OEM TM-50 Taping Module

Transcription

1 OEM TM-50 Taping Module with ual Jam Sensors User s Guide Original Instructions E eclaration of onformity ISO 900:008 ertified V-TEK, Incorporated 75 Summit venue Mankato, MN 5600 US (P) (F) European Representative QNET V Hommerterweg M mstenrade The Netherlands User s Guide # 9

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3 Manufacturers Name: Manufacturers ddress: E eclaration of onformity V-TEK Incorporated 75 Summit venue Mankato, MN 5600 US eclare that the machinery described below complies with applicable health and safety requirements of Part of nnex of the Machinery irective 006//E and EM irective 00/08/E. onfidential technical documentation has been compiled in accordance with Part of nnex VII of Machinery irective 006//E and is available to European national authorities on written request only. If a request is received documentation will be delivered on a or by post. escription: Taping & Inspection Machines. Model Number: TM 50 Standard, XL, OEM, and I. Specification: For 8-7mm Width Tape, Up to 0mm for XL Serial Number/s: The following standards have either been referred to or been complied with in part or in full as relevant: EN ISO 00:00 Safety of machinery - Safety of machinery - General principles for design - Risk assessment and risk reduction EN ISO 89-:008 Safety of machinery - Safety Related Parts of ontrol Systems Part General Principals for esign EN ISO 7-:008 Safety of machinery - Ergonomics of the thermal environment - Methods for the assessment of human responses to contact with surfaces EN 6-:006+:009 Safety of machinery - Ergonomic design principles - Part : Terminology and general principles EN 6-:000+:008 Safety of machinery - Ergonomic design principles - Part : Interactions between the design of machinery and work tasks EN 95:997+:009 Machinery Safety - General requirements for the design and construction of guards EN 850: 008 Safety of machinery - Emergency-stop equipment, Principals for esign EN 600-:00 Safety of machinery - Electrical Equipment of Machines EN ISO 0/ 997 coustics - Noise emitted by machinery and equipment - etermination of emission sound pressure levels at a work station and at other specified positions. EN :007 EM - Generic standards - Emission standard for residential, commercial and light-industrial environments EN : 007 EM - Generic standards - Immunity for residential, commercial and light-industrial environments Full Name of responsible person and place of signing hristina James Place V-TEK Incorporated Position ompliance irector Signature ate 0/0/0 75 Summit venue, Mankato, Minnesota 5600, US Telephone: (507) Fax No. (507) 87-57

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5 Preface This User s Guide describes how to setup and operate the TM-50 Taping Machine. This manual should be read and thoroughly understood before operating the machine. The TM-50 Taping Machine is built with the following standard features. Features: djustable track assembly for tape widths 8mm to 56mm Independently controlled seal temperature for each side of the cover tape ual stage fully adjustable Heat and PS sealer assembly User-friendly software assures ease of setup and operation Sensor package including low cover tape sensor, carrier tape motion sensor, empty pocket sensor and jam-in-track sensor Software controlled advance movement of carrier tape (mm to mm pitch) urrent operating parameters and count are saved at power down and restored at power up Options include: Low carrier tape and pocket position sensor ontroller location Feed and take-up reel positions Loading track length Mounting options Machine footprint ustomized software and communication Theory of Operation The OEM TM-50 routes carrier tape from a feed reel through an adjustable track for manual placement of parts or electrical components. Once the operator has filled all of the carrier tape pockets in the loading area with parts, a foot pedal is used to advance the tape to a sealer assembly. If the OEM TM-50 was purchased with the optional Extended Software Package, a sensor detects jams in tape, empty pockets and low cover tape supply as the tape advances. Once the carrier tape reaches the OEM TM-50 sealer assembly, a cover tape is applied. The part is then sealed in the pocket with either a Heat Seal or Pressure Sensitive pplication (PS). When the sealing process is complete, the finished tape is routed onto a take-up reel. Preface 6685.fm i

6 Machine etails Operating Temperature 0 egrees elsius to + 60 egrees elsius lthough all of the components used on the machine will withstand the temperature range of 0 degrees elsius to +60 degrees elsius, such temperature may decrease the life of some of the components. The recommended rating is 0 degrees elsius to +50 degrees elsius. Humidity 5% to 90% non-condensing Physical Specifications imensions Height 8 inches (6 cm) Width inches (07 cm) epth 8 inches (6 cm) Weight 05 pounds (7.6 kg) Power Required 5/0 V, Hz ompressed air, 80 PSI ontact Information V-TEK, Inc. 75 Summit ve Mankato, MN 5600 TEL: (507) website: For customer service, please refer to the ustomer Service ontact Sheet at the back of this manual. Machine etails 6685.fm ii

7 Intended Use The intended use of the TM-50 Taping Machine is to produce taped reels of individually sealed and consistently orientated components. It is designed to accommodate a full range of electronic devices. Use of this equipment in any other way is not recommended. Suitable carrier and sealing tapes include any conductive or non-conductive tapes with feedholes that are pitched at mm. Tapes must operate in a temperature range from 5-55 elsius with a pressure range from 0-60 psi and dwell time between milliseconds. The OEM TM-50 can accommodate tape widths from 8mm to 56mm. Tape advance speed is set on the machine s controller and can be set at any speed from 5-50 random units. Feed rates can vary from 500 to 5000 units per hour dependent on component size of integrated input. Operating Environment The OEM TM-50 is designed to be operated in a temperature controlled, light, industrial setting. The machine should be installed on a flat, dry, stable surface in a well lit area (ambient lighting of 00 to 00 Lux (Lumens/m). The recommended climate is between 5-90% non-condensing humidity with a room temperature between 0-50 degrees elsius. Note: lthough all of the components used on the machine will withstand the temperature range of 0 to 60 degrees elsius, such temperature may decrease the life of some of the components. The intended electrical environment is Pollution egree and Over Voltage ategory II. Misuse The OEM TM-50 tape advance should not be activated when parts are being placed in tape, when tape reels are being loaded or replaced, or when jams in tape are being cleared. lthough the torque on the Stepper Motor has been limited to reduce the risk of injury, advancing the tape during these tasks may result in pinching or entrapment of fingers. The user is protected from moving parts and exposure to objects being ejected under pressure by metal enclosures. The OEM TM-50 should never be operated with these enclosures removed. The user is protected from the OEM TM-50 s heat sealer by a metal guards. Operators are cautioned not to touch the heat seal guard or to try to reach underneath the guard while the OEM TM-50 is in operation. Intended Use 6685.fm iii

8 Safety Precautions General Precautions Only qualified personnel with the proper technical training, experience working on this type of equipment, and awareness of the possible hazards should perform maintenance on the TM-50. The TM-50 should be installed on a level and stable surface before any operation or maintenance is performed. This manual should be read and thoroughly understood before operating the machine.the guidelines provided in the following pages are intended to educate the user about how to operate the TM-50 safely. They contain important information on avoiding potential hazards to the operator and to the equipment. Observe the following safety precautions when working with the TM-50. Maintenance lways disconnect the power source from the machine before removing access panels to perform any maintenance required. Please refer to hapter and hapter of this manual for instructions before performing maintenance on the machine. Receptacle onnect the power cord to the machine before plugging it into an outlet. Heat Sealer aution should be taken when performing maintenance on the sealer. The body of the heat sealer can remain hot for several minutes after it has been shut off. efore servicing, turn the power switch to OFF, turn off the air supply to the machine, and allow the sealer to cool. onnectors angerous voltage is present. Make sure the machine is turned off and the power cord is disconnected before removing any panels. o not remove the slide mount rear panel while the power is connected to the machine. Idler Wheel Use caution not to pinch fingers in the idler wheel. Safety Precautions 6685.fm iv

9 Safety Warning Labels Safety Warning Labels The following warning labels have been placed in various places on the machine to bring safety issues to the attention of operators and technicians working with or near the machine. It is advised that these warning labels not be removed or obstructed. ttention Indicates an adjustment or danger zone requiring attention. Electrical Hazards Indicates that hazardous voltage levels are present. lways disconnect power to the machine before removing panels or enclosures with this warning label. Temperature Hazards Indicates a hot surface. Use care when working near these surfaces and allow them to cool before performing maintenance. Mechanical Hazards Indicates areas where moving parts can cause personal injury if safety precautions are not observed. Open ook Refer to hapter of this manual before performing maintenance on the TM-50. ontact Information V-TEK, Inc. 75 Summit ve Mankato, MN 5600 TEL: (507) website: For customer service, please refer to the ustomer Service ontact Sheet at the back of this manual. Safety Warning Labels 6685.fm v

10 Safety Warning Labels 6685.fm vi

11 OEM TM-50 with ual Jam Sensors ocument List Section escription File Name Front Page of 9.a.fm E eclaration of onformity Page of TM-50 O.doc Letter from the EO Page of 989..pdf Preface Pages i-vi 6685.fm Table of ontents Page of 960.8a.fm hapter : Getting Started Pages e.fm hapter : ontroller Pages b.fm hapter : Setup and Operation Pages c.fm hapter : Maintenance Pages a.fm Exploded View ual Jam Taper Page slddrw Exploded View P ontroller Page slddrw ppendix : Sensors Pages - to fm ppendix : Temp. ontrollers Pages to fm Spare Parts List Pages of 968b.fm Spare Parts List - Sensors Page of fm Service and Parts ontact Page of fm This document 9.8a.fm Warranty ocument Page of WI0.6 Rev. ack Page of 6666.fm OEM TM-50 ocument List 9.8a.fm Page of

12 OEM TM-50 Table of ontents (continued) Exploded Views ppendix - Sensors ppendix - Temperature ontroller Settings Spare Parts List Service and Parts ontacts ocument List Warranty ocument

13 hapter : Getting Started ontents Preparing the Work rea Unpacking the OEM TM ssembling the OEM TM Machine Overview

14 OEM TM-50 User s Guide Preparing the Work rea The OEM TM-50 is a table-top machine which needs to be mounted on a flat, stable surface in a well lit area that is a minimum of 6 high x 0 wide x 5 deep (m x m x.5m). When positioning the OEM TM-50, choose an area that is not located below overhead gantries, walkways or power lines to ensure objects or liquids cannot be dropped on the machine from overhead. Minimum Height 6 feet Minimum Table Width inches Suggested Height 6 inches TLE Minimum Width 0 feet Minimum epth 0 inches The OEM TM-50 will also require access to a 85-0 PSI air pressure system and a 5/0 V, Hz power supply. Locate the machine so electrical power cables can be routed away from areas where personnel are expected to move. It is recommended that cables be routed overhead or underground. If cables must be routed over the floor, cover them with rubber ramps. hoose a mounting area that is at least 7 wide by 0 deep to provide sufficient space for the assembled machine when it is fully loaded with a variety of tape reel sizes. The mounting surface should have a slope of no more than 5 degrees and be capable of supporting a load of 65 pounds (0 kg). Preparing the Work rea 960.5e.fm

15 hapter : ssembly and Illustrations When loading, unloading or running the TM-50, the operator should stand in front of the machine controller to assure easy access to all controls and the Power/Emergency Stop button. This position also allows the operator to view all parts of the TM-50 while it is in operation. llow at least clearance at the front and sides of the machine for easy access and operation. (Pictured in the overhead view below.) llow inches clearance on front and sides e.fm Preparing the Work rea

16 OEM TM-50 User s Guide Unpacking the OEM TM-50 The following items should be included in the shipping crate: E F H G Figure.. over Tape Reel Support ontroller E. ontroller aseplate. Take-up Motor ssembly F. ir Regulator. Feed Reel Support G. Tape Guide. aseplate ssembly H. ontroller The following items are also included in the shipping crate but not pictured above: Power ord Hex Wrenches Foot Switch Peripheral able P OEM TM-50 User s Guide Equipment Required Hex wrenches 80 PSI air pressure system Unpacking the OEM TM e.fm

17 hapter : ssembly and Illustrations 5 ssembling the OEM TM-50 efore the TM-50 is shipped from V-TEK, the machine is disassembled to prevent damage in transit. Follow these instructions to reassemble the machine:: over Tape Guide Loading Track mplifiers EP Tape Input Guide Tape Jam Sensors Figure.. Remove items one at a time from the crates and place on a flat, stable surface for assembly. Note: The baseplate assembly weighs approximately 50 pounds ( kg). Use two people to lift the base assembly from the crate and position it in the assembly area. See the illustration below for lift points. Lift Points 960.5e.fm ssembling the OEM TM-50

18 6 OEM TM-50 User s Guide. Remove and discard protective wrapping from each part.. Using a /6 hex wrench, remove the () / SHS located on the backside of the loading track near the Heat Sealer. olt the over Tape Reel Support to the Track Support racket. mplifiers. There are () mplifiers located on the back side of the loading track a short distance from the over Tape Reel Support. Lift the top of the mplifier closest to the track to access the small grey switch inside. Push the switch up, then insert the double-pronged fiber optic cable from the over Tape Reel Support rm into the matching opening on the mplifier. Figure. Figure. Switch 5. ttach the Take-up Spindle to the Take-up Motor ssembly by sliding it onto the pin and tightening the set screw with a / hex wrench. Figure.5 6. Remove the black knob from the left side of the track support bracket. The Take-up Support rm has a dowel pin which locks into position holes on the track support bracket. Slide the Take-up Support rm onto the threaded rod, engage the dowel pin into the desired position, and secure it into place with the black knob. Plug the electrical connector into the Take-up Motor Receptacle. Take-up Motor Receptacle Knob and rod Figure.6 ssembling the OEM TM e.fm

19 hapter : ssembly and Illustrations 7 7. Remove the black knob from the Feed Reel rm which extends from the bottom of the ase ssembly. Slide the Feed Reel Support rm onto the threaded rod, adjust it to the desired position, and then secure it into place with the black knob. 8. Remove the () 8- x ¾ HS which attach the Pulley Mounts to the Pulley overs (). Figure.7 Remove the () 8- x ¾ HS from the top of the Pulley Mounts and insert them in the bottom of the Pulley Mounts (). Use the HS to attach the Pulley Mounts to the right end of the Loading Track (). ttach the Pulley overs to the Pulley Mounts pedestal using () 8- x ¾ HS (). 9. If the OEM TM-50 includes a Pedestal to mount the TM-50 ontroller, attach the ontroller aseplate to the Pedestal using the provided screws. Figure.8 Place the ontroller on the ontroller aseplate. Engage the () corner holes in the ontroller aseplate with the () rubber feet on the bottom of the ontroller so that it is seated securely. Figure.9 0. onnect the Peripheral able to the right side of the machine and then to the receptacle labeled PERIPHERL on the back of the ontroller. Figure e.fm ssembling the OEM TM-50

20 8 OEM TM-50 User s Guide. If a Foot Switch was included with the machine, plug it into the receptacle labeled FOOT SWITH on the back of the ontroller. Plug the Power Supply ord into the receptacle labeled POWER on the back of the ontroller. Figure.. Install the ir Regulator on the back of the Sealer ontroller with the provided screws. ttach the blue air hose to the air fitting on the right side of the Sealer ontrol ox. Figure.. onnect a / airline to the ir Regulator and set the regulator to 80 psi, if necessary. It can be adjusted by lifting the adjustment knob and turning it. Once it reads 80 psi, push the knob back in to lock it into place. Figure. Note: n air supply is only necessary for the operation of the heat sealer. Suggested settings are between 80-0 psi. aution! The fully assembled machine weighs 05 pounds (7 kg). If the machine needs to be moved to a different location, use two people to safely lift the machine. ssembling the OEM TM e.fm

21 hapter : ssembly and Illustrations 9 Machine Overview efore the OEM TM-50 is placed in operation, use the photos in the following section to perform a visual inspection and ensure that it is correctly assembled. Left Side G F E Figure.. Take-up Motor. Take-up Reel Spindle. Peripheral onnector. Take-up Motor onnector Heat Sealer ontrols E. Rear Tape Guide F. rive Sprocket G. Idler Wheel E Figure.5. Inside Seal Temperature ontrol. Heat Seal ON/OFF Switch. Outside Seal Temperature ontrol. Heat Seal Pressure djuster E. Inner Sealer Position Lock 960.5e.fm Machine Overview

22 0 OEM TM-50 User s Guide The Universal Sealer H E F G Figure.6. Outer Seal Position Lock E. over Tape Guide Width djuster. Outer Seal Position djuster F. Inner Seal Position djuster. PS Seal Roller G. Inner Seal Position Lock. over Tape Position djuster H. PS Seal Pressure djustment Screw ontroller Front Side Figure.7. Power/E-Stop utton. Take-up Tension ontrol. L Screen. Keypad Machine Overview 960.5e.fm

23 hapter : ssembly and Illustrations Loading Track G G E F G G Figure.8. Tape Jam Sensor. EP. mplifiers. Tape Jam Sensor E. Inner Loading Track F. Outer Loading Track G. arrier Tape Guides Right Side F G G E Figure.9. Take-up Motor. Take-up rm. Tape Guide. Reel Lock E. Feed Reel Support rm F. Sealer G. arrier Tape Guides 960.5e.fm Machine Overview

24 OEM TM-50 User s Guide mplifiers. Tape Jam Sensor mplifier. Tape Jam Sensor mplifier. Empty Pocket etector mplifier. Low over Tape mplifier Rear Track ontroller ack Panel E F G Figure.0. Vision: onnects the TM-50 to optional Vision Systems.. Sensor Thru: llows external machines to monitor the TM-50 s sensors.. I/O: onnects the TM-50 to optional auto-feed mechanisms.. Peripheral: onnects the TM-50 controller to the base machine. E. Foot Switch: onnects the foot switch to the TM-50 controller. F. Power Receptacle: onnects the TM-50 to external power supply. G. omm Port: onnects the TM-50 to optional external computer. Serial Plate Machine Overview 960.5e.fm

25 hapter : ontroller ontents The TM-50 ontroller Extended Software Option Using the Vision Port

26 TM-50 User s Guide The TM-50 ontroller The TM-50 ontroller is used to set all the parameters of the TM-50 s operation with the exception of the sealer temperature controls and the take-up tension control. ontroller Operation When the TM-50 is powered up, the controller will display an initial welcome screen shown in Figure.. V-TEK TM50 SETUP RUN Figure. The controller uses a simple menu-driven program for changing the current settings and running the machine. This program is displayed on the L screen and navigation of the menus and data entry are performed using the keypad to the left of the L screen. Figure. The microprocessor stores all settings and the current parts counter value in memory when the machine is powered down and restores them when it is powered up again. Note: Power off the TM-50 ontroller before inserting or removing any cables or cords from the ports on the back of the controller. Failure to power off the controller before making changes may result in damage to the controller and the external device. Figure. From this screen, the operator can choose to begin running the machine immediately or to review and change the machine settings. s the screen indicates, pressing the LEFT RROW key on the keypad will select the Setup Menu and pressing the RIGHT RROW key will select Run Mode. Setup Menu The Setup Menu consists of eight menu options, seven of which are used to review and change an aspect of the TM-50 s operation. These options include: count, pitch, tape advance, speed, sealer dwell, tape jog, and mode. The last option is used to enter Run Mode after setup is complete and the operator is ready to begin a run. The Menu will appear as shown in Figure.. >OUNT >PITH >VNE >SPEE 5>WELL 6>JOG 7>MOE 8>RUN Figure. n option is selected by pressing the number key on the keypad that is indicated by the Setup Menu screen. Pressing the escape (ES) key will exit and return to the Setup Menu. ata entry is performed by entering the desired number with the keypad and pressing the enter (ENT) key to enter it. The TM-50 ontroller 960.b.fm

27 hapter : ontroller 5 When a menu option is selected, a new screen will appear. These screens are described below. ount The count screen (Figure.5) is used to clear the current parts count value to 0 and to set the parts counter STOP value. >RESET count to 0 >SET Stop value Figure.5 REV.xx To clear the parts count, press while in this screen. The counter will be set to zero when the Run screen is displayed again. Press to set a new STOP count. The screen shown in Figure.6 will appear. Enter parts count STOP value then ENT (Figure.7). ***STOP REHE*** press ES to exit Speed Stop ount Figure.7 Pitch This screen (Figure.8) offers eight preset carrier tape pitch choices and an option to enter any other desired pitch, from mm to mm. Enter desired pitch (- mm) then ENT Now 8 Figure.8 NOW 500 Figure.6 The STOP value sets the point at which the machine will stop and not allow the operator to continue until the counter is reset. This is useful to remind the operator when a reel is completed. The STOP value can be any number from 0 to 999,999. The STOP value currently set is displayed. To enter a new stop value, press, insert the number, and press ENT. Figure.9 Note: If using the oherix Vision option, set the STOP value at 0 to disable it. uring the operation, the system compares the running parts count to the preset stop value. When the count reaches the stop value, the machine stops and the controller displays a stop message on the Run screen 960.b.fm The TM-50 ontroller

28 6 dvance This screen (Figure.0) prompts the user to enter the number of pockets to advance each time the foot switch is pressed or an advance command is sent to the controller using the I/O port. Enter the number of parts to advance then press ENT Now 0 Figure.0 The user can choose any value up to the maximum allowed. The maximum is the number of pockets that fit into the length of the loading track. Enter the number of pockets to be advanced and then press ENT. If an invalid value is chosen, the software will ask for another value. hoose a smaller number and press ENT again. Speed This screen (Figure.) prompts the user to enter the speed the machine will advance the tape. ENTER SPEE 5-50 THEN PRESS ENT Figure. NOW 00 ny speed level between 5 and 50 may be entered. recommended speed for normal operation is generally between 5 and 50. Entering the desired setting with the keypad and pressing ENT will set the speed choice and return the user to the Setup Menu. If ES is pressed from this screen before pressing ENT, the speed setting will not be changed. TM-50 User s Guide well This screen (Figure.) allows the operator to adjust the length of time the heat shoes will remain in contact with the tape during a seal stroke. Enter well Time from 50 to 999 ms then press ENT Figure. NOW 00 ny value between 50 milliseconds and 999 milliseconds may be entered. The longer the shoes remain down on the tape, the stronger the resulting seal will be. recommended dwell time for normal operation is generally around 00 milliseconds. Enter the dwell time in the space provided and press ENT. This setting is not applicable when using PS cover tape. Jog This screen (Figure.) is used to adjust the position of the carrier tape in between advances. KEY 0 HNGES V FW JOG REV 0 mi Figure. This is useful, for example, to line up the carrier pockets with an inspection camera or with a reference point for counting the first and last pocket of a run. The default jog distance is approximately 0 microns (.006 inches). Pressing the 0 (zero) key will toggle the jog distance from 0 microns to mm increments and back again. The TM-50 ontroller 960.b.fm

29 hapter : ontroller 7 To move the tape, press the arrow key on the keypad pointing in the desired direction. The tape will jog the selected distance each time an arrow key is pressed. When the tape is positioned correctly, press ES to exit. Mode This screen (Figure.) is used to set the sealer type to be used and enable other sensors and options. >HET SEL* >PS SEL >SENSORS >INTEGRTION Figure. Heat Seal When heat seal is selected, the sealer dwell time value is displayed on the Run Screen. The heat seal switch on the sealer controls panel must be turned ON in order for the heat sealer to operate. PS Seal If the system is switched to the PS mode, the heat seal switch should be turned OFF. The dwell time value will be replaced by the letters PS on the Run Screen and the temperature alarm is deactivated. ecause no dwell time is involved, the TM-50 has greater throughput with a PS sealer than with a heat sealer since it does not need to pause every few pockets for the sealer shoes to drop. n asterisk will appear after HET SEL or PS SEL to indicate which is currently enabled. Sensors The TM-50 may have the optional sensors installed for empty pocket detection, low covertape detection, low carrier tape detection, and/or carrier motion detection. hoice > toggles the use of the sensors installed to enabled or disabled. Integration This screen (Figure.5) is used to set how the tape advance will function with the foot switch. >Single Feed* >ontinuous Feed Figure.5 When SINGLE FEE is selected, the tape will begin to advance when the foot switch is pressed and stop when the foot switch is release. The tape will be advanced continuously only when the foot switch is held down. When ONTINUOUS FEE is selected, the tape will begin to advancing when the foot switch is pressed and released and continue to advance until the foot switch is again pressed and released. With the continuous feed option, it is not necessary to hold the foot switch down to advance the tape continuously. Run When RUN is selected, this screen (Figure.6) will be displayed and the TM-50 will ready to operate. Pitch V-TEK well 8 dvance PS Speed Stop ount Figure.6 The parameters which have been entered are displayed on the screen along with the running parts count. The TM-50 will begin to advance and seal tape when the foot switch is pressed. Forcing a Seal Stroke Pressing ENT while in the run screen, or at the power-up screen will cause the sealer head to stamp a single seal, without any advance of the carrier occurring. 960.b.fm The TM-50 ontroller

30 8 TM-50 User s Guide Power Recovery The power recovery feature recovers lost motion in the event of a power loss. When the machine loses power during a tape advance move, the following screen (Figure.7) will be displayed when the machine is power again and Run Mode is entered. Power loss noticed. ontinue last move? <- No Yes -> Figure.7 Selecting YES will add the lost move to the end of the next advance. The TM-50 ontroller 960.b.fm

31 hapter : ontroller 9 Extended Software Option The extended TM-50 software option improves on the system control with a number of additional features. V-TEK TM50 SETUP JO RUN <- 0 -> Figure.8 The menus found in the extended software for the controller functions the same with the additional features discussed below. The opening screen, as shown in Figure.8, includes an option to choose a previously programmed job configuration. Pressing 0 opens a screen (Figure.9) that allows the user to enter a job number from -6. ENTER JO NUMER Figure.9 The job number chosen must have been fully programmed and saved prior to calling it up. Enter the number and press ENT and the system will immediately enter the run mode with all parameters set. The initial setup screen is slightly different from that of the standard TM-50 software. It is >OUNT >PITH >VNE >SPEE 5>WELL 6>JOG 7>MOE NEXT -> 8>STORE S JO 9>RUN THESE SETTINGS comprised of a two screen menu shown in Fig- Figure.0 ure.0. While most of the option screens are unchanged from the standard software menus, the 7>MOE choice allows extended features to be accessed. Selecting 7>MOE from the setup screen will bring up the menu shown in Figure.. >HET SEL* >PS SEL >SENSORS >INTEGRTION Figure. Selecting either heat or PS seal will choose the mode of sealing. n asterisk indicates the mode currently set. Pressing >SENSORS will bring up the screen shown in Figure.. >EP* >TRK JM >LOW OVER >RRIER MOTION 5>LOW RRIER Figure. 960.b.fm Extended Software Option

32 0 These choices allow the user to toggle each of the listed the sensors installed on the machine to ON and OFF. n asterisk indicates the option is turned ON. If the sensors listed are not present on the machine, do not enable them in this software screen. EP EP is the empty pocket detection system. It is self initializing if turned ON. It will not cause a fault signal until after the first part is seen, or 00mm of carrier tape has passed under it. Track Jam The two track jam sensors watch for parts that are riding on top of the carrier tape or otherwise not in their pockets properly. Sensor is located on the right end of the track. Sensor is located on the left side of the track, near the Sealer (pictured below). TM-50 User s Guide Low arrier The low carrier sensor monitors the quantity of carrier tape that remains on the reel. It will fault if it becomes too low. Pressing >INTEGRTION on the MOE screen will bring up the screen shown in Figure.. >VISION MOE OFF >PRT MRK* >UTO LdrTrlr* Figure. --> Vision The VISION option enables the TM-50 to control a vision inspection station to inspect parts while the machine is in Run Mode. When the key is pressed, the display will cycle through three settings: OFF,, and. Note: Refer to the vision system user s guide which was provided with the vision system for specific Vision Mode settings. If a jam occurs, the controller display will alert the user. Low over The low cover sensor monitors the quantity of cover tape that remains on the reel. It will fault if it becomes too low. arrier Motion The carrier motion sensor monitors the movement of the carrier tape to assure it is moving. in the absence of a vision system manual, refer to the Vision Mode Timing section later in this chapter to determine the correct setting. The vision inspection will occur at the end of a tape advance. The system cannot inspect components when the carrier tape is in motion. Therefore, the VNE setting must be one pocket per move. Otherwise, the machine will only inspect the last pocket at the end of each tape advance. Note: The first part placed in tape must be correctly oriented. The vision system is programmed to initiate the job lot upon detection of the first correct part. Extended Software Option 960.b.fm

33 hapter : ontroller ny empty pockets or incorrectly oriented parts will be ignored until the first correctly oriented part is inspected and the job begins. The vision inspection will always be active in Run Mode when the VISION MOE setting is or. Therefore, turn the vision system to the OFF setting if it is not being used in Run Mode. Otherwise, the operator will not, for instance, be able to manually run a leader or trailer in Run Mode with the vision system enabled if the system is set to fail on empty pockets. Part Mark Part mark causes a signal to be sent when the carrier is in motion. This is used to signal an inkjet printer to print the part information on the chip in the pocket. uto Leader/Trailer The uto Leader screen will appear as shown in Figure.. ENTER LEER LENGTH mm THEN PRESS ENT 0 and ENT = OFF NOW 00 Figure. The automatic leader feature automatically runs out tape for the leader of the next reel once the current reel is completed. This is triggered when the STOP OUNT is reached. Using the auto leader feature both reduces time spent between finishing a reel and beginning a new and the waste of carrier tape that usually results from manually running out the tape and cutting off reels. To enable the auto leader, determine the length of leader desired (in millimeters) to follow the last part placed and enter it on this screen. The auto leader feature is disabled when a value of zero (0) is entered. Note: When determining the leader/ trailer length, please note that the final length will be 50 mm plus the leader/ trailer length value that is entered in the controller settings. 50 mm is the approximate distance from the carrier tape cut point to the center of the placement (or inspection point if the vision option was purchased).. If a value is entered on this screen, the screen in Figure.5 will appear. Figure.6 indicates a typical point of reference to use as a cut point. The machine does not know at what point the operator will cut the carrier tape, therefore, the software uses this value to calculate how much total carrier needs to be run out for the end of the previous reel to reach the point the operator will cut it off. Figure.6 ENTER TRILER LENGTH IN mm THEN PRESS ENT. Figure.5 ut Point NOW 00 etermine the distance required in millimeters and enter the value. The display will return to the Mode Screen. 960.b.fm Extended Software Option

34 When the right arrow key is pressed, a second screen of options will appear: > TP VNE > POWER REOVERY > MNUL/OEM=OEM TM-50 User s Guide hoose the NEXT key. The second screen shown will appear. >OUNT >PITH >VNE >SPEE 5>WELL 6>JOG 7>MOE NEXT -> Figure.7 Tap dvance When Tap dvance is enabled, the machine will run continuously after the foot switch is pressed and released and will not stop until the foot switch is pressed, held down for a few seconds and released again. Power Recovery When Power Recovery is enabled, the machine will remember at what point in an advance it had reached when power is cut. It will then automatically complete that partial advance when it is powered back up and placed into Run Mode. Manual/OEM Mode The Manual/OEM option will toggle between the two modes when the key is pressed. When the machine is in OEM mode, it will run according to communication from a system it has been integrated with. When it is in manual mode, it will run manually with a foot switch. The additional features are now programmed. Press ES until reaching the setup choice screen, as shown in Figure.. 8>STORE S JO 9>RUN THESE SETTINGS Figure.8 It is now an option to either continue to Run Mode with the chosen settings or to save the settings to a specific job number. Select 8>STORE S JO to save the settings as a specific job number. The screen in Figure.5 will appear. SVE S JO NUMER Figure.9 Enter a two-digit number between 0-6 as the desired job number. Press ENT to save the job. In the future, the saved settings can quickly be recalled and used by selected the job number to which they have been assigned. ll features not in use (such as sensors not present) must be turned OFF when you save or run the settings from a job number. Extended Software Option 960.b.fm

35 hapter : ontroller Using the Vision Port It is simple to use a vision system with the TM-50. onnect as indicated by the diagram shown in Figure.0. ll input and output from this port is open collector/drain. Signals are referenced to the 0V ground pin (9-5). 5 5 Figure.0 Vision I/O Receptacle. INPUT: USY Signal. Not Used. INPUT: Part PSS/FIL Signal. OUTPUT: TRIGGER (Start of Test) 5. Signal Ground 6. V 7. Not Used 8. Not Used 9. Not Used VISION PORT Note: eginning with Software Revision.7, the TM-50 will respond as indicated below. Vision Mode. The TM-50 will pull the TRIGGER signal (9-) low.. The TM-50 will now wait until the vision system returns a USY signal (9-) by pulling low. This indicates to the TM-50 that the vision has begun a test sequence.. Once the USY signal is seen, the TM-50 will release the TRIGGER signal.. The TM-50 will now wait until the USY signal is returned high. When it is returned, the TM- 50 will inspect the PSS/FIL signal (9-) to determine if the part has passed. logic low on this signal will be interpreted as a FIL. Note: screen will appear if a failure is seen. orrect the problem and then press ENT to retest the part, or press ES to accept the part, count it, and move on. It is important to note that if the USY signal is not received as indicated in Step, the TM-50 will remain in a USY state and the TRIGGER signal will remain low. This may occur if there is a vision system failure or if the vision is not turned ON. orrect the problem, then press any key on the keypad, and the TM-50 will release the TRIGGER and move on. 960.b.fm Using the Vision Port

36 TM-50 User s Guide V-TEK recommends the following timing values for Vision Mode. Vision Mode Timing Trigger (pin ) +5V 50ms usy (pin ) +5V 50ms Pass/Fail (pin ) Fail Signal OM Figure. Using the Vision Port 960.b.fm

37 hapter : ontroller 5 Vision Mode 9- is not used as a USY signal in this setup to allow Vision Systems without USY signals to be integrated. In this instance, identical signals on both 9- and 9- are needed.. The TM-50 will pull the TRIGGER signal (9-) low for 0ms.. The TM-50 will now start looking at the 9- signal and the 9- signal from the vision system. The TM-50 will search for 00ms time frame. For a PSS condition to occur, 9- and 9- must be pulled low for 00 ms. These signals must begin within the TM-50 s search time frame. If no signal is seen in that time period or if only one signal is seen, a part FIL condition will occur.. The TM-50 will now look for the next TRIGGER signal. Note: screen will appear if a failure is seen. orrect the problem and then press ENT to retest the part, or press ES to accept the part, count it, and move on. The TM-50 will not fail any parts until it has seen the first good part. This prevents failure notices before the first part reaches the camera. 960.b.fm Using the Vision Port

38 6 TM-50 User s Guide V-TEK recommends the following timing values for Vision Mode for a PSS condition. Vision Mode Timing Trigger (pin ) (TM-50 Search Time Frame) +5V 0ms 00ms usy (pin ) +5V 00ms Pass/Fail (pin ) +5V 00ms Figure. Note: If only one Pass/Fail Line is used with the vision system, the usy Line (pin ) and Pass/Fail Line (pin ) can be jumped together. Using the Vision Port 960.b.fm

39 hapter : ontroller 7 Vision Hookup Example Figure. 960.b.fm Using the Vision Port

40 8 TM-50 User s Guide Using the omm Port If the TM-50 is connected to the serial port of a computer, the computer can call up any of the preprogrammed jobs. Send the number 0--6 to the TM-50 and it will immediately load that job and go into run mode. If the job number is accepted, the TM-50 will return the letters OK. If it is out of range and not accepted, it will return the letters NO. These job calls are accepted either at the first power-up screen or when in the run mode. Only at these points will it be recognized. The parameters of the port are 900 baud, 8 bits, no parity, and stop. Refer to Figure. for the following information:. N. TX. INPUT: RX. N 5. Signal Ground 6. Not used 7. Not used 8. Not used 9. Not used 5 Figure VISION PORT Using the Sensor Pass Through ll of the sensors that the TM-50 monitors are also available as passed through outputs. The extended software is not needed for self monitoring. ll of the sensors are open collector devices and can easily be interfaced. Refer to Figure.5. The pinout of the port is as follows:. Fault - High Impedence. Track Jam. Print. System Ground (OV) 5. Not Used 6. Not Used 7. Track Jam Sensor Out Figure Note: The Sensor Out and I/O Ports are customized for P Micro. Some sensor outputs are in the I/O Port and some outputs are in the Sensor Out Port. See hapter : Maintenance: Electrical onnections for additional information. Using the Vision Port 960.b.fm

41 hapter : Setup and Operation ontents Preparing to Run a Job Quick Setup Guide Preparing to Run a Job Heat Seal Setup PS Seal Setup Testing Seal Strength Operation Using the Empty Pocket etector Using E-Stop in Malfunction/Fail Situations

42 0 OEM TM-50 User s Guide Preparing to Run a Job The Quick Setup Guide below provides a brief outline of the setup steps to get seasoned operators up and running quickly. etailed, step-by-step instructions follow in the sections ahead. Quick Setup Guide. onnect power and air supply.. heck to ensure foot switch, peripheral cable, and optional vision, sensor and communication ports are connected.. Turn the TM-50 ontroller ON.. Load carrier tape. 5. Load cover tape. 6. Load an empty take-up reel. 7. Select Heat or PS Seal. 8. Setup the Sealer. 9. Perform a Seal Test. 0. Perform a Peel Force Test.. Set Tape dvance speed.. reate the Trailer.. heck the arrier Tape lignment.. Set the ounter. 5. Run the job. aution! V-TEK Incorporated takes no responsibility for the safety of the OEM TM-50 if it is used for any purpose other than the intended purpose as specified in this User s Guide. Preparing to Run a Job 960.6c.fm

43 hapter : Setup and Operation Setup onnect Power and ir Supply. Ensure the power and compressed air supplies are connected to the machine, as described in hapter. Note: The air pressure should be set somewhere between 80 psi, the minimum recommended air pressure, and 0 psi, the maximum recommended air pressure. ir Line ir Supply. Turn the machine on by pulling out the power button on the front of the controller. Power Figure. Take-up Tension Set the ontrols. Turn the take-up reel tension adjust knob fully counterclockwise to zero to more easily place a new take-up reel onto the take-up spindle.. Set the taping job parameters through the controller c.fm Setup

44 OEM TM-50 User s Guide Load Tapes Thumb Screws etent Shafts Figure. djust the Width of the Loading Track The width of the loading track adjusts by moving the front track in and out on two shafts. The shafts have detents that engage the front track at standard widths to accommodate 8-56mm carrier tapes. The track is adjusted by loosening the three Thumb Screws in the Slotted Track over and then pulling or pushing the front track until the correct detent is engaged on both sides. If it is unclear which position is needed, use a sample of the carrier tape that will be loaded and compare it to the track. djust the loading track as necessary if it does not fit. Mount the arrier Tape Reel. Remove the arrier Tape Quick Lock from the arrier Tape Spindle. Note: To remove the Quick Lock mechanism from the cover tape support arm, pull the two metal disks apart and slide the Quick-Lock off the spindle. Figure. Setup 960.6c.fm

45 hapter : Setup and Operation. tmount the bulk arrier Tape Reel on the spindle so the tape unwinds from the top and the sprocket holes of the carrier tape are on the inside for tape widths less than mm. Tapes wider than mm have holes on both sides. Usually, the outside holes of these larger carrier tapes are slightly oval in shape.. Replace the Quick Lock and position it so the reel is supported and spins freely on the spindle with little or no drag. Figure.. Trim the end of the carrier tape so it is clean and straight. Route the arrier Tape. Guide the carrier tape into the Loading Track.. Figure.5. egin by routing it over the Tape Guide that is situated below the loading track. Figure c.fm Setup

46 OEM TM-50 User s Guide. Guide the carrier tape over the () Tape Guides which are located at the right end of the Loading Track. It should feed through the loading track easily. Lowering the Feed Reel Support rm can reduce drag if the angle at which the carrier enters the loading track is too steep. Figure.7. ring the end of the carrier tape past the Sealer and engage the sprocket holes on the teeth of the rive Sprocket. If the loading track is slightly askew, the carrier tape may not feed to the sprocket easily. If so, readjust the track with the track gauge. Figure.8 Mount the over Tape. Place a reel of cover tape of the correct width to match the carrier tape on the over Tape Spindle. The tape should unwind to the right from the bottom of the reel. Note: To remove the Quick Lock mechanism from the cover tape support arm, pull the two metal disks apart and slide the Quick-Lock off the spindle. Figure.9 Setup 960.6c.fm

47 hapter : Setup and Operation 5. Set the width of the over Tape Guide ssembly by loosening the red knob on the assembly and holding the cover tape against the inside of the guide. Slide the outside guide toward the tape until it touches it. Tighten the knob.. The position of the over Tape Guide can be adjusted using the over Tape Position djuster. Turning it clockwise will move the cover tape position toward the sprocket side of the tape.. Using blue tabbing tape, attach the cover tape to the carrier tape. Thread both through the over Tape Guide Sealer ssembly. Run the machine to advance the carrier and cover tapes through the Sealer. 5. heck the tension of the cover tape by observing if there is excess slack as the cover tape is pulled through the sealer. If so, the tension is too little. If there is no slack, check that the tension is not too tight by pulling the tape by hand. If the tape does not unwind easily, it is too tight. In either case, poor seal consistency can be a problem. Figure.0 Tension djustment Knob djust the cover tape tension by turning the Tension djustment Knob on the back of the over Tape rm clockwise (in) to increase tension. The goal is to tighten the cover tape so there is not excess freedom in the tape when it is advanced. Note: heck to ensure that the outside reel cover is not pressed too tightly against the cover tape reel. This may interfere with the reel, creating tension problems. Quick Lock ack Reel over Front Reel over Figure c.fm Setup

48 6 OEM TM-50 User s Guide Heat Seal Setup If a PS Seal is desired, proceed to the next section.. If the TM-50 was previously used for PS Seal, loosen the Seal Roller Pressure Screws until the Sealer Rollers are no longer in contact with the tape. PS Seal Pressure djustment Screw Figure.. Make sure the power to the TM-50 is ON. Power Figure.. Turn the heat seal switch ON. Figure. Heat Seal Setup 960.6c.fm

49 hapter : Setup and Operation 7. Set the temperature controls to the appropriate temperature. Refer to the table below or to ppendix : Temperature ontroller efault Settings. RRIER TPE TYPE OVER TPE TYPE TEMPERTURE IN ELSIUS PRESSURE IN PSI WELL TIME IN MILLISEONS ONUTIVE LK POLYRONTE NON-ONUTIVE LER POLYRON- TE ONUTIVE LK POLYSTYRENE STTI ISSIPTIVE OVER 5-55 o Note: The TM-50 accommodates a wide range of carrier tapes and cover tapes. Settings may vary from one tape product to another. The settings in the table above are suggested starting points only. The temperature of each shoe can be increased or decreased according to the results of a peel force test. 5. djust the heat shoe air pressure to the appropriate setting. The recommended starting point is 50 psi. Turning the Pressure djust knob clockwise will increase the pressure, while turning it counterclockwise will decrease the pressure. This setting controls the amount of force applied when the sealer shoes drop. Note: Maximum suggested air pressure is 0 psi. 6. llow the Heat Sealer to reach its operating temperature before continuing. Figure.5 Temperature Hazard! Touching the heat block guard while the Heat Sealer is in operation may result in burns. Use care when working near this area and allow it to cool before performing maintenance. 7. Set the ontroller parameters need for the current job and then place the machine into Run Mode. Refer to the ontroller chapter for additional information about setting the controller parameters. 8. dvance the tape using the Foot Switch c.fm Heat Seal Setup

50 8 OEM TM-50 User s Guide 9. heck the sealed tape for the desired seal position. Inner Seal djust Position Locks Outer Seal djust Figure.6 The width of the Sealer Shoe positions is adjusted by the white, toothed seal position adjusters on either side of the sealer. Turning the adjuster clockwise or counterclockwise will adjust the Sealer Shoes to a narrower or wider position. Inner Seal Position The inner seal shoe is adjusted by the Inner Seal Position djuster. Turning the adjuster clockwise will move the seal away from the operator. Turning the adjuster counterclockwise will move the seal toward the operator. djust to the desired position. Once the position has been adjusted, tighten the position lock to secure it. Outer Seal Position The outer seal shoe is adjusted by the Outer Seal Position djuster. Turning the adjuster clockwise will move the seal toward the operator. Turning the adjuster counterclockwise will move the seal away from the operator. djust to the desired position and then lock it into place using the position lock knob. 0. djust the Heat Sealer temperature setting until the cover tape adhesive is fused to the carrier tape. Heat Seal Setup 960.6c.fm

51 hapter : Setup and Operation 9 PS Seal Setup. Turn the heat seal switch OFF. Figure.7. Refer to the ontroller chapter to set the controller to PS operation and place it in the Run Mode.. dvance the tape using the Foot Switch.. djust the Inner and Outer Seal Roller Position using the white Seal Position djuster Knobs on either side of the Heat Sealer.. lign the roller position over the strip of adhesive on either side of the PS cover tape. Seal Position djust Knobs Sealer lock Screws Figure.8 5. On the top of each Sealer lock, there are three holes with a screw in the center hole. While spinning the Sealer Wheel, turn the screw clockwise until the wheel no longer spins freely, then turn the screw another /8 turn. The wheel should be firmly in contact with the tape. Experience will allow the operator to judge the correct adjustment by feel. Repeat for the other Sealer Wheel. 6. dvance the tape through the TM-50 using the Foot Switch. djust the Seal Roller Pressure until the PS adhesive is firmly adhered to the carrier tape. Note: Excessive roller pressure may cause carrier tape advance problems or elongation of sprocket holes in the carrier tape c.fm PS Seal Setup

52 0 OEM TM-50 User s Guide Testing Seal Strength Perform a Test Seal. Run the tape through the Taping Module by pressing the Foot Switch.. s the seal is occurring, watch the alignment of the cover tape with the carrier tape. The cover tape should run exactly in the groove of the over Tape Guide and the seal should appear as a solid, consistent line.. djust the seal positions as described in the sealer setup sections above, if necessary. Perform a Peel Force Test For most taping applications, a Peel Force Test is needed to determine the seal characteristics. Perform as many Peel Force Tests as needed while adjusting the sealer controls to obtain the required seal strength. Instructions for Peel Force Test vary from one manufacturer to another. Follow the manufacturer s instructions for the Peel Force Tester selected to perform the test. V-TEK PT-55 Peel Force Tester is pictured below. Testing Seal Strength 960.6c.fm

53 hapter : Setup and Operation Operation Once carrier tape and cover tape have been loaded, sealer setup is complete and the controller settings are selected, the OEM TM-50 is ready for operation. aution! V-TEK Incorporated takes no responsibility for the safety of the OEM TM-50 if it is used for any purpose other than the intended purpose as specified in this User s Guide. Mount a Take-up Reel Mount an empty Take-up Reel on the Take-up Reel Spindle. The width of the reel must match the width of the carrier tape and its diameter should be large enough to accommodate the number of components in the taping job. Setup the Sealer If the new job requires a change of sealer type (from Heat Seal to PS, for instance) or size of carrier tape, setup the Sealer for the new settings as described above in the Heat and PS Setup sections above. Perform a Test Seal Run the tape through the Taping Module by pressing the Foot Switch. s the seal is occurring, watch the alignment of the cover tape with the carrier tape. The cover tape should run exactly in the groove of the over Tape Guide and the seal should appear as a solid, consistent line. djust the seal positions as described in the Sealer Setup sections above, if it is necessary. Perform a Peel Force Test For most taping applications, a Peel Force Test is needed to determine the seal characteristics. Perform as many Peel Force Tests as needed while adjusting the sealer controls to obtain the required seal strength. reate the Trailer Leader/Trailer efore beginning a production reel, determine how long the trailer and the leader should be. The terms leader and trailer refer to the lengths of empty carrier tape required at the beginning (leader) and the end (trailer) of the finished reel of placed parts. Therefore, when the reel is being taped on the TM-50, the trailer is the first length of empty carrier tape run before the first part is taped and the leader is the length of empty carrier tape run after the last part is taped. fter the cover tape alignment and any Peel Force Tests are completed, run out enough sealed empty pockets to make the trailer that is required for the current job c.fm Operation

54 OEM TM-50 User s Guide heck arrier Tape lignment To ensure an accurate count, select a spot on the loading track as a reference point for the first and last parts counted. Examples of reference points include the edge of the stainless steel arrier Tape Guide, one of the fastener heads, or the Track Width Lock Knob. Set the ounter Set the counter STOP value in the ontroller menu to the batch size to be run, if necessary, and then reset the counter to zero. Place omponents Place components in carrier pockets until the Loading Track has been filled, then tape them by pressing the Foot Switch. Note: When placing components operators should change positions frequently and take periodic breaks to avoid fatigue and repetitive stress injuries. onsult your employer for guidelines specific to your workplace. Examples of Ref. Points Figure.9 Figure.0. Observe the carrier tape as it advances to confirm it is moving smoothly into the sealer and the cover tape is being positioned correctly. djust tape advance speed, seal and cover tape as needed.. When the end of the taped carrier reaches the Take-up Reel, attach it to the reel and set the Take-up Tension ontrol so that the carrier winds onto the Take-up Reel but does not apply excessive pressure to the carrier tape.. Once all components have been taped or the batch size has been reached, reset the counter to zero and run out the amount of empty carrier tape needed to make the reel s leader. >RESET count to 0 >SET Stop value ut the carrier tape and replaced the finished reel with a new take-up reel. Repeat the above process. Figure. REV.xx Operation 960.6c.fm

55 hapter : Setup and Operation Using the Empty Pocket etector Set up EP. In the ontroller Setup Menu, select Mode, and then press to enable or disable the EP Sensor.. Position the sensor over an empty pocket and press the SET button on the Keyence Sensor mplifier. The position of the sensor can be adjusted by moving the support arm into the desired position over the track.. Pace a component into the pocket the sensor has been position over and press the SET button again. The Sensor mplifier will then be programmed to differentiate an empty pocket from a pocket with a component placed in it. The sensor must be reset for each new type of part to be taped. NOTE: For more information on the sensor/amplifier, refer to ppendix : Sensors. Operation with EP Operation with EP is slightly different than operation without it. reating a Trailer. Turn the EP OFF by selected the Mode option in the controller setup menu, so that it will not fail the empty pockets that will run under it.. Without placing any parts, press the foot switch until the trailer is the desired length.. Reset the parts count to zero and turn the EP back ON. Taping Parts. Place the first part into the pocket that will next move under the sensor.. Press the foot switch once to advance the tape. fter the part moves under the sensor, the EP inspection will be made. Ensure that the dvance option is set to one pocket at a time in the ontroller Setup Menu. Otherwise, the EP will not function properly c.fm Using the Empty Pocket etector

56 OEM TM-50 User s Guide ompletion When the counter reaches the STOP value set in the ontroller, the machine will stop. The last part that was counted will be under the sensor. Remove any additional parts in the loading track that may be remaining. reating a Leader. Turn the EP OFF through by selecting the Mode option in the ontroller Setup Menu, so that it will not fail the empty pockets that will run under it.. If a STOP value is being used, reset the parts count to zero in the controller.. Press the Foot Switch until the leader is the desired length. The EP sensing system works on a scanning system. n empty pocket seen during a tape move will be posted as a failure at the end of the move. On some machines, the EP option is turned on through the Operator Interface Run Mode. In this case, it is self enabling in operation. The Empty Pocket Test will not accept any fault signals until either the sensor has seen the first valid part, or 00mm of carrier tape have passed without a valid part being seen. Using the Empty Pocket etector 960.6c.fm

57 hapter : Setup and Operation 5 Using E-Stop in Malfunction/Fail Situations There is one Emergency Stop button located on the front of the TM-50 controller. When the emergency stop is activated, all operations cease. If a jam in tape or some other malfunction occurs, follow the steps below to resolve the failure.. Press the red E-Stop button on the front of the controller to power the TM-50 off.. isconnect the air supply.. isconnect the power supply.. Resolve the problem. 5. Reconnect the air supply. 6. Reconnect the power supply. 7. Twist the E-Stop/Power button to turn the TM-50 back on. 8. Resume operation c.fm Using E-Stop in Malfunction/Fail Situations

58 6 OEM TM-50 User s Guide Using E-Stop in Malfunction/Fail Situations 960.6c.fm

59 hapter : Maintenance ontents Safe Maintenance Steps Safe Maintenance Steps Maintenance Instructions Electrical onnections

60 8 TM-50 User s Guide Safe Maintenance Steps Follow the steps below when performing routine maintenance or cleaning on the TM-50.. Turn the TM-50 OFF.. isconnect the air supply and place the unplugged air hose so it clearly visible.. isconnect the power supply and place the unplugged power cord so it clearly visible.. Remove all carrier and cover tape. 5. Perform cleaning/maintenance as needed. 6. Reload Taper carrier tape and cover tape. 7. Reconnect the air supply. 8. Reconnect the power supply. 9. Turn the TM-50 back ON. Safe Maintenance Steps 960.a.fm

61 hapter : Maintenance 9 Maintenance Schedule The TM-50 s simple, low-maintenance design keeps required maintenance to a minimum. The following schedule indicates common maintenance tasks and how frequently they should be performed. Maintenance Task Schedule Materials needed Heat Sealer every 0 hours of operation / hex wrench plastic or brass brush alcohol Loading Track every 60 hours of operation small, stiff bristled paint brush over Tape Guide every 0 hours of operation alcohol cotton swabs ir Pressure Regulator every 0 hours of operation none PS Sealer every 0 hours of operation alcohol cotton swabs Fuses replace as needed () 5mm x 0mm SLO LO fuses Note: Maintenance personnel are advised not to wear loose fitting clothing or jewelry when operating or maintaining the TM-50. Only qualified personnel with the proper technical training, experience working on this type of equipment, and awareness of the possible hazards should perform maintenance on the TM-50. aution! It is dangerous to service or maintain the TM-50 while it is connected to air and power supplies. efore performing any maintenance tasks, ensure the machine is stationary and disconnect the electrical and pneumatic power supplies placing the unplugged cables in clear view. 960.a.fm Maintenance Schedule

62 50 TM-50 User s Guide Maintenance Instructions Heat Sealer Heat Sealer maintenance consists mainly of cleaning built-up debris and adhesive residues from the Heat Shoes. It should be cleaned after every 0 hours of operation. To clean the Heat Shoes, follow the steps below.. Make sure the Main Power Switch is OFF.. Loosen the Thumb Screws and slide the outer Loading Track all the way out on the detent shafts. Figure..If the Sealer ssembly is still hot, allow it to cool completely before continuing..using a / hex wrench, remove the () HS and the red Seal Position djuster from the () sheet metal covers. Remove 5. lean the residues from the Heat Shoes by using a plastic or brass brush soaked in alcohol. o not use a steel bristled brush. If there are some tough spots that will not come clean, the sealer can be heated by plugging it into the Taping Machine, and then scraping it with the handle of a wood brush or some other wooden implement. Note: o not attempt to use alcohol when the sealer is hot. Figure. Remove Maintenance Instructions 960.a.fm

63 hapter : Maintenance 5 Loading Track The Loading Track should be cleared of dust and debris after every 60 hours of operation. Strip the machine, remove the over Tape Guide, and brush the dust and debris from the track with a small, stiff bristled paint brush. Excessive build-up of dirt and debris can cause carrier tape jams. over Tape Guide The over Tape Guide may become coated with adhesive and dirt during taping. It is important to keep the Tape Groove clean for proper alignment of the cover tape. lean the Tape Groove with alcohol and a cotton swab whenever it appears dirty. The recommended cleaning schedule is every 0 hours of operation. ir Pressure Regulator Inspect the ir Regulator for moisture accumulation after every 0 hours of operation. Turn the Petcock on the bottom of the Regulator clockwise to release the fluid if moisture is present. Tighten the Petcock when moisture is gone. Note: Frequency of moisture build-up will vary with air quality. heck the ir Pressure Regulator periodically to determine if fluids need to be released more frequently. Other than the release of moisture build-up, the TM-50 pneumatic system should not require adjustment or replacement. Figure. heck for fluid here Petcock Should an issue with the pneumatic system arise, call V-TEK Service for assistance. PS Sealer The adhesive residues should be cleaned from the Sealer ssembly every 0 hours of operation. Wipe the entire assembly using a cloth soaked in alcohol. Using a cotton swab soaked in alcohol, clean between the Sealer Wheels. lso, clean the entire surface of the black polyurethane wheel. Note: o not use solvents other than alcohol when cleaning the black polyurethane wheels. If during the cleaning process the Sealer has become completely out of adjustment, turn the small screw behind the wheel counterclockwise approximately three turns. Slowly turn the screw clockwise while spinning the top wheel. Stop adjusting when the bottom wheel starts spinning with the top wheel. 960.a.fm Maintenance Instructions

64 5 TM-50 User s Guide Fuses The machine is fused with () 5mmx0mm SLO LO fuses installed in a fuse holder in the Filter, just beneath the Power Receptacle. Replace as needed. Lubrication No lubrication is required or desired on the TM-50 as all parts are no maintenance in this regard and the use of lubricants could interfere with components. Maintenance Instructions 960.a.fm

65 hapter : Maintenance 5 Electrical onnections I-O Port (J) ll output pins of the I-O port (J) are open collector devices. The I-O port pins are referenced to the pin ground level. The receptacle used is an MP with 660- male pins. The mate would be MP plug, with socket pins. When the TM-50 is placed in the RUN mode at the beginning of a job, the control pins will be in the following states: Pin - dvance - Logic High 5V Pin - EP Signal Pin - Ready/usy - High Impedance Pin - System Ground (OV) Pin 5 - End of Job - High Impedance Pin 6 - Not Used Pin 7 - arrier Motion Pin 8 - Low arrier Pin 9 - Low over Note: The Sensor Out and I/O Ports are customized for P Micro. Some sensor outputs are in the I/O Port and some outputs are in the Sensor Out Port. See Using the Sensor Pass Through at the end of hapter : ontroller for additional information. The sequence of the handshake controls is as follows:. The dvance pin is pulled down to a logic low, for no less than 0 milliseconds.. The TM-50 will set the ready/busy line low and begin the advance process. The ready/busy line will remain low until the advance is done and the heat sealing dwell time is completed. While the TM-50 is running this process, all advance commands are ignored. Upon completion of the advance/seal sequence, the busy/ready line will return to high and the next advance will be accepted.. When the preset stop value is reached, two things happen that can be used as job done indicators. The busy/ready pin remains at a logic low. The job completed pin switches to a logic low. Figure. Front View a.fm Electrical onnections

66 5 TM-50 User s Guide Interface Information Input Pin - external advance signal - a logic low starts advance. Pin is internally pulled up to 5V. Use an open collector device to control this pin. o not exceed 5V. Output Pin - fault signal - a logic low indicates an empty pocket or other sensor fault Pin - ready/busy signal - a logic low indicates the machine is busy Pin - logic common Pin 5 - end of job - a logic low indicates the desired count has been reached Pin 6 - start mark signal line (optional) Figure.5 EP Input Port Figure.5 indicates the power and signal pins that are used by the EP input port. I-O onnector onsiderations Pin is the external advance pin. This pin is to be activated by an open collector device. Pin is internally pulled up to 5 V. The fault output is at pin of the I-O connector. When a fault is detected the output will produce a logic low. Pins,,5 are open drain mosfets. These are controlled by the TM-50 system. Each pin can sink 00ma. ll active logic signals are logic low. For example, the busy signal will be low while an advance is in progress. The system within the TM-50 is isolated from the system. ground is not connected to either chassis ground or neutral. For safety, connect the control system ground to the TM-50 I-O pin ground. The control system ground should also be isolated from the system. However, the control system ground may safely be connected to chassis ground, if necessary. If the system used to power the TM-50 is a single phase system, where the neutral leg connects to the chassis ground at the fuse box, ground could also be connected to neutral without problem. WRNING! If the system used to power the TM-50 is a two phase system, (neither leg connects to chassis ground at the fuse box) only the chassis ground can be used as a common. onnecting common to either power leg will result in severe damage to the TM-50. Electrical onnections 960.a.fm

67 hapter : Maintenance 55 GN +V R k U 5 N 6 R R k k N U 5 6 R5 k VNE-SIGNL USY N U 5 FULT I/O PORT MLE PINS TM-5 0 HOST I/O HOOKUP EXMPLE HOSTSYSTEM POWER 6 U N 5 JOONE 6 OMMON GROUN Figure a.fm Electrical onnections

68 56 TM-50 User s Guide Figure.7 Electrical onnections 960.a.fm

69 REVISIONS E O # REV. ESRIPTION TE PPROVE RELESE // 795 UPTE OM TO S UILT 5// RH 806 REMOVE PRT 06 6/7/0 RH E 850 F () 709 KNOS N REMOVE LE 559 FROM THE OM REPLE PRT NUMER 5009 WITH PRT NUMER 6757 REPLE PRT NUMER 8 WITH PRT NUMER 69 0/8/0 RH /8/0 RH /0/05 RH UNLESS OTHERWISE SPEIFIE: IMENSIONS RE IN INHES TOLERNES:. XXX XX X 0.05 NGULR: MHINE 0. EN 0.5 SURFE: GENERL NOTES: - INTERPRET GEOMETRI TOLERNING PER NSI Y.5 - REK LL SHRP EGES.00 MX UNLESS NOTE - HMFER LL HOLES.05 X UNLESS NOTE - LL MTERILS, OTINGS, & LENING PROESSES MUST RESULT IN RoHS OMPLINT PRT - O NOT SLE RWING RWN ENG PPR. TITLE: MTERIL FINISH NME RH RH TE //0 ~ THE INFORMTION IN THIS OUMENT IS PROPRIETRY N ONFIENTIL. MY NOT E REPROUE, TRNSMITTE, OR USE WITHOUT THE EXPRESS PERMISSION OF V-TEK IN., MNKTO, MN TM-50 OEM UL JM S IZE WG. NO. 96 F IT REV WEIGHT (lbs): 89.7 SHEET OF

70 ITEM NO. PRT NUMER ESRIPTION QTY 88 () LT () LT () LT SENSOR, SUNX PM-K5 U-SHPE 050 N- ONNETOR ERING, /8I X 7/8O ERING SFR-88ZZEE USHING, ERG /8 X 5/8 LG. SS OWEL PIN / X -/ LG. SS OWEL PIN () LT LOTING PIN LINER.50 I.75 O, REI LO SHS SS -0 X / SHS SS 8- X / SHS 0- X / 05 SHS SS 0- X 5/ SHS SS 0- X / 6 06 SHS SS /-0 X / 8 06 SHS SS /-0 X / HS SS /-0 X / SHOULER SREW /6 X / SS 9 0 SHOULER SREW, SLOTTE / X / SHOULER OLT.5 SHFT I x.5 LG FLNGE USHING MOIFITION THREE RO, /- X 5/8" LOWER TPE GUIE LOWER TPE GUIE TPE GUIE RKET Spool racket SENSOR PIVOT LOK () LT Sensor Rod racket SENSOR RKET SLIING NUT ILER SPOOL TRK SUPPORT RKET SEPLTE GUIE SEPLTE, TM50P UNLESS OTHERWISE SPEIFIE: IMENSIONS RE IN INHES TOLERNES:. XXX XX X 0.05 NGULR: MHINE 0. EN 0.5 SURFE: 6 GENERL NOTES: - INTERPRET GEOMETRI TOLERNING PER NSI Y.5 - REK LL SHRP EGES.00 MX UNLESS NOTE - HMFER LL HOLES.05 X UNLESS NOTE - LL MTERILS, OTINGS, & LENING PROESSES MUST RESULT IN RoHS OMPLINT PRT - O NOT SLE RWING SEPLTE SPER (UT OUT) RWN ENG PPR. TITLE: MTERIL FINISH NME TE RH //0 R H ~ THE INFORMTION IN THIS OUMENT IS PROPRIETRY N ONFIENTIL. MY NOT E REPROUE, TRNSMITTE, OR USE WITHOUT THE EXPRESS PERMISSION OF V-TEK IN., MNKTO, MN TM-50 OEM UL JM S IZE WG. NO. 96 F IT REV WEIGHT (lbs): 89.7 SHEET OF

71 ITEM NO. PRT NUMER ESRIPTION QTY IR FIT 0- F X 5/ LKH 0 00 IR FIT /8NPT M X 0- F x /6 HOSE R 0059 IR FITTING 0- X /6 T ELOW IR FITTING /8 PLUG VLVE HUMPHREY ME IR VLVE FLOW NTRL, MUFFLER IR FLOW ONTROL MNIFOL MZ- HUMPHREY _ MOIFIE MNIFOL MZ- HUMPHREY THESE RE OMPONENTS OF PRT NUMER SHS SS 6- X / SHS SS 8- x.6 LG PHILLIPS HE, TPPING, 6 X / SS SIE ENLOSURE, RH SIE ENLOSURE PM UNLESS OTHERWISE SPEIFIE: IMENSIONS RE IN INHES TOLERNES:. XXX XX X 0.05 NGULR: MHINE 0. EN 0.5 SURFE: 6 GENERL NOTES: - INTERPRET GEOMETRI TOLERNING PER NSI Y.5 - REK LL SHRP EGES.00 MX UNLESS NOTE - HMFER LL HOLES.05 X UNLESS NOTE - LL MTERILS, OTINGS, & LENING PROESSES MUST RESULT IN RoHS OMPLINT PRT - O NOT SLE RWING RWN ENG PPR. TITLE: MTERIL FINISH NME TE RH //0 R H ~ THE INFORMTION IN THIS OUMENT IS PROPRIETRY N ONFIENTIL. MY NOT E REPROUE, TRNSMITTE, OR USE WITHOUT THE EXPRESS PERMISSION OF V-TEK IN., MNKTO, MN TM-50 OEM UL JM S IZE WG. NO. 96 F IT REV WEIGHT (lbs): 89.7 SHEET OF

72 ITEM NO PRT NUMER ESRIPTION QTY ERING, /8I X 7/8O ERING ERING SFR-88ZZEE SPER / X SHIM, /8 I, 9/6 O,.00 THIK SPRING, TORSION RIGHT HN WOU 7 08 PULLEY,.080 PITH X 0 GROOVE ORING 08 NEOPRENE /8 X /8 LG. SS OWEL PIN / X LG. SS OWEL PIN SHS SS 6- X / SHS SS 8- X / SHS SS 8- X / SHS SS /-0 X 5/ SHS SS /-0 X / SHS SS /-0 X 0 HS SS 0- X / HS SS /-0 X / FHS SS -0 X / X /8 STEEL SET SREW X /6 STEEL SET SREW X 5/6 STEEL SET SREW / X 5/8 SLOTTE SHOULER SREW MMSTER RR (98080) ERING MOUNT RIVE SHFT FRONT GUIE SHFT ILER RM RIVE ILER ILER RM SHFT 6060 SHFT, THREE JUSTER SHFT, ILER JUSTER GER MOIFITION, T SPROKET GUR RIVE SPROKET, 50 PIN SHORT TRK OVER SHORT RER TRK SHORT TRK OVER # TPE GUIE MOUNT RER TPE GUIE TPE GUIE WHEEL RER WHEEL XLE RER TRK PM UNLESS OTHERWISE SPEIFIE: IMENSIONS RE IN INHES TOLERNES:. XXX XX X 0.05 NGULR: MHINE 0. EN 0.5 SURFE: 6 GENERL NOTES: - INTERPRET GEOMETRI TOLERNING PER NSI Y.5 - REK LL SHRP EGES.00 MX UNLESS NOTE - HMFER LL HOLES.05 X UNLESS NOTE - LL MTERILS, OTINGS, & LENING PROESSES MUST RESULT IN RoHS OMPLINT PRT - O NOT SLE RWING RWN ENG PPR. TITLE: MTERIL FINISH NME TE RH //0 R H ~ THE INFORMTION IN THIS OUMENT IS PROPRIETRY N ONFIENTIL. MY NOT E REPROUE, TRNSMITTE, OR USE WITHOUT THE EXPRESS PERMISSION OF V-TEK IN., MNKTO, MN TM-50 OEM UL JM S IZE WG. NO. 96 F IT REV WEIGHT (lbs): 89.7 SHEET OF

73 ETIL MOTOR MOUNT SREW LOTION SLE : ITEM NO. PRT NUMER ESRIPTION QTY MOTOR, STEPPER IMS- (MIRO) ELT TIMING (T0UP6-05) 77 0 PULLEY, T 05 SHS SS 0- x 5/ SHS SS /-0 X 5/ MOTOR MOUNT UNLESS OTHERWISE SPEIFIE: IMENSIONS RE IN INHES TOLERNES:. XXX XX X 0.05 NGULR: MHINE 0. EN 0.5 SURFE: 6 GENERL NOTES: - INTERPRET GEOMETRI TOLERNING PER NSI Y.5 - REK LL SHRP EGES.00 MX UNLESS NOTE - HMFER LL HOLES.05 X UNLESS NOTE - LL MTERILS, OTINGS, & LENING PROESSES MUST RESULT IN RoHS OMPLINT PRT - O NOT SLE RWING RWN ENG PPR. TITLE: MTERIL FINISH NME TE RH //0 R H ~ THE INFORMTION IN THIS OUMENT IS PROPRIETRY N ONFIENTIL. MY NOT E REPROUE, TRNSMITTE, OR USE WITHOUT THE EXPRESS PERMISSION OF V-TEK IN., MNKTO, MN TM-50 OEM UL JM S IZE WG. NO. 96 F IT REV WEIGHT (lbs): 89.7 SHEET 5 OF

74 ITEM NO. PRT NUMER ESRIPTION QTY 0508 SENSOR SUNX EX- 05 FIER OPTI FU-57TZ LE LMP / LE LMP / PITH SET GUIE MM ERING ERING, SIMPLIITY FL RETINING RING, 7/8" TYPE SPER / X KNO # 0 00 SHS SS -0 X / SHS SS 8- X / SHS SS 8- X / 6 0 SHS SS 8- X F 5 70 SHS SS M X HS SS -56 X / HS /-0 X / FHS SS -0 X / X / STEEL SET SREW / SS FLT WSHER WSHER FLT # LL PLUNGER / MMSTER RR (98080) FOUS PLTE SPER 77 () LT TRK ERING MOUNT, TM TRK SHFT MOUNT-TM50XPO 677 TRK SHFT, 8-56 ETENTS SLOTTE TRK OVER RER INSPETION OVER FRONT INSPETION OVER FRONT TPE GUIE TPE GUIE WHEEL FRONT WHEEL XLE FRONT TRK PM PLE OVER FRONT JM SENSOR WIRE TUNNEL UNLESS OTHERWISE SPEIFIE: IMENSIONS RE IN INHES TOLERNES:. XXX XX X 0.05 NGULR: MHINE 0. EN 0.5 SURFE: 6 GENERL NOTES: - INTERPRET GEOMETRI TOLERNING PER NSI Y.5 - REK LL SHRP EGES.00 MX UNLESS NOTE - HMFER LL HOLES.05 X UNLESS NOTE - LL MTERILS, OTINGS, & LENING PROESSES MUST RESULT IN RoHS OMPLINT PRT - O NOT SLE RWING RWN ENG PPR. TITLE: MTERIL FINISH NME TE RH //0 R H ~ THE INFORMTION IN THIS OUMENT IS PROPRIETRY N ONFIENTIL. MY NOT E REPROUE, TRNSMITTE, OR USE WITHOUT THE EXPRESS PERMISSION OF V-TEK IN., MNKTO, MN TM-50 OEM UL JM S IZE WG. NO. 96 F IT REV WEIGHT (lbs): 89.7 SHEET 6 OF

75 ITEM NO. PRT NUMER ESRIPTION QTY 00 SFETY STIKER EX. POINT ERING SFR-88ZZEE KNO M RE /8 X 7/8 LG. SS OWEL PIN / X LG. SS OWEL PIN / X -/ LG. SS OWEL PIN SHS SS 8- X / SHS SS /-0 X / FHS SS -0 X / X /6 STEEL SET SREW SHFT, THREE JUSTER 606 OVER, TRK SHORT GER MOIFITION, 0T 668 MOUNT OUTER NVIL 668 FRONT TRK, SHORT 67 JUSTMENT LOK, POINT UNLESS OTHERWISE SPEIFIE: IMENSIONS RE IN INHES TOLERNES:. XXX XX X 0.05 NGULR: MHINE 0. EN 0.5 SURFE: 6 GENERL NOTES: - INTERPRET GEOMETRI TOLERNING PER NSI Y.5 - REK LL SHRP EGES.00 MX UNLESS NOTE - HMFER LL HOLES.05 X UNLESS NOTE - LL MTERILS, OTINGS, & LENING PROESSES MUST RESULT IN RoHS OMPLINT PRT - O NOT SLE RWING RWN ENG PPR. TITLE: MTERIL FINISH NME TE RH //0 R H ~ THE INFORMTION IN THIS OUMENT IS PROPRIETRY N ONFIENTIL. MY NOT E REPROUE, TRNSMITTE, OR USE WITHOUT THE EXPRESS PERMISSION OF V-TEK IN., MNKTO, MN TM-50 OEM UL JM S IZE WG. NO. 96 F IT REV WEIGHT (lbs): 89.7 SHEET 7 OF

76 ITEM NO. PRT NUMER ESRIPTION QTY IR YLINER, SM JP SM IR YLINER, JP IR FITTING 0- X /6 T ELOW ERING /8 I X /8 I FLNGE SPRING, STINLESS STEEL () LT SPRING, USTOM, STINLESS STEEL OWEL RS.5 I X.50 LG OWEL PIN RS /8 I x / LG SHS SS -0 X.75 LG E ETIL SMLL YLINER SET-UP SLE : HS 5-0 X / 8 05 HS SS 0- X / X /8 STEEL SET SREW X / STEEL SET SREW X /6 STEEL SET SREW X 5/6 STEEL SET SREW THERMOOUPLE HETER, LONG W/SWGE-IN LES SEL ROLLER, LOWER HET LOK HET LOK ISOLTOR RETINING PIN, HET SHOE 0 60 SLIER SHFT UPPER ROLLER MOUNT 0 60 HE PLTE ETIL LRGE YLINER SET-UP 7 SLE : NVIL, OUTER UMPER, 5MM YLINER 7 6 HET SHOE, JUSTLE SELER 675 UMPER, 5MM YLINER UPPER SELL ROLLER OUTER SELER UNLESS OTHERWISE SPEIFIE: IMENSIONS RE IN INHES TOLERNES:. XXX XX X 0.05 NGULR: MHINE 0. EN 0.5 SURFE: 6 GENERL NOTES: - INTERPRET GEOMETRI TOLERNING PER NSI Y.5 - REK LL SHRP EGES.00 MX UNLESS NOTE - HMFER LL HOLES.05 X UNLESS NOTE - LL MTERILS, OTINGS, & LENING PROESSES MUST RESULT IN RoHS OMPLINT PRT - O NOT SLE RWING RWN ENG PPR. TITLE: MTERIL FINISH NME TE RH //0 R H ~ THE INFORMTION IN THIS OUMENT IS PROPRIETRY N ONFIENTIL. MY NOT E REPROUE, TRNSMITTE, OR USE WITHOUT THE EXPRESS PERMISSION OF V-TEK IN., MNKTO, MN TM-50 OEM UL JM S IZE WG. NO. 96 F IT REV WEIGHT (lbs): 89.7 SHEET 8 OF

77 ITEM NO. PRT NUMER ESRIPTION QTY IR YLINER, SM JP SM IR YLINER, JP () LT IR FITTING 0- X /6 T ELOW ERING /8 I X /8 I FLNGE SPRING, STINLESS STEEL 7 09 SPRING, USTOM, STINLESS STEEL OWEL RS.5 I X.50 LG OWEL PIN RS /8 I x / LG SHS SS -0 X.75 LG E ETIL SMLL YLINER SET-UP SLE : HS 5-0 X / 8 05 HS SS 0- X / X /8 STEEL SET SREW X / STEEL SET SREW X /6 STEEL SET SREW X 5/6 STEEL SET SREW THERMOOUPLE HETER, LONG W/SWGE-IN LES SEL ROLLER, LOWER HET LOK HET LOK ISOLTOR RETINING PIN, HET SHOE 0 60 SLIER SHFT ETIL LRGE YLINER SET-UP 7 SLE : 0 60 UPPER ROLLER MOUNT 0 60 HE PLTE NIVL - INNER UMPER, 5MM YLINER 7 6 HET SHOE, JUSTLE SELER 675 UMPER, 5MM YLINER INNER SELER UNLESS OTHERWISE SPEIFIE: IMENSIONS RE IN INHES TOLERNES:. XXX XX X 0.05 NGULR: MHINE 0. EN 0.5 SURFE: 6 GENERL NOTES: - INTERPRET GEOMETRI TOLERNING PER NSI Y.5 - REK LL SHRP EGES.00 MX UNLESS NOTE - HMFER LL HOLES.05 X UNLESS NOTE - LL MTERILS, OTINGS, & LENING PROESSES MUST RESULT IN RoHS OMPLINT PRT - O NOT SLE RWING UPPER SELL ROLLER RWN ENG PPR. TITLE: MTERIL FINISH NME TE RH //0 R H ~ THE INFORMTION IN THIS OUMENT IS PROPRIETRY N ONFIENTIL. MY NOT E REPROUE, TRNSMITTE, OR USE WITHOUT THE EXPRESS PERMISSION OF V-TEK IN., MNKTO, MN TM-50 OEM UL JM S IZE WG. NO. 96 F IT REV WEIGHT (lbs): 89.7 SHEET 9 OF

78 INNER SELER OUTER SELER UNLESS OTHERWISE SPEIFIE: IMENSIONS RE IN INHES TOLERNES:. XXX XX X 0.05 NGULR: MHINE 0. EN 0.5 SURFE: 6 GENERL NOTES: - INTERPRET GEOMETRI TOLERNING PER NSI Y.5 - REK LL SHRP EGES.00 MX UNLESS NOTE - HMFER LL HOLES.05 X UNLESS NOTE - LL MTERILS, OTINGS, & LENING PROESSES MUST RESULT IN RoHS OMPLINT PRT - O NOT SLE RWING RWN ENG PPR. TITLE: MTERIL FINISH NME TE RH //0 R H ~ THE INFORMTION IN THIS OUMENT IS PROPRIETRY N ONFIENTIL. MY NOT E REPROUE, TRNSMITTE, OR USE WITHOUT THE EXPRESS PERMISSION OF V-TEK IN., MNKTO, MN TM-50 OEM UL JM S IZE WG. NO. 96 F IT REV WEIGHT (lbs): 89.7 SHEET 0 OF

79 ITEM NO. 5 6 PRT NUMER ESRIPTION QTY 099 FS-VR MPLIFIER 0950 FS-VR MPLIFIER EXPNSION FIER OPTI FU-5F F-H SENSOR, MOUNT SPRING,.60 I 8 70 KNO #8 MMSTER KNO #0, MMSTER KNO M RE SHS STEEL 8- X / SHS SS -0 X -/ SHS SS 8- X / SHS SS 8- X / SHS 0- X / 9 00 HS SS -0 X 5/ X / STEEL SET SREW GUIE,.T. INNER GUIE,.T. OUTER SHFT,.T. GUIE SHFT,.T. GUIE SSEMLY RO, THREE.T. GUIE SSY WSHER,.T. GUIE SSEMLY MOUNT, THUMSREW SHFT, EP Mount, Inner, EP 0 67 MOUNT, OUTER EP LOW OVER EP JM JM UNLESS OTHERWISE SPEIFIE: IMENSIONS RE IN INHES TOLERNES:. XXX XX X 0.05 NGULR: MHINE 0. EN 0.5 SURFE: 6 GENERL NOTES: - INTERPRET GEOMETRI TOLERNING PER NSI Y.5 - REK LL SHRP EGES.00 MX UNLESS NOTE - HMFER LL HOLES.05 X UNLESS NOTE - LL MTERILS, OTINGS, & LENING PROESSES MUST RESULT IN RoHS OMPLINT PRT - O NOT SLE RWING JUSTMENT KNO -.500" T. GUIE JUSTER RWN ENG PPR. TITLE: MTERIL FINISH NME TE RH //0 R H ~ THE INFORMTION IN THIS OUMENT IS PROPRIETRY N ONFIENTIL. MY NOT E REPROUE, TRNSMITTE, OR USE WITHOUT THE EXPRESS PERMISSION OF V-TEK IN., MNKTO, MN TM-50 OEM UL JM S IZE WG. NO. 96 F IT REV WEIGHT (lbs): 89.7 SHEET OF

80 ETIL TERMINL LOK SLE : ITEM NO. PRT NUMER ESRIPTION QTY 0078 PITOR, ELE. 000UF 5V 005 HOO MP 0057 PLUG MP 7 PIN REEPT MP PIN REEPT MP 7 PIN MP 8 07 REEPTLE MINI FIT JR. 9 0 REEPTLE MINI FIT JR TERM LOK MINI (SPRING) 00 TERM GN LOK MINI (SPRING) 00 TERM EN P MINI (SPRING) 7 00 TERM RIGE MINI (SPRING) 006 TERM L LOK MINI (SPRING) STNOFF -0 /" STNOFF HEX M/F " L OR STEP SEL OR SOLINOI FOR HET SHOE HS SS -0 X / 9 00 HS SS -0 X 5/6 5 ETIL HS SS 6- X / 0 HS 8- X / PIN IRULR ONNETOR IN RIL PM UNLESS OTHERWISE SPEIFIE: IMENSIONS RE IN INHES TOLERNES:. XXX XX X 0.05 NGULR: MHINE 0. EN 0.5 SURFE: 6 GENERL NOTES: - INTERPRET GEOMETRI TOLERNING PER NSI Y.5 - REK LL SHRP EGES.00 MX UNLESS NOTE - HMFER LL HOLES.05 X UNLESS NOTE - LL MTERILS, OTINGS, & LENING PROESSES MUST RESULT IN RoHS OMPLINT PRT - O NOT SLE RWING RWN ENG PPR. TITLE: MTERIL FINISH NME TE RH //0 R H ~ THE INFORMTION IN THIS OUMENT IS PROPRIETRY N ONFIENTIL. MY NOT E REPROUE, TRNSMITTE, OR USE WITHOUT THE EXPRESS PERMISSION OF V-TEK IN., MNKTO, MN TM-50 OEM UL JM S IZE WG. NO. 96 F IT REV WEIGHT (lbs): 89.7 SHEET OF

81 ITEM NO. PRT NUMER ESRIPTION QTY Switch MTG-06N PT TEMP NTRLR V OUT x /6 HOSE R IR FIR 0- TEE TO /6" T IR FIT /8NPT FEMLE X /8T IR REGULTOR SM RJ0-M GUGE PRESSURE GP KNO M RE SHS SS 8- X / SHS SS 5/6-8 X / 07 SHS SS 5/6-8 X / 0 0 HS SS 6- X / HS SS 8- X / 0 HS 8- X / HS SS 5/6 X / ONTROLLER PLTE RISER ONTROLLER RM ONTROLLER PLTE 606 OVER, SELER INNER OVER, SELER OUTER PNEL, FRONT-SE MHINE 6 OVER, SELER LOWER SEL LOK, SPROKET SIE UNLESS OTHERWISE SPEIFIE: IMENSIONS RE IN INHES TOLERNES:. XXX XX X 0.05 NGULR: MHINE 0. EN 0.5 SURFE: 6 GENERL NOTES: - INTERPRET GEOMETRI TOLERNING PER NSI Y.5 - REK LL SHRP EGES.00 MX UNLESS NOTE - HMFER LL HOLES.05 X UNLESS NOTE - LL MTERILS, OTINGS, & LENING PROESSES MUST RESULT IN RoHS OMPLINT PRT - O NOT SLE RWING RWN ENG PPR. TITLE: MTERIL FINISH NME TE RH //0 R H ~ THE INFORMTION IN THIS OUMENT IS PROPRIETRY N ONFIENTIL. MY NOT E REPROUE, TRNSMITTE, OR USE WITHOUT THE EXPRESS PERMISSION OF V-TEK IN., MNKTO, MN TM-50 OEM UL JM S IZE WG. NO. 96 F IT REV WEIGHT (lbs): 89.7 SHEET OF

82 ITEM NO. PRT NUMER ESRIPTION QTY FIER OPTI FU-5F ERING, /8I X 7/8O 8 () LT ompression Spring QUIKLO SHFT OLLR THUM SREW 05 SHS SS 0- X 5/ SHS SS 0- X / 7 SHS SS M X SS HS /-0 X / 9 78 HS SS M X WSHER, FLT FELT SS SHIM /8 I X /8 THIK 6 07 LL PLUNGER EP MOUNT OVER TPE RM GUIE SHFT OVERTPE OUTER OVER LOW OVER FIER MOUNT(LONG) UPPER T RM T SPINLE HU T KING PLTE T HU T SPINLE T TENSIONING KNO UNLESS OTHERWISE SPEIFIE: IMENSIONS RE IN INHES TOLERNES:. XXX XX X 0.05 NGULR: MHINE 0. EN 0.5 SURFE: 6 GENERL NOTES: - INTERPRET GEOMETRI TOLERNING PER NSI Y.5 - REK LL SHRP EGES.00 MX UNLESS NOTE - HMFER LL HOLES.05 X UNLESS NOTE - LL MTERILS, OTINGS, & LENING PROESSES MUST RESULT IN RoHS OMPLINT PRT - O NOT SLE RWING RWN ENG PPR. TITLE: MTERIL FINISH NME TE RH //0 R H ~ THE INFORMTION IN THIS OUMENT IS PROPRIETRY N ONFIENTIL. MY NOT E REPROUE, TRNSMITTE, OR USE WITHOUT THE EXPRESS PERMISSION OF V-TEK IN., MNKTO, MN TM-50 OEM UL JM S IZE WG. NO. 96 F IT REV WEIGHT (lbs): 89.7 SHEET OF

83 ITEM NO. PRT NUMER ESRIPTION QTY PLUG MP 7 PIN GER HE 50: OGN50KV-TEK TKUP MOTOR 0IKGN-W-E ROHS /8 X / LG. SS OWEL PIN SHS SS 6- x 5/ SHS SS /-0 X / SHS SS M X 0 () LT X / STEEL SET SREW SLOTTE M X M SS FLT WSHER M ZIN SPLIT LOK WSHER ONUIT FITTING, 90 EG ONUIT HOUSING, SIZE ONUIT SIZE TKE UP REEL SPINLE, 7MM TKE-UP MOTOR ELETRIL P TKE-UP MOTOR ELET. P EN REEL SPINLE KEY, 7MM TKE UP MOTOR MOUNT 6089 REEL EXTENSION PTER UNLESS OTHERWISE SPEIFIE: IMENSIONS RE IN INHES TOLERNES:. XXX XX X 0.05 NGULR: MHINE 0. EN 0.5 SURFE: 6 GENERL NOTES: - INTERPRET GEOMETRI TOLERNING PER NSI Y.5 - REK LL SHRP EGES.00 MX UNLESS NOTE - HMFER LL HOLES.05 X UNLESS NOTE - LL MTERILS, OTINGS, & LENING PROESSES MUST RESULT IN RoHS OMPLINT PRT - O NOT SLE RWING RWN ENG PPR. TITLE: MTERIL FINISH NME TE RH //0 R H ~ THE INFORMTION IN THIS OUMENT IS PROPRIETRY N ONFIENTIL. MY NOT E REPROUE, TRNSMITTE, OR USE WITHOUT THE EXPRESS PERMISSION OF V-TEK IN., MNKTO, MN TM-50 OEM UL JM S IZE WG. NO. 96 F IT REV WEIGHT (lbs): 89.7 SHEET 5 OF

84 ITEM NO. PRT NUMER ESRIPTION QTY USHING, FLNGE.5 I,.75 O,.5 L QUIKLO SHFT OLLR 8 06 SHS SS /-0 X / HS /-0 X / / SS FLT WSHER REEL SUPPORT SHFT FEE REL RM " REEL SPER 6089 REEL EXTENSION PTER 609 " REEL SPER 80 UNLESS OTHERWISE SPEIFIE: IMENSIONS RE IN INHES TOLERNES:. XXX XX X 0.05 NGULR: MHINE 0. EN 0.5 SURFE: 6 GENERL NOTES: - INTERPRET GEOMETRI TOLERNING PER NSI Y.5 - REK LL SHRP EGES.00 MX UNLESS NOTE - HMFER LL HOLES.05 X UNLESS NOTE - LL MTERILS, OTINGS, & LENING PROESSES MUST RESULT IN RoHS OMPLINT PRT - O NOT SLE RWING RWN ENG PPR. TITLE: MTERIL FINISH NME TE RH //0 R H ~ THE INFORMTION IN THIS OUMENT IS PROPRIETRY N ONFIENTIL. MY NOT E REPROUE, TRNSMITTE, OR USE WITHOUT THE EXPRESS PERMISSION OF V-TEK IN., MNKTO, MN TM-50 OEM UL JM S IZE WG. NO. 96 F IT REV WEIGHT (lbs): 89.7 SHEET 6 OF

85 ITEM NO. PRT NUMER ESRIPTION QTY 00 SFETY STIKER HN URN 5 00 IR FIT / NPT M X 0- F 005 IR FIT /8 R X 0-MLE IR FITTING, /" MLE OUPLER IR FITTING /8 PLUG REGULTOR N FILTER WILKERSON RKET IR REGULTOR IR REGULTOR PNEL NUT GUGE IR PRESSURE KNO, /- FOUR LOE 7 SHS SS /-0 X 7/ HS SS 6- X / 0 HS SS 0- X / PNEL, RER SE UNLESS OTHERWISE SPEIFIE: IMENSIONS RE IN INHES TOLERNES:. XXX XX X 0.05 NGULR: MHINE 0. EN 0.5 SURFE: 6 GENERL NOTES: - INTERPRET GEOMETRI TOLERNING PER NSI Y.5 - REK LL SHRP EGES.00 MX UNLESS NOTE - HMFER LL HOLES.05 X UNLESS NOTE - LL MTERILS, OTINGS, & LENING PROESSES MUST RESULT IN RoHS OMPLINT PRT - O NOT SLE RWING RWN ENG PPR. TITLE: MTERIL FINISH NME TE RH //0 R H ~ THE INFORMTION IN THIS OUMENT IS PROPRIETRY N ONFIENTIL. MY NOT E REPROUE, TRNSMITTE, OR USE WITHOUT THE EXPRESS PERMISSION OF V-TEK IN., MNKTO, MN TM-50 OEM UL JM S IZE WG. NO. 96 F IT REV WEIGHT (lbs): 89.7 SHEET 7 OF

86 ITEM NO. PRT NUMER ESRIPTION QTY SHS STEEL 6- X / X /8 STEEL SET SREW SENSOR RO HOOK SENSOR RO ONTROLLER, PM OEM SENSOR UNLESS OTHERWISE SPEIFIE: IMENSIONS RE IN INHES TOLERNES:. XXX XX X 0.05 NGULR: MHINE 0. EN 0.5 SURFE: 6 GENERL NOTES: - INTERPRET GEOMETRI TOLERNING PER NSI Y.5 - REK LL SHRP EGES.00 MX UNLESS NOTE - HMFER LL HOLES.05 X UNLESS NOTE - LL MTERILS, OTINGS, & LENING PROESSES MUST RESULT IN RoHS OMPLINT PRT - O NOT SLE RWING RWN ENG PPR. TITLE: MTERIL FINISH NME TE RH //0 R H ~ THE INFORMTION IN THIS OUMENT IS PROPRIETRY N ONFIENTIL. MY NOT E REPROUE, TRNSMITTE, OR USE WITHOUT THE EXPRESS PERMISSION OF V-TEK IN., MNKTO, MN TM-50 OEM UL JM S IZE WG. NO. 96 F IT REV WEIGHT (lbs): 89.7 SHEET 8 OF

87 P000 P0080 P0069 P0060 P0055 IR IN LUE LUE " " " LER LER 6-/" 6-/" P0069 LK P /" P0000 P0000 P0055 LK IR LINE LENGTHS TWIN HOSE (LER/LK) 5-/" - INSIE SELER TWIN HOSE " - OUTSIE SELER TWIN HOSE -/" - IR FLOW ONTROL VLVE " - FLOW ONTROL VLVE TO RSS TIE /" - IR SUPPLY LINE (LRGE LUE HOSE) - NOT SHOWN IN PNEUMTI IGRM " - IR SUPPLY TO IR VLVE (SMLL LUE LINE) /" - IR REGULTOR TO GUGE (SMLL LUE LINE) ITEM NO. PRT NUMER ESRIPTION QTY P000 IR REGULTOR SM RJ0-M5 P0080 GUGE PRESSURE P0060 P0069 P0009 P0009 P0060 P0069 IR VLVE ME - V IR FLOW ONTROL MNIFOL LOK INNER SELER OUTER SELER 5 P0009 IR YLINER, SM JP P0000 IR YLINER SM, JP-5-0-H 7 P0069 IR VLVE FLOW NTRL, MUFFLER 8 P0055 IR FIT R TEE /6 T UNLESS OTHERWISE SPEIFIE: IMENSIONS RE IN INHES TOLERNES:. XXX XX X 0.05 NGULR: MHINE 0. EN 0.5 SURFE: 6 GENERL NOTES: - INTERPRET GEOMETRI TOLERNING PER NSI Y.5 - REK LL SHRP EGES.00 MX UNLESS NOTE - HMFER LL HOLES.05 X UNLESS NOTE - LL MTERILS, OTINGS, & LENING PROESSES MUST RESULT IN RoHS OMPLINT PRT - O NOT SLE RWING RWN ENG PPR. TITLE: MTERIL FINISH NME TE RH // R H ~ THE INFORMTION IN THIS OUMENT IS PROPRIETRY N ONFIENTIL. MY NOT E REPROUE, TRNSMITTE, OR USE WITHOUT THE EXPRESS PERMISSION OF V-TEK IN., MNKTO, MN TM50 PNEUMTI IGRM S IZE WG. NO. 96 F IT REV WEIGHT (lbs): 0.00 SHEET 9 OF

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89 REVISIONS E O # REV. ESRIPTION TE PPROVE 756 REPLE PRT #0905 WITH PRT #09057 /8/0 RH 799 REPLE WITH /7/0 RH UNLESS OTHERWISE SPEIFIE: IMENSIONS RE IN INHES TOLERNES:. XXX XX X 0.05 NGULR: MHINE 0. EN 0.5 SURFE: GENERL NOTES: - INTERPRET GEOMETRI TOLERNING PER NSI Y.5 - REK LL SHRP EGES.00 MX UNLESS NOTE - HMFER LL HOLES.05 X UNLESS NOTE - LL MTERILS, OTINGS, & LENING PROESSES MUST RESULT IN RoHS OMPLINT PRT - O NOT SLE RWING RWN ENG PPR. TITLE: NME RH TE 0/8/ ~ THE INFORMTION IN THIS OUMENT IS PROPRIETRY N ONFIENTIL. MY NOT E REPROUE, TRNSMITTE, OR USE WITHOUT THE EXPRESS PERMISSION OF V-TEK IN., MNKTO, MN ONTROLLER, PM OEM SENSOR MTERIL FINISH S IZE WG. NO. 965 IT REV WEIGHT (lbs): SHEET OF

90 ITEM NO. PRT NUMER ESRIPTION QTY FEET RUER TM50 ENLOSURE, LOWER HLF MEMRNE SWITH P, TM50, ES UNLESS OTHERWISE SPEIFIE: IMENSIONS RE IN INHES TOLERNES:. XXX XX X 0.05 NGULR: MHINE 0. EN 0.5 SURFE: 6 GENERL NOTES: - INTERPRET GEOMETRI TOLERNING PER NSI Y.5 - REK LL SHRP EGES.00 MX UNLESS NOTE - HMFER LL HOLES.05 X UNLESS NOTE - LL MTERILS, OTINGS, & LENING PROESSES MUST RESULT IN RoHS OMPLINT PRT - O NOT SLE RWING RWN ENG PPR. TITLE: NME RH TE 0/8/ ~ THE INFORMTION IN THIS OUMENT IS PROPRIETRY N ONFIENTIL. MY NOT E REPROUE, TRNSMITTE, OR USE WITHOUT THE EXPRESS PERMISSION OF V-TEK IN., MNKTO, MN ONTROLLER, PM OEM SENSOR MTERIL FINISH S IZE WG. NO. 965 IT REV WEIGHT (lbs): SHEET OF

91 ITEM NO. NOTE: SEE WIRING IGRM FOR TYPE N PLEMENT OF SOKET PINS. PRT NUMER ESRIPTION QTY 009 L ISPLY 0X KLIT 075 PI67 07 REEPTLE MINI FIT JR REEPTLE MINI FIT JR REEPTLE MINI FIT JR REEPTLE MINI FIT JR REEPTLE MINI FIT JR STN OFF LER.8 LG # STN OFF LER.50 LG # STN OFF LER.9 LG # TENSION ONTROL OR, NEW IRUIT R. OMP. TM50XL SHS SS -0 X.75 LG HS SS -0 X / NYLOK NUT TKE-UP OR RE MEMRNE SWITH P, TM50, ES UNLESS OTHERWISE SPEIFIE: IMENSIONS RE IN INHES TOLERNES:. XXX XX X 0.05 NGULR: MHINE 0. EN 0.5 SURFE: 6 GENERL NOTES: - INTERPRET GEOMETRI TOLERNING PER NSI Y.5 - REK LL SHRP EGES.00 MX UNLESS NOTE - HMFER LL HOLES.05 X UNLESS NOTE - LL MTERILS, OTINGS, & LENING PROESSES MUST RESULT IN RoHS OMPLINT PRT - O NOT SLE RWING RWN ENG PPR. TITLE: NME RH TE 0/8/ ~ THE INFORMTION IN THIS OUMENT IS PROPRIETRY N ONFIENTIL. MY NOT E REPROUE, TRNSMITTE, OR USE WITHOUT THE EXPRESS PERMISSION OF V-TEK IN., MNKTO, MN ONTROLLER, PM OEM SENSOR MTERIL FINISH S IZE WG. NO. 965 IT REV WEIGHT (lbs): SHEET OF

92 FRONT ITEM NO. NOTE: SEE WIRING IGRM FOR TYPE N PLEMENT OF SOKET PINS. PRT NUMER ESRIPTION QTY 0908 FILTER ENTRY FUSE 00 IOE IN REEPT 7 00 SU MOUNTING HEX POST () ETIL 6 0 ETIL TERMINL LOK SLE : SU MLE 9 PIN 9 00 SU FEMLE 9 PIN 0 00 REEPT MP 9 PIN 00 PIN MP (F) (8WG) 005 PIN MP (M) ( WG) 5 07 REEPTLE MINI FIT JR REEPTLE MINI FIT JR REEPTLE MINI FIT JR REEPT 9 PIN REV MP 0 00 TERM LOK MINI (SPRING) 00 TERM GN LOK MINI (SPRING) 8 00 TERM EN P MINI (SPRING) TERM L LOK MINI (SPRING) STN OFF WHITE.50 LG #6-500 UTO SELET OR, 5/ 8 0 SHS SS 6- X / HS SS -0 X 5/ HS SS 6- X / 8 0 HS SS 8- X / NYLOK NUT # 8- LOK NUT " IN RIL RKET" MEMRNE SWITH P, TM50, ES 9 8 UNLESS OTHERWISE SPEIFIE: IMENSIONS RE IN INHES TOLERNES:. XXX XX X 0.05 NGULR: MHINE 0. EN 0.5 SURFE: 6 GENERL NOTES: - INTERPRET GEOMETRI TOLERNING PER NSI Y.5 - REK LL SHRP EGES.00 MX UNLESS NOTE - HMFER LL HOLES.05 X UNLESS NOTE - LL MTERILS, OTINGS, & LENING PROESSES MUST RESULT IN RoHS OMPLINT PRT - O NOT SLE RWING RWN ENG PPR. TITLE: NME RH TE 0/8/ ~ THE INFORMTION IN THIS OUMENT IS PROPRIETRY N ONFIENTIL. MY NOT E REPROUE, TRNSMITTE, OR USE WITHOUT THE EXPRESS PERMISSION OF V-TEK IN., MNKTO, MN ONTROLLER, PM OEM SENSOR MTERIL FINISH S IZE WG. NO. 965 IT REV WEIGHT (lbs): SHEET OF

93 ETIL RER EL LOTION SLE : ITEM NO. PRT NUMER ESRIPTION QTY E-STOP TRNSFORMER 060 TERM EN P 9 00 SFETY STIKER EX. POINT SFETY STIKER SETUP MNUL 5709 POWER SUPPLY KNO LK 0 HS 8- X / HS SS 0- X / PHMS #8- X / SS HEX NUT # 8- LOK NUT TM0-0 ontroller IN Rail (ottom) ENLOSURE UPPER HLF MEMRNE SWITH P, TM50, ES? 5 5 UNLESS OTHERWISE SPEIFIE: IMENSIONS RE IN INHES TOLERNES:. XXX XX X 0.05 NGULR: MHINE 0. EN 0.5 SURFE: 6 GENERL NOTES: - INTERPRET GEOMETRI TOLERNING PER NSI Y.5 - REK LL SHRP EGES.00 MX UNLESS NOTE - HMFER LL HOLES.05 X UNLESS NOTE - LL MTERILS, OTINGS, & LENING PROESSES MUST RESULT IN RoHS OMPLINT PRT - O NOT SLE RWING RWN ENG PPR. TITLE: NME RH TE 0/8/ ~ THE INFORMTION IN THIS OUMENT IS PROPRIETRY N ONFIENTIL. MY NOT E REPROUE, TRNSMITTE, OR USE WITHOUT THE EXPRESS PERMISSION OF V-TEK IN., MNKTO, MN ONTROLLER, PM OEM SENSOR MTERIL FINISH S IZE WG. NO. 965 IT REV WEIGHT (lbs): SHEET 5 OF

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95 ppendix : Sensors - ppendix : Sensors fm

96 - ppendix : Sensors Keyence FS-V/FS-V Sensor mplifiers The Keyence FS-V and FS-V sensor amplifiers (shown in Figure.) are used on the TM-50 for both the low cover tape sensor and the empty pocket detector. The V is the low cover tape amplifier unit and V is the EP amplifier unit. The FS-V is designed to be attached electrically to the FS-V and share V and GRN sources, so that the FS-V unit draws ground and power through the FS-V. Otherwise, the two units function independent of one another. Selecting the Output Mode The FS-V/FS-V sensor-amplifiers can be set to two Output Modes: light-on or dark-on. This determines under what conditions the sensor is triggered and the Operation Indicator is lit. In light-on mode, the sensor will be triggered when the current value (V) of detected light from the emitter is higher than the preset value (PV). In dark-on mode, the sensor is triggered when the V of detected light is lower than the PV. Essentially, in light-on Output Mode the sensor detects when an obstruction occurs (causing reflected light to increase) and in dark-on Output Mode the sensor detects when an obstruction is removed (causing reflected light to decrease).. Press the Output Selector button. The V indicator will display the current mode.. Press the Manual button within 5 seconds of having pressed the Output Selector button. The Output Mode will be toggled.. The V indicator will return to its normal display after 5 seconds have elapsed. Locking the Keys It is sometimes desirable to lock the keys of the sensor amplifiers so that the currents settings are not inadvertently changed.. Hold down the Manual button and the Mode button simultaneously for at least three seconds.. The V indicator will display Loc to indicate that the lock is in place.. Repeat the same procedure to unlock the keys. The display will flash the message unl. Two-point alibration. With an obstructing object between the sensors (ideally, a full reel of cover tape), press and release the SET button. The PV indicator will be lit.. Remove the obstruction between the sensors and press SET again. The amplifier will return to its normal operating mode. The number shown on the PV indicator should change.. The sensor s operation indicator should be lit while there is no obstruction between the sensors. Fiber Lock Lever Set utton Preset Value (PV) Green Indicator Manual utton Output Selector utton Figure. Operation Indicator urrent Value (V) Red indicator Mode utton Keyence FS-V/FS-V Sensor mplifiers fm

97 ppendix : Temperature ontroller - ppendix : Temperature ontrollers ontents Omron E5G Temperature ontroller fm

98 - TM-50 User s Guide Omron E5G Temperature ontroller The Omron E5G Temperature ontroller is used to monitor and maintain a target temperature range for the sealing shoes of the heat sealer. The heat sealer is equipped with two controllers, which control the two sealer shoes (inside and outside) independently. The controllers are set by default to maintain a temperature range equal to the set point +/-0 degrees for their respective sealer shoe. The controller does this by comparing the present value (current temperature) to the set point (target temperature). It turns on the heating element in the sealer shoe whenever the present value drops to 0 degrees below the set point and allows them to cool when the present value rises to 0 degrees above the target temperature. djusting the Set Points To adjust the set point, simply press the increment or decrement keys (up and down arrows). The green Set Point isplay will show the changes and the controller will immediately begin adjusting the temperature of the sealer shoes according to the new range that results. If a large adjustment is required, pressing and holding the up or down arrow keys will increase or decrease the set point quickly. efault Factory Settings Refer to the Omron E5G User s Guide when necessary for more detailed technical information regarding the operation of the termperature controllers. The directions below describe the factory settings set at the time the controllers are installed at V-TEK, Inc. Operation Level Settings (Figure.). Select the Run-Stop Settings, displayed as r-s, by pressing the Mode Key. It should be set to run.. Select the Upper Limit larm, displayed as L H. It should be set to 0.. Select the Lower Limit larm, displayed as L L. It should be set to 0. Figure. Temperature Unit Present Value (PV) isplay Set Point (SP) isplay Level Key Up rrow Key Mode Key Figure own rrow Key Omron E5G Temperature ontroller 6575.fm

99 ppendix : Temperature ontroller - Setting Protection Levels (Figure.). Press and hold the level and mode keys for at least three seconds. The controller will enter Protect Level.. The first parameter, Operation/djustment Protection, will read as opt on the PV display. It should be set to 0. If not, make adjustments with the Up or own rrow Keys.. Press the Mode Key. This moves to the Initial Setting/ommunications Protection parameter, which will read as ipt. It should be set to.. Press the Mode Key again. This moves to the Setting hanges Protection parameter, which will read as utpt. It should be set to off. Figure. Initial Settings (Figure.). Press the Level Key for at least three seconds. The PV display will flash after one second and temperature control will stop. The controller is then in Initial Settings Level.. The Input Type parameter will display as In-T. It should be set to 7. This setting corresponds to the J type thermocouple used in V-TEK sealers.. Select the Temperature Unit parameter, displayed as d-u, by pressing the Mode Key. It should set to, which selects elsius.. Select the ontrol Period parameter, displayed as P, by pressing the Mode Key. It should be set to Select the irect/reverse Operation parameter, displayed as oreu. It should be set to or-r. 6. Select the PI/On-Off parameter, displayed as ntl. It should be set to Pid. 7. Select the Self-tuning parameter, displayed as St. It should be set to off. 8. Select the larm Type parameter, displayed as Lt. It should be set to. 9. Select the Set Point High Limiter, displayed as sl-h. It should be set to Select the Set Point Low Limiter, displayed as sl-l. It should be set to -00. Figure fm Omron E5G Temperature ontroller

100 - TM-50 User s Guide djustment Level Settings (Figure.). While still in the Initial Settings Level, press the Level Key once for less than one second. The controller will enter the djustment Level.. The initial parameter displayed is the uto-tuning parameter, displayed as t. It should be set to off.. Select the Temperature Input Shift parameter, displayed as ins, by pressing the Mode Key. It should be set to Select the Proportional and parameter, displayed as P. It should be set to Select the Integral Time parameter, displayed as i. It should be set to. 6. Select the erivative Time parameter, displayed as d. It should be set to Press the Level key again for less than one second. The controller will return to normal operation. Figure. alibration Procedure alibrate the temperature controllers as needed, following the steps below:. Measure the temperature of the seal shoe at the end of the thermocouple with the temperature probe.. If the temperature reading on the controller is different than that of the probe, adjust the temperature input shift value in the djustment Level of the temperature controller. Example: If the controller reading is 0 degrees and the probe reading is 5 degrees, set the Temperature Input Shift Value at -5 degrees.. Press the Level Key for less than a second. Then select InS. Enter -50 with the up/down arrow keys. If the controller reading is higher than the probe reading, the input shift entry should be a negative number. If the probe is higher, the entry should be a positive number. Re-check both readings and continue to adjust the input shift until the controller and probe readings are within +/- 5 degrees of each other. Omron E5G Temperature ontroller 6575.fm

101 Spare Parts List OEM TM-50 Part Number escription Quantity ontroller 005 L display 057 Main micro chip 099 Transformer (new style) 050 Transformer (old style) 0905 Keypad 557 Fuse amp (5x0 mm) 500 auto select board (new style) 5008 auto select board (old style) 5008 Main micro board (new style) 50 Foot switch assembly 5700 Power supply V 996 Tension ontrol oard Replacement Kit ase Machine Stepper motor/drive (new style) Temp-controller 0557 Gear head 50: Take-up motor 5005 Step-seal circuit board Solenoid board 0009 Sealer air cylinder 0000 Sealer air cylinder 0060 Sealer air valve 0080 ir pressure gauge 0055 rive idler bearing 0056 PS wheel bearing 009 Timing belt 008 rive idler o-ring 7007 Large black knob 70 Small red knob 007 Heal seal thermocouple 008 Heat seal heater 5007 rive sprocket (50 pin) 5059 Lower-seal roller 5780 Take-up reel spindle (7 mm) 5009 Upper-seal roller Take-up reel spindle key (7 mm) 6057 Idler arm rive idler 6096 Track setup gauge 6 Heat shoe OEM TM-50 Spare Parts List 968b.fm Page of

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103 75 Summit venue Mankato, MN US 5600 Website: Phone: (507) For inquiries regarding spare parts, tape and reel supplies, or the service department, please call or write: Phone: (507) Please provide the machine model and serial numbers with all inquiries. NOTES Service and Parts ontacts fm Page

104 Service and Parts ontacts fm Page

105 OEM TM-50 with ual Jam Sensors ocument List Section escription File Name Front Page of 9.a.fm E eclaration of onformity Page of TM-50 O.doc Preface Pages i-vi 6685.fm Table of ontents Page of 960.8a.fm hapter : Getting Started Pages e.fm hapter : ontroller Pages b.fm hapter : Setup and Operation Pages c.fm hapter : Maintenance Pages a.fm Exploded View ual Jam Taper Page slddrw Exploded View P ontroller Page slddrw ppendix : Sensors Pages - to fm ppendix : Temp. ontrollers Pages to fm Spare Parts List Pages of 968b.fm Spare Parts List - Sensors Page of fm Service and Parts ontact Page of fm This document 9.8a.fm Warranty ocument Page of WI0.6 Rev. ack Page of 6666.fm OEM TM-50 ocument List 9.8a.fm Page of

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107 MINNESOT MEXIO 75 Summit venue / P.O. ox 0 Mankato, Minnesota 5600, US Telephone: (507) Fax No. (507) I.S.O. 900:008 ertified EXPRESS WRRNTY, EXLUSION N ISLIMER OF UNSTTE WRRNTIES N LIMITTION OF LIILITY. V-TEK, Inc (V-TEK) warrants for one year from date of receipt by end user that equipment manufactured by V-TEK will be free of defects in workmanship and materials.. ll integrated products purchased by V-TEK and integrated on to V-TEK equipment shall be covered in accordance with the manufacturer s pass through warranty and limited in costs equal to the amount of the manufacturer s pass through warranty.. V-TEK s obligation under this warranty applies only to the original ustomer and commences when V-TEK is notified of name, address of ustomer, and date of receipt of equipment.. uring the warranty period, V-TEK will replace any defective nonconsumable parts returned for that purpose to the designated V-TEK Replacement Parts enter or at V-TEK s option, refund original cost of equipment. 5. uthorization to return rticles purchased from V-TEK must be obtained by ustomer before return shipping commences. 6. redit may be granted, less an appropriate restocking charge of 5 to 0% of invoice amount, depending on the reason for the return and condition of the rticles. 7. Returns should always be carefully packed in original shipping carton and sent via ground service. V-TEK does not assume any liability for damage incurred during shipment. 8. For the first 0 days that you own your V-TEK product, V-TEK will be responsible for ground shipments to and from V- TEK s facility in Mankato, MN, U.S.. or its designate. For the remainder of your warranty V-TEK will pay freight for returning your product to you after its repair. 9. ustomer shall bear all charges for customs duty fees or freight above the ground rate or for articles returned which are not defective. 0. ollect shipments will not be accepted.. Insurance coverage during shipping is the responsibility of the ustomer. V-TEK does not assume any liability for damage incurred during shipment.. The warranty applies only to normal use of the equipment and shall be void if V-TEK determines that defects in or failures of the equipment were caused by the ustomer s negligence including the lack of proper preventative maintenance, misuse or accident or by unauthorized repair, alteration or installation.. This Warranty does not extend to consumable items or mechanical parts subject to normal wear.. ustomer s exclusive remedy for claims against V-TEK shall be the repair or replacement of defective equipment and parts. 5. ny modification to the standard configuration of this equipment as delivered will void the warranty, unless V-TEK personnel make the modification. THIS WRRNTY IS EXPRESSLY ME IN LIEU OF NY N LL OTHER WRRNTIES, EXPRESSE OR IMPLIE, INLUING THE WRRNTIES OF MERHNTILITY N FITNESS FOR PRTIULR PURPOSE. IN NO EVENT WILL V-TEK E LILE FOR INIENTL, SPEIL OR ONSEQUENTIL PENLTIES OR MGES, INLUING LOST PROFITS OR PENLTIES N/OR MGES FOR ELY IN ELIVERY OR FILURE TO GIVE NOTIE OF ELY EVEN IF V-TEK HS EEN VISE OF THE POSSIILITY OF SUH MGES. PSS THROUGH WRRNTIES RE VILLE FROM THE RESPETIVE MNUFTURERS. SERIL NUMER WI0.6 Rev. 05//0 Tell us how we are doing. Please take this opportunity to fill out our short survey on our website, so V-TEK can continue to be a leader in customer service. Please go to the direct link or go to our website under ontact Us and locate the Equipment and Service ustomer Survey. Thank you for your feedback and support. WI0.6 Rev. /5/ orporate Office: 75 Summit venue / P.O. ox 0, Mankato, Minnesota , US I.S.O. 900:008 ertified

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110 75 Summit venue Mankato, MN 5600 (507) FX: (507)