PARTS LIST AANT230 INTRAAX TRAILER SUSPENSION SYSTEM

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1 PARTS LIST AANT230 INTRAAX TRAILER SUSPENSION SYSTEM LIT NO: DATE: July 206 REVISION: C SECTION PAGE Introduction... 2 Axle and Suspension Identification... 3 Axle ID Plate... 3 Suspension Assembly Number Plate... 4 Ride Height Label... 4 Axle Assembly... 5 Halftraax Assembly Components... 5 Halftraax Spindle Identification... 5 Frame Hanger & Pivot... 7 Frame Hanger Identification... 7 Air Springs & Hardware... 9 Air Spring Identification... 9 Air Spring Pedestal Identification... 9 Shock Absorbers & Hardware... 2 Axle Lift System - Hardware... 3 Axle Lift System Pneumatic Controls... 4 Height Control Valve... 5 HCV System Identification... 5 Special Tools... 7

2 Introduction The purpose of this parts list is to document the available repair parts, accessories, special tools and lubricants available for the Hendrickson AANT230 INTRAAX (Integrated Trailer Axle) suspension systems. The major componentry included in this parts list is as follows: AANT230 INTRAAX Axle Assemblies (Halftraax); Air springs, relevant mounting hardware and fasteners; Shock Absorbers, relevant mounting hardware and fasteners; Frame Hangers; Quik-Align hardware and fasteners; Height Control Valve (HCV) system; and Axle lift system. This parts list should be used in conjunction with the following Intraax Family Parts Listings: Trailer Wheel End Systems Parts List; and Trailer Brake Systems Parts List. NOTE: All quantities listed within this parts list are as applicable for a single axle Rev C

3 Axle and Suspension Identification To assist with the identification of an Intraax axle or suspension system, reference should be made to the axle identification plate (refer to Figure ) and suspension assembly number plate (refer to Figure 2). Figure Figure 2 Axle ID Plate The axle ID plate (refer to Figure ) is usually located on the inboard side of the left-hand trailing arm and provides the following: MODEL DESCRIPTION CUSTOMER PART NUMBER AXLE SERIAL NUMBER AXLE CAPACITY The axle serial number (e.g. SK ) provides the following detail: Manufacturing Plant Identifier The first two digits of the axle serial number identify the manufacturing plant that manufactured the Halftraax Assembly as follows: SK Somerset Kentucky LI Lebanon Indiana CO Canton Ohio Date of Manufacture The third to eighth digits of the axle serial number identify the date the Halftraax Assembly was manufactured in US date format (Year Month - Date) e.g Manufactured on 22 January 206 Manufacturing Sequence Number The final four digits (e.g. 0089) of the axle serial number provide the manufacturing sequence number Rev C

4 Suspension Assembly Number Plate The suspension assembly number plate (refer to Figure 2) is usually located on the inboard side of the righthand trailing arm and provides the following: RIDE HEIGHT; ASSEMBLY PART NUMBER; and DATE OF ASSEMBLY. Assembly Part Number The first six digits of the assembly part number identify the suspension system base model. The remaining digits identify specific options such as wheel end and brake system configuration. Base Model Identification Manufacturer (Digit ) Tri-Functional Bush Width (Digit 2) Load Capacity (Digit 3 & 4) Model (Digit 5) Specific Option Code (Digit 6) H= Hendrickson N = Narrow (3 Inch) 23 = 23,000 lbs T = Top Mount See below. Specific Option Code (Digit 6) SOC Axle Track Brake Type Spindle type Axle Diameter F 73 Inch 5 Inch Drum HN Tapered 5 Inch K 73 Inch 6.5 Inch Drum HN Tapered 5.75 Inch (LDA) M 73 Inch 370 & 430 mm Disc HN Tapered 5.75 Inch (LDA) Ride Height Label The ride height label (refer to Figure 3) is usually affixed to the trailer frame, and provides an additional means of identification for an Intraax axle or suspension system, system ride height and road friendly certification number. Figure Rev C

5 Axle Assembly Halftraax Assembly Components All replacement AANT Drum Brake Halftraax axle assemblies are supplied complete with the following components: Tri-Functional Bushes (TFB); S-Cams & tubes; Cast Air spring pedestals (if applicable); Brake anchor pins and bushes; and Brake anchor and return springs. Refer to Figure 4 for detailed view of the AANT drum brake halftraax assembly as supplied. All replacement AANT Disc Brake Halftraax axle assemblies are supplied complete with the following components: Tri-Function Bushes (TFB); and Air spring pedestals (if applicable). Refer to Figure 5 for detailed view of the AANT disc brake halftraax assembly as supplied. Figure 4 Figure 5 Halftraax Spindle Identification For AANT Intraax suspension systems, halftraax axle assemblies are only available with HN (Tapered) type spindles. Refer to Figure 6. HN Spindle Figure Rev C

6 Axle Assembly Item Part Number Description Qty Notes EINTSUSP.3500 Halftraax Assy, AANT 73 Inch Track Halftraax Assy, AANT 73 Inch Track EINTSUSP.342 Halftraax Assy, AANT 73 Inch Track Halftraax Assy, AANT 73 Inch Track Kit, Halftraax Replacement, AANT 73 Inch Track EINTSUSP.357 Halftraax Assy, AANT 73 Inch Track Halftraax Assy, AANT 73 Inch Track 5 Inch Drum Brake Exc 2 Inch Ride Height. 5 Inch Drum Brake & 2 Inch Ride Height. 6.5 Inch Drum Brake & LDA Exc 2 Inch Ride Height. 6.5 Inch Drum Brake & LDA & 2 Inch Ride Height. 6.5 Inch Drum Brake Exc LDA. Disc Brake Exc 2 Inch Ride Height. Disc Brake & 2 Inch Ride Height. NOTE: The 6.5 Inch drum brake Halftraax Replacement Kit (Part No ) listed above includes the latest 5.75 Inch Large Diameter Axle (LDA), brake dust shields and 79 MM cast air spring pedestal. When replacing an early type 5 Inch diameter 6.5 Inch Drum Brake Halftraax axle assembly, Kit part No MUST be used. NOTE: When replacing the latest LDA 6.5 Inch Drum Brake Halftraax axle assembly, part number EINTSUSP.342 (which is supplied with 48 MM cast air spring pedestal) should be used. NOTE: All Halftraax assemblies for 2 Inch ride height are supplied pre-drilled to mount the air spring directly to the beam and DO NOT include/require air spring pedestals Rev C

7 Frame Hanger & Pivot Frame Hanger Identification To determine the applicable frame hanger for a specific suspension the hanger drop will often need to be determined. Frame drop is the measurement in millimetres from the underside of the trailer frame to the centre of the pivot bolt hole. Refer to dimension A in Figure 7. Figure Rev C

8 Frame Hanger & Pivot Item Part Number Description Qty Notes S R Frame Hanger, RH 203 MM Drop. S L Frame Hanger, LH 203 MM Drop. S R Frame Hanger, RH 254 MM Drop. S L Frame Hanger, LH 254 MM Drop. 2 C Flanged washer, Outer Quik-Align 2 Eccentric. 3 NSS Washer, Hardened 7/8 4 Use Item 0, or 2. 4 NSS Shear Bolt Quik-Align 2 Use Item 0, or 2. 5 C Flanged Washer, Inner Quik-Align 2 Concentric. 6 S P Kit, Wear Bushing 7 S Gusset, Frame Hanger 2 8 NSS Bush, Tri-Functional 2 Use Item 2. See Note. 9 NSS Nut, Prevailing Torque 7/8 UNC 2 Use Item 0, or 2. 0 S-362 Kit, Pivot Bolt 2 Includes Items 3, 4 & 9. S-3628 Kit, Quik-Align 2 Includes Items 2, 3, 4, 5 & 9. 2 S-3622 Kit, Tri-Functional Bush 2 Includes Items 3, 4, 6, 8, 9 & 3 3 A-40 Lube Pack Tri-Functional Bush 2 NOTE: The Tri-Functional bush (TFB) is larger than the inner diameter of axle beam tube. To avoid damaging the TFB, the correct installation tool, part no. S MUST be used. Refer to page 7 for details Rev C

9 Air Springs & Hardware Air Spring Identification To determine the correct part number for the air spring, a visual inspection of the existing air spring is recommended. The air spring part number is provided on a decal on the upper bead-plate (refer to Item in Figure 8) and is also moulded into the air spring rubber bellows (refer to Item 2 in Figure 8). 2 Figure 8 Air Spring Pedestal Identification To determine the correct part number for the air spring pedestal, measurement of the pedestal height is required. Air spring pedestal height is measured from the bottom of the pedestal to the centre of the air spring mounting hole (refer to Dimension A in Figure 9). Figure Rev C

10 Air Springs & Hardware Rev C

11 Air Springs & Hardware Item Part Number Description Qty Notes S-3048-L Pedestal, Air Spring Cast, LH 48 MM. S-3048-R Pedestal, Air Spring Cast, RH 48 MM. S L Pedestal, Air Spring Cast, LH 79 MM. S R Pedestal, Air Spring Cast, RH 79 MM. 2 SA Nut, Flanged - Air Spring Pedestal 6 3/ NSS Air Fitting, 3/8 Air Spring 2 Use Item 0. 4 NSS Air Fitting Air Spring 2 Use Item 0. 5 B Plate, Frame - Air Spring Mount, Upper 2 S Spacer, Air Spring 2 29 MM. 6 S Spacer, Air Spring 2 48 MM. S Spacer, Air Spring 2 80 MM. 7 S Air Spring Assy 2 2 Inch Ride Height. S-2800 Air Spring Assy 2 Exc 2 Inch Ride Height. 8 SA Bolt, Flanged Air Spring Pedestal 2 3/8-6 x.25 Inch. 9 SA Nut, Flanged Air Spring, Lower 2 /2-3. S-22907/2 Hardware Kit Air Spring 2 Inch Ride-height. Includes Item 3, 4 & 9. S-2269 Hardware Kit Air Spring 3.5 Inch Ride-height. Includes Item 3, 4 & 9. 5 Inch Ride-height Except S Hardware Kit Air Spring Liftable. Includes Item 3, 4 & 9. 0 S-2269 Hardware Kit Air Spring 5 Inch Ride-height Liftable. Includes Item 3, 4 & 9. S-2263 Hardware Kit Air Spring 6 Inch Ride-height. Includes Item 3, 4 & 9. 7 Inch Ride-height Except S Hardware Kit Air Spring Liftable. Includes Item 3, 4 & 9. S-2263 Hardware Kit Air Spring 7 Inch Ride-height Liftable. Includes Item 3, 4 & 9. S-2269 Hardware Kit Air Spring 9 Inch Ride-height Liftable. Includes Item 3, 4 & Rev C

12 Shock Absorbers & Hardware Item Part Number Description Qty Notes S-2699 Shock Absorber Road Friendly 2 S Shock Absorber Non-Road Friendly 2 Except New Zealand S Shock Absorber Non-Road Friendly 2 NZ with 2 Inch Ride Height S Shock Absorber Non-Road Friendly 2 NZ except 2 Inch Ride Height 2 NSS Bolt, Shock Absorber Upper 2 Use Item 8. 3 NSS Nut, Shock Absorber Upper 2 Use Item Kit, Lower Shock Support Brackett Includes Items 5, 6 & 7. 5 B-3050 Nut Plate, Lower Shock Support Bracket 2 B Bracket, Lower Shock Support LH 6 B Bracket, Lower Shock Support RH 7 SA Bolt, Lower Shock Support Bracket 8 3/8-6 x.25 Inch Bolt Kit, Shock Absorber Mounting Includes Items 2, 3, 9, 0 &. 9 NSS Bolt, Torq-Rite Shock Absorber, Upper 2 Use Item 8. 0 NSS Washer, Hardened 6 Use Item 8. NSS Shock Absorber Spacer, Cast 2 Use Item 8. 2 S-203 Clevis, Mounting Shock Absorber Rev C

13 Axle Lift System - Hardware Item Part Number Description Qty Notes Lift Kit, Bolt On AANT Bush, Pivot 50 x 22 mm Spacer, Hardened 50 x mm Brace Plate Lift Bracket, Axle Lift Spring Fixing Bracket, Axle Lift Hanger Fixing Set Screw 2 M2 x 75 Class Bolt, Pivot 2 7/8-9 x 8.5 Inch Grade Screw, Self-Drilling 4 Gauge 0-8 x Fitting, Air Spring - Swivel 2 3/8 x /4 NPT S-234 Air Spring, Lift Axle 2 2 S Flange Nut Spiral Lock 2 3/4 x 6 3 B Spring, Retaining Axle Lift Bracket Washer, Hardened 4 3/8 Inch 5 S-2024 Washer, Hardened 4 7/8 Inch Nut, Cone Lock 2 7/8 9 Grade Nut, Lock 2 M2 8 SA-00-2 Bolt, Hex 4 3/8 x 0.88 Inch Rev C

14 Axle Lift System Pneumatic Controls Item Part Number Description Qty Notes Kit, Pneumatic Control - Lift Axle Auto Raise, Auto Lower Kit, Pneumatic Control - Lift Axle Manual Raise, Auto Lower. See note. 2 NSS Case, Steel Lift Axle Controls Use Item Valve, Control Lift Axle Auto Raise, Auto Lower Valve, Control Lift Axle Manual Raise, Auto Lower Valve, Manual Over-ride Lift Axle Auto Raise, Auto Lower. See Note NOTE: The manual over-ride valve is only installed in auto raise, auto lower type lift axle control systems. For the manual raise, auto lower type lift axle control system, the manual over-ride mechanism is incorporated into the lift axle control valve Rev C

15 Height Control Valve HCV System Identification For AANT Intraax suspension systems, the Height Control Valve (HCV) components are common regardless of configuration, with the following exceptions: The lower linkage mounting bracket is available in two variations as follows: o Fixed to the brake chamber bracket (Refer to View A in Figure 9); o Fixed to the axle tube (Refer to View B in Figure 9). The HCV (upper) mounting bracket varies between the brake chamber and axle tube mounted lower linkage bracket. For HCV with brake chamber lower linkage mounting (Refer to View A), the HCV has an additional spacer bracket between the hanger mounting point and the HCV mounting studs. The spacer bracket is not require for HCV with the axle tube mounted lower linkage bracket. View A View B Figure Rev C

16 Height Control Valve Item Part Number Description Qty Notes Height Control Valve Assy See Note 2 B Bracket, HCV Mounting - Upper 3 S Bracket, Lower, HCV Link Chamber Bracket Mounted Bolt - HCV Bracket 2 /4 20 UNC x Inch Washer, Hardened HCV Bracket 6 /4 Inch Nut, Lock HCV Bracket 4 /4 20 UNC A Hose Fitting, Barbed Plastic /4 NPT A-2458 Hose, Plastic HCV /4 ID x 4 Inch 6 SA Nut, Nyloc HCV Bracket 4 /4 20 UNC Air Fitting, 90 Degree - Swivel 3/8 OD x /4 Inch NPT 8 SA Air Fitting, 90 Degree 3/8 OD x /4 Inch NPT 9 SA Plug, Pipe /4 NPT 0 S-487 Link Assy, Bolted HCV Includes Fasteners Spacer, HCV Upper Mounting Bracket Chamber Bracket Mounted 2 S Bracket, Lower HCV Link Axle Tube Mounted S Clamp, Bracket - HCV Link 5.00 Inch Axle Tube Mounted 3 S Clamp, Bracket - HCV Link 5.75 Inch Axle Tube Mounted 4 A-28 Valve, Pressure Protection NOTE: The HCV assembly (Part no ) includes the lever arm. The nut that retains the lever arm to the HCV shaft MUST NOT be removed, as it contains thread lock, and attempting to remove the nut will most likely result in fracture of the HCV shaft Rev C

17 Special Tools Item Part Number Description Qty Notes S Socket, Pivot Bolt E20 3/4 Inch Drive S Socket, Pivot Bolt E20 Inch Drive Standard Duty S-259 Socket, Pivot Bolt E20 Inch Drive Heavy Duty 2 S Tool Kit Tri-Functional Bush, Narrow See Note. 3 S-2425 Bolt, Acme Thread 4 Inch Bearing, Thrust TFB Tool 5 S Plate, Front TFB Tool 6 S-2426 Tube, Transition TFB Tool 7 S-234 Spacer, Removal TFB Tool 8 S Plate, Rear Drive TFB Tool 9 S-2337 Grease, Extreme Pressure Not Illustrated. See Note. 0 S Gauge, Ride Height 3.5 to 9 Inch S Gauge, Ride Height 6.5 to 4 Inch NOTE: The Tri-functional tool kits are supplied with one tube of extreme pressure grease Rev C

18 Revisions Table DATE REV PAGE DESCRIPTION 8/7/6 B 2 Item 2 (Part No. S-203) added. 2/7/6 C 2 Item revised to include S for NZ only. Information contained in this literature was accurate at the time of publication, Product changes may have been made after the publication date that are not reflected here. HENDRICKSON ABN Letcon Drive, P.O. Box 063, Dandenong, Victoria, 375 Phone Fax Rev C THE BOLER COMPANYCOPYRIGHT 204

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