2006 Ford Pickup F350 Super Duty

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1 Fig. 100: Identifying Evaporator Core Housing Components Removal All vehicles 1. Remove the suction accumulator. For additional information, refer to SUCTION ACCUMULATOR. 2. Remove the RH battery. For additional information, refer to BATTERY, MOUNTING AND CABLES. 3. Remove the RH fender splash shield. For additional information, refer to FRONT END BODY PANELS. 4. Disconnect the heater control valve vacuum hose (if equipped). Vehicles with 6.0L diesel 5. Disconnect the vacuum pump electrical connector. Wednesday, January 28, :53:39 1:53:43 PM Page Mitchell Repair Information Company, LLC.

2 Fig. 101: Locating Vacuum Pump Electrical Connector 6. Remove the bolts. Fig. 102: Locating Bolts 7. Disconnect the vacuum connector and remove the vacuum pump and mounting bracket. Wednesday, January 28, :53:39 PM Page Mitchell Repair Information Company, LLC.

3 Fig. 103: Locating Vacuum Pump And Mounting Bracket 8. Disconnect the glow plug controller electrical connector and detach the wire harness. Fig. 104: Locating Glow Plug Controller Electrical Connector 9. Remove the nuts and the glow plug controller. To install, tighten to 8 Nm (71 lb-in). Fig. 105: Locating Nuts And Glow Plug Controller Wednesday, January 28, :53:39 PM Page Mitchell Repair Information Company, LLC.

4 Vehicles with automatic transmission 10. Remove the nut and position the transmission fluid indicator tube aside. Fig. 106: Identifying Transmission Fluid Indicator Retaining Nut Vehicles with 5.4L or 6.8L 11. Remove the oil filler neck. Fig. 107: Locating Oil Filler Neck 12. Disconnect the speed control servo electrical connector. Wednesday, January 28, :53:39 PM Page Mitchell Repair Information Company, LLC.

5 Fig. 108: Locating Speed Control Servo Electrical Connector 13. Remove the bolts and position the speed control servo aside. Fig. 109: Locating Bolts And Position Speed Control Servo Aside All vehicles 14. Disconnect the vacuum connectors and remove the vacuum reservoir. Fig. 110: Locating Vacuum Connectors Wednesday, January 28, :53:39 PM Page Mitchell Repair Information Company, LLC.

6 15. Remove the nuts and position the sensor bracket aside. Fig. 111: Locating Nuts And Position Sensor Bracket Aside All vehicles 16. Disconnect the A/C fittings. 1. Disconnect the auxiliary evaporator inlet line fitting (if equipped). To install, tighten to 8 Nm (71 lb-in). 2. Disconnect the auxiliary evaporator outlet line fitting (if equipped). To install, tighten to 8 Nm (71 lb-in). 3. Disconnect the condenser-to-evaporator line. Discard the O-ring seals. Fig. 112: Identifying A/C Fittings Components NOTE: Vehicle with manual climate control shown, vehicles with EATC similar. Wednesday, January 28, :53:39 PM Page Mitchell Repair Information Company, LLC.

7 Fig. 113: Locating Electrical Connectors 17. Disconnect the electrical connectors. 18. Remove the bolts and the evaporator core housing support bracket. Detach the wire harness and vacuum line retainers. Fig. 114: Locating Bolts And Evaporator Core Housing Support Bracket 19. Remove the bolt and position the cable aside. Fig. 115: Locating Bolt And Position Cable Aside Wednesday, January 28, :53:39 PM Page Mitchell Repair Information Company, LLC.

8 20. Remove the RH lower instrument panel insulator. 21. Lower the glove compartment. 22. From inside the vehicle, disconnect the vacuum harness connector. Detach the vacuum harness connector from the heater core housing. Fig. 116: Identifying Vacuum Harness Connector 23. Working through the glove compartment opening, remove the upper retaining nuts. Fig. 117: Locating Upper Retaining Nuts 24. Remove the lower retaining nuts. Wednesday, January 28, :53:39 PM Page Mitchell Repair Information Company, LLC.

9 Fig. 118: Locating Lower Retaining Nuts 25. Remove the evaporator core housing. Fig. 119: Identifying Evaporator Core Housing Wednesday, January 28, :53:39 PM Page Mitchell Repair Information Company, LLC.

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