MITSIBUSHI FTO NUT,BOLT AND TORQUE GUIDE
|
|
- Brooke West
- 5 years ago
- Views:
Transcription
1 MITSIBUSHI FTO NUT,BOLT AND TORQUE GUIDE All information below has been obtained from the official Mitsubishi fto workshop manual, and I hold no liability for any incorrect information. Heads marked 4 STANDARD BOLTS M M M M M M M M M M M Heads marked 7 M M M M M M M M M M M Heads marked 8 M M M M M M M M M M M
2 FLANGE BOLTS Heads marked 4 M M M M M M Heads marked 7 M M M M M M Heads marked 8 M M M M M M SPECIFIC TOURQE SETTINGS 4G92 & 6A12 ENGINE (AS APLICABLE) NOTE: The Headbolts and rod bolts are set in ANGULAR TORQUE. IE. the 90 = 90 degrees rotation, not 90 NM. POSISTION BOLT DIAMETER (MM) TORQUE(NM) ALTERNATOR AND IGNITION SYSTEM Oil level gauge 13 Distributor 12 Ignition coil 10 Spark plug 25 Crankshaft bolt 182 ± 4 Alternator brace M8 23 Alternator brace M10 49 Lock bolt 23 Adjusting bolt 5
3 Power steering pump pulley 25 Power steering pump bracket stay 49 Power steering pump bracket M8 21 Power steering pump bracket M10 44 Alternator pivot bolt 44 Center cover 3 Ignition failure sensor M6 5 Ignition failure sensor M8 23 Ignition failure sensor bracket 10 Cam position sensor 9 Cam position sensor support 13 Cam position sensing cylinder 21 Engine cover 2.9 TIMING BELT Camshaft sprocket bolt 88 Cam position sensor 9.8 Crank angle sensor 9.8 Timing belt rear cover 11 Timing belt rear upper cover 11 Timing belt tensioner 24 Engine support bracket, right 49 Accessory mount 49 Timing belt cover 11 Tensioner pulley bolt 49 Tensioner arm bolt 44 Auto-tensioner bolt 13 Idler pulley bolt 36 FUEL SYSTEM AND EMISSION SYSTEM Breather tube 21 Fuel return pipe 9
4 Delivery pipe 12 Fuel pressure regulator 9 Throttle body stay <MIVEC> 23 Throttle body 19 Throttle cable bracket 19 Harness bracket 11 Breather tube 21 INTAKE MANIFOLD AND EXHAUST MANIFOLD Exhaust manifold (M8) 18 Exhaust manifold (M10) 29 Exhaust manifold bracket (M8) 19 Exhaust manifold bracket (M10 Bolt and washer assembly) 35 Exhaust manifold bracket (M10 Flange bolt) 98 Engine hanger (Bolt with head mark 4 ) 12 Engine hanger (Bolt with head mark 7 ) 19 Oil level gauge guide 14 Boost sensor 5 Intake air temperature sensor 13 Heat protector 13 Intake manifold 20 Intake manifold stay 31 Oxygen sensor 44 WATER PUMP AND WATER HOSE Water pump 24 Water inlet pipe 14 Thermostat case 24 Water inlet fitting 19 Water by-pass fitting 24 Water pipe 14 Water outlet fitting 19
5 Engine coolant temperature gauge Engine coolant temperature sensor Water fitting 24 FRONT CASE AND OIL PUMP Oil pump cover 10 Oil pump case 14 Relief plug 44 Oil screen 19 Oil pan 9 Upper oil pan (M6) 9 Upper oil pan (M8) 24 Lower oil pan 11 Cover 7 Drain plug 39 Oil pressure switch 10 Transmission stay 23 ROCKER ARMS AND CAMSHAFT Lock nut 9 Rocker arm shaft 31 Harness bracket 10 Rocker cover 3.5 Bearing cap bolt (M6) 11 Bearing cap bolt (M8) 24 Beam camshaft cap (M6) 11 Beam camshaft cap (M8) 21 ROCKER COVER AND CAMSHAFTS (MIVEC) Rocker cover 4 Oil pump 11 Arm spring holder 11
6 Camshaft bearing cap (M6) 11 Camshaft bearing cap (M8) 23 Oil control valve 9 ROCKER ARMS AND ROCKER SHAFT CAPS (MIVEC) Rocker shaft cap 11 Oil pump 11 Arm spring holder 11 Camshaft bearing cap (M6) 11 Camshaft bearing cap (M8) 23 Oil control valve 9 CYLINDER HEAD AND VALVES CylInder head bolt 74 Nm and then completely loosen 20 Nm Oil pressure switch 10 Rocker cover 4 PISTON AND CONNECTING ROD Connecting rod cap nut to 100 CRANKSHAFT, CYLINDER BLOCK, FLYWHEEL AND DRIVE PLATE Bearing cap bolt to 100 Oil seal case 11 Bell housing cover (Flange bolt) 10 Bell housing cover (Bolt and washer assembly ) 9 Rear plate 11 Drive plate bolt 98 Flywheel bolt 98 Baffle plate 9 Knock sensor 23
7 TORQUE WRENCH INFORMATION Car manufacturers specify a proper tightening level, a torque value expressed in foot-pounds, for every fastener on your car. Torque is a rotational force applied around a point or, in this case, a nut. Put a 1-footlong wrench on a nut and apply 10 pounds of force to the opposite end. You're now twisting that nut with 10 ft-lb (distance times force, or 1 foot times 10 pounds). Use a 2-foot-long wrench and apply 50 pounds of force, and you'll have 100 ft-lb, which, happily, is just about as long as most lug wrenches, and as much force as most elbows are happy cranking on. While most mechanics rely on a well-calibrated elbow to tighten things, it's vitally important that the tightness of a fastener fall within a fairly narrow range. Too loose and there's the danger of the nut or bolt spontaneously unscrewing down the road. Or maybe the gasket or O-ring fitting clamped by that bolt will leak. Too tight and there are other risks: The bolted-together part may be compressed, bent or otherwise damaged. The bolt shank could break, or the threads may strip, providing no clamping force at all. The best way to tighten fasteners is with a device called a torque wrench. BASICS Why don't we simply tighten every fastener of any particular size to the same torque value? Why do we need a shop manual to tell us that one 5 16-inch bolt holding down a valve cover needs 11 ft-lb, while the 5 16-inch stud on the shock absorber needs 20? Let's discuss what happens when you turn a nut or bolt head. The threads are a form of inclined plane or wedge, the simplest type of tool. As the inclined plane is wedged (turned) into the threads, it applies a force along the bolt's length, effectively making the bolt a tension spring. This tension in the bolt shank clamps two parts together. If the clamping force is greater than the load exerted between, say, the head and the block, those two pieces will never spontaneously get loose. And the more twisting force you apply to the bolt head or nut, the more clamping force in the joint. So just tighten it until it won't come loose, right? Wrong. Differences in overall bolt length, the material of the clamped parts, the presence of a gasket between the two parts, and even the alloy of the bolt itself affect the proper torque. Also, the proper torque value takes into account the friction between the threads, which is the single biggest variable that affects the relationship between the torque applied to the bolt head and the clamping force. Friction arises from the threads as well as the rotating bolt face scrubbing along the stationary workpiece. Overcoming friction can account for as little as a few percent or as much as 50 percent of the force needed while tightening a nut or bolt. And that means that the clamping force can vary widely not good when you're installing a cylinder head or an intake manifold.
8 TORQUE WRENCH TYPES (1) Bending-Beam This is the wrench for those who don't regularly need a torque wrench. The large center beam bends as you apply torque, while the unbending pointer beam lets you read the torque directly. If it goes out of calibration, simply bend the pointer back to zero with a pair of pliers. The single biggest disadvantage is that your eyeball has to be parked directly above the pointer while you read the scale, which is tough in hard-to-reach places. (2) Micrometer "Clicker" This pro-grade tool is preset to the correct torque and will click tactilely and audibly when it reaches the correct torque. It's highly repeatable and accurate, but should be returned to zero after every use. Even so, it should be calibrated regularly if used for critical parts like suspension and internal engine fasteners. Don't use your torque wrench like a ratchet for disassembly save it for final assembly.
Fastener Tightening Specifications Specification
2008 G6 Applies to: 3.5L Report a problem with this article Fastener Tightening s A/C Compressor Bracket Bolt Camshaft Position Actuator Assembly Bolt 16 Y 12 lb ft Camshaft Position Actuator Magnet Bolt
More informationDISASSEMBLED VIEWS. Disassembled Views. Engine Covers and Component Assemblies (1 of 2) (LF1, LFW or LFX)
2012 Cadillac CTS Wagon AWD V6-3.0L Vehicle > Engine, Cooling and Exhaust > Engine > Locations > Components DISASSEMBLED VIEWS Disassembled Views Engine Covers and Component Assemblies (1 of 2) (LF1, LFW
More information5.7L ENGINE PARTS BOOK. Not for. Reproduction
5.7L ENGINE PARTS BOOK Engine Model: Engine Family: PSI, Industrial Engine Spec N.: 39004120-39004248 Parts Book Revision: December, 2015 TABLE OF CONTENTS SECTION PAGE CYLINDER BLOCK... 3-5 CYLINDER HEAD...
More informationCOMPONENT LOCATOR > DISASSEMBLED VIEWS
Page 1 of 45 2006 Pontiac Grand Prix 3.8L Eng Base Service Manual: ENGINE MECHANICAL - 3.8L COMPONENT LOCATOR > DISASSEMBLED VIEWS Fig 1: Engine Block Component Views Callout Component Name 100 Engine
More informationTORQUE SPECIFICATIONS
TORQUE SPECIFICATIONS TORQUE SPECIFICATIONS Application Ft. Lbs. (N.m) A/C Compressor Bracket Bolts Upper Vertical Bolt 16-21 (22-29) Horizontal Bolts 32-43 (43-58) A/C Compressor-To-Bracket Bolts 32-43
More information11A-1 ENGINE CONTENTS
11A-1 ENGINE CONTENTS ENGINE ENGINE ... 11A... 11B 11A-2 ENGINE CONTENTS GENERAL... 3 Outline of Changes... 3 GENERAL INFORMATION... 3 SERVICE SPECIFICATIONS... 3 SEALANT... 3 SPECIAL
More informationENGINE OVERHAUL <2.4L ENGINE>
11B-1 GROUP 11B ENGINE OVERHAUL CONTENTS SPECIAL TOOLS 11B-2 GENERATOR AND IGNITION SYSTEM 11B-6 REMOVAL AND INSTALLATION 11B-6 EXHAUST MANIFOLD 11B-9 REMOVAL AND INSTALLATION 11B-9 TIMING
More information2002 Escape Workshop Manual
SECTION 303-01A: Engine 2.0L Zetec 2002 Escape Workshop Manual IN-VEHICLE REPAIR Procedure revision date: 10/25/2004 Timing Belt Special Tool(s) Crankshaft TDC Timing Peg 303-574 (T97P-6000-A) Camshaft
More informationREQUIRES SPECIAL TOOLS TO INSTALL. SEE REPAIR INSTRUCTION MANUAL. 411 718 38 3 1027 1 127 127 127A 1080 1081 1028 127 718A 127 718 44B 718A 2 44A 493 44 1069 112 718B 1019 LABEL KIT 1058 OWNER S MANUAL
More informationNOTE: Do not disassemble upper intake manifold from lower intake manifold unless replacement of one of the components is necessary.
Fig. 2: Lower Intake Manifold Bolt Tightening Sequence INTAKE MANIFOLD (UPPER) NOTE: Do not disassemble upper intake manifold from lower intake manifold unless replacement of one of the components is necessary.
More informationPARTIAL ENGINE ASSY (2ZZ GE)
COMPONENTS 14189 140R701 7.0 (71, 62 in. lbf) Cylinder Head Cover No. 2 19 (194, 14) Radiator Support Upper 19 (194, 14) Radiator Hose Inlet Cruise Control Actuator Assy 6.0 (61, 53 in. lbf) Radiator Assy
More informationCylinder Head Replacement
CYLINDER HEAD REPLACEMENT (EN... CYLINDER HEAD REPLACEMENT (ENGINE MECHANICAL - 1.6L) Document ID# 1430093 Cylinder Head Replacement Tools Required J 45059 Angle Meter KM-470-B Angular Torque Gauge J 42492-A
More informationThis is a guide to assist you adjust the valve clearance on a 2l V6 MIVEC engine found in a Mitsubishi FTO GPX
Adjusting the valve clearance on a 2L V6 FTO engine This is a guide to assist you adjust the valve clearance on a 2l V6 MIVEC engine found in a Mitsubishi FTO GPX Disclaimer: This guide is to assist you
More informationSPECIFICATIONS TEST AND ADJUSTMENT SPECIFICATIONS SPECIFICATIONS ENGINE FD620D, K SERIES
TEST AND ADJUSTMENT Engine Oil Pressure Sensor Activates............................... 98 kpa (14.2 psi) Oil Pressure While Cranking (Minimum).......................... 28 kpa (4 psi) Oil Pressure.....................................
More informationThe following tools will be required to perform this new service procedure outlined in this bulletin:
The following new service information outlined in this bulletin will aid technicians in removal and installation of the cylinder head without the removal of the front engine cover. The new service procedure
More informationTIMING BELT REPLACEMENT. Tools Required. J A (KM-421-A) Timing Belt Adjuster J Angle Meter KM-470-B Angular Torque Gage
Page 1 of 20 TIMING BELT REPLACEMENT Tools Required J 42492-A (KM-421-A) Timing Belt Adjuster J 45059 Angle Meter KM-470-B Angular Torque Gage Removal Procedure Fig. 37: View Of Throttle Cable CAUTION:
More informationIN-VEHICLE SERVICE. Engine Components
file://c:\tso\tsocache\vdtom_5368\svk~us~en~file=svk31a14.htm~gen~ref.htm Page 1 of 10 Section 03-01A: Engine, 2.3L I-4 IN-VEHICLE SERVICE 1997 Ranger Workshop Manual Engine Components The views shown
More information11A-1 ENGINE CONTENTS ENGINE <4G9>...
11A-1 ENGINE CONTENTS 11109000276 ENGINE ... ENGINE ... 11A 11B 11A-2 ENGINE CONTENTS GENERAL INFORMATION... 3 SERVICE SPECIFICATIONS... 3 SEALANTS... 4 SPECIAL TOOLS... 5 ON-VEHICLE SERVICE...
More informationSPECIFICATIONS TEST AND ADJUSTMENT SPECIFICATIONS SPECIFICATIONS ENGINE FD620D, K SERIES
ENGINE FD620D, K SERIES SPECIFICATIONS SPECIFICATIONS TEST AND ADJUSTMENT SPECIFICATIONS Engine Oil Pressure Sensor Activates............................... 98 kpa (14.2 psi) Oil Pressure While Cranking
More informationTORQUE SPECIFICATIONS
2000 Suzuki Truck Grand Vitara LTD JLS 2WD V6-2.5L Vehicle > Engine, Cooling and Exhaust > Engine > Specifications > Mechanical TORQUE SPECIFICATIONS Engine Torque Specifications TORQUE COMPONENT TIGHTENING
More informationDISASSEMBLY AND REASSEMBLY
24 01 DISASSEMBLY AND REASSEMBLY COMPONENTS AND SPECIAL TOOLS Injector Puller Y99220072B Glow Plug Wrench Y99220132B Fuel Pipe Wrench Sealing Caps 665 995 5844 Injector Copper Washer Puller Y99220022B
More informationENGINE <4G9-MPI> Click on the applicable bookmark to selected the required model year
ENGINE 11B-1 ENGINE CONTENTS GENERAL................................. 2 Outline of Change............................ 2 GENERAL INFORMATION.................. 2 SERVICE SPECIFICATIONS.................
More information2003 Nissan-Datsun Truck Frontier 4WD V6-3.3L (VG33E)
1 of 15 8/7/2016 2:34 PM 2003 Nissan-Datsun Truck Frontier 4WD V6-3.3L (VG33E) Vehicle» Engine, Cooling and Exhaust» Engine» Cylinder Head Assembly» Service and Repair» Removal and Installation 2 of 15
More information26/01/2017 3GR-FSE ENGINE MECHANICAL: ENGINE UNIT: DISASSEMBLY; 2006 MY GS300 [01/ ]
Last Modified: 8-24-2016 6.6 A Doc ID: RM000000T4X000X Model Year Start: 2006 Model: GS300 Prod Date Range: [01/2005 - ] Title: 3GR-FSE ENGINE MECHANICAL: ENGINE UNIT: DISASSEMBLY; 2006 MY GS300 [01/2005
More informationLab #5 4-Cylinder Single Overhead Cam Engine Dissection
Engr 3 Mission College Faculty: Kate Disney TA: Andrew Dina Lab #5 4-Cylinder Single Overhead Cam Engine Dissection Equipment: 4-Cylinder Mazda 16 Valve SOHC 92 (Manual Transmission) Ratchet with 2 and
More informationREMOVAL 1. DRAIN ENGINE COOLANT 2. REMOVE THROTTLE BODY COVER 3. DISCONNECT TIMING BELT FROM CAMSHAFT TIM- ING PULLEYS (See page EM 14)
EM34 ENGINE MECHANICAL (2UZFE) EM11U02 REMOVAL 1. DRAIN ENGINE COOLANT 2. REMOVE THROTTLE BODY COVER 3. DISCONNECT TIMING BELT FROM CAMSHAFT TIM- ING PULLEYS (See page EM14) A02844 Be careful not to drop
More informationPage 1 of 9 SECTION 303-01B: Engine 2.0L SPI 2002 Focus Workshop Manual ASSEMBLY Procedure revision date: 12/14/2000 Engine Special Tool(s) Crankshaft Rear Seal Pilot 303-329 (T88P-6701-B2) Crankshaft
More informationEngine. Special Tool(s) Compressor, Piston Ring 303-D032 (D81L-6002-C) or equivalent. Compressor, Valve Spring (T93P-6565-AR)
SECTION 303-01C: Engine 5.4L (4V) 2009 Mustang Workshop Manual ASSEMBLY Procedure revision date: 12/12/2008 Engine Special Tool(s) Compressor, Piston Ring 303-D032 (D81L-6002-C) or equivalent Compressor,
More informationAPG3009-B-01-JD FLANGE BOLT (M6 14) JF340-B-01 APG3009-B-02-JD OIL LEVEL SWITCH ASSY. JF240-B-02. APG3009-B-04-JD FLANGE NUT (10 mm) JF340-B-02
APG3009-A-01-JD HEAD COVER COMP. BOLT JF340-A-01 APG3009-A-02-JD HEAD COVER WASHER COMP. JF340-A-02 APG3009-A-03-JD WASHER COVER PACKING JF340-A-03 APG3009-A-04-JD HEAD COVER COMP. JF340-A-04 APG3009-A-05-JD
More informationCylinder head/gasket, replacing
1(16) Cylinder head/gasket, replacing Special tools: 951 2666, 951 2767, 999 5450, 999 5452, 999 5454, 999 5670, 999 5718, 999 5719, 999 5750, 999 5972 Removing the cylinder head gasket Note! As the illustrations
More informationCylinder Head. Special Tool(s) Compressor, Valve Spring (T93P-6565-AR) Heavy Duty Floor Crane or equivalent
SECTION 303-01C: Engine 5.4L (4V) 2009 Mustang Workshop Manual INSTALLATION Procedure revision date: 04/03/2009 Cylinder Head Special Tool(s) Compressor, Valve Spring 303-452 (T93P-6565-AR) Heavy Duty
More information2001 Escort Workshop Manual
Page 1 of 6 SECTION 303-01B: Engine 2.0L Zetec 2001 Escort Workshop Manual IN-VEHICLE REPAIR Procedure revision date: 10/26/2004 Timing Drive Components Timing Belt Special Tool(s) Crankshaft TDC Timing
More informationLower Intake Manifold Replacement
Lower Intake Manifold Replacement Removal Procedure 1. Turn OFF all the lamps and the accessories. 2. Ensure the ignition switch is in the OFF position. 3. Disconnect the negative battery cable from the
More information2012 Kia Soul L4 2.0L
2012 Kia Soul L4 2.0L Vehicle» Engine, Cooling and Exhaust» Engine» Timing Chain» Service and Repair» Repair Procedures» Part 1 Removal Engine removal is not required for this procedure. CAUTION: Use fender
More informationSECTION C Engine 5.4L (4V)
303-01C-i Engine 5.4L (4V) 303-01C-i SECTION 303-01C Engine 5.4L (4V) CONTENTS PAGE SPECIFICATIONS... 303-01C-2 303-01C-2 Engine 5.4L (4V) 303-01C-2 SPECIFICATIONS Material Motorcraft Metal Surface Prep
More information2003 Taurus/Sable Workshop Manual
Page 1 of 24 SECTION 303-01A: Engine 3.0L (2V) ASSEMBLY 2003 Taurus/Sable Workshop Manual Engine Special Tool(s) Piston Ring Compressor 303- D032 (D81L-6002-C) Camshaft Bearing Set 303-017 (T65L-6250-A)
More informationWARNING: ALWAYS relieve fuel pressure before disconnecting any fuel related component. DO NOT allow fuel to contact engine or electrical components.
4.0L V8 - VINS [K,U] Selected Block 1990 Lexus LS 400 For Lextreme Powertrain 2020 S. Hacienda Blvd. # D Hacienda Heights California 91745 Copyright 1998 Mitchell Repair Information Company, LLC Friday,
More informationSpecial Tools Needed: DrVanos.com Stage I Installation Instructions Camshaft locking tool TDC Crank pin Sprocket turning tool Tool rental is available with the purchase of a vanos kit *See website for
More informationENGINE OVERHAUL <3.0L ENGINE>
11D-1 GROUP 11D ENGINE OVERHAUL CONTENTS SPECIAL TOOLS................ 11D-2 GENERATOR AND DRIVE BELT... 11D-4 REMOVAL AND INSTALLATION........ 11D-4 INTAKE MANIFOLD PLENUM AND THROTTLE BODY
More informationEG 18 ENGINE MECHANICAL TIMING BELT EG5EK 01 COMPONENTS FOR REMOVAL AND INSTALLATION
EG18 ENGINE TIMING BELT COMPONENTS FOR REMOVAL AND INSTALLATION EG5EK01 ENGINE EG19 EG20 ENGINE ENGINE EG21 EG22 ENGINE TIMING BELT REMOVAL EG5G101 1. REMOVE OIL PAN PROTECTOR 2. REMOVE ENGINE UNDER COVER
More informationTorque Specifications for 2003 Hyundai Tiburon (GK) 2.7L DOHC
Torque Specifications for 2003 Hyundai Tiburon (GK) 2.7L DOHC Engine Mechanical System Camshaft sprocket bolt 90 ~ 110 900 ~ 1,100 65 ~ 80 Cylinder head cover bolt 8 ~ 10 80 ~ 100 5.8 ~ 7.2 Main bearing
More informationREMOVAL & INSTALLATION
REMOVAL & INSTALLATION CAUTION: This application is an interference engine. Do not rotate camshaft or crankshaft when timing belt is removed, or engine damage may occur. TIMING BELT Removal (200SX & 300ZX)
More informationENGINE MECHANICAL <3.0L>
11C-1 GROUP 11C ENGINE MECHANICAL CONTENTS GENERAL DESCRIPTION......... 11C-2 ENGINE DIAGNOSIS............. 11C-2 SPECIAL TOOLS................ 11C-3 ON VEHICLE SERVICE........... 11C-5 DRIVE BELT
More informationPARTIAL ENGINE ASSY (2TR FE)
COMPONENTS 147 1421Z01 Clip Hood Subassy x9 Radiator Support to Frame Seal LH 30 (306, 22) 30 (306, 22) Fan and Generator V Belt 5.0 (51, 44 in. lbf) Fan Shroud Fan Pulley Fan w/ Fluid Coupling PRE RUNNER
More informationGROUP 11D 11D-1 CONTENTS SPECIAL TOOLS... 11D-2 GENERATOR AND DRIVE BELT... 11D-4 CYLINDER HEAD AND VALVES... 11D-30
11D-1 GROUP 11D CONTENTS SPECIAL TOOLS 11D-2 GENERATOR AND DRIVE BELT 11D-4 REMOVAL AND INSTALLATION 11D-4 INTAKE MANIFOLD PLENUM AND THROTTLE BODY ASSEMBLY 11D-6 REMOVAL AND INSTALLATION 11D-6 IGNITION
More information2001 Chevrolet Metro LSi ENGINES 1.3L 4-Cylinder - Metro & Firefly (Canadian) Fig. 3: Exploded View Of Timing Belt & Components (Typical)
Fig. 3: Exploded View Of Timing Belt & Components (Typical) Fig. 4: Aligning Timing Marks 6. Loosen the timing belt tensioner bolt and the stud. 7. After pushing up the tensioner plate completely with
More informationENGINE MECHANICAL <3.0L ENGINE>
11C-1 GROUP 11C ENGINE MECHANICAL CONTENTS GENERAL DESCRIPTION......... 11C-2 ENGINE DIAGNOSIS............. 11C-3 SPECIAL TOOLS................ 11C-4 ON-VEHICLE SERVICE........... 11C-6 DRIVE
More informationASSEMBLY Procedure revision date: 11/22/2001
Page 1 of 39 Evan Groenke From: Daniel Lelovic [dlelovic@rogers.com] Sent: May 8, 2005 12:08 PM To: 'Evan Groenke' Subject: 2.5L Engine Re-assembly SECTION 303-01B: Engine 2.5L 2000 Contour/Mystique Workshop
More information1998 Saab 900 SE ENGINES Saab 2.0L & 2.3L 4-Cylinder
Removal & Installation See VALVE SPRINGS under CYLINDER HEAD under OVERHAUL. CAMSHAFT Removal 1. Rotate crankshaft until "0" mark on flywheel aligns with timing mark on flywheel cover. Remove inspection
More information2/17/2017 Timing Belt Service and Repair, Removal and Replacement
http://repair.alldata.com/alldata/article/display.action?componentid=64&itypeid=401&nonstandardid=0&vehicleid=39554&miles=&printfriendly=com 1/22 http://repair.alldata.com/alldata/article/display.action?componentid=64&itypeid=401&nonstandardid=0&vehicleid=39554&miles=&printfriendly=com
More informationDrVanos.com Stage II Installation Instructions. Tool rental is available with the purchase of a vanos kit *See website for more info*
DrVanos.com Stage II Installation Instructions Special Tools Needed: Camshaft locking tool TDC Crank pin Sprocket turning tool Tool rental is available with the purchase of a vanos kit *See website for
More informationAJV8 Engine Assembly. AJV8 Engine Assembly
AJV8 Engine Assembly Contents Cylinder Block Dowels, Plugs and Pipes 2 4 Crankshaft Bearing and Cylinder Bore Dimensions 5 9 Bearing Measuring 6 Engine Dimensions and Codes 6 7 Main Bearing Selection Chart
More information2004 Volvo C70 L5-2.4L Turbo VIN 63 B5244T7 Cylinder Head Assembly Service and Repair, Removal and Replacement: Cylinder Head/Gasket, Replacing
1 of 25 8/18/2011 6:10 PM 2004 Volvo C70 L5-2.4L Turbo VIN 63 B5244T7 Cylinder Head Assembly Service and Repair, Removal and Replacement: Cylinder Head/Gasket, Replacing Cylinder head/gasket, replacement
More informationDISASSEMBLY Procedure revision date: 11/22/2001
Page 1 of 31 Evan Groenke From: Daniel Lelovic [dlelovic@rogers.com] Sent: May 8, 2005 12:06 PM To: 'Evan Groenke' Subject: 2.5 L Engine Disassembly SECTION 303-01B: Engine 2.5L 2000 Contour/Mystique Workshop
More informationCAMSHAFT (LH BANK) (2GR FE) ENGINE MECHANICAL 1424N 01 REPLACEMENT
REPLACEMENT N0. REMOVE ENGINE ASSEMBLY WITH TRANSAXLE (SEE PAGE ). REMOVE ENGINE WIRE 3. REMOVE FRONT FRAME ASSY (SEE PAGE ). REMOVE STARTER ASSY (SEE PAGE 99). REMOVE AUTOMATIC TRANSAXLE ASSY (SEE PAGE
More information1983 BMW 320i. 1.8L 4-CYL 1983 Engines - 1.8L 4-Cylinder Engines - 1.8L 4-Cylinder
ENGINE IDENTIFICATION 1.8L 4-CYL 1983 Engines - 1.8L 4-Cylinder For engine repair procedures not covered in this article, see ENGINE OVERHAUL PROCEDURES - GENERAL INFORMATION article in the GENERAL INFORMATION
More informationService and Repair Note:
Service and Repair Note: Ford does not provide camshaft gear timing marks, or information to perform timing belt service without the special tools shown in this procedure. Timing Drive Components - Timing
More information9/24/2017 Camshaft Timing Chain Removal and Installation Engine Mechanical 2002 Audi A6/S6/Quattro/Allroad MotoLogic
2002 A6/S6/Quattro/Allroad The information in this article comes from a service manual containing information that applies to the following engine code: BAS. Section Info: Report a problem with this article
More informationENGINE MECHANICAL <4G69>
11E-1 GROUP 11E ENGINE MECHANICAL CONTENTS SERVICE SPECIFICATIONS....... 11E-2 SEALANTS.................... 11E-2 SPECIAL TOOLS................ 11E-3 ON-VEHICLE SERVICE........... 11E-7 DRIVE BELT
More informationENGINE OVERHAUL GROUP 11B 11B-1 CONTENTS GENERAL SPECIFICATIONS... 11B-2 OIL PAN AND TIMING CHAIN CASE... 11B-27 SERVICE SPECIFICATIONS...
11B-1 GROUP 11B CONTENTS GENERAL SPECIFICATIONS 11B-2 SERVICE SPECIFICATIONS 11B-2 FASTENER TIGHTENING SPECIFICATIONS 11B-4 SEALANTS AND ADHESIVES 11B-7 SPECIAL TOOLS 11B-8 GENERATOR AND IGNITION SYSTEM
More informationOwner s Manual. Parts List. Cylinder Head assy. APA Part No. Description Part. No
Cylinder Head assy. A SP-GG900E-A-01-JD HEAD COVER COMP. BOLT JF340-A-01 SP-GG900E-A-02-JD HEAD COVER WASHER COMP. JF340-A-02 SP-GG900E-A-03-JD TUBE JF340-A-13 SP-GG900E-A-04-JD HEAD COVER COMP. JF340-A-04
More informationREMOVAL & INSTALLATION
REMOVAL & INSTALLATION NOTE: For reassembly reference, label all electrical connectors, vacuum hoses and fuel lines before removal. Also place mating marks on engine hood and other major assemblies before
More informationPage 1 of 6 Section 03-01C: Engine, 7.5L MFI 1996 Bronco/F-Series Workshop Manual IN-VEHICLE SERVICE Procedure revision date: 06/19/2000 Cylinder Heads Removal SPECIAL SERVICE TOOL(S) REQUIRED Description
More informationTorque Guidelines (Z 22 SE)
Page 1 of 14 Torque Guidelines (Z 22 SE) No. Designation Nm 1 Retaining bolts, coolant pump sprocket to coolant pump 2 Retaining bolts, balancer shaft timing chain guide rail to 3 Retaining bolts, balancer
More information1990 Nissan-Datsun 300ZX V6-2960cc DOHC Turbo (VG30DETT) Service and Repair TIMING BELT REPLACEMENT
1990 Nissan-Datsun 300ZX V6-2960cc DOHC Turbo (VG30DETT) Service and Repair TIMING BELT REPLACEMENT CAUTION: a. Do not bend or twist timing belt. b. After removing timing belt, do not turn crankshaft and
More informationEngine. Special Tool(s) Adapter for (T97T-6256-A) Adapter for (T97T-6256-D)
SECTION 303-01A: Engine 4.0L SOHC 2009 Mustang Workshop Manual ASSEMBLY Procedure revision date: 05/10/2010 Engine Special Tool(s) Adapter for 303-564 303-578 (T97T-6256-A) Adapter for 303-577 303-576
More informationVALVE CLEARANCE (K3-VE)
ENGINE MECHANICAL VALVE CLEARANCE (K3-VE) 25 ENGINE MECHANICAL VALVE CLEARANCE (K3-VE) INSPECTION 1. DISCONNECT NEGATIVE BATTERY TERMINAL (See page RS-164.) 2. ROVE ENGINE UNDER COVER 3. DRAIN ENGINE COOLANT
More information1.6L 4-CYL - VIN [E]
1.6L 4-CYL - VIN [E] 1993 Nissan Sentra 1993 NISSAN ENGINES 1.6L 4-Cylinder NX, Sentra * PLEASE READ THIS FIRST * NOTE: For engine repair procedures not covered in this article, see ENGINE OVERHAUL PROCEDURES
More informationZoom and Print Options
Vehicle» Engine, Cooling and Exhaust» Engine» Service and Repair» Removal and Replacement» Engine Replacement Engine Replacement ^ Tools Required - J 38185 Hose Clamp Pliers Removal Procedure 1. Remove
More informationSOHC ENGINE MECHANICAL
SECTION 1B SOHC ENGINE MECHANICAL CAUTION: Disconnect the negative battery cable before removing or installing any electrical unit or when a tool or equipment could easily come in contact with exposed
More informationVolkswagen New Beetle 2.0 Liter 4-cyl General, Engine (Engine Code AEG) 13 Engine-Crankshaft, Cylinder block (Page GR-13)
13 Engine-Crankshaft, Cylinder block (Page GR-13) Engine, disassembly and assembly 10-222 A/21 guide from 10-222 A support tool, modifying Ribbed belt, removing and installing Semi-automatic toothed belt
More informationDisconnect the breather tube from the air cleaner outlet duct.
Disconnect the breather tube from the air cleaner outlet duct. Disconnect the IAT sensor harness connector. Remove the air cleaner outlet duct retaining wingnut. Separate the air cleaner outlet duct from
More informationEngine Dismantle and Assemble ( )
Engine Dismantle and Assemble (2 34 8) Special Tools 2-036A Remover for pilot bearing 2-37 Oil seal installer/aligner 237 2036A 2-044A Installer/Aligner, Pilot Bearing/Clutch Plate 244 2-44 Inlet manifold
More informationILLUSTRATED PARTS LIST MS330ECH PUMP/ENGINE PACKAGE. MS330ECH PUMP/ENGINE PACKAGE PART # REV12/01 Maruyama. E x t r a o r d i n a r y.
MARUYAMA ILLUSTRATED PARTS LIST PUMP/ENGINE PACKAGE PUMP/ENGINE PACKAGE PART #4540 REV1/01 Maruyama. E x t r a o r d i n a r y. ILLUSTRATED PARTS LIST MAIN BODY 7 5 1 1 0 9 4 17 11 15 14 3 1 1 19 5 1 9
More informationInstallation Instructions
Part Number: 10.109.01.109 Description: AUTOTECH Sport 270 Hydraulic Camshaft Note: If the job seems to be beyond your abilities, we recommend that you refer this installation to a qualified mechanic.
More information2005 Chrysler 300 C ENGINE Mechanical - 3.5L - Service Information & Magnum
1. Install camshaft sprockets onto the camshafts. Install NEW sprocket attaching bolts into place. The 255 mm (10 in.) bolt is to be installed in the left camshaft and the 213 mm (8 3/8 in.) bolt is to
More information1. Remove the crankshaft pulley, engine coolant pump pulley and drive belt. 2. Remove the timing belt cover.
DISASSEMBLY 1. Remove the crankshaft pulley, engine coolant pump pulley and drive belt. 2. Remove the timing belt cover. 3. Turn the crankshaft clockwise and align the timing marks so as to bring the No.
More informationGROUP 11 ENGINE CONTENTS ENGINE MECHANICAL <2.4L ENGINE>... 11A ENGINE OVERHAUL <2.4L ENGINE>... 11B ENGINE MECHANICAL <3.0L ENGINE>...
11-1 GROUP 11 ENGINE CONTENTS.................. 11A ENGINE OVERHAUL .................... 11B ENGINE MECHANICAL .................. 11C ENGINE OVERHAUL ....................
More information1 of 12 11/20/2016 9:32 PM
1 of 12 11/20/2016 9:32 PM Caution: After removing timing chain, do not turn crankshaft and camshaft separately, or valves will strike piston heads. Apply new engine oil to the sliding surfaces when Installing
More informationE70PL4EEC 1999 : CAMSHAFT [1/23] Page 1 of 49
E70PL4EEC 1999 : CAMSHAFT [1/23] Page 1 of 49 E70PL4EEC 1999 : CAMSHAFT [1/23] 1 5030657 1 CAMSHAFT 2 5030658 1 PLATE, Camshaft thrust 3 5030549 1 SEAL, Camshaft 4 5030989 2 BOLT, Plate 5 5030663 8 ARM,
More information2002 Crown Victoria/Grand Marquis Workshop Manual
Page 1 of 24 SECTION 303-01: Engine 2002 Crown Victoria/Grand Marquis Workshop Manual INSTALLATION Procedure revision date: 01/02/2003 Cylinder Heads Special Tool(s) Installer, Crankshaft Vibration Damper
More informationENGINE OVERHAUL <2.4L ENGINE>
11D-1 GROUP 11D ENGINE OVERHAUL CONTENTS GENERAL SPECIFICATIONS 11D-2 SERVICE SPECIFICATIONS 11D-2 REWORK DIMENSIONS 11D-3 TORQUE SPECIFICATIONS 11D-4 SEALANTS 11D-7 SPECIAL TOOLS 11D-8 GENERATOR
More informationRemoving and installing cylinder head
31 30 29 28 27 26 25 24 23 22 1 2 3 11 12 10 4 9 5 6 7 8 Removing and installing cylinder head Checking compression pressure page 15-24. Notes: When installing a replacement cylinder head with a mounted
More information9000W Generator. Cylinder head system assy.
PARTS LISTING 34 Cylinder head system assy. APAPartNo. Description Part. No APG-3090-A-01-JD HEAD COVER COMP. BOLT JF340-A-01 APG-3090-A-02-JD HEAD COVER WASHER COMP. JF340-A-02 APG-3090-A-03-JD TUBE JF340-A-13
More informationMARINE ILLUSTRATED PARTS MANUAL
MARINE ILLUSTRATED PARTS MANUAL MODEL MP6.0L MY 2003-2004 09/04 This Page Was Intentially Left Blank MODEL MP6.0L PARTS MANUAL - Contents: Symbols... 2 Maintenance Item Part Numbers... 3 Cylinder Block
More informationREMOVAL & INSTALLATION
REMOVAL & INSTALLATION CAUTION: This application is an interference engine. Do not rotate camshaft or crankshaft when timing belt is removed, or engine damage may occur. TIMING BELT Removal 1. Disconnect
More informationQuantity SC3000GB(E) SC4000GB(E) SC5000GB(E) SC5000GB3(E) 1
0 Cylinder Head SCE080000 Head comp., cylinder SCE0000 Head comp., cylinder SCE05500 Plug, spark 3 SCE080000 Cover comp., head 4 SCE080050 Bolt, head cover 5 SCE080060 Washer, head cover 6 SCE08000 Guide,
More informationOwner s Manual PARTS LISTING
Owner s Manual PARTS LISTING 35 Cylinder head system assy. SP-GG350-A-01-JD CYLINDER HEAD COMP. JF200-A-01 SP-GG350-A-02-JD EX. VALVE GUIDE JF168-A-02 SP-GG350-A-03-JD IN. VALVE GUIDE JF168-A-03 SP-GG350-A-04-JD
More informationPistons and Connecting Rods, Remove and Install
Page 1 of 46 Pistons and Connecting Rods, Remove and Install Remove 1. Open the bonnet. 2. Disconnect the battery. 3. Open the engine cover (1). 4. Detach the engine cover. 6 bolts (2) and (3) 5. Release
More informationMARINE ILLUSTRATED PARTS MANUAL MODEL MP6.0L
MARINE ILLUSTRATED PARTS MANUAL MODEL MP6.0L L510014 12/02 This Page Was Intentially Left Blank MODEL MP6.0L PARTS MANUAL - 1 Contents: Symbols... 2 Maintenance Item Part Numbers... 3 Cylinder Block Assembly
More informationFORD - Cyl Block and Related Parts
FORD - Cyl Block and Related Parts Ref Description Qty All 302 Qty 351 Qty 351-HP 1 BLOCK ASSEMBLY 1 59-4046 1 59-4047 1 59-4047 2 PLUG - 1½ CUP - BRASS 6 59-4048 6 59-4048 6 59-4048 3 PLUG - OIL PASSAGE
More informationENGINE MECHANICAL GROUP 11A 11A-1 CONTENTS GENERAL INFORMATION... CAMSHAFT AND VALVE STEM SEAL... SERVICE SPECIFICATIONS... SEALANTS... OIL PAN...
-1 GENERAL INFORMATION........ SERVICE SPECIFICATIONS....... SEALANTS.................... SPECIAL TOOLS................ ON-VEHICLE SERVICE........... DRIVE BELT TENSION CHECK......... AUTO-TENSIONER CHECK...........
More informationENGINE OVERHAUL <2.4L ENGINE>
11B-1 GROUP 11B ENGINE OVERHAUL CONTENTS GENERAL SPECIFICATIONS 11B-2 SERVICE SPECIFICATIONS 11B-2 REWORK DIMENSIONS 11B-3 TORQUE SPECIFICATIONS 11B-4 SEALANTS 11B-7 SPECIAL TOOLS 11B-8 GENERATOR
More informationMANUFACTURER'S SUGGESTED SCHEDULED MAINTENANCE
1. Disconnect negative battery cable. Drain cooling system. Remove front strut bar and strut brackets, if equipped. 2. Disconnect Intake Air Temperature (IAT) sensor harness connector. Remove air cleaner
More informationRef Partnumber Description GXV610K1 Serial Numbers ZE3-W01ZB STARTER ASSY., RECOIL *NH1 * ZE3-W01ZP STARTER ASSY.
GXV610K1(QWA/A) E-11 RECOIL STARTER 001 28400-ZE3-W01ZB STARTER ASSY., RECOIL *NH1 * 1 001 28400-ZE3-W01ZP STARTER ASSY., RECOIL *R280 * 1 2009863 002 28410-ZE3-W01ZB CASE COMP., RECOIL STARTER *NH1 *
More informationCB500X Valve Checking/Adjustment Guide. Before starting:
Before starting: Removing the tank is much easier when it doesn t have much fuel in it. Consider running the tank to a low petrol level before starting the job. Forum members in both the UK & USA have
More informationREMOVAL & INSTALLATION
REMOVAL & INSTALLATION CAUTION: This application is an interference engine. Do not rotate camshaft or crankshaft when timing belt is removed, or engine damage may occur. TIMING BELT Removal 1. Disconnect
More informationTD 3.6 L4. Parts Manual. Deutz Engine. Telescopic Handlers. Gehl RS6-34 (Tier IV) Manitou MT6034 T (Tier IV)
TD 3.6 L4 Form No. 50960088 Revision A September 04 Deutz Engine Telescopic Handlers Gehl RS6-34 (Tier IV) Manitou MT6034 T (Tier IV) Parts Manual Introduction Deutz TD 3.6 L4 The Table of Contents pages
More information2010 Transit Connect Workshop Manual. 31. Remove the 3 bolts, thermostat housing and thermostat.
31. Remove the 3 bolts, thermostat housing and thermostat. 32. Remove the 2 bolts, stud bolt and the A/C compressor. 33. Remove the bolt and the KS. 34. Remove the 8 bolts and the crankcase vent oil separator.
More information14-6. TSB Revision ENGINE COOLING ON-VEHICLE SERVICE
14-6 RADIATOR CAP DRAIN PLUG ENGINE COOLING ON-VEHICLE SERVICE When removing the radiator cap, use care to avoid contact with hot coolant or steam Place a shop towel over the cap and turn the cap counterclockwise
More information