Bulk Melters VersaDrum VD200 with Piston Pump

Transcription

1 Bulk Melters VersaDrum VD00 with Piston Pump Parts List P/N 7680_0 - English - Issued 0/6 NORDSON ENGINEERING GMBH LÜNEBURG GERMANY

2 Hinweis Order number P/N = Order number for Nordson products Notice This is a Nordson Corporation publication which is protected by copyright. Original copyright date 008. No part of this document may be photocopied, reproduced, or translated to another language without the prior written consent of Nordson Corporation. The information contained in this publication is subject to change without notice. 06 All rights reserved. - Translation of the original document - Trademarks AccuJet, AeroCharge, Allegro, Apogee, AquaGuard, Artiste, Asymtek, Automove, Autotech, Baitgun, Blue Box, BM-, BM-58, BM-6, Bowtie, Build A Part, CanWorks, Century, CF, CleanSleeve, CleanSpray, Color on Demand, ColorMax, Control Coat, Coolwave, Cross Cut, CrystallCut, cscan+, Dage, Dispensejet, DispenseMate, DuraBlue, DuraDrum, Durafiber, DuraPail, Dura Screen, Durasystem, Easy Coat, Easymelt, Easymove Plus, Ecodry, Econo Coat, e.dot, EFD, Eliminator, Emerald, Encore, Equatherm, ESP, e-stylized, ETI stylized, Excel 000, Fibrijet, Fillmaster, FlexiCoat, Flexi Spray, Flex O Coat, Flow Sentry, Fluidmove, FoamMelt, FoamMelt - stylized, FoamMix, F.R. Gross, Freedom, Fulfill, GreenUV, HDLV, Heli flow, Helix, Horizon, Hot Shot, icontrol, idry, iflow, Isocoil, Isocore, Iso Flo, itrax, JR, KB0, Kinetix, KISS, Lean Cell, Little Squirt, LogiComm, Magnastatic, March, Maverick, MEG, Meltex, MicroCoat, MicroMark, Micromedics, Micro Meter, MicroSet, Microshot, Millenium, MiniBlue, Mini Squirt, Moist Cure, Mountaingate, MultiScan, NexJet, No Drip, Nordson, Nordson - stylized, Nordson and Arc, nxheat, Optimum, Package of Values, Paragon, PatternView, PermaFlo, PICO, PicoDot, Plasmod, PluraFoam, Poly-Check, Porous Coat, PowderGrid, Powderware, Precisecoat, PRIMARC, Printplus, Prism, ProBlue, Prodigy, Pro Flo, Program A Bead, Program A Shot, Program A Stream, Program A Swirl, ProLink, Pro Meter, Pro Stream, Pulsar, Quantum, RBX, Rhino, Saturn, Saturn with rings, Scoreguard, SC5, S. design stylized, Seal Sentry, Sealant Equipment & Engineering, Inc., SEE and design, See Flow, Select Charge, Select Coat, Select Cure, Servo Flo, Shot A Matic, Signature, Signature - stylized, Slautterback, Smart Coat, Smart Gun, Solder Plus, Spectrum, Speed Coat, Spirex, Spraymelt, Spray Squirt, StediFlo, Stratablend, Super Squirt, SureBead, Sure Clean, Sure Coat, Sure Max, SureWrap, TAH, Tela Therm, Tip Seal, Tracking Plus, TRAK, Trends, Tribomatic, Trilogy, TrueBlue, TrueCoat, Tubesetter, Ultra, UniScan, UpTime, U TAH, Value Plastics, Vantage, Veritec, VersaBlue, Versa Coat, VersaDrum, VersaPail, Versa Screen, Versa Spray, VP Quick Fit, VP Quick-Fit stylized, VP stylized, Walcom, Watermark, When you expect more., X Plane, Xaloy, Xaloy - stylized, YesTech are registered trademarks - - of Nordson Corporation. Accubar, Active Nozzle, Advanced Plasma Systems, AeroDeck, AeroWash, AltaBlue, AltaSlot, Alta Spray, AquaCure, ATS, Auto Flo, AutoScan, Axiom, Best Choice, BetterBook, Blue Series, Bravura, CanNeck, CanPro, Celero, Chameleon, Champion, Check Mate, ClassicBlue, Classic IX, Clean Coat, Cobalt, Concert, Contour, ContourCoat, Controlled Fiberization, Control Weave, CPX, cselect, Cyclo Kinetic, DispensLink, DropCure, Dry Cure, DuraBraid, DuraCoat, e.dot+, E Nordson, Easy Clean, EasyOn, EasyPW, Eclipse, EdgeControl, Equalizer, Equi Bead, Exchange Plus, FillEasy, Fill Sentry, FlexSeam, Flow Coat, Fluxplus, G Net, G Site, Genius, Get Green With Blue, Gluie, Ink Dot, IntelliJet, ion, Iso Flex, itrend, KVLP, Lacquer Cure, Maxima, Mesa, MicroFin, MicroMax, Mikros, MiniEdge, Minimeter, MiniPUR, MonoCure, Multifil, MultiScan, Myritex, Nano, OmniScan, OptiMix, OptiStroke, Optix, Origin, Partnership+Plus, PatternJet, PatternPro, PCI, PharmaLok, Pinnacle, PluraMix, Powder Pilot, Powder Port, Powercure, Process Sentry, Pulse Spray, PURBlue, PUReOne, PURJet, PurTech, Quad Cure, Ready Coat, RediCoat, RollVIA, Royal Blue, Select Series, Sensomatic, Shaftshield, SheetAire, Smart, Smartfil, SolidBlue, Spectral, Spectronic, SpeedKing, Spray Works, StediTherm, StrokeControl, Summit, Sure Brand, SureFoam, SureMix, SureSeal, Swirl Coat, Tempus, ThruWave, TinyCure, Trade Plus, Trio, TruFlow, Ultra FoamMix, UltraMax, Ultrasaver, Ultrasmart, Universal, ValueMate, Versa, VersaPUR, Viper, Vista, Web Cure, Rings (design) are trademarks - - of Nordson Corporation. Designations and trademarks stated in this document may be brands that, when used by third parties for their own purposes, could lead to violation of the owners' rights. P/N 7680_0 06 Nordson Corporation

3 Table of Contents I Table of Contents Product Configuration... Configuration Code... Year of production... How to Use Illustrated Parts List... Fasteners... Component Designation... VersaDrum (Piston Pump)... Assembly Overview... Assembly Overview - Pallet Load Frame... 6 Ship With Kit... 7 Spare Parts and Service Kits... 8 Device, Container Detection... 8 Drum Clamp, H Drum Clamp, H Device, Platen Position Inquiry... Platen Assembly... Platen... Melting Plate... 6 Aeration (Automatic)... 7 Aeration (Manual)... 8 Deaeration... 0 Heat Protection Cover & Heater... Piston Pump w/air Motor... Spare Parts... Hose Manifold & Fittings... 6 Prior to approx. year of production march Since approx. year of production march Retractable Drip Shield... 8 Pressure Cylinders... 9 Service Kit... 9 Pneumatic Components... 0 Tower... 0 Pneumatic Control... 0 Pneumatic Panel - Pneumatic Component Designation until 05/05... Air Hoses... Pneumatic Schematic until 05/5... Pneumatic Panel - Electrical Component Designation until 05/ Air Hoses... 7 Warning Labels... 8 Electrical Components... 9 Outside Electrical Cabinet... 9 Inside Electrical Cabinet... Pneumatic Panel - Electrical Component Designation until 05/ Service Kit Valve V6, Pneumatic plate, Fe... 9 Position Switches, Configurable Items Interfaces and Hose Receptacles... 5 Accessory Kits Nordson Corporation P/N 7680_0

4 II Table of Contents Light Tower... 5 Exhaust Hood... 5 Exhaust Hood - Pallet Load Frame... 5 Mechanical Platen Stop Rear Fence Drum Loading Ramp Roller Conveyor Fiber Drum Jacket Cover, IPC Display Change Over Swing Arm Retractable Drip Shield Service Kits... 6 Kit-SVC valvev,v... 6 Schedule of Fasteners... 6 P/N 7680_0 06 Nordson Corporation

5 VersaDrum (Piston Pump) Product Configuration The configuration code and the table indicate the components and parts of this product that are configurable. The codes are also used to identify the spare parts. VersaDrum ADHESIVE MELTER VD00-RKDMX/XXXXXXXXXXX Serial No: Year Nordson Engineering GmbH Lilienthalstr. 6 D 7 Lüneburg - Germany V D R K 0 D M X / X X X X X X X X Box Code Configuration Code 06 Nordson Corporation P/N 7680_0

6 VersaDrum (Piston Pump) Year of production The year and month of production are indicated in the serial number on the ID plate: Year LU0J0 Month... G July H August J September K October... How to Use Illustrated Parts List The parts lists in this section are divided into the following columns: Item Identifies illustrated parts that can be obtained from Nordson. Part Nordson part number for each spare part shown in the illustration. A row of hyphens in the column Part ( ) indicates that this part can not be ordered separately. Description This column contains the name of the part and, when appropriate, its dimensions and other properties. The points in the column Description show the relationship between assemblies, subassemblies and single parts. Quantity The quantity needed per unit, assembly or subassembly. The abbreviation AR (as required) is used when this item is a bulk item or when the quantity per assembly depends on the product version or model. Fasteners Fasteners are shown as Fx in every illustration, whereby x indicates the number of the fastener in the list Schedule of Fasteners at the end of this document. Component Designation The electrical components are labeled in accordance with DIN 079, part. P/N 7680_0 06 Nordson Corporation

7 VersaDrum (Piston Pump) VersaDrum (Piston Pump) 06 Nordson Corporation P/N 7680_0

8 VersaDrum (Piston Pump) Assembly Overview NOTE: Electrical component designation see Electrical Components beginning on page Fig. P/N 7680_0 06 Nordson Corporation

9 VersaDrum (Piston Pump) 5 Item Part Description Note Quantity Box Code Retractable Drip Shield page 8 D Device, container detection page Drum clamp page 9 6 P,F Device VD00 platen position inquiry page Platen assembly page Melting plate page Heat protection cover, heater page Piston pump w/ air motor page Pneumatic cylinder D A Cover VB/DB tower, top Cover VB/DB 50 tower, top 0755 Cover VB/DB tower, front top 996 Cover DuraPail tower, front switch Cover VB/DB tower, front switch Cover VB tower, front switch P 9, 0708 Cover VB/DB tower, front bottom Aeration (manual) page 8-7 X Aeration (automatic) page 7-7 A Pneumatic Components page Electrical Components page Filter mat back top (el. cabinet) NS 00 Filter mat front top (el. cabinet) NS 007 Filter mat front bottom (el. cabinet) NS Console VB/DB IPC 989 Sealing cord D,5 NS AR Light tower page 5 0 W Exhaust Hood page 5 6 E X 789 Drum stop VD/DD 6 X NOTE A: Service Kit is available. Refer to page 9, Service Kit NS: Not Shown 06 Nordson Corporation P/N 7680_0

10 6 VersaDrum (Piston Pump) Assembly Overview - Pallet Load Frame 50 Fig. Item Part Description Note Quantity Box Code Retractable Drip Shield page 8 6 D W Drum clamp page 9 6 P,F Exhaust Hood - Pallet Load Frame page 5 6 E W Drum stop 6 W P/N 7680_0 06 Nordson Corporation

11 VersaDrum (Piston Pump) 7 Ship With Kit - 6 Hexagon socket screw key SW DIN9 AMF catch pan VP/VD PP VX L A, a Hose connect.ftg.a9/6unf-a /6UNF AR 5 X Hose connect.ftg.a /6UNF-a /6UNF AR 5 X Hose connect.ftg.a 5/6UNF-a /6UNF AR 5 K Hose connect.ftg.a 5/8UNF-a /6UNF AR 5 M OIL,VITALIZER, PINT (piston pump seal 0.5 liter cup) - 55 Two way key no.5 (control cabinet) NOTE A: Since approx. year of production march 0, hose manifold temperature is controlled by a separate temperatur channel (see page 6, Hose Manifold & Fittings). This causes the following changes: a: Replaces 7670, Catch pan VD VX AR: As Required 06 Nordson Corporation P/N 7680_0

12 8 VersaDrum (Piston Pump) Spare Parts and Service Kits Device, Container Detection F 9 Fig Device container detection VP/VD compl Base plate,device container detect.vp/vd Plate, intiator VX device cont.detection Leg spring dxdi n=,5 VP/VD Tight-fit screw ISO779 M8x6 D0/ Washer M8 DIN Allan head cap screw M5x0 DIN9 SST Cover black D9, Position switch, roller lever IP Cable gland polyamid M0x,5 P/N 7680_0 06 Nordson Corporation

13 VersaDrum (Piston Pump) 9 Drum Clamp, H0 F7 F8 F F5 F 7 F F5 Fig Drum clamp VD/DD D567/57 H0 Clamp Brackets 6 6 P X Drum clamp VD/DD D567/57 H0 Clamp Bracket 6 6 P W SERVICE KIT Drum clamp latch 6 P,F 06 Nordson Corporation P/N 7680_0

14 0 VersaDrum (Piston Pump) Drum Clamp, H795 F7 F F F5 F 7 F F5 Fig Drum clamp VD/DD D567/57 H795 Clamp Brackets 6 6 F X Drum clamp VD/DD D567/57 H795 Clamp Bracket 6 6 F W SERVICE KIT Drum clamp latch 6 P,F P/N 7680_0 06 Nordson Corporation

15 VersaDrum (Piston Pump) Device, Platen Position Inquiry F F F F 6 5 Fig Device platen position inquiry, VD 7080 Mounting plate VD00 00x0x Contact maker bar VD00 L50 M Mounting plate VP/VD position switch Cable, level switch VD Position switch, roller lever IP66 Empty Low Top edge Mounting kit BT Cable gland, membrane M0x,5 06 Nordson Corporation P/N 7680_0

16 VersaDrum (Piston Pump) Platen Assembly F F5 F Fig. 7 P/N 7680_0 06 Nordson Corporation

17 VersaDrum (Piston Pump) Piston pump w/air motor page 7690 Protection cover Heat protection cover page 706 Thinband heater VP/VD PP NS 7 SENSOR,TEMP.RTD,60IN. LEADS NS 708 Insulation sleeve, heater, piston pump NS 769 Adapter plate VD heating punch/pistonp O-ring 00x Viton black Platen page Melting plate page Aeration valve, aeration (automatic) page Deaeration page Hose manifold page 6 56 O-ring x Viton 7575 catch pan VP/VD PP VX L - Ship With Kit A, a Clamping plate VPVD piston pump VX 8009 Hose support Nordson complete single NOTE A: Since approx. year of production march 0, hose manifold temperature is controlled by a separate temperatur channel (see page 6, Hose Manifold & Fittings). This causes the following changes: a: Replaces 7670, Catch pan VD VX AR: As Required NS: Not Shown 06 Nordson Corporation P/N 7680_0

18 VersaDrum (Piston Pump) Platen F9 F Nm Nm F F 5 Fig. 8 P/N 7680_0 06 Nordson Corporation

19 VersaDrum (Piston Pump) Heating punch VD/DD, D57, KP, VX 8 D 7656 Heating punch VD/DD, D567, PP, VX 8 J 7698 Electric cover, heating punch VD/DD 7699 Seal, electric cover, heating punch VD RTD,TEMP SENSOR /X.5NICKEL NS N THERMOSTAT 80 C,V,A,FASTON 90 NS L 766 THERMOSTAT 0 C,V,A,FASTON 90 NS M 766 THERMOSTAT 60 C,V,A,FASTON 90 NS H SERVICE KIT Terminal connection Insulation cylinder M-small Insulation cylinder M-big Washer D, DIN5 type A Hexagon nut M DIN9 B VA Serrated lock washer D, DIN6798 A SERVICE KIT Platen Seal VD double O-ring 6x Viton SEAL, T.E.S, BM/VD/DD High-temp.grease GLS 595/N can:0g 6 P SERVICE KIT Platen Seal VD single O-ring 6x Viton SEAL, T.E.S, BM/VD/DD High-temp.grease GLS 595/N can:0g 6 F NS: Not Shown 06 Nordson Corporation P/N 7680_0

20 6 VersaDrum (Piston Pump) Melting Plate Fig Melting plate, axial, VD, PP, VX 7 R 7685 Melting plate, smooth, VD, PP, VX 7 U Melting plate, finned, VD, GP/PP VX 7 P O-ring 6x Viton P/N 7680_0 06 Nordson Corporation

21 VersaDrum (Piston Pump) 7 Aeration (Automatic) F 5 Fig Aeration valve VersaDrum VX A 7 A 5057 O ring 6x Viton 558 O Ring 5x,5 Viton 7857 Safety valve,0bar / V Sealing ring R/ type:pdr- 06 Nordson Corporation P/N 7680_0

22 8 VersaDrum (Piston Pump) Aeration (Manual) F 5 Fig. P/N 7680_0 06 Nordson Corporation

23 VersaDrum (Piston Pump) Aeration, manual - 7 X Aeration,manual VD/DDgen 6969 Reducer ar/-irp/8 L NW5 907 Pipe, double side a=/8 085 Fitting ig/8-ig/ Sealing ring R/ type:pdr Hose nozzle ar/8 Di9, turning Hose clamp D0-6/9 DIN Hose grey type:80-9,5 AR Hose nozzle ag/ Di9 L Ball valve ways ig/-ig/ DN8 PN0 697 Double nipple ar/-ar/ 6 Connection piece ar/-irp/ 90 A 87 Bulkhead connection ig/ A 558 O Ring 5x,5 Viton Flange, aeration plug VD/DD VX Aeration plug compl. VD/DD Bracket, aeration Safety valve Fig. NOTE A: Replaces 867 AR: As Required 06 Nordson Corporation P/N 7680_0

24 0 VersaDrum (Piston Pump) Deaeration F5 F 5 Fig. P/N 7680_0 06 Nordson Corporation

25 VersaDrum (Piston Pump) Deaeration VD piston pump complete VX Deaeration plug VD PP VX 7609 Flange, deaeration VD piston pump VX 765 Drip plate VD deaeration pp VX 7605 Splash guard VD deaeration pp VX O-ring 5x,5 Viton 06 Nordson Corporation P/N 7680_0

26 VersaDrum (Piston Pump) Heat Protection Cover & Heater Fig. 708 Heat protection cover,heater,piston pump 706 Thinband heater VP/VD PP 708 Insulation sleeve, heater, piston pump - 7 SENSOR,TEMP.RTD,60IN. LEADS NS NS: Not Shown P/N 7680_0 06 Nordson Corporation

27 VersaDrum (Piston Pump) Piston Pump w/air Motor Fig Piston pump w/air motor Piston Pump Air Motor 6696 Seal, piston pump 06 Nordson Corporation P/N 7680_0

28 VersaDrum (Piston Pump) Spare Parts Fig. 5 P/N 7680_0 06 Nordson Corporation

29 VersaDrum (Piston Pump) 5 Item Part Description Quantity Box Code ? Pump, : ratio? 677 Valve, air 66 O ring O ring, piston, 8 inch O ring 669 Nut, packing 6 67 Poppet, lower 667 Gasket, 8 inch Cushion assy, bottom, O ring Oil, vitalizer, pint Heat conducting paste A9 6 Rod, piston A0 6 Housing, upper pump A 6 Housing, lower piston A 6 Housing, shovel primer A 65 Rod, primer A 66 Nut, jam A5 67 Plate, primer A6 68 Check, primer A7 69 Plate, lower check A8 650 O ring A9 65 Valve, lower check A0 65 O ring A 65 Plate, upper check A 65 Valve, upper check A 655 Valve, bleeder A 656 O ring X 60 Gland, packing X 657 Wiper X5 658 Adapter, female X6 659 Packing, V, teflon, set 0 X7 660 Adapter, male X8 66 O ring, Teflon 06 Nordson Corporation P/N 7680_0

30 6 VersaDrum (Piston Pump) Hose Manifold & Fittings NOTE: Since approx. year of production march 0, hose manifold temperature is controlled by a separate temperatur channel. Compare figs. 6 and 7. Prior to approx. year of production march 0 NOTE: Hose Manifold and pump temperature are controlled by pump temperatur channel Fig Hose manifold x-/6unf VP/VD VX 5068 Heater cartridge /8 x 0V-00W Hose connect.ftg.a9/6unf-a /6UNF, NW Hose connect.ftg.a /6UNF-a /6UNF, NW Hose connect.ftg.a 5/6UNF-a /6UNF, NW Hose connect.ftg.a 5/8UNF-a /6UNF, NW8 5 (CONNECTOR,7DEG,STR THD,.) Double nipple a /NPT-a /NPT Screw plug /6-N with o-ring 6 Plug (of bleeder valve) electric cover 7x69x compl. CE X A,B X A,B K B M A,B P/N 7680_0 06 Nordson Corporation

31 VersaDrum (Piston Pump) 7 Since approx. year of production march 0 NOTE: Hose Manifold temperature is controlled by a separate temperatur channel. This requires IPC with software > (see page 9, Electrical Components, 95A) Fig Hose manifold x-/6unf VP/VD VX 5067 Heater cartridge /8 x 0V-60W Hose connect.ftg.a9/6unf-a /6UNF, NW8 769 Hose connect.ftg.a /6UNF-a /6UNF, NW Double nipple a /NPT-a /NPT Screw plug /6-N with o-ring Plug (of bleeder valve) page (A) pressure indicator 0-00bar D6 w/trans RTD,TEMP SENSOR /X.5NICKEL 9 7 electric cover 89x79 t,0 compl seal,electric cover 89x79, t= VPVD 06 Nordson Corporation P/N 7680_0

32 8 VersaDrum (Piston Pump) Retractable Drip Shield F, F0 Fig Retractable drip shield VD Position switch, roller lever IP66 6 D X Retractable drip shield VD Position switch, roller lever IP66 6 D W P/N 7680_0 06 Nordson Corporation

33 VersaDrum (Piston Pump) 9 Pressure Cylinders Service Kit Item Part Description Quantity Note Code 709 service kit f.pressure cylind. P/N 7695, NOTE A: Allow only qualified personnel to replace service parts. Follow the safety instructions here and in the entire documentation. Observe the final torques: 00 Nm Loctite 06 Nordson Corporation P/N 7680_0

34 0 VersaDrum (Piston Pump) Pneumatic Components Tower Pneumatic Control Max. 8 bar Fig Pressure gage 0-0bar G/8-back D50 0V 7070 Pressure control valve 0,-0bar G/8 0V 706 Safety valve 8bar G/ SW7 0V 5566 Sealing ring R/ type:pdr Check valve D-D NW8 0V NOTE: Pneumatic Component Designation - Refer to Pneumatic Schematic on page. P/N 7680_0 06 Nordson Corporation

35 VersaDrum (Piston Pump) V 6S 7 V 5 V 6 Z Fig Oiler regulator G/ Excelon7 0,-0bar 0 A 70 Oiler regulator G/ Excelon7 0,-bar B 707 Solenoid valve /ways V/,5W G/8 79 Silencer R/ 7076 Pressure switch,7bar G/ A, a 0 A 7075 Pressure switch,bar G/ B safety valve 6,8bar G/ A, b 0 A 550 Safety valve bar / A, c B Sealing ring R/ type:pdr solenoid valve /ways V/,5W G/8 A, d NOTE A: Since approx. year of production march 0, hose manifold temperature is controlled by a separate temperatur channel. This causes the following changes: a: Obsoleted. Instead, 757 is used. See fig. 7, Pos. 7. b: Replaces 07, Safety valve 5bar / c: Replaces 070, safety valve bar G/ d: Added 06 Nordson Corporation P/N 7680_0

36 VersaDrum (Piston Pump) Pneumatic Panel - Pneumatic Component Designation until 05/05 NOTE: Pneumatic Component Designation - Refer to Pneumatic Schematic on page. V V V5 V5 V V V V V (top) V V V6 (bottom) V Fig. P/N 7680_0 06 Nordson Corporation

37 VersaDrum (Piston Pump) V Safety valve,0bar / 7 X 5566 Sealing ring R/ type:pdr Pneumatic plate VP/VD compl. V Pressure gage 0-6bar G/8-back D0 V Pressure control valve 0,-bar G/ A V Solenoid valve / WV-NC flange w/o solenoid Aeration Solenoid- INDF VDC 6W V Solenoid valve / WV-NC flange w/o solenoid Low pressure Solenoid- INDF VDC 6W V Solenoid valve / WV-NC flange w/o solenoid Upward mode Solenoid- INDF VDC 6W V Solenoid valve / WV-NC flange w/o solenoid Downward mode Solenoid- INDF VDC 6W B B B B V5 Valve / WV-NC G/ pressure V6 Valve 5/-WV - APB G/ pressure V Valve / WV-NC G/8 pressure V Pressure gage 0-,5bar G/8-back D0 V Pressure control valve 0,-bar G/8 V Valve 5/ WV-NC G/ pressure NOTE A: Order service kit P/N for replacement NOTE B: Electrical component designation on page 7 Air Hoses Air hose D,0 d,8 PUR AR Air hose D6,0 d,0 PUR silver AR Air hose D8,0 d5,7 PUR silver AR - 79 Air hose D,0 d8,0 PUR silver AR Air hose D6,0 d,0 PUR silver AR Air hose D6,0 d,0 PTFE AR Air hose D8,0 d6,0 PTFE AR Air hose D0,0 d8,0 PTFE AR AR: As Required 06 Nordson Corporation P/N 7680_0

38 VersaDrum (Piston Pump) Pneumatic Schematic until 05/5 Fig. P/N 700 P/N 7680_0 06 Nordson Corporation

39 VersaDrum (Piston Pump) 5 This page intentionally left blank. 06 Nordson Corporation P/N 7680_0

40 6 VersaDrum (Piston Pump) Pneumatic Panel - Electrical Component Designation until 05/05 V5 V6 V V V V5 V V V V Fig. Since 06/05 P/N 7680_0 06 Nordson Corporation

41 VersaDrum (Piston Pump) 7 Pneumatic Panel - Electrical Component Designation until 05/05 (Forts.) V Safety valve,0bar / 7 X 5566 Sealing ring R/ type:pdr Pneumatic plate VP/VD compl. A V Solenoid valve / WV-NC flange w/o solenoid Low pressure Solenoid- INDF VDC 6W B V Pressure gage 0-6bar G/8-back D0 V Pressure control valve 0,-bar G/ V Valve / WV-NC G/ pressure V Valve 5/-WV - APB G/ pressure V Valve 5/ WV-NC G/ pressure V Pressure gage 0-,5bar G/8-back D0 V Valve / WV-NC G/8 pressure V Pressure control valve 0,-bar G/8 NOTE A: Order service kit P/N for replacement B: Electrical component designation on page 9. Air Hoses Refer to page. 06 Nordson Corporation P/N 7680_0

42 8 VersaDrum (Piston Pump) Warning Labels 5 6 Max... bar Fig. 087 Sign, heat output,general 987 Blind rivet cl.end,x6,5 DIN Sign, dangerous voltage 987 Blind rivet cl.end,x6,5 DIN Sign, warning low voltage self-adhesive 797 Sign, lifting O lowering self-adhesive Sign, two-hand control, self-adhesive TAG, CAUTION, HOT SURFACE TAG, WARNING, HOT ADHESIVE TAG,WARNING,HAZARDOUS VOLTAGE TAGS,SHEET OF,VERSA/DURABLUE LG,CE LANG 7 60 Sign, warning hand injury Sign Max. 8 bar self adhesive 7577 Sign Max. 6,8 bar self adhesive A, a 0 A Sign "max.,0bar" self adhesive A, b B 9 NOTE Sign,hot surface,general UL 5589 NOTCHED TAPER PIN,7x DIN76 A: Since approx. year of production march 0, hose manifold temperature is controlled by a separate temperatur channel. This causes the following changes: a: Replaces 708, sign "max.,7 bar" self adhesive b: Replaces 707, sign Max., bar self adhesive P/N 7680_0 06 Nordson Corporation

43 VersaDrum (Piston Pump) 9 Electrical Components STANDARD Wiring Diagram P/N 705 Outside Electrical Cabinet 95A 0S5 5S 0S Q 5 T F 6 NOTE B: See table Circuit Breaker Replacement Kits to replace the old ones Fig. 5 95A Central unit IPC generation A, a 757 VD-PP memory board IPC gen w/sw >= V A, b, c 95A PROFIBUS-DP slave for IPC generation & D 95A 769 Profibus adapter for IPC/PLC D 95A 769 RS adapter for IPC/PLC N,E Continued on next page 06 Nordson Corporation P/N 7680_0

44 0 VersaDrum (Piston Pump) Item Part Description Quantity Note Box Code 5S Selector switch -0- M-WRK Mounting adapter type:m-a Contact block type:mck0 0S 0S Push-button black M-DH-S left right Mounting adapter type:m-a Contact block type:mck Contact block type:mck0 Q Main switch x00a / red/yellow Main switch x00a black Main switch x6a RD/YE Main switch x6a black 9, X,,5,6,7 X,5,6, Main switch, rear mount x6a red/yellow Auxilary switch N-PZ Main switch, rear mounting x6a black Auxilary switch N-PZ 9 T (6S5) 757 ph.autotransformer 00V/00V KVA VD ph.autotransformer 0V/00V 8KVA VD ph.autotransformer VD 80V/00V 8KVA 9 5,6 757 ph.autotransformer 575V/00V 8KVA VD 9 7 F Circuit breaker 00A -pole UL89 - replaced by , X, Circuit breaker 50A -pole, UL89 - replaced by 7868 CIRCUIT BREAKER 50A -POLE, UL/CSA B 9 6 X, NOTE NOTE Circuit breaker 0A -pole UL89 - replaced by CIRCUIT BREAKER 0A -POLE, UL/CSA B 9 A: Since approx. year of production march 0, hose manifold temperature is controlled by a separate temperatur channel (see page 6, Hose Manifold & Fittings). This causes the following changes: a: Replaces 769, Assembly, central unit IPC generation. b: Replaces 7608, VPVD memory board IPC gen w/sw >= V5.00. c: Use 7575 instead of 757 when bulk melter does not have separate temperatur channel for heated hose manifold, but has IPC gen already. B: See page Circuit Breaker Replacement Kits to replace the old circuit breakers 7 X, P/N 7680_0 06 Nordson Corporation

45 VersaDrum (Piston Pump) Inside Electrical Cabinet Door left PE PE PE PE S S S 8765 S S S 8765 S S S 8765 S S S 95U7 8A 8A 8A 8A 9A XL XL98 XL97 XL96 XL95 XL9 XL9 Fig. 6 Example 06 Nordson Corporation P/N 7680_0

46 VersaDrum (Piston Pump) Door Left 9A 070 I/O board f. IPC 8A 8A 8A Temperature controller TR6K+ NI0/PT00,,6,8,6,8 6,8 8A 7950 Temperature controller TR6K+ NI0/PT00 A, a 95U VB gateway w EtherNet/IP software V.0 E 95U VB gateway w/controlnet software V.0 N 7057 ControlNet terminator 75 Ohm BNC N 95XS ControlNet Connection Coax T (located at rear panel) N NOTE A: Since approx. year of production march 0, hose manifold temperature is controlled by a separate temperatur channel (see page 6, Hose Manifold & Fittings). This causes the following changes: a: Added P/N 7680_0 06 Nordson Corporation

47 VersaDrum (Piston Pump) Door Right 70T 5K7 5K 5K8 0K 5V 70E7 6K Fig. 7 Example 06 Nordson Corporation P/N 7680_0

48 VersaDrum (Piston Pump) Door Front 70E Fan type:8ngx V=60,5W Exhaust filter PFA000 RAL90 XL 7996 Resistance 0R CAN Bus 5V 7097 Terminal block ZDK,5/,5D Two hand operation 5K7 85 Relay MYN-D VDC w/indicating lamp Container Detection 5K 85 Relay MYN-D VDC w/indicating lamp Air input detection 6K 709 Relay coupler VDC Motor is running Replaced by P/N 756, use kit for replacement 756 Relay coupler VDC 5K8 709 Relay coupler VDC High lift pressure Replaced by P/N 756, use kit for replacement 5K8 756 Relay coupler VDC 0K Replaced by two hand relay V DC ESR5-NZ- A 70T Switching power supply 0V/N/V 90W NOTE A: Order service kit P/N for replacement P/N 7680_0 06 Nordson Corporation

49 VersaDrum (Piston Pump) 5 Mounting Plate 6K5 XL8 6F...F6, 7F 0F... 7F 6N... 7N5 XL9/0 XL50 XL0 XLT F6 Fig. 8 Example Mounting Plate 6K5 767 Contactor DILM0(RDC) 6K Slave contactor block DILM50-XHI XL Terminal block XL Terminal block XL8_ 6F 6F 6F 6F 6F5 6F Circuit breaker 0A -pole FAZ-B0/ 7F 5799 Circuit breaker 0A -pole FAZ-B0/ 0F 5799 Circuit breaker 0A -pole FAZ-B0/ F 5799 Heating punch,,6, Continued on next page 06 Nordson Corporation P/N 7680_0

50 6 VersaDrum (Piston Pump) Item Part Description Quantity Protective cap Busbar SZ-BSK, UL AR - 76 Current bar -pole EVG-6/PHAS/6MOD. AR Note Box Code Current bar -pole EVG-6/PHAS/MOD. AR 6N 6N 6N Solid-state relay GPB 00-80V MAX. 5A 7N 0796 Solid-state relay GPB 00-60V MAX. 5A 7N Solid-state relay GPB 00-60V MAX. 5A A, a 0N 0N5... 7N 7N Solid-state relay GPB 00-60V MAX. 5A...,,6,8,,6,8 8 8 XL9/ Terminal block XL9/0 XL Terminal block XL50 VP/VD,KP XL0 70 Terminal block XL0/XLT x00v VD 7099 Terminal block XL0 00V XLT 7099 Terminal block XLT F6 5 Circuit breaker 50A -pole, FAZ-B50/ 9, X, Circuit breaker 60A -pole, UL89 CIRCUIT BREAKER 60A -POLE, UL/CSA B 9,5 X, Circuit breaker 60A -pole, UL89 CIRCUIT BREAKER 60A -POLE, UL/CSA B 9, 88 Circuit breaker 6A -pole, FAZ-B6/ 9 6,7 X, NOTE A: Since approx. year of production march 0, hose manifold temperature is controlled by a separate temperatur channel (see page 6, Hose Manifold & Fittings). This causes the following changes: a: Added NOTE B: See table Circuit Breaker Replacement Kits to replace the old circuit breakers AR: As Required Circuit Breaker Replacement Kits Item Part Description Quantit Replacement Kit P/N y F 7699 CIRCUIT BREAKER 50A -POLE, UL CIRCUIT BREAKER 0A -POLE UL CIRCUIT BREAKER 00A -POLE UL F CIRCUIT BREAKER 60A -POLE, UL CIRCUIT BREAKER 60A -POLE, UL P/N 7680_0 06 Nordson Corporation

51 VersaDrum (Piston Pump) 7 Pneumatic Panel - Electrical Component Designation until 05/05 5Y6 5Y 5Y 5Y 5S Fig. 9 5Y Solenoid valve / WV-NC flange w/o solenoid Aeration Solenoid- INDF VDC 6W 5Y Solenoid valve / WV-NC flange w/o solenoid Low pressure Solenoid- INDF VDC 6W 5Y Solenoid valve / WV-NC flange w/o solenoid Upward mode Solenoid- INDF VDC 6W 5Y Solenoid valve / WV-NC flange w/o solenoid Downward mode Solenoid- INDF VDC 6W 5S Pressure switch,0bar G/ Air input detection 06 Nordson Corporation P/N 7680_0

52 8 VersaDrum (Piston Pump) Pneumatic Panel - Electrical Component Designation since 06/05 5Y 5Y 5Y 5Y6 Fig. 0 Since 06/05 P/N 7680_0 06 Nordson Corporation

53 VersaDrum (Piston Pump) Cable, pneumatic to XL50 VP/VD, Fe 5Y6 Solenoid valve / WV-NC flange w/o solenoid Aeration Solenoid- INDF VDC 6W 5Y Solenoid valve / WV-NC flange w/o solenoid Low pressure Solenoid- INDF VDC 6W 5Y Solenoid valve / WV-NC flange w/o solenoid Upward mode Solenoid- INDF VDC 6W 5Y Solenoid valve / WV-NC flange w/o solenoid Downward mode Solenoid- INDF VDC 6W A NOTE A: Order kit for replacement. See below. Service Kit Valve V6, Pneumatic plate, Fe Item Part Description Quantity Kit-SVC valve V6, pneumatic plate, Fe SOL VALVE 5/ways VUVG-L8-V-G/ sealing cord L=m B=mm IN-UNIVERSAL KIT PACKAGE INSERT 06 Nordson Corporation P/N 7680_0

54 50 VersaDrum (Piston Pump) Position Switches, Configurable Items 6H 7E5 7E 7E 7B7 5S5 6E 6B7 6S 6Y7 6S 5S6 5S 5S 5S6 Fig. P/N 7680_0 06 Nordson Corporation

55 VersaDrum (Piston Pump) 5 5S Position switch, roller lever IP66 5S 5S 5S Position switch, roller lever IP66 Empty Low Top edge 6B7 067 RTD,TEMP SENSOR /X.5NICKEL Platen 6S 7660 THERMOSTAT 80 C,V,A,FASTON 90 Platen L 766 THERMOSTAT 0 C,V,A,FASTON 90 M 766 THERMOSTAT 60 C,V,A,FASTON 90 H 6E 6E 6E Cast-in heater Platen Platen 7E 7E 706 Thinband heater VP/VD PP 7B7 7 SENSOR,TEMP.RTD,60IN. LEADS 7E Heater cartridge /8 x 0V-00W Manifold 5S Position switch, roller lever IP66 6Y7 707 Solenoid valve /ways V/,5W G/8 6S 7076 Pressure switch,7bar G/ A, a 0 A 7075 Pressure switch,bar G/ 0 B 6H 979 Light tower page 5 0 W NOTE A: Since approx. year of production march 0, hose manifold temperature is controlled by a separate temperatur channel. This causes the following changes: a: Obsoleted. Instead, 757 is used. See fig. 7, Pos Nordson Corporation P/N 7680_0

56 5 VersaDrum (Piston Pump) Interfaces and Hose Receptacles 95XS8 XS7 XS6 XS5 XS XS XS XS XSD XS0 XS Fig. XS Hose Receptacle,,6,8 XS Hose Receptacle,,6,8 XS Hose Receptacle,6,8 XS,6,8 XS 6,8 XS5 6,8 XS6 8 XS7 8 XS Interface Standard I/O 95XS Interface Change Over Accessory P/N 7680_0 06 Nordson Corporation

57 VersaDrum (Piston Pump) 5 Accessory Kits Light Tower Light tower, V red/yel/grn/clr 0 W LED lamp, yellow, V / 0mA LED lamp, clear, V / 0mA LED lamp, red, V / 0mA LED lamp, green, V / 0mA Exhaust Hood KIT Exhaust hood A 6 X Container exhaust hood Bracket exhausthood VD Hexagon head screw M6x0 DIN Washer D7 DIN5 type B Allan head cap screw M6x0 DIN9 SST () Allan head cap screw M6x6 DIN9 SST Washer D6, DIN90 type B (6) / Hexagon nut M6 DIN9 SST () / 0 NOTE A: Not in combination with Rear Fence 06 Nordson Corporation P/N 7680_0

58 5 VersaDrum (Piston Pump) Exhaust Hood - Pallet Load Frame KIT Exhaust hood A 6 W Container exhaust hood Bracket, support Hexagon head screw M6x0 DIN Washer D7 DIN5 type B Allan head cap screw M6x6 DIN Washer D6, DIN90 type B NOTE A: Not in combination with Rear Fence P/N 7680_0 06 Nordson Corporation

59 VersaDrum (Piston Pump) 55 Mechanical Platen Stop KIT Mechanical platen stop Mechanical platen stop VD complete Rear Fence KIT Rear fence A Rear fence VD Hexagon head screw M6x0 DIN Washer D7 DIN5 type B Allan head cap screw M8x6 DIN Washer D8, DIN5 type B SST NOTE A: Not in combination with Exhaust Hood and/or with Pallet Load Frame 06 Nordson Corporation P/N 7680_0

60 56 VersaDrum (Piston Pump) Drum Loading Ramp - 70 KIT Drum loading ramp Ramp for drum VD Roller Conveyor upon KIT Roller Conveyor request P/N 7680_0 06 Nordson Corporation

61 VersaDrum (Piston Pump) 57 Fiber Drum Jacket KIT Fiber drum jacket 6 6 F X Drum clamp VD/DD D567/57 H Allan head cap screw M8x6 DIN9 SST Washer D8, DIN KIT Fiber drum jacket Pallet Load Frame Clamp F W Bracket A 7 90 Hexagon head screw M8x0 DIN9 SST Washer D8, DIN Flat head screw M8x5 DIN Hexagon nut M8 DIN Washer D8, DIN5 type B SST 6 NOTE A: Use the two existing brackets of drum clamp H0 in addition 06 Nordson Corporation P/N 7680_0

62 58 VersaDrum (Piston Pump) Cover, IPC Display Plexi glass cover IPC display Change Over KIT, autom. changeover VP/VD Ethernet cable Crossover RJ5 5m Cable patch Socket housing Allan head cap screw Mx0 DIN9 P/N 7680_0 06 Nordson Corporation

63 VersaDrum (Piston Pump) 59 Swing Arm Fig. F7, F8 F6, F KIT Swing arm 757 Swing arm, 6FT KIT 7066 Plate F Allan head cap screw Mx5 DIN9 F7 700 Allan head cap screw Mx5 DIN9 F Washer D DIN5 A 6 06 Nordson Corporation P/N 7680_0

64 60 VersaDrum (Piston Pump) Retractable Drip Shield accessory-kit drip tray VD/DDgen A 757 rotary arm assy f.drip tray VD drip tray VD VX 58 cone handle,fixed D5 am8x0 L90 GN washer D8, DIN5 type B SST hexagon nut M8 DIN980 V allan head cap screw M8x55/0.9 DIN edge protection 00-0 black self-adh. 90 mm NS 8077 cable tie TYP- M,5x00mm NS: Not Shown NOTE A: Not in combination with Pallet Load Frame Fig. Z : P/N 7680_0 06 Nordson Corporation

65 VersaDrum (Piston Pump) 6 Service Kits Kit-SVC valvev,v Item Part Description Quantity Note 7866 SOL VALVE 5/ways VUVG-L-V-G/8 850 valve /ways air operation G/ 857 sealing cord L=m B=mm 680 folding box w/foamed material insert 7670 IN-UNIVERSAL KIT PACKAGE INSERT Item Part Description Quantity Note SOL VALVE /ways VUVG-L0-V-Q 5676 pneumatic valve /ways VL/0--/ 857 sealing cord L=m B=mm 680 folding box w/foamed material insert 7670 IN-UNIVERSAL KIT PACKAGE INSERT 06 Nordson Corporation P/N 7680_0

66 6 VersaDrum (Piston Pump) Schedule of Fasteners Number Description Part F Allan head cap screw Mx0 DIN9 SST 5005 F Allan head cap screw M6x6 DIN9 SST 5007 Fb Hexagon head screw M6x6 DIN9 SST 986 F Hexagon nut M0 DIN9 SST 590 F Hexagon head screw M8x80 DIN9 SST 705 F5 Washer D8, DIN5 type B SST 5685 F6 Allan head cap screw Mx0 DIN9-A F7 Washer D, DIN5 type A 5009 F8 Allan head cap screw M5x DIN9 SST 5009 F9 Allan head cap screw M5x60 DIN9 A/ F0 Hexagon head screw M6x0 DIN9 800 F Allan head cap screw M5x0 DIN9 SST 500 F Washer D0,5 DIN5 575 F Hexagon head screw M6x DIN9 SST 6906 F Allan head cap screw M6x0 DIN9 SST 66 F5 Allan head cap screw M5x70 DIN9 A/ F6 Washer D5, DIN90 type B 65 F7 Hexagon nut M5 DIN9 57 F8 Hexagon head screw M8x00 DIN F9 Allan head cap screw Mx0 DIN9 SST F0 Allan head cap screw M6x0 DIN9 SST 8057 F Hexagon head screw M0x0/8.8 DIN F Allan head cap screw M5x0 DIN9 SST 59 F Washer D5, DIN5 type A 556 F Allan head cap screw M5x5 DIN9 SST 5680 F5 Allan head cap screw M5x0 DIN9 SST 5005 F6 Washer D6, DIN90 type B F7 Allan head cap screw M8x6 DIN9 SST 907 F8 Washer D8, DIN F9 Hexagon head screw M8x5 DIN9 SST 9956 F0 Hexagon nut M DIN F Allan head cap screw M6x0 DIN9 65 F Washer D8, DIN F Flat head screw M8x5 DIN F Hexagon nut M8 DIN9 960 F5 Hexagon head screw M8x0 DIN9 SST 90 F6 Allan head cap screw Mx5 DIN9 SST 5508 F7 Allan head cap screw Mx5 DIN9 galzn 700 F8 Washer D DIN5 A 5780 F9 Hexagon head screw M5x0 DIN9 066 P/N 7680_0 06 Nordson Corporation