ILLUSTRATED PARTS LIST

Transcription

1 32cc / 3cc GASOLINE POWERED CHAIN SAWS ( )SERIAL NUMBER MODEL BAR & ENGINE MODEL NAME PREFIX NUMBER CHAIN SIZE MS cc MS cc MS13NAV cc EAGER BEAVER cc EAGER BEAVER cc EAGER BEAVER cc EAGER BEAVER cc EAGER BEAVER cc EAGER BEAVER cc MAC cc MAC / cc MAC /21-/ cc MAC cc MAC cc MAC cc MAC cc MAC /21-/ cc MAC cc MAC /21-/ cc MAC cc MAC cc MAC cc MAC cc MAC /21-/ cc MAC /21-/ cc MAC / cc MAC / cc MAC / cc MAC / cc MAC / cc MAC / cc MAC / cc MAC / cc MAC / cc POWERMAC cc POWERMAC cc PROMAC cc SILVER EAGLE 2012 S cc SILVER EAGLE 2012 S cc SILVER EAGLE cc SILVER EAGLE 201 S cc SILVER EAGLE cc SILVER EAGLE 201 S cc SILVER EAGLE cc MARCH 2003 McCulloch products are identified by a model number (in this instance 0003) followed by a suffix number (0). Suffix numbers denote variations in parts or assemblies used in the manufacture of this product. Illustrated Parts Lists (ILPs) contain a PART NUMBER, DESCRIPTION, UNITS per assembly and STOCKING CODE for each part. Stocking Codes are: A - Dealer stocked. Fast to medium moving part. B - Distributor stocked. Medium to slow moving part. C - Factory stocked. Slow moving part. P.O. Box 31 Tucson, Arizona 1-1 U.S.A. NOTE:The following explains symbols and footnotes in this IPL: (-) A dash preceding a PART NUMBER indicates that it is a new part number, different from the one listed in the previous IPL for this unit. (.) One or more dots (. Spring, Starter) preceding a part DESCRIPTION indicates the part is included in the kit or assembly described directly above the dot(s). (-- --) If four dashes appear in place of a PART NUMBER, the part is not available individually but is included in the next higher assembly or subassembly. Circled numbers preceding a DESCRIPTION footnote the part or assembly to additional information on the page. (*) An asterisk denotes that choices follow or precede. ( ) Serial Number Prefix 21- or denotes CARB approved unit -- all parts are interchangeable with Serial Number Prefix 11-. The policy of McCulloch is one of continual improvement in design, manufacturing and engineering advancement wherever possible to assure still finer power tools. Hence, specifications, equipment colors, design and manufacturer s suggested list prices are subject to change without notice. McCulloch reserves the right to make such changes without prior notification or obligation to backfit or supply backfit components for units previously shipped from the factory. ILLUSTRATED PARTS LIST McCulloch 2003 PN

2 2 GENERAL ASSEMBLY FIGURE

3 GENERAL ASSEMBLY 1 - FIGURE 2 Powerhead Asy 2 - FIGURE 3 Chain Brake Asy 3 A MC-3002 Starter Housing Asy, Yellow 1 B MC Housing/Rope Guide Asy, Yellow Rope Guide 1 A MC-300 Spring, Starter Rewind 1 A MC Rope/Drum Asy (32cc) 1 A MC Rope, Starter 0 1 A MC-1 Handle, Starter 1 10 A MC-3 Bushing, Starter 1 11 A MC-3002 Washer,.1 ID x. OD 1 12 A MC-3002 Screw, -1 x. Torx Hd Plast 1 13 A MC-3002 Screw, -1 x. Torx Hd Plastite 1 B MC Oil Tank Asy 1 1 A MC-3002 Hose, Oil Pick-up 1 1 A MC-2 Pickup, Oil 1 1 A MC-3002 Valve, Duckbill 1 1 A MC-300 Oil Cap Asy Gasket 1 20 A MC-3002 Filter, Foam 1 21 B MC-31 Spacer, Oil Tank 1 A MC-3002 Filter, Foam 1 23 A MC Primer, Remote 1 2 A MC-3002 Hose 1 2 C MC-3010 Housing/Pin Asy, Right Pin, Roll 1/ x 1.0 L 1 2 A MC-21 Trigger, Throttle 1 2 B MC- Latch, Throttle 1 FIGURE 1 2 A MC-23 Spring, Torsional 1 30 B MC O Ring 1 31 B MC-2 Rod, Throttle 1 32 A MC-111 Screw, 10-2 x.2 Tr Hd Torx 2 33 B MC Engine Housing, Left, Blk 1 3 A MC-3002 Screw, -1 x. Tr Hd, Plastite 3 C MC- Contact, Ground 1 3 A MC- Button,Stop Switch 1 3 A MC-33 Screw, -1 Plastite 2 3 B MC- Contact, Ignition 1 3 B MC-3-01 Handle, Front 1 0 A MC-2100 Nut, Square A MC-300 Retainer, Nut 2 A MC-213 Screw, 10-2 x. Tr Torx 1 *3 B MC-30 Cover, Air Filter 1 A MC-1110 Screw, 10-2 x.2 Pn Hd Torx 2 A MC-2-01 Slide, Choke 1 A MC-111 Screw, 10-2 x.2 Tr Hd Torx ENGINE SPECIFICATIONS Displacement cc (2.0 ci) 3cc (2.1 ci) Spark Plug RDJY Spark Plug Gap in. (0.3mm) Flywheel to Ignition Gap in. ( mm) Max Power Speed RPM Idle Speed RPM Clutch Engagement Speed RPM Max No Load Speed ,000 RPM Fuel Tank Capacity fl. oz Oil Tank Capacity fl. oz Starter Rope Nylon, 0 in. TORQUE SPECIFICATIONS FASTENER FIG/ TORQUE DESCRIPTION PART NO. ITEM (IN/LBS) LOCTITE Right Hsg to C case 111 1/ Oil Pump to C case 111 2/ Carb Insul to Cyl 213 2/ Spark Plug 320 2/ Flywheel Nut / Clutch Nut / Muffler Screws / 0 -- Carburetor Screws /

4 FIGURE 2 POWERHEAD ASSEMBLY

5 POWERHEAD ASSEMBLY 1 A MC Oil Pump Asy 1 2 B MC-312 Fitting 2 3 A MC-3010 Kit, Gear/Plunger Asy 1 A MC-1102 Washer O-Ring Spring Pin, Dowel 1 B MC-31 Plug, Oil Pump 1 A MC-111 Screw, 10-2 x.2 Tr Hd Torx 2 10 A MC-1 Worm Gear 1 11 A MC-0 Spring, Compression 1 12 A MC-3002 Seal, Foam, Oil Pump 1 13 A MC-3002 Connecting Hose 1 1 A MC-3012 Short Block Asy 1 1 A MC-3-01 Bolt, Bar 2 1 B MC-3002 Fitting 1 1 A MC Screw, 12-2 x 1.0 Hx Wshr Hd 1 C MC Baffle, Air 1 1 A MC-1110 Screw, 10-2x A MC-110 Nut, Hx 1/-2 Flange Crankshaft/Bearing Asy 1 A MC Bearing, C shaft 2 23 A MC-3 Seal, C shaft Oil Connecting Rod/Bearing Screw, Conn Rod Set, Roller Pins 1 2 B MC-3020 Flywheel/Pawl Asy 1 2 A MC Kit, Flywheel Pawls 2 2 A MC-212 Spring, Starter Pawl 2 30 C MC Washer, Sp. OD x.2 ID Pawls 2 32 A MC-321 Pin, Starter Pawl 2 33 A MC-1021 Key, Flywheel Piston Bearing, Needle-Drawn Cup Pin, Piston Ring, Snap Piston, Ring 1 3 A MC-1101 Nut, Hx / A MC-213 Screw, Tr 10-2 x. Torx 2 1 B MC-300 Wire Asy, Ground 1 2 B MC-300 Wire Asy, Stop Switch 1 3 A MC Ignition Asy 1 A MC-3 Kit, Plug Wire 1 A MC-102 Connector 1 A MC-2 Boot 1 B MC-110 Grommet 1 B MC Grommet 1 A MC-320 Spark Plug RDJY 1 FIGURE 2 0 B MC-3010 Muffler Asy Body Plate, Reinforcing Spacer Baffle, Inner Muffler 1 B MC-3002 Screen, Spark Arrester Baffle, Outer Cover, Muffler 1 B MC Screw, 10-2 x 1. Tr Hd Torx 3 A MC-3002 Gasket, Insulator 1 0 A MC-20 Insulator, Carburetor 1 1 A MC-2131 Nut, Hx A MC-31 Spacer, Rubber 2 3 A MC-0 Seal, Foam 1 B MC-213 Screw, Tr 10-2 x 1.00 Torx 2 A MC Gasket, Carburetor 1 - FIGURE Carburetor/Choke Asy 1 A MC-2103 Screw, Tr 10-2 x 2.0 Torx 2 C MC-2 Box, Air Filter 1 A MC-31 Filter, Air 1 0 B MC-2 Shield, Carburetor 1 1 A MC-1110 Screw, 10-1 x.2 Plastite 1 2 A MC-2-33 Gas Bar Adj Screw Nut & Ring Ring, Retaining Nut, Bar Adjusting 1 A MC-302 Drum/Sprocket/Bearing Asy 1 A MC-111 Bearing 1 B MC-212 Washer, Sprocket 1 A MC-3013 Kit, Clutch Asy 1 B MC-3002 Plate, Dust 1 0 A MC-1110 Nut, Clutch, /1-2 LH 1 1 A MC-3013 Fuel Tank Asy 1 2 A MC-3002 Hose, Fuel Pickup 1 3 A MC-21 Filter, Fuel 1 A MC-31 Valve, Duckbill 1 A MC Hose, Primer Retain 1 A MC-300 Cap, Fuel Asy Gasket, Fuel Cap 1 C MC-3200 Cover Cylinder 1 C MC-3201 Cover, Spacer 1 0 A MC-213 Screw, 10-2x. Tr Torx 1 32cc piston and cylinder are no longer available; for replacement parts the 3cc Shortblock Asy, PN 3012, must be used Contents of 3cc Shortblock Asy, PN 3012 Not used on these models

6 FIGURE 3 CHAIN BRAKE ASSEMBLY C MC-301 Brake Kit Asy, Yellow 1 2 C MC-301 Housing Kit Asy, Yellow 1 3 C MC-21 Latch, Chain Brake Dowel, Spring Pin, Dowel 2 B MC Lever, Brake Asy Pin, Dowel 1 A MC-111 Screw, 10-2 x.2 Tr Hd Torx 3 A MC Guard, Hand 1 10 B MC- Roller 1 11 B MC- Screw, Shoulder 1 12 B MC- Stop, Brake 1 13 A MC-3002 Screw, -1 x. Tr Hd Plastite 1 1 A MC Band, Brake Pin, Spring (.12 x.0) 1 1 A MC-320 Spring, Compression 1 1 A MC-2100 Nut, Square B MC-3002 Shield 1 1 B MC Spacer, Bar Pad 1 20 C MC Screw, -0 x /1 Taptite 1 21 A MC-31 Seal, Foam 1 A MC-3002 Screw, -1 x 1.0 Tr Hd Plastite 2 23 B MC-03-1 Label, Safety 1 2 B MC-311 Spike, Bucking 1 * Choose appropriate color Optional accessory BAR AND CHAIN INFORMATION BAR AND CHAIN BAR PART CHAIN CHAIN SERVICE TOOLS SIZE NUMBER PART NUMBER SPECIFICATIONS FILE AND GUIDE PN FILE PN (Description) 10 MC MC MPG30GLX3cl 12 MC MC MPG30GLXcl MC MC MPG30GLXcl (/32) (/32) 1 MC MC MPG30GLXcl

7 FIGURE 2 CARBURETOR ASSEMBLY B MC Carburetor, Zama CU1M2C B MC Carburetor. Zama C1QM Strainer Plug, Welch Valve, Check Retainer, Check Valve Nozzle Asy, Check Valve Shaft Asy, Throttle Spring, Throttle Return Valve, Throttle Diaphragm Asy, Metering Diaphragm, Pump Gasket, Metering Chamber Gasket, Pump Cover, Pump Valve, Inlet Needle Spring, Metering Lever Lever, Metering Pin Cover, Metering Chamber Spring, Adjust Screw Screw, Main Mixture Screw, Idle Mixture Screw,Tlhrottle Adjust Spring, Friction Shaft Asy, Choke Valve, Choke Screw, Pin Screw, Throttle/Choke Valve Screw, Metering Chamber Screw, Pump Cover Ball, Steel Collar Lever, Throttle Screw, Throttle Lever Washer, Limiter 2 3 B MC Cap, Limiter, Hi 1 3 B MC Cap, Limiter, Lo Retainer, Limiter Kit, Carburetor Repair RB-3 (Stk Code A) Kit, Gasket/Diaphragm GND-3 (Stk Code A) Can be used on 32/3cc models with serial number prefixes 11-, 21- Can be used on 32/3cc models with serial number prefixes 11-, 21-, - - B MC Carburetor, Walbro WT Strainer Plug, Welch Valve, Check Retainer, Check Valve Nozzle Asy, Check Valve Shaft Asy, Throttle Spring, Throttle Return Valve, Throttle Diaphragm Asy, Metering Diaphragm, Pump Gasket, Metering Chamber Gasket, Pump Cover, Pump Valve, Inlet Needle Spring, Metering Lever Lever, Metering Pin Cover, Metering Chamber Spring, Adjust Screw Screw, Main Mixture Screw, Idle Mixture Screw,Tlhrottle Adjust Spring, Friction Shaft Asy, Choke Valve, Choke Screw, Pin Screw, Throttle/Choke Valve Screw, Metering Chamber Screw, Pump Cover Ball, Steel Collar Lever, Throttle Screw, Throttle Lever Washer, Limiter 2 3 B MC-32 Cap, Limiter, Hi 1 3 B MC-32 Cap, Limiter, Lo Retainer, Limiter Kit, Carburetor Repair A112WT (Stk Code A) 3200 Kit, Gasket/Diaphragm B1110WT (Stk Code A) Can be used on 32/3cc models with serial number prefixes 11-, 21-

8 P.O. Box 31 Tucson, Arizona 1-1 U.S.A. MANUFACTURING SALES SERVICE FOR WARRANTY OR SERVICE, CONTACT THE NEAREST McCULLOCH AUTHORIZED SERVICE CENTER LISTED UNDER SAWS IN YOUR TELEPHONE DIRECTORY YELLOW PAGES. IF FURTHER ASSISTANCE IS REQUIRED CALL THIS TOLL-FREE HOT LINE. PLEASE REFERENCE YOUR MODEL AND SERIAL NUMBER MONDAY - FRIDAY - :00 AM - :30 PM (MST) USE ONLY GENUINE McCULLOCH REPLACEMENT PARTS