Accessories Program Edition

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1 Accessories Program Edition Contents 1 Hydraulic s... 1 A Filter set... 2 B set main/return line... 2 C Flexible tube... 3 D set Vario E set cooling-, separate system water... 5 F Reducing nipple stainless... 5 G Filter... 6 H Male adapter... 6 I Adjustable screw joint... 7 J Adapter for central coupling... 7 K Manifold with shut-off valves Electrical s Serial data interface cables Miscellaneous cables Heat sensor Connectors Miscellaneous Accessories Switching unit Vario Flow meter Flow Water treatment unit Treat Cleaning unit Clean Control module Panel Checking facility Carrier frame with central water supply Instruction manuals Hydraulic s Notes: Please select diameters corresponding to the flow rate. Following ISO 7/228, the designation G is used for connections where the pipe threads are not water-tight (with sealing lip), and the designation R for thread sealing connections (conical external thread). The temperature data for the hydraulic connections refer to the maximum main line temperatures of the unit for simplifying an evaluation. The temperature stabilities of the components are usually higher than the values quoted. For main line temperatures above 160 C for water and 200 C for oil liquid sealing H1020 must be used instead of H1015. D8064-E /12

2 A Filter set Brass (thread sealing) water up to 160 C, oil up to 200 C 1x Filter brass (filter stainless 0,5 mm) 1x Male adapter brass (thread sealing; 24141: brass; 24142: stainless) R¾ O/ID R1 ¼ O/ID Stainless (thread sealing) water up to 180 C 1x Filter stainless (filter stainless 0,5 mm) 1x Male adapter (thread sealing; 25661: brass; 25750: stainless) R¾ O/ID R1 ¼ O/ID GGG (with sealing lip) oil 250 up to 350 C 1x Filter nodular graphite iron (filter stainless 0,8 mm) 1x Adjustable screw joint stainless (with sealing lip) G¾ O/ID G1 O/ID Order example: Filter set GGG, G¾ (O/ID 24143) B set main/return line (with sealing cone) Stainless (thread sealing) water up to 180 C, oil up to 200 C 2x Male adapter stainless (screw-in side thread sealing; hose side 24 conical nipple with metric thread) M14x1,5 M16x1,5 M18x1,5 M22x1,5 M26x1,5 M30x2 M36x2 M45x2 R¾ O/ID R1 O/ID R1 ¼ O/ID Stainless (with sealing lip) oil 250 up to 350 C 2x Male adapter stainless (screw-in side with sealing lip; hose side 24 conical nipple with metric thread) M14x1,5 M16x1,5 M18x1,5 M22x1,5 M26x1,5 M30x2 G¾ O/ID G1 O/ID Order example: set main/return line stainless, G¾ - M22x1,5 (O/ID ) D8064-E /12

3 C Flexible tube PTFE 1) water up to 180 C, oil up to 200 C Flexible tube PTFE (Smooth hose with metal cladding and universal conical seal stainless; nut and press mounting cadmium plated steel; max. operating pressure 25 bar) DN10 DN13 DN16 DN25 M14x1,5 M18x1,5 M16x1,5 M22x1,5 M26x1,5 Length mm 1500 O/ID O/ID O/ID O/ID M36x O/ID Bend radius mm >100 >135 >160 >250 PFA 1) water up to 180 C, oil up to 200 C Flexible tube PFA (highly flexible corrugated hose with metal cladding and universal conical seal stainless; nut and press mounting cadmium plated steel; max. operating pressure 25 bar) DN8 DN10 DN13 DN16 DN25 M14x1,5 M14x1,5 G⅜ M16x1,5 G⅜ M26x1,5 M36x2 Length mm 250 O/ID O/ID O/ID O/ID O/ID O/ID Bend radius mm >40 >50 >60 >60 >80 INOX 1) water up to 180 C, oil up to 350 C Flexible tube stainless (highly flexible corrugated metal hose with metal cladding; welded universal conical seal stainless; nut and press mounting cadmium plated steel; max. operating pressure 25 bar) DN12 DN16 DN20 M22x1,5 M26x1,5 M30x2 Length mm 750 O/ID O/ID O/ID O/ID O/ID O/ID O/ID Bend radius mm Order example: Flexible tube stainless, M22x1,5; DN12x2500 (O/ID ) 1) For the purpose of thermal insulation and as a hand guard, all flexible tubes are also available with sheathed cable at a surcharge. D8064-E /12

4 NBR (cooling-, separate system water hose) water up to 100 C High flexible universal pressure hose; max. operating pressure 10 bar DN9 DN13 DN19 Length X m O/ID Bend radius mm >30 >50 >90 Order example: Flexible tube NBR DN13, Length X m (O/ID ) D set Vario-5 Vario-5 / Thermo-5, housing size 1 or 2 water up to 180 C 2x Flexible tube PTFE M22x1,5, DN13 (Smooth hose with metal cladding and universal conical seal stainless; nut and press mounting cadmium plated steel; max. operating pressure 25 bar) 4x Male adapter stainless G¾-M22x1,5 (screw-in side with sealing lip; hose side 24 conical nipple with metric thread) Length mm 3000 O/ID Vario-5 / Thermo-5, housing size 3 water up to 180 C Length mm 3000 O/ID x Flexible tube PTFE M22x1,5, DN13 (Smooth hose with metal cladding and universal conical seal stainless; nut and press mounting cadmium plated steel; max. operating pressure 25 bar) 2x Male adapter stainless R1 ¼ -M22x1,5 (screw-in side thread sealing; hose side 24 conical nipple with metric thread) 2x Male adapter stainless G¾-M22x1,5 (screw-in side with sealing lip; hose side 24 conical nipple with metric thread) Vario-5 / mould water up to 180 C 2x Flexible tube PTFE M22x1,5, DN13 (Smooth hose with metal cladding and universal conical seal stainless; nut and press mounting cadmium plated steel; max. operating pressure 25 bar) 2x Male adapter stainless G¾-M22x1,5 (screw-in side with sealing lip; hose side 24 conical nipple with metric thread) Length mm 1500 O/ID Order example: set Vario-5 / mould, Length 1500 mm (O/ID ) D8064-E /12

5 E set cooling-, separate system water Quick-release shut-off coupling, brass water up to 100 C R¼ O/ID x Nipples brass (thread sealing) 2x Quick-release shut-off coupling with valve and hose nozzles brass / Viton 2) 4x Hose clips 2x Cable straps (colour coding for cooling water) DN9 DN13 DN19 R⅜ O/ID R½ O/ID R¾ O/ID ) Viton is a trademark of DuPont Dow Elastomers Sealing cone, Ms water up to 100 C R¼ O/ID x Male adapter brass (male side thread sealing; female side with 60 sealing cone and inch thread) 2x Hose nozzles brass with swivel nuts steel zinc-plated (inch thread, universal sealing cone) 4x Hose clips 2x Cable straps (colour coding for cooling water) DN9 DN13 DN19 R⅜ O/ID R½ O/ID R¾ O/ID Order example: set cooling-, separate system water, sealing cone, brass R⅜-DN9 (O/ID 22034) F Reducing nipple stainless (with sealing lip) water up to 180 C, oil up to 200 C Reducing nipple stainless (external thread cylindrical with sealing lip) G½ - ¼ O/ID G½ - ⅜ O/ID G¾ - ¼ O/ID G¾ - ⅜ O/ID G1 - ¾ O/ID Order example: Reducing nipple stainless R¾ - ⅜ (O/ID ) D8064-E /12

6 G Filter Brass (thread sealing) water up to 160 C, oil up to 200 C Filter brass (filter stainless 0,5 mm) R¾ O/ID R1 ¼ O/ID Stainless (thread sealing) water up to 180 C Filter stainless (filter stainless 0,5 mm) R¾ O/ID R1 ¼ O/ID GGG (for sealing lip) oil 250 up to 350 C Filter nodular graphite iron (filter stainless 0,8 mm) G¾ O/ID G1 O/ID Order example: Filter GGG, G¾ (O/ID 24137) H Male adapter Brass (thread sealing) water up to 180 C, oil up to 200 C Male adapter brass (thread sealing) R¾ O/ID Stainless (thread sealing) water up to 180 C, oil up to 200 C Male adapter stainless (thread sealing) R1 ¼ O/ID Order example: Male adapter stainless R1 ¼ (O/ID 25748) D8064-E /12

7 I Adjustable screw joint Brass (thread sealing) water up to 180 C, oil up to 200 C Adjustable screw joint brass (thread sealing) R½ O/ID R¾ O/ID Stainless (with sealing lip) oil 250 up to 350 C Adjustable screw joint stainless (with sealing lip) G¾ O/ID Order example: Einstellverschraubung INOX, G¾ (O/ID 24161) J Adapter for central coupling (Thermo-5, housing size 1 or 2) water up to 160 C Adapter for central coupling Thermo-5 O/ID K Manifold with shut-off valves (Thermo-5, housing size 1 or 2) water up to 160 C Manifold 2x4xG½ with shut-off valves Thermo-5 O/ID D8064-E /12

8 2 Electrical s 2.1 Serial data interface cables : Machine / Temperature control unit Thermo-5 Machine / Remote control Panel-5 Manufacturer Control system Equipment HB-Therm Cable description Machine HB-Therm Length Arburg Selogica ZD Cable R1/20 ma Sub-D 9-p. Sub-D 25-p. 5 m Selogica direct ZD Cable R1/20 ma Sub-D 9-p. Sub-D 25-p. 5 m Diverse (EM66) ZC Cable CAN Sub-D 9-p. Sub-D 9-p. 5 m Battenfeld Unilog ZD Cable R1/20 ma Sub-D 9-p. Sub-D 25-p. 5 m Diverse ZC Cable CAN Sub-D 9-p. Sub-D 9-p. 5 m Dr. Boy Resotec (M) ZD Cable R1/RS-232 Sub-D 9-p. Sub-D 25-p. 5 m Demag B&R (CT) ZD Cable R1/RS-232 Sub-D 9-p. Sub-D 25-p. 5 m Ergotech ZE 556 Ergotech ZE 552 ZD Cable R1/20 ma Sub-D 25-p. + Harting ZC Cable adapter CAN Engel Diverse ZD Cable R1/20 ma Sub-D 25-p. + Harting Diverse ZD Cable R1/RS-485 Sub-D 9-p. + Harting 3) O/ID Sub-D 25-p. 5 m Sub-D 9-p Sub-D 25-p. 5 m Sub-D 25-p. 5 m Diverse ZD Cable R1/RS-232 Sub-D 25-p. Sub-D 25-p. 5 m Fanuc S 2000 ib ZD Cable R1/RS-485 (SPI) without connector Ferromatik Diverse ZD Cable R1/20 ma Sub-D 25p. + Harting Krauss- Maffei Sub-D 25-p. 5 m Sub-D 25-p. 5 m Diverse ZD Cable R1/RS Sub-D 25-p. 5 m --- MC4 / MC5 / MC6 ZD Cable R1/20 ma Sub-D 25-p. + Harting Sub-D 25-p. 5 m Netstal DSP (EM 66) ZC Cable CAN Sub-D 9-p. Sub-D 9-p. 5 m Order example: Cable R1/20 ma, 5 m (O/ID 20537) 3) At Demag, the CAN-Bus cable is already present on the machine. However, for the connection the adapter O/ID is required. D8064-E /12

9 : Temperature control unit Thermo-5 / Temperature control unit Thermo-5 Temperature control unit Thermo-5 / Remote control Panel-5 Equipment HB-Therm HB-Therm (1) HB-Therm (2) Order example: Cable R1-R2/RS-422; 0,6 m (O/ID ) Cable description Length O/ID ZI Interface HB Interface HB Cable HB 0,6 m (Sub-D 15-p.) (Sub-D 15-p.) 1 m Interface HB (Sub-D 15-p.) Interface CAN (Sub-D 9-p.) 1,5 m m m Cable HB/CAN 5 m ZC Interface CAN Interface CAN Cable CAN 0,6 m ZD (Sub-D 9-p.) (Sub-D 9-p.) 1,8 m Interface DIGITAL (Sub-D 25-p.) Interface DIGITAL (Sub-D 25-p.) 3 m m Cable R1-R2/RS-422 0,6 m : Temperature control unit Thermo-5 / Flow meter Flow-5 Remote control Panel-5 / Flow meter Flow-5 Flow meter Flow-5 / Flow meter Flow-5 Equipment HB-Therm HB-Therm (1) Order example: Cable HB, 2 m (O/ID ) HB-Therm (2) Cable description Length O/ID ZI Interface HB Interface HB Cable HB 0,6 m (Sub-D 15-p.) (Sub-D 15-p.) 1 m ,5 m m m Note: The flow meter Flow-5, model: autonomic assembly does not include interface cables. The flow meter Flow-5, model: unit attachment includes interface cables. 2.2 Miscellaneous cables Equipment HB-Therm ZA ZB HB-Therm for alarm (Han 7D; 7-p.+ E) for alarm and ext. control (Han 7D; 7-p.+ E) Maschine Cable description Length O/ID without connector Cable alarm contact 6 m without connector Cable alarm contact and ext. control 6 m Heat sensor Heat sensor Pt 100, D=6 mm, 6 m (4 wire, without connector) O/ID Adapter brass nickel-plated 12x25, G¼ O/ID Adapter brass nickel-plated 12x25, M12x1 O/ID D8064-E /12

10 2.4 Connectors Alarm and external control (ZA, ZB) Connector female, Han 7D (7-p.+E) 5) O/ID Interface DIGITAL (ZD) Connector male, Sub-D 25-p. O/ID Externfühler (ZE) Connector male 90, Stift, PREH 5-p. O/ID Mains-connection Mains-connector CEKON 400 V, 16 A; 3LPE O/ID Mains-connector CEKON 400 V, 16 A; 3LNPE O/ID Mains-connector CEKON 400 V, 32 A; 3LPE O/ID Mains-connector CEKON 400 V, 32 A; 3LNPE O/ID Mains-connector CEKON 400 V, 63 A; 3LNPE O/ID Mains-connector CEKON 500 V, 16 A; 3LPE O/ID Mains-connector J V, 15 A; 3LNPE O/ID ) Crimping tool required for plug assembly 3 Miscellaneous Accessories 3.1 Switching unit Vario-5 Additional equipment Proximity switch with magnetic base, 10 m O/ID IR temperature sensor with magnetic base, 3 m O/ID Emission level stickers 25 mm (70 per sheet) O/ID Emission level stickers 25 mm (7 pieces) O/ID Services Assessment of variothermal application from mould data O/ID Moulding support of the variothermal process O/ID Flow meter Flow-5 Model: Autonomic assembly Type HB-FM160 HB-FM180 Accessories Shut-off valves set (per circuit) G½ O/ID Parallel connection O/ID Parallel connection incl. shut-off valves G¾ O/ID Adjustable screw joint set (per circuit) G½ O/ID Model: Unit attachment Type HB-FM160 HB-FM180 HB-FM200 Additional equipment Shut-off valves set (4 circuits) O/ID Water treatment unit Treat-5 Additional equipment Test kit Treat-5 for ST-DOS H-314 O/ID Test kit Treat-5 for ph value O/ID Conditioning and preserving agent ST-DOS H-314; 5 kg (ca. 250 L) O/ID Cleaning unit Clean-5 Additional equipment Test kit Clean-5 for ph value O/ID Cleaning agent BEIZER 640; 5 kg (approx. 100 L) O/ID Neutralising agent ST-DOS N-720; 5 kg (approx. 100 L) O/ID Conditioning and preserving agent ST-DOS H-314; 5 kg (approx. 250 L) O/ID D8064-E /12

11 3.5 Control module Panel-5 Type HB-FB51 Additional equipment Interface DIGITAL ZD Interface CAN ZC Interface PROFIBUS-DP ZP Keyboard-protection ZK Order example: Control module Panel-5, HB-FB51-ZD-ZK, English Note: The remote control Panel-5 does not include interface cables (Cable electrical connections Page 8) 3.6 Checking facility Checking facility HB-TP for water up to 180 C O/ID Checking facility HB-TP for oil up to 200 C O/ID Checking facility HB-TP for water up to 180 C O/ID Post-calibration of checking facility with certificate O/ID Order example: Checking facility HB-TP for water (O/ID 25110) Note: Recommendation for Pt 100 reference measuring Carrier frame with central water supply (Thermo-5, housing size 1) Designation Type Level(s) Height Width Depth O/ID Carrier frame with castors incl.: - cooling water distribution (CW) Resistance: 10 bar, 100 C Carrier frame with castors incl.: - cooling water distribution (CW) - system water distribution (SW) Resistance: 10 bar, 100 C Units / Level H W D mm mm mm CW SW HB-RA1-2 G¾ HB-RA1-3 G¾ HB-RA1-4 G¾ HB-RA2-2 G¾ HB-RA2-3 G¾ HB-RA2-4 G¾ HB-RA2-5 G¾ HB-RA2-6 G HB-RA2-7 G HB-RA2-8 G HB-RA1-2 G¾ G½ HB-RA1-3 G¾ G½ HB-RA1-4 G¾ G½ HB-RA2-2 G¾ G½ HB-RA2-3 G¾ G½ HB-RA2-4 G¾ G½ HB-RA2-5 G¾ G½ HB-RA2-6 G1 G¾ HB-RA2-7 G1 G¾ HB-RA2-8 G1 G¾ Pivoting base for control module Power distribution with 4 CEKON-sockets 16 A, 3LNPE with individual circuit breakers and central power cord with CEKON-plug 63 A, 3LNPE Order example: Carrier frame with central water supply HB-RA2-3 (O/ID 25607) Note: Carrier frames for Thermo-5, housing sizes 2 on request D8064-E /12

12 German English French Spanish Chinese Danish Italian Japanese Polish Dutch Romanian Portuguese Russian Swedish Czech Hungarian Finnish Slovenian 4 Instruction manuals Thermo-5 HB-100X1 O8284- D E F A C H I J L N O P R S T U V W HB-100XM1 O8297- D E F A C H I J L N O P R S T U V W HB-100X2 O8288- D E F A C H I J L N O P R S T U V W HB-100XM2 O8301- D E F A C H I J L N O P R S T U V W HB-100X3 O8307- D E F A C H I J L N O P R S T U V W HB-100XM3 O8309- D E F A C H I J L N O P R S T U V W HB-100/140/160Z1 O8285- D E F A C H I J L N O P R S T U V W HB-100/140/160ZM1 O8298- D E F A C H I J L N O P R S T U V W HB-100/140/160/180Z2 O8289- D E F A C H I J L N O P R S T U V W HB-100/140/160/180ZM2 O8302- D E F A C H I J L N O P R S T U V W HB-100/140/160/180Z3 O8308- D E F A C H I J L N O P R S T U V W HB-100/140/160/180ZM3 O8310- D E F A C H I J L N O P R S T U V W HB-200T2 O8300- D E F A C H I J L N O P R S T U V W HB-200TM2 O8303- D E F A C H I J L N O P R S T U V W HB-250T3 O8318- D E F A C H I J L N O P R S T U V W HB-250TM3 O8319- D E F A C H I J L N O P R S T U V W Vario-5 HB-VS180 O8340- D E F Flow-5 HB-FM160/180/200 O8295- D E F A C I N O P T U V Panel-5 HB-FB51 O8291- D E F A C H I J L N O P R S T U V W Clean-5 HB-CL2 O8305- D E F A C H I J L N O P R S T U V W Treat-5 HB-TR2 O8304- D E F A C H I J L N O P R S T U V W Language Order example: Instruction manual Thermo-5, HB-100/140/160Z1, English (O/ID O8285-E) D8064-E /12

1 Hydraulic connections Filter (seperatly)... 2

1 Hydraulic connections Filter (seperatly)... 2 HU19012401 Accessories Program Edition 2019-01 1 Hydraulic connections... 2 1.1 Filter (seperatly)... 2 1.2 Filter set... 3 1.3 Filter set (adjustable)... 3 1.4 Connection set main/return line... 4 1.5

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