1 or (16)6-206 Manufacturers of Eastman Cloth Cutting and Cloth Spreading Machines

2 Table of Contents Safety Information... Safety and Indemnification... General Safety Precautions... Installation... Falcon End Cutter Installation... End Cutter, Track & Lifter Installation... Operation... Familiarization... Falcon End Cutter (Air Lift Shown)... Maintenance... Knife Motor... Maintenance Procedures... Air Regulator (System Lift Pressure)... Knife Sharpening... Knife Replacement...6 To Adjust the Throat Plate...6 To Adjust Emery Wheels...6 Service...6 Ordering Replacement Parts...6 Lubrication Maintenance... Pictorial Index & Familiarization... Cardinal Round Knife Familiarization... H - Single Phase Motors..... H - Three Phase Motors...12 Sharpener Assembly...1 Standard Assembly...16 Press-Foot Attachment, Guard Assembly...1 Base Plate Assembly...1 Push Handle Assembly, with Switch...20 RK Push Swivel Handle Assembly...21 Pull Handle Assembly, with Switch...22 Push/Pull Handle Assembly...2 Air Lifter Assembly...2 HD Falcon Lifter Assembly - Manual...26 No-Lift, Bracket Mount, HD FAL. Assembly...2 HD Track Assembly...2 Cloth Alignment Bar & Lifter Assembly...0 Electrical Connections...2 Pneumatic Air Lift Diagram... Notes... Service Record... Technical Data...6 Limited Warranty. Eastman warrants to the buyer that the equipment shall be free from defects in materials or workmanship for a period of days commencing on the date of invoice. Any goods or parts claimed by the buyer to be defective must be returned to Eastman, freight charges prepaid, within the day warranty period. If Eastman determines that the goods or parts are defective in materials or workmanship, Eastman s sole obligation under this warranty shall be, at Eastman s sole option, to repair or replace the defective goods or parts or to provide the buyer a credit equal to the portion of the purchase price allocated to the defective goods or parts. This warranty shall not apply if defects are caused by product misuse or neglect, if the machine has been altered or modified by the buyer, or if other than genuine Eastman belts, emery wheels, knives or parts are used in the machine. THIS WARRANTY IS THE ONLY WARRANTY APPLICABLE TO THIS PURCHASE. SELLER DISCLAIMS ALL OTHER WARRANTIES, EXPRESS OR IMPLIED, INCLUDING, BUT NOT LIMITED TO, THE IMPLIED WARRANTIES OF MERCHANTABILITY AND FIT- NESS FOR A PARTICULAR PURPOSE. Limitation of Liability. Eastman s liability to the buyer, and the buyer s remedies from Eastman, whether in contract, negligence, tort, under any warranty or otherwise, shall be limited to the remedies provided in the foregoing Limited Warranty. In no event shall Eastman have any responsibility or liability to the buyer for (a) any special, indirect, incidental, or consequential damages, including, but not limited to, loss of use, revenue, or profit, even if Eastman has been advised of the possibility of such damages, or (b) any claim against the buyer by any third party. The price stated for the product sold is a consideration for limiting Eastman s liability. 2 Form C-160

3 Safety Information Throughout this manual, safety information is presented by use of the terms Warning, Caution, and Note. These terms have the following meanings: WARNING A warning contains critical information regarding potential safety hazards that can occur during proper use or misuse of the machine. Failure to follow these procedures may result in serious personal injury to the user. CAUTION A caution contains instructions for the use or maintenance of the machine. Failure to follow these procedures may result in damage to the machine. Safety and Indemnification During the life of the machine, the purchaser agrees to provide to all machine users (including its own employees and independent contractors) all relevant safety information, including warning labels and instruction manuals. The purchaser also agrees to maintain the safety features and working condition of the machine, and to adequately train all users in the safe use and maintenance of the machine. The purchaser agrees to defend, protect, indemnify, and hold Eastman Machine Company harmless from and against all claims, losses, expenses, damages, and liabilities to the extent that they have been caused by the purchaser s failure to comply with the terms and instructions of this manual. General Safety Precautions WARNING This machine is equipped with a very sharp and dangerous knife. Keep hands, arms, and hair away from the knife area at all times. When the machine is not in use, keep the knife guard lowered at all times. Safety glasses and appropriate clothing may prevent serious personal injuries. Disconnect the power and air supply from the machine when it is not in use or during routine maintenance, including lubrication. The purchaser must instruct all operators in the proper use of the machine according to the instructions on the machine and in this manual. This training must include instruction on the potential safety hazards arising from the use or misuse of the machine. In addition to such training, the purchaser should provide written work instructions as necessary to ensure correct use of the machine for specific cutting applications. The purchaser must provide appropriate safety measures and equipment as recommended in this manual. Observe all statutory requirements concerning the use of hazardous machinery that apply to your location. Do not modify this machine or disable safety features. Unauthorized modification may result in serious personal injuries to the user. Electrical connections to this machine must be made by a qualified electrician familiar with applicable codes and regulations. To prevent electrocution, a ground lead must be connected to terminal E on the attachment plug. This machine may be equipped with a remote start interface. Misuse of this machine or use of this machine as part of another machine may result in serious personal injuries to the user. Safety labels must be kept clean and legible at all times. Call the Eastman Machine factory to order replacement labels. Form C-160

4 Installation Before operating machine, read these instructions carefully. Familiarize yourself with all functions and adjustments of this equipment. The Falcon End Cutter is shipped partially disassembled with all the necessary parts for proper setup and operation. To get the best performance, familiarize yourself with all the functions and adjustments of this equipment. Before any operation can take place, it is important that you carefully read and follow the instructions in this manual in the same sequence in which they are presented. Falcon End Cutter Installation The Falcon weighs approx. 0 lbs, (1 Kg.) uncrated for a 2" machine. Open shipping crate and inspect all parts as shown. The parts included are: (1) Part and Instruction Manual. (1) Falcon Cutter. (1) Track Assembly. (1) Rear Lifter Assembly (Optional) (1) Front Lifter Assembly (Optional) (1) Attachment Plug. (*)Optional Accessories. WARNING This machine is equipped with a sharp knife. Keep hands away from knife area at all times. Use handle and control lever when operating or handling the machine. Knife guard should be raised only enough to clear the material being cut. When not in use, knife guard should be set at the lowest position. DO NOT OPERATE THIS MACHINE WITH KNIFE GUARD REMOVED. F E A HD Track Assembly D B Front Lifter Assembly C Back Lift Assembly Optional: Cloth Alignment Bar CAUTION Read instructions carefully before starting motor. Be sure that voltage is the same as stamped on nameplate. End Cutter, Track & Lifter Installation Remove your Falcon End Cutter from the shipping package. Locate and loosen the lift belt clamping screws (A). Mount the front lift assembly (B) and back lift assembly (C) to the cutting table. Pull the lift belt (D) tight and secure the clamping screws (A). Place the track in place and secure (E) to the lifting mechanism. The track should be mounted squarely to the table. Remove the track stop (F). Slide the Falcon Cutter in the track. Fasten and secure the end stop in place. (Air Lift Only) - Mount user control panel and connect airlines. CAUTION, Air Lifter can raise track with dangerous force, stand clear of track assembly when connecting air supply. Connect electric power line. The Falcon End Cutter is ready for operation. Operator Side Manual Lift Operator Side Air Lift Belt Threading Diagram Form C-160

5 Operation Load the roll of material on a roll rack. Pull the material over the falcon track and to the desired length. Pull the Falcon Cutter across to cut the material and return to the home position. Lift the track using the lift handle. The cut end of the material will lay under the track. The track will hold the material in position. The next ply can now be spread. Familiarization Falcon End Cutter (Air Lift Shown) 1. Rear Lift Assembly: Lifts the non-operator side of the track assembly. 2. HD Track Assembly: Used to guide the cutting head across the table to provide a straight cut through the material.. Falcon Cutting Head: Cuts material when moving across the track. The quick change feature reduces down time during maintenance. Optional cutting head styles available (consult factory).. Electrical Terminal Block: Electrical connection is made here. Check for proper voltage before connecting the attachment plug.. Front Lift Assembly: Lifts the operator side of the track assembly. 6. Filter Regulator: Air supply connection is made here. Adjust Pressure as required. Auto drain feature removes moisture from incoming air supply. (Air Lifter Only) CAUTION Machine Equipped with Sharp Blade Maintenance CAUTION Before performing any of the following procedures, make sure that the attachment plug is disconnected from this system. Knife Motor WARNING This machine is equipped with a sharp knife. Keep hands away from knife area at all times. DO NOT handle cutting machine at any time unless terminal block is disconnected from power supply. Knife guard should be raised only enough to clear the material being cut. When machine is not in use, knife guard should be set at its lowest position. DO NOT OPERATE THIS MACHINE WITH SAFETY GUARDS REMOVED. Maintenance Procedures 1. Be sure that the rollers of the skate are kept lint free. 2. Be sure that the terminal pins on the terminal block are kept in good condition to make full contact with the female receptacle.. Inspect the operating switch periodically to make sure that it is making full contact when in the "ON" position.. When replacing the knife on this cutting unit, be sure that any lint build-up between the knife and the standard is cleaned out.. If the cutting unit seems to lag while not cutting, the knife should be removed and the unit should be run without the knife to see if the machine has been overgreased or is there is an obstruction somewhere. Air Regulator (System Lift Pressure) To adjust pressure, pull the Adjust knob up and turn clockwise to increase pressure and counterclockwise to decrease pressure. After adjustment is made, push knob down to lock in place. Knife Sharpening Turn Power switch to ON (use CAUTION when sharpening blade). The Falcon Cutter remains in its home position and the blade turns. To obtain a fine, keen edge on the blade, press and hold sharpener trigger lightly, the sharpening stones will contact the blade. Press and hold trigger with constant pressure for seconds, then release. Repeat process as necessary. WARNING Before performing any of the following procedures, make sure that the attachment plug is disconnected from the system. Form C-160

6 Knife Replacement WARNING: This knife is sharp. Use proper precautions against cutting hands while handling. Discard used knife with care! NOTE: It is not necessary to remove cutting machine from track or shear plate from machine when replacing knife. E F G To Adjust Emery Wheels As the Emery Wheels wear away and become farther apart, they must be adjusted. Adjust Emery Wheels from both sides to assure proper centering of the wheels over the knife. Proceed as follows: 1. Loosen slotted head screws "K." 2. With fingers, turn adjusting bushings "L" until Emery Wheels are as close together as possible without touching, and are centered over the knife. Both wheels should grind at the same time when pressed lightly against the knife and there should be no more than 1/2"-inch clearance between the two Emery Wheels.. Tighten slotted head screws "K". D K L C To Replace Emery Wheels 1. With front of machine facing serviceman, guard rod in down safe position, remove right hand grinding wheel and arm by loosening set screw "D" and sliding arm off shaft. 2. Remove slotted head screw "C" and replace grinding wheel with spindle in right hand arm.. No need to remove left hand arm from machine. Remove slotted head screw "C" from left hand arm and replace grinding wheel with spindle.. Re-assemble right hand arm to shaft and adjust wheels to knife as covered above. PART NO. 1C11-1 SMALL PIN PART NO. C1-12 SPANNER WRENCH Loosen thumb screw "E" and swing guard "F" to outward position as shown on dotted lines. Turn the knife so the small hole lines up with hole "G" in the standard. Insert the small pin that is with the supplies in hole "G." Remove the lock nut that retains the blade within the special spanner wrench. When installing a new knife, be sure the name "Eastman Machine Company" is facing outward, and that the knife seats on the gear. Install knife lock nut and be sure that throat plate is adjusted as outlined. To Adjust the Throat Plate It is very important that the edge of the knife be as close as possible without touching to the forward position in the slot on the throat plate. The slot in the throat plate "J" should straddle the blade and screws "H" can be loosened and re-tightened to accomplish this adjustment. Service Daily: -Clean work area. -Clean track assembly. -Clean and lubricate guide tubes with light machine oil. -Check blade and sharpening stone for wear. Weekly: -Check for any unusual wear and determine why. -Check entire machine for loose nuts and bolts. Ordering Replacement Parts Your Eastman Falcon has been carefully designed to provide many hours of trouble free operation. The comprehensive exploded part illustrations have been carefully prepared to enable you to easily order replacement parts, as required. Replacement parts for this machine may be ordered through your nearest Eastman representative or directly from the Eastman factory. 6 Form C-160

7 CAUTION Do not use sewing machine oil or detergent oil. It is entirely too light for cutting machine lubrication. For best results use specially compounded Eastman Oil. D K " REPLACEMENT KNIVES Carbon Steel 0C1-1 L High Speed Steel 0C1-1-HS E F G C A B High Speed Steel Grooved High Speed Steel Teflon Coated 0C1-1-HSG 0C1-1-HST H J * Replacement Knives for a Model Round Knife Cutter. Lubrication Maintenance TWICE A DAY ONCE A DAY ONCE A MONTH Oil Emery Wheel Spindles at location "C." DO NOT USE AN EXCESS AMOUNT OF OIL Lubricate gears, screw grease cup "A" down one-half turn. Refill cup, as required with Eastman Gear Lubricant, special formula: (22C2) Grease knife gear bearing a "B," remove bearing locknut with spanner wrench and add a small amount of Eastman Lubriko grease (22C2-2) from tube. We recommend our Eastman Gear Lubricant special formula (22C2) for gears and Eastman Lubriko grease (22C2-2) for knife gear ball bearings. Do not use Eastman Gear Lubricant for ball bearings, or Eastman Lubriko grease for gears. Form C-160

8 EASTMAN Pictorial Index & Familiarization Terminal Block & Attachment Plug See Page Handle Assembly (*Pull Handle Option Shown) See Page 22 Falcon Cutting Head See Page Cardinal Round Knife See Page Base Plate Assembly See Page 1 HD Track Assembly See Page 2 Lift Belt Rear Lift Assembly See Page 2 Filter Regulator User Control Panel Table Clamp Screws Front Lift Assembly See Page 2 * Pnuematic Air-Lift Track option shown Form C-160

9 Familiarization Cardinal Round Knife Guard Assembly See Page 1 EASTMAN Stator Motor Assemblies See Pages &11 00C12-02C12- Standard Assembly See Page 16 02C12-20C-2 Sharpener Assembly See Page 1 01C Base Plate Assembly See Page 1 Form C-160

10 H - Single Phase Motors (A) 1C (1V, 60Hz, 1Ph, 2Pole) (B) 1C1-1 - (1V, 60Hz, 1Ph, Pole) (C) 1C (220V, 0Hz, 1Ph, 2Pole) (D) 1C1-1 - (220V, 0Hz, 1Ph, Pole) (E) 1C1- - (220V, 60Hz, 1Ph, 2Pole) (F) 1C1- - (2V, 0Hz, 1Ph, 2Pole) (G) 1C1-1 - (220V, 0Hz, 1Ph, 2Pole) 1 C1- Locknut Front Bearing 1 2 0C6-2 Bearing Ball 1 0C2-1 Bearing Housing, Front 1 C2-2 Fan, Rotor 1 C-2 Rotor Shaft H 1 6A 1C-206 Stator & Band, B 1C-221 Stator & Band, C 1C-20 Stator & Band, D 1C-212 Stator & Band, E 1C-20 Stator & Band, F 1C-216 Stator & Band, G 1C-20 Stator & Band, C2-6 Bearing Housing, Rear 1 C1-11 Locknut, Rear Bearing 1 A C1-21 Cut-Out Auto 60CY 1 B C1-2 Cut-Out Auto 60CY PL 1 C C1-22 Cut-Out Auto 0CY 62 1 D C1-2 Cut-Out Auto 0CY PL 1 E C1-21 Cut-Out Auto 60CY 62 1 F C1-21 Cut-Out Auto 60CY 62 1 G C1-22 Cut-Out Auto 0CY C1-0 Cut-Out Switch C12- Scr. Round Hd. #-2x/ 2 12 C- Insulation for Switch 1 0C6-6 Bearing Ball C1-12 Washer, Loading Spring C- Screw, Bearing (Special) 16 C-6 Cover, Rear Bearing C- Scr. Round Hd. #6-2x/ 1 C1-11 Locknut, Rear Bearing 1 1 6C1-11 Gear Set, H & H C1- Scr. Flat Hd. #-2x1&1/ 2 21 C2- Switch Cover Ph C- Scr. Round Hd. #6-2x/ 2 2 C-1 Switch Insulation 1 2 0C1- Switch, On/Off 1 2 2C-11 Switch Mounting Bracket C-2 Scr. Round Hd. #6-2x1/ 2 2 C-2 Switch Insulation 1 2 C2-2 Name Plate, Metal 1 2 0C-1 Scr. Binding Hd. #6-2x1/ 1 0 C1- Ground Wire Asm. (Grn/Yel) C11- Spacing Washer A/R 2 1C- Drive Gear Spacing Sleeve 1 A/R = As Required Item numbers are for reference only. Please Specify PART NUMBER when ordering replacement parts. Form C-160

11 1 WIRE PATHS FOR SINGLE PHASE STATOR 16 T1 T2 T - WIRE DIRECTLY FROM STATOR TO TERMINAL BLOCK. - FROM STATOR TO ON/OFF SWITCH, JUMP WIRE ON SWITCH, THEN WIRE FOR CONNECT TO TERMINAL BLOCK. - FROM STATOR TO CUT-OUT SWITCH, SOLDER WIRE TO SPOT LABELED (#). T T 11 T - FROM STATOR TO CUT-OUT SWITCH, SOLDER WIRE TO SPOT LABELED (#2). - GROUND WIRE, DIRECTLY FROM STATOR TO TERMINAL BLOCK See Page 2 for Complete Parts List 1 T1 T T T 0 2 T T2 T *Includes Knife Gear, See Page 1 Form C

12 H - Three Phase Motors (A) 1C (220V, 60Hz, Ph, 2Pole) (B) 1C (220V, 60Hz, Ph, Pole) (C) 1C1- - (0V, 0Hz, Ph, 2Pole) (D) 1C (0V, 60Hz, Ph, 2Pole) 1 C1- Locknut Front Bearing 1 2 0C6-2 Bearing Ball 1 0C2-1 Bearing Housing, Front 1 C2-2 Fan, Rotor 1 11C-1 Rotor Shaft H 1 6A 1C-2 Stator & Band, B 1C-21 Stator & Band, C 1C-21 Stator & Band, D 1C-2 Stator & Band, C1-1 Bearing Housing, Rear 1 C1-11 Locknut, Rear Bearing 1 C1-16 Nut Bearing Screw 6C1-11 Gear Set, H & H C1- Scr. Flat Hd. #-2x1&1/ C- Sleeve Cutout, 1 0C6-6 Bearing Ball C1-12 Washer, Loading Spring C- Screw, Bearing (Special) 16 C-6 Cover, Rear Bearing, C- Scr. Round Hd. #6-2x/ 1 0C-1 Scr. Binding Hd. #6-2x1/ 1 1 C1- Ground Wire Asm. (Grn/Yel) 1 20 C2-2 Name Plate, Metal 1 21 C2- Switch Cover PH, C- Scr. Round Hd. #6-2x/ 2 2 C-1 Switch Insulation 1 2A 0C1- Switch, 1Ph 1 2B 0C1- Switch, 1Ph 1 2C 0C1- Switch, Ph D 0C1- Switch, Dual Voltage 1 2 2C-11 Switch Mounting Bracket C-2 Scr. Round Hd. #6-2x1/ 2 2 C-2 Switch Insulation C11- Spacing Washer A/R 2 1C- Drive Gear Spacing Sleeve 1 A/R = As Required Item numbers are for reference only. Please Specify PART NUMBER when ordering replacement parts. 12 Form C-160

13 WIRE PATHS FOR SINGLE PHASE STATOR T1 T2 T - WIRE DIRECTLY FROM STATOR TO TERMINAL BLOCK. - FROM STATOR TO ON/OFF SWITCH, JUMP WIRE ON SWITCH, THEN WIRE FOR CONNECT TO TERMINAL BLOCK. - FROM STATOR TO ON/OFF SWITCH, JUMP WIRE ON SWITCH, THEN WIRE FOR CONNECT TO TERMINAL BLOCK. - GROUND WIRE, DIRECTLY FROM STATOR TO TERMINAL BLOCK. 11 See Page 2 for Complete Parts List 1 T1 T2 T T2 2 T 20 6 T1 T T *Includes Knife Gear, See Page 1 Form C-160

14 Sharpener Assembly 6C C-1 Sharpener Shaft C1-21 Washer, Lock # Int. 1 12C1-2 Washer, Flat 2 C1-20 Spring Tensioner 1 6C- Block for Sharpening Arm C12- Scr. Round Hd. #-2 x / 1 0C12- Set Scr.-2x/16 Cone Point 2 20C6-11 Screw, Machined 2 2C-161 Knife Guard, 2 C- Arm Sharpener, Left Hand C- Scr. Round Hd. #-0x/ C- Scr. Round Hd. #6-2x/16 2 0C- Scr. Truss Hd. #6-2x/ C1-6 Connecting Link, Sharpener 1 1 1C1-1 Pin, Cotter 1/16x1/ C2-1 Sharpener Lever C-2 Sharpener Arm Pivot Screw 1 1 C-6 Arm Sharpener, Right Hand 1 1 2C1-12 Spindle, Grinding Wheel C1-0 Washer, Paper 2 21 C1-12 Grinding Wheel C1-2 Washer, Brass C-20 Scr. Oval Hd. #-2x/ C1- Sharpener Bracket Assembly C12- Scr. Special #-2x/ F.H. 2 Item numbers are for reference only. Please Specify PART NUMBER when ordering replacement parts. 1 Form C-160

15 Form C-160 1

16 Standard Assembly, Cardinal Round Knife " 1 C1-1 Knife Locknut 1 2 0C1-1 Knife "Ø, Thin, Single Bevel *1 216C1-2 Thread Seal 1 C1-11 Knife Gear Bearing Locknut 1 20C-2 Knife Gear Bearing Screw 1 6 0C6- Ball Bearing 1 C2-6 Knife Gear 1 12C- Knife Gear Spacing Washer A/R 12C- Knife Gear Spacing Washer A/R 11C1-11 Standard & Plow BKH 1 C-6 Gear Cover, H C12- Scr. Round Hd. #-2x/ C-20 Gits Grease Cup 1 C Knife Guard Bolt Nut 1 1 2C-1 Side Guard, " CC & BK 1 1 2C6 Bolt, Knife Guard C1- No. 0 Taper Pin 2 1 C1-111 Machine Handle Lock Nut 1 1 1C1- Handle Assembly 1 * = Not Included in Assembly A/R = As Required Item numbers are for reference only. Please Specify PART NUMBER when ordering replacement parts. 16 Form C-160

17 See Page for Optional Knife Types 2 Form C-160 1

18 Press-Foot Attachment, Guard Assembly C C2- Nut, Elastic Spline C12- Scr. Round Hd. #-2x/ C-0 Bracket, Guard Rod Holder 1 C-2 Guard Rod Holder ("- 1/2") 1 20C-2 Guard Rod Screw 1 6 6C2-6 Rod Knife Guard ("-6") 1 12C1- Washer, Flat 1 20C- Guard Rod Screw 1 1C1-12 Pin, Roll /2x/16 1 Item numbers are for reference only. Please Specify PART NUMBER when ordering replacement parts. 1 Form C-160

19 Base Plate Assembly 0C C-6 Roller Base, HD Falcon 1 2 0C12-1 Scr. Skt. Hd.Cap #-2x/ 6 0C1-2 Scr. Skt. Hd.Cap #-2x1/2 0C6-2 Bearing Ball 12C1- Washer, Lock # Flat 6 6C- Block FAL 1 0C-61 Track Guide, HD Falcon 2 00C12- Scr. Round Hd. #-2x/ 12C1-21 Washer, Lock # Int. C-266 Plate Throat FAL C1-126 Pin, Roll 1/x1/ C- Scr. Flat Hd. #6-2x/ 1 0C2-0 Base Plate Brkt. / H 1 Form C-160 1

20 Push Handle Assembly, with Switch 2C C1- Toggle Switch (1-Phase) 1 0C1- Toggle Switch (-Phase) 2 2C-16 Base Switch Cover Plate 1 00C- Scr. Round Hd. #-0x/16 2 C2-116 Hex Nut for Toggle Switch 2 12C1- Lock Washer, 1/2 Int. 1 6 C-16-MS Tube Handle, Aluminum * C1-20 W Vinyl Tube, Size 1-B () A/R 1C2- Handle Asm. - FAL, Roll Pin,.1Ø x.0 Long 1 1C1-2 Grip Handle, Plastic C1- Stud, Machine Handle 1 12 C1-11 Locknut Handle 1 * MS = Machine Size * A/R = As Required T2 Item numbers are for reference only. Please Specify PART NUMBER when ordering replacement parts. 20 Form C-160

21 RK Push Swivel Handle Assembly 1C C16- Machine-Handle Adapter C16-22 Handle Bracket, Rear 1 11C1-1 Scr. Skt. Hex Shldr. 1/ x/ Nut, Elastic Hex Light 1/ C12-2 Set Scr. Skt. Hex #-2x/ C-221-MS RK Push Swivel Handle * C1-20 W Vinyl Tube, Size 1-B () A/R 1C2- Handle Asm. - FAL, Roll Pin,.1Ø x.0 Long 1 1C1-2 Grip Handle, Plastic C1- Toggle Switch (1-Phase) 1 0C1- Toggle Switch (-Phase) 12 2C-16 Base Switch Cover Plate 1 00C- Scr. Round Hd. #-0x/ C2-116 Hex Nut for Toggle Switch C1- Lock Washer, 1/2 Int C1-11 Locknut Handle 1 * MS = Machine Size * A/R = As Required T Form C

22 Pull Handle Assembly, with Switch 2C1-1-MS T2 1 1C1-2 Grip Handle, Plastic 1 2 1C2- Handle Asm. - FAL, Roll Pin,.1Ø x.0 Long 1 0C1- Toggle Switch (1-Phase) 1 0C1- Toggle Switch (-Phase) 2C-16 Base Switch Cover Plate C- Scr. Round Hd. #-0x/16 2 C2-116 Hex Nut for Toggle Switch 2 12C1- Washer, Lock 1/2 Int. 1 C-16-MS Tube Handle, Aluminum * 2C1-6 Handle Bracket, BK TC C1- Scr. Round Hd. #-2x1/2 2 * MS = Machine Size Item numbers are for reference only. Please Specify PART NUMBER when ordering replacement parts. 22 Form C-160

23 Push/Pull Handle Assembly 20C1-12-MS T2 1 0C1- Toggle Switch (1-Phase) 1 0C1- Toggle Switch (-Phase) 2 2C-16 Base Switch Cover Plate 1 00C- Scr. Round Hd. #-0x/16 2 C2-116 Hex Nut for Toggle Switch 2 12C1- Lock Washer, 1/2 Int. 1 6 C-16-MS Tube Handle, Aluminum *2 C1-20 W Vinyl Tube, Size 1-B () A/R 1C2- Handle Asm. - FAL, Roll Pin,.1Ø x.0 Long 1 2C1-6 Handle Bracket, BK TC C1- Scr. Round Hd. #-2x1/ C1- Stud, Machine Handle 1 C1-11 Locknut Handle 1 1 1C1-2 Grip Handle, Plastic 2 * MS = Machine Size * A/R = As Required Form C-160 2

24 Air Lifter Assembly 0C1-1 11C S Falcon Belt, (Varying Lengths) 1 2 6C-1 Clamp Block, HD Falcon C12-26 Clamp Plate, HD Falcon Washer, Lock 1/ Scr. Skt. Btn. Hd. 1/-20x/ Scr. Skt. Flat Hd. 1/-20x1/2 12C1- Washer, Flat 1/ 6 1C-1 Belt Roller, Lift 2 1C6- Retaining Ring, Lift Grip Nut, Finishing, Hex 1/ C2- Belt Roller Shaft Valve, Way - Port, Switch 1 6C1-2 Tube Lift Assembly 2 1 C- Belt Holder, Lift Scr. Skt. Flat Hd. #-2x1/ C1-2 Scr. Hex Skt. Shldr. 1/x1 1/ 1 0C- Guide Roller 1 C1-6 Spring,. OD x /16 FL 1 12C11- Washer, Nylon 1/ OD x 1/ C6-6 Retaining Ring, Lift 21 C- Spring Arm Bias Scr. Skt. Btn. Hd. 1/-20x1/ C16-26 Bracket Pulley Bias 1 2 C12-2 Mounting Plate, Bias Track Bracket, Valve, -Way C1-16 Decal, Air Lift Control, HD Male Elbow Swivel 1/ x 1/" 2 2 C2- Nut, Machined Hex #-2 2 C1 Screw Clamp Assembly 0 11C2-1 Pad Swivel, Lift Set Scr. Skt. Hex -2x/ Scr. Socket Hd. 1/-20x1/2 20C1-2 Angle Bracket, HD Falcon Filter Regulator Scr. Skt. Hd. Flat #-2x/ Male Elbow Swivel 1/ x 1/" Mounting Bracket, Regulator 1-2- Scr. Socket Hd. #-2x1/2 C-11 Spacer Belt Bias Scr. Skt. Hd. Flat #-2x1 2 1 C-11 Spacer Roller 2 C11- Track Mount, Air Lift HD Fal. 1 2C-2 Piston Rod Clevis 1 21C-2 1/ Npt Speed Control Muffler 1 2C /" Bore, " Stroke Cyl C- Flow Control 1 C11- Cylinder Mount, Air Lift Control 1 2C-1 Pivot Brkt. for 1 1/ Bore Cyl. 1 Item numbers are for reference only. Please Specify PART NUMBER when ordering replacement parts. 2 Form C-160

25 A B 1 6 A Air Supply IN (0-0 PSI) B = 1/ Air Line Tubing Part No ( ) Form C-160 2

26 HD Falcon Lifter Assembly - Manual 0C1-1 6C-1 Clamp Block 2 C12-26 Clamp Block Plate 2 12C1-1 Washer, Lock 1/ 0C1-1 Scr. Button Hd. 1/-20 x / 02C1-2 Scr. Flat Hd. 1/-20 x 1/2 6 11C Lift Belt A/R 1C-1 Belt Roller 12C1- Washer, Flat 11C2- Roll Shaft 1C6- Grip Ring C1-1 Scr. Button Hd. 1/-20x/ 12 C2- Nut, Hex 1/-20 6C1-2 Lift Tube Assembly C1-2 Scr. Shoulder 1/x1 1/ 1 0C- Guide Roller 16 C-11 Roller Spacer 1 12C11- Washer, Nylon Chain, Roller # Chain, Link Connecting #2 0-2 Half Link, Connecting # C1-6 Sprocket, 1/p-12t C6-1 Bearing, 1/" I.D C- Stud, Lift Spring 22 C12-2 Lift Frame C2-1 Swivel Pad 2 20C- Setscrew, #-2 x /16 2 0C1- Scr. Socket Hd. 1/-20x1/ C1-2 Angle Bracket 2 2 C- Lever 2 1C1-126 Roll Pin 2 20C-22 Clamp Screw 0 C2-2 Nut, Hex / C16-26 Bracket Pulley Bias 1 2 C-11 Extension Spring C- Lift Lever, Standard 1 C-A Lift Lever, Extended 1 0C6-2 Bearing, /" I.D. 1 12C1-12 Washer, Nylon /" I.D. 6 11C1-6 Screw, Shoulder, / x 1/2 1 C1-111 Handle Locknut 1 1C1- Lift Handle 1 C-11 Belt Spacer 1 0 C- Belt Holder C1- Scr. Flat Hd. #-2 x 1 2 1C6-6 Retaining Ring C- Lift Plate 2 20C1- Chain Angle 1 0C1-2 Scr. Button Hd. #-2x1/ C1-2 Scr. Socket Hd. #-2x1/2 2 11C1-2 Locking Bracket 1 C1 Screw Clamp Assembly C1-6 Spring,. OD x /16 FL 0 C2- Nut, Machined Hex #-2 A/R = As Required Item numbers are for reference only. Please Specify PART NUMBER when ordering replacement parts. 26 Form C-160

27 ASM 0C1- - HD FAL. FRONT LIFT ASM. 0C1- - HD FAL. BACK LIFT Form C-160 2

28 No-Lift, Bracket Mount, H.D. FAL. Assembly C Scr. Socket Hd. 1/-20x1 1/2 2 6C-2 Clamp Block, HD Fal. T-Top 02C1- Scr. Flat Hd. 1/-20x/ C12-2 Clamp Plate, HD Fal. T-Top 2 00C1- Scr. Round Hd. #-2x/ 6 12C1-1 Washer, Lock 1/ Flat C2- Nut, Hex 1/-20 11C-0 Support Track No-Lift AF 2 C12-1 Plate Lift, Front AF 1 C12-21 Plate Lift, Rear AF 1 11 C2-1 Scr. Hex Hd.1/2-x Full Thd. 12 0C11- Clamp Base, Lift 206- Nut, Jam Hex 1/2-1 02C1-2 Scr. Flat Hd. 1/-20x1/ C1--MS HD Track Assembly Form C-160

29 HD Track Assembly 2C1--MS Item numbers are for reference only. Please Specify PART NUMBER when ordering replacement parts. 1 C1--MS Heavy Duty Track C1- Scr. Fillister Hd. #-2x1/ C2-2 Bumper, Rubber, 2"x2"x." 1 6C6- Stop Block, HD Track 2 C1-1 Nut, Elastic Hex # C1-2 Tape for Misc Track A/R 1C1-2 6 Inch Scale (Cut to Length) 1 211C1-1 Double-Sided Tape 1/2" Thk. A/R 211C1-16 Stop Tape, Ruff Top Surface A/R * MS = Machine Size * A/R = As Required Form C-160 2

30 Cloth Alignment Bar & Lifter Assembly FALZB01 Straight C.A.B. Bias C.A.B. A/R - As Required TS - Table Size * = Not Included Please specify Table Width when ordering 1 00C1- Screw, Round Head 1/-20 x / * 2 6C1-2 Bar Weight 2 C-2 Cloth Alignment Bar 1 C- Cloth Alignment Bar, Bias cut only 1 02C- Screw, Flat Head #6-2 x /16 211C1-2 Foam Tape A/R 6 1C1-22 Scale, Inches 1 1C1-20 Scale, 20 cm *1 1C1-26 Scale, Units *1 C1-1 CAB Assembly 1 C2-1 Bias CAB Assembly 1 0C1-2 Cab Lifter Assembly 1 0C2-2 Bias Cab Lifter Assembly 1 C2- Nut, Hex 1/-20 1C6- Grip Ring C1-2 Lift Tube C2- Shaft, Belt Roller 12C1- Washer, Flat 1/ 6 1 1C-12 Belt Roller, Front 1 1A 1C-1 Belt Roller, Back 1 1B 1C-1 Belt Roller, Lower C Lift Belt A/R 16 11C1-2 Screw, Shoulder, 1/ x 1-1/ 16A 11C1-1 Screw, Shoulder, 1/ x / 1 0C- Roller Guide 1 C-11 Roller Spacer 1 1C- Stud, Lift Spring, Long 2 1A 1C-6 Stud, Lift Spring, Short 2 20 C12-2 Main Frame, Lift Assembly C- Setscrew #-2 x / C2-1 Swivel Pad 2 2 0C11- Clamp Base C1-2 Screw, Flat Head 1/-20 x 1/2 2 1C1-126 Roll Pin 1/ x 1/ C- Clamp Lever C-22 Clamp Screw 2 2 C- Belt Holder C1- Screw, Flat Head #-2 x 1/2 2 0 C-11 Spring 1 1C6-6 Grip Ring, Large 2 C- Plate, Spring Mount 2 00C1- Screw, Round Head 1/-20 x / 62C16-26 Roller Bracket 1 C-11 Spacer, Front Belt Clamp C1- Screw, Flat Head #-2 x 1 2 C2-11 Square Nut, 1/ C- Lift Handle 1 12C1-1 Spacer, Short 0 11C1-2 Lift Locking Bracket 1 1 0C1-2 Screw, Socket Hd. #-2 X 1/ C1-2 Screw, Flat Head 1/-20 X 1/2 2 C12-26 Slider Plate, Bias Track "only" 1 0 Form C-160

31 Item numbers are for reference only. Please Specify PART NUMBER when ordering replacement parts. 1 1A Belt Length = Table Size + 11" A A B A Optional Squaring Plate (Bias Track Only) 0 1 Form C-160 1

32 Electrical Connections TERMINAL BLOCK PATENT,60,2 0C1-0 SHOWN ATTACHMENT PLUG PATENT,60,2 2C1-0 SHOWN WARNING Electrical connections to this machine must be made by a qualified electrician ONLY. Failure to follow applicable codes and regulations and conduct a ground lead to terminal "E" on the attachment plug may result in serious personal injuries. For user safety, connect a ground lead to terminal "E" on the attachment plug. Always unplug the machine before performing maintenance, adjustment or repairs. EASTMAN A 0V ~ EASTMAN A 220V ~ EASTMAN A 220V ~ EASTMAN 1A 120V ~ EASTMAN 2A 2V ~,E L1,N L2 L,E L1,N L2 L,E L1,N L2,E L1,N L2,E L1,N L ITEM PART NO. DESCRIPTION 1 02C1- Screw, -2 x 1 1/ Flat Hd Terminal Block Top 1C1-6 1C1-6 1C1-6 1C1-66 1C1-6 20C- U-Lock Screw 66C1-22 Terminal Contact w/pin E C1-2 Terminal Contact w/pin L1, N C1-2 Terminal Contact w/pin L C1-2 Terminal Contact w/pin L C1-61 Terminal Block Bottom C1-26 Terminal Contact w/pin L1, N C1-2 Terminal Contact w/pin L C1-2 Terminal Contact w/pin L C-21 Terminal Sleeve (current) C- Spring C-2 Cord Sleeve C-2 Screw, -0 x 1/2 Round Hd C- Thumb Clip C-2 Cord Clamp Attachment Plug Body 2C1-2C1-6 2C1-2C1-2C1-1 1C-22 Rivet C-1 Terminal Sleeve C-20 Terminal Sleeve (current) C- U-Lock Screw Attachment Plug Cover C-1 C-20 C-21 C-22 C C- Screw, -0 x / Flat Hd Terminal Block Complete 0C1-0C1-0 0C1-1 0C1-2 0C Attachment Plug Complete 2C1-2C1-0 2C1-1 2C1-2 2C1-2 Form C-160

33 Pneumatic Air Lift Diagram CAUTION Disconnect and Relieve Air Pressure before servicing Form C-160

34 NOTES: Form C-160

35 Service Record Machine Serial No.: Machine Voltage: Date of Purchase: Date Type of Service Performed Form C-160

36 Technical Data EASTMAN Falcon HD End Cutter Cardinal " HD Track Cutter: Cutting Head... Model Weight lbs. (.2kg) Horsepower.... hp, 1 ph /. hp, ph Blade Size... " (.2cm) / -1/" (.cm) Cutting Capacity /" (.0cm) / -1/" (.cm) Motors... Sharpener Stone Grits... Standard Blade... Optional Blades... Single Speed... Track Size... Cloth Alignment Bar... 1v, 1 ph / 220v, 1 ph / 220v, ph 120 Heavy; Medium; 220 Fine Carbon Steel Double Bevel, Teflon Coated, High Speed Steel, Slotted, Grooved Standard (Dual Speed Not Avail.) 6" (1.cm) to 1" (.cm) Optional Limited Warranty. Eastman warrants to the buyer that the Falcon HD End Cutter shall be free from defects in materials or workmanship for a period of days commencing on the date of invoice. Any goods or parts claimed by the buyer to be defective must be returned to Eastman, freight charges prepaid, within the -day warranty period. If Eastman determines that the goods or parts are defective in materials or workmanship, Eastman s sole obligation under this warranty shall be, at Eastman s sole option, to repair or replace the defective goods or parts or to provide the buyer a credit equal to the portion of the purchase price allocated to the defective goods or parts. This warranty shall not apply if defects are caused by product misuse or neglect, if the machine has been altered or modified by the buyer, or if other than genuine Eastman belts, emery wheels, knives or parts are used in the machine. THIS WAR- RANTY IS THE ONLY WARRANTY APPLICABLE TO THIS PURCHASE. SELLER DISCLAIMS ALL OTHER WARRANTIES, EXPRESS OR IMPLIED, INCLUDING, BUT NOT LIMITED TO, THE IMPLIED WARRANTIES OF MERCHANTABILITY AND FITNESS FOR A PARTICULAR PURPOSE. Limitation of Liability. Eastman s liability to the buyer, and the buyer s remedies from Eastman, whether in contract, negligence, tort, under any warranty or otherwise, shall be limited to the remedies provided in the foregoing Limited Warranty. In no event shall Eastman have any responsibility or liability to the buyer for (a) any special, indirect, incidental, or consequential damages, including, but not limited to, loss of use, revenue, or profit, even if Eastman has been advised of the possibility of such damages, or (b) any claim against the buyer by any third party. The price stated for the product sold is a consideration for limiting Eastman s liability. Form C-160 Washington St., Buffalo, N.Y U.S.A. (16) Fax (16)6-1 or (16)6-206 Manufacturers of Eastman Cloth Cutting and Cloth Spreading Machines Eastman Machine Company Printed in U.S.A. /1