Bolt connection terminal blocks OTTA, UHV, HV. General information

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1 OTTA, UHV, HV Bolt connection terminal blocks General information In traffic guidance, above all in the area of battery distribution, terminal blocks are frequently used to connect ring cable lugs. This type of connection meets the most stringent vibration requirements, so that it can also be used in rolling traffic. However, bolt terminal blocks are also used in switchplant engineering, on the heavy current side. Bolt terminal blocks are classic high current connectors in power distribution. The product range includes bolt terminal blocks with an enclosed housing up to a cross section of 25 mm 2. The UHV high current connectors are available up to a cross section of 240 mm 2. If the cover profiles available as accessories are used, both versions fulfill the touch safety requirements. The M6 - M10 versions of the HV bolt terminal blocks supplement the range of high current connector terminal blocks. All terminal blocks can of course be labeled with standard marking material. 328 Phoernx Contact

2 Bolt connection terminal blocks, OTTA The OTTA bolt connection terminal blocks for cable lug connection cover the cross section range up to 25 mm 2. The outstanding feature of this terminal block range is the fully enclosed housing. The cross section ranges of 2.5 and 6 mm 2 are also available as ground terminal blocks. Their closed green-yellow housing clearly indicates their PE function. The ground terminal blocks make contact to C) and Lr DIN rails via the universal grounding foot. Convenient conductor connection The hinged cover flaps permit convenient and time-saving connecting of conductors. Simply prise open the cover flap using a screwdriver and the connection bolt is revealed. The captive terminal nut is fitted in the cover flap. After the cable lug has been inserted, the cover flap can be closed and locked in place. The terminal nut automatically centers itself on the bolt and can easily be tightened using a standard screwdriver. Comprehensive shock protection The closed housing of the OTTA series meets the requirements regarding finger safety. The cover flaps of the connection bolts cover all the live parts, including the insulated cable lugs in the clamping area. Clear labeling of the terminal blocks is a precondition for time-saving wiring. With the OTTA series, each terminal block can be clearly labeled using the large-size Zack marker strip. High current connectors, UHV The UHV series of high current connectors covers the cross section range from 10 to 240 mm 2. Each terminal block cross section is available in bolt connection technology for cable lugs and as a direct connection with a terminal sleeve. Whereas spring washers are used for screw locking in the case of bolt connections, the Reakdyn principle is used for direct connections. When using flat-ribbon conductors, insertion profile UKH...EP must be inserted to compensate the prism-shaped terminal sleeve base. Finger safe Particular importance has been placed on finger safety in accordance with BGV A 2. Shock protection for types with terminal sleeves is guaranteed by the closed and robust insulation housing. In the case of bolt connection types, shock protection can be added at a later date by fitting a cover. The perforation on the sides of the cover can be used for knocking out the side panel. This permits cross connections between the high current connectors and connection rails. HV high current connectors The HV high current connectors round off the range of the UHV high current connectors. The bolt connection terminal blocks for cable lugs to DIN and DIN are available in the versions M6, M8 and M10. Screws are secured with spring washers. A wide range of accessories such as for example the connection rails for cross connection ensure reliable and convenient conductor wiring. Phoenix Contact 329

3 Bolt connection terminal blocks, OTTA OTTA 2,5 The bolt connection terminal blocks for cable lugs up to 25 mm 2 in accordance with DIN and DIN are distinguished by their many advantages in technical applications: The unique, convenient and quick connection is made possible by hinged cover flaps which hold the terminal nuts captive. When the flaps are open, the bolt is freely accessible and the cable lugs can be hooked in. After closing and engaging the flap, the terminal nut is automatically positioned on the threaded bolt and can be easily tightened The hinged flaps cover the live metal parts including the insulated cable lugs in the clamping area for shock protection. They can also be marked on both sides A normal commercial screwdriver (not an Allen wrench) can be used for the special terminal nuts The screws are secured against loosening by " concealed " captive springloaded spacers Due to the universal foot, the terminal blocks can be mounted on both types of commercially available EN mounting rails. For the OTTA 6-T disconnect terminal blocks, the particular switching state is clearly indicated by the orange disconnect slide screw. Description Color Terminal block, with universal foot with cable lug connection M3 with cable lug connection M4 Terminal block, as above. but with 2.3 mm 0 test socket screws 4 mm 0 test socket screws Terminal block, with universal foot with cable lug connection M5 with cable lug connection M6 Ground terminal block, for mounting on C, or u Cover Insertion bridge, divisible, fully insulated Partition plate, for visual and electrical separation of terminal groups, 1.5 mm thick Partition plate, for visual and electrical separation of terminal groups. 2 mm thick Screwdriver Zack marker strip, 10-section Dimensions Width length 1 end cover width Height (NS 35i7.5! NS 35/15 / NS 32) Green-yellow 2-pos. 3-pos. 4-pos. 5-pos. 6-pos. 7-pos. 10-pos. White Technical data in accordance with IEC / DIN VDE Max. load current/ cross section [A] / [mm-] Max. cross section with insertion bridge (solid/stranded) Rated surge voltage / contamination class [kv] / - Terminal width 9 (IEC) flexible I U [mm 2 ] stranded AWG [A) [V] Connection data ' Cable lug connection M3 max. external mm The nominal voltage applies to insulated cable lugs. SP P u ' LR/PRS OTTA 2, OTTA 2,5-PIP OTTA 2,5-PE D-OTTA 2, S EB 2-OTTA 2,5 Imo, : 24 A EB 3-OTTA 2,5 24 A I EB 4-OTTA 2,5 24 A EB 5-OTTA 2,5 24 A EB 6-OTTA 2,5 24 A EB 7-OTTA 2,5 24 A EB 10-OTTA 2,5 24 A ATP-OTTA 2, SZS 0,6 x 3, ZB 8 (for order data, see page 399) 9 / 43.5 / / 53 / 50.5 Surge voltage category / insulation material group -/- Ring cable lugs in acc. with DIN Connection bolt! hole diameter / width - / M3 / 3.2 / max. 7.6 Torque [Nm] Color code Red / blue / yellow Disconnect slide Thread torque -/[Nm] Insulation material PA Inflammability class in acc. with UL 94 VO Approval data (UL/CUL and CSA) Nominal voltage current conductor sizes UL/CUL : [V] / [Al / AWG 600/20/- CSA: [V] / [Al/ AWG 600/20/22-14 Note: Insulated ring cable lugs in acc. with DIN , see page 507. PCs. Pd, 330 Phoenix Contact

4 N, OTTA 6 OTTA 6-T OTTA 25 Terminal width 11 Terminal width 11. DEC) flexible I U (IEC) flexible (mm~] stranded AWG [A] [V] [mm'] stranded AWG [A] Connection data ' Connection data Cable lug connection M4 max. external mm Cable lug connection M4 max. external C 9.6 mm 'The nominal voltage applies to insulated cable lugs. * The nominal voltage applies to insulated cable lugs. Terminal width 18 U (IEC) flexible I U [V] [mm'] stranded AWG [A] [V] 800' Connection data (M5) ' Connection data (M 6) * Cable lug connection M5 and M6 max. external 0 16 mm ' The nominal voltage applies to insulated cable lugs. v :\ BV/LR/PRS IVPe Order No. Pkt. SP r : di BV/LR SP t' 'sl! LR Pkt. Pkt. OTTA OTTA 6-T OTTA 6-PIP OTTA 6-T-PIP OTTA 25-M OTTA 25-M OTTA 6-PE NA D-OTTA 6-T D-OTTA EB 3-OTTA 6 Im : 41 A E B 3-OTTA 6 EB 4.OTTA 6 41 A E B 4-OTTA 6 I,.[.x : 41 A A BT7.OTTA 6 41 A EB 7-OTTA 6 E510-OTTA 6 41 A EB 10-OTTA 6 41 A A ATP-OTTA ATP-OTTA E1,0 x 6, SZS 1,0 x SZS 1,0 x 6, X10 for order data, see page 399) ZB 10 (for order data, see page 399) ZB 10 (for order data, see page 399) 11/43.5/1 5 52/ 59.5 / 57 41/6 6/6 II/ I M4 / 4.3 / max Red / blue / yellow PA vo 600/30/ / 69 / / 59.5 / 57 41/6 6/6 III/I M4/4.3/max Red / blue / yellow M4 / PA VO 600/30/- 600/30/- 600/25/ /60/2 64.5/ 72 /69 101/25 III / I M5 / 5.3 / max M6/6.5/max. 16fl 2.5-3/ PA vo 600/115/- 600/100/18-4 Phoenix Contact 331

5 High current connectors UHV The UHV high current connectors are available in five variants, i.e. for cable lug or direct connection, as well as in combined versions. A comprehensive range of accessories, e.g. connection rail for cross connections, guarantees reliable and convenient wiring of conductors up to 240 mm 2. UHV 25 Terminal width 26.0 Terminal width 32.0 Terminal sleeve I U [mm,] AWG (Al [V] IEC IEC UHV 50 Terminal sleeve I U. [mm'] AWG {A] [V[ % fb B P NV/PAS/RS SB s P,rt NV/PAS/RS Description Pkt. P (1) High current connector, screw set AS on both sides, for rail or cable lug connection (2) High current connector, with terminal sleeve KH on one side, and screw set AS on the other side (3) High current connector, with terminal sleeve KH on both sides, for direct cable connection Cover, as subsequent snap-in shock protection with cable lug connection, gray, with warning plate WS-4K Connection rail, for cross connection of high current connectors with screw net AS 2-pos. 3-pos. Insertion profile, levels out the prism-shaped sleeve when using flat-ribbon conductors (7) Separating plate, snaps on without loss of pitch between terminal bases. gray, 180 mm wide, dim. drawing, see page 336 (8) End piece, to be fitted at both sides of the terminal strip, 7.2 mm wide (9) Flat bracket, raises rail 12 mm above mounting surface, required for engaging and disengaging terminal UHV 240 Screwdriver Allen wrench Zack marker strip, 10-section, UHV 25-AS/AS UHV 50-AS/AS UHV 25-KH/AS UHV 50-KH/AS UHV 25-KH/KH UHV 50-KH/KH UHV 25-AH UHV 50-AH ? UHV 25-VS UHV 50-VS 2 7 UHV 25-VS UHV 50-VS ? UKH 50 EP UHV-TP UHV-TP UHV-E UHV-E SZS 1,0 x 6, SZS 1,2 x 8, ZB 10 (for order data, see page 399) ZB 10 (for order data, see page 399) Dimensions see page 336 see page 336 Technical data in accordance with IEC / DIN VDE Maximum load current / cross section ]A] / [mm'] 101 / / 50 Rated surge voltage / contamination class [kv]/ Surge voltage category! insulation material group / I I I / I I I I / I I Connection capacity Stranded with ferrule with/without plastic sleeve [mm-] 4-25 / / Screw set / connection bolts M8 M10 Hole diameter / busbar / 8.4 / 15 x / 20 x 3 Cable lugs DIN [mm'] Stranded with ferrule with/without plastic sleeve [mm'--] Multi-conductor connection (2 cond. with same cross section) Solid/Stranded [mm-] /4-t0 Stranded with ferrule without plastic sleeve [mm = ] Stripping length 21 Internal cylindrical gauge (IEC ) B8 KH : Thread / torque /[Nm] M5/4-4.5 Screw set AS : Torque [Nm] Insulation material PA-F Inflammability class in ace. with UL 94 HB Approval data (UUCUL and CSA) Nominal voltage! current conductor sizes UL/CUL: [V] / [A] / AWG 600 / 85 / 6-4 CSA: [V]/[A]/AWG 600/100/ / B10 M6/ PA-F HB 600 / 150 / /125/ Phoenix Contact

6 UHV 150 UHV 240 Terminal width 40.0 Terminal width 46.0 Terminal sleeve AWG I U Terminal sleeve [mm 2] [A] [V] [mm 2 ] EC IEC AWG kcmil I [A] U [V] Terminal width 53.0 Terminal sleeve [mm,] AWG kcmil IEC [A] U [V] u B P " NV/PRS/RS SP a P NV/PRS/RS S9 B n NV/FRS/RS Pkt. Pkt. Pkt. FY95-AS/AS UHV 150-AS/AS UHV 240-AS/AS') IY95-KH/AS UHV 150-KH/AS UHV 240-KH/AS Y95-KH/KH UHV 150-KH/KH UHV 240-KH/KH ') '''IHY 95-AN UHV 150-AH UHV 240-AH VS UHV 150-VS 2 )95-VS UHV 150-VS UKH 150/240 EP UHV 240-VS UHV 240-VS UKH 150/240 EP UHV-TP UHV-TP UHV-E UHV-E BG/F') MISS VDE-ISS 8 0 (for order data. see page 399) ZB 10 (for order data, see page 399) VDE-ISS ZB 10 (for order data, see page 399) see page 336 see page 336 see table, page /95 309/ /240 III / II III/ II III/ II 35-95/35-95 M / M / M16 13/30x5 13/35x5 17/40x / / / B12 B14 B15 M8/15-20 M10/25-30 M10/ PA-F PA-F PA-F HB HB HB 600 / 230 / / 285 / 2 AWG kcmil 600 / 380 / 0 AWG kcmil 600 / 200 / /275 / 2 AWG kcmil 600 / 400 / 0 AWG kcmil I ) Flat bracket BG/F must be fitted. Phoenix Contact 333

7 High current connectors The HV high current connectors round off the range of the UHV high current connectors. The bolt connection terminal blocks for cable lugs to DIN and DIN are available in the versions M6, M8 and M10. Screws are secured with spring washers. The bolt can be marked with Zack marker strip on a large surface on both sides of the DIN rail. A wide range of accessories such as for example the connection rails for cross connection ensure reliable and convenient conductor wiring. Note: Matching covers for the high current connectors are documented from page 448. Terminal width 18.4 HV-M6 Connection data ' When separating plate HV-TP... is used Description High current connectors, for mounting on NS rail High current connectors, for mounting on NS 35/15 rail Color Numberof positions HV-M HV-M6-HR (1) Connection rail, for cross connection of high current 2 connectors 3 (2) Partition plate, engages between the terminal bases, 81 mm wide (3) Partition plate, between the terminal blocks. for the use of connection rails (4) Fast mounting end bracket, for NS 35-Lr and Lf DIN rails, can be marked with Zack marker strip ZB 5, KLM and KLM 3 HV-M6-VS HV-M6-VS HV-TP HV-TP/B CLIPFIX Ilk Zack marker strip, 10-section. for external marking White ZB 10 (for order data, see page 399) Dimensions Width i length / bolt length Height of HV-M... (NS 35 :7.5) Height of HV-M_.-HR (NS 35/15) Technical data in accordance with IEC / DIN VDE Rated surge voltage / contamination class [kv] / Surge voltage category / insulation material group / Connection capacity Cable lugs DIN ]mm ] Thread Torque Insulation material Inflammability class in acc. with UL 94 [Nm] 18.4 / 43.5 / III / II 6-25 M6 3-7 PC-GF VO Connection options with HV-M Phoenix Contact

8 HV-M8 HV-M10 Terminal width 24.5 I [A] U [V] Terminal width 32.6 Connection data ' Connection data ' 'When separating plate HV-TP.. is used ' When separating plate HV-TP.. is used. I [A] U [V] Order No. Pos. P kt. Pos. Pk'. HV-M HV-M VMB-HR HV-M10-HR W-M8-VS HV-M10-VS HY-M8-VS HV-M10-VS IYLTP HV-TP i HV-TP/B WPFIX CLIPFIX M10 (for order data, see page 399) ZB 10 (for order data, see page 399) 24.5 / 43.5 / / 43.5 / / / III/ II III/Il M8 M1D PC-GF PC-GF Vo VD Phoenix Contact 335

9 High current connectors UHV The UHV high current connectors are available for cable lug connection terminal blocks and for the direct connection of conductors using terminal sleeves. A hybrid variant of each terminal block type is also available. These are fitted with a terminal sleeve connection on one side and with a screw set for the connection of cable lugs on the other. Please refer to the drawings and the table for the dimensions of the various types. Reliable flat-ribbon conductor connection Flat-ribbon conductors can be secure and reliably connected in high current terminal blocks UKH and UHV using the insertion profile (UKH...EP). The insertic profile levels out the prism-shaped termir sleeve base, thus ensuring that the flatribbon conductor is contacted on a large area. Suitability of flat-ribbon conductors for clamping UHV...AS/AS Structure Conductor 3x9x X X 6x9x X') X Dimensions in mm 4x16x X Current [A] UHV SO-KEY/1S UHV 50-KH/KH UHV 95-KH UHV 95-KH H L W 6x16x X') UHV 25-AS/AS x16x X') UHV 25-KH/AS x 21 x UHV 25-KH/KH UHV 50-AS/AS Conductor UHV 50-KH/AS Structure Current UHV 150-KH/AS UHV 240-KI [A] UHV 150-KH/KH UHV 240-Kf UHV 50-KH/KH UHV 95-AS/AS x9x UHV 95-KH/AS x9x X -,= II l UHV 95-KH/KH x16x X X UHV 150-AS/AS x16x X X UHV 150-KH/AS x 16 x X') X UHV 150-KH/KH l O 11 x21 x X') UHV 240-AS/AS UHV 240-KH/AS UHV 240-KH/KH r-'- Please observe the nominal current of terminal blocks. Partition formation For visual and electrical separation of the individual terminal blocks, UHV-TP separating plates can later be fitted between the housing bases, without any loss of pitch. A UHV...-AH cover for live parts can also be fitted later. This covers the live metal parts of the screw sets and provides finger safety. UHV...KH/AS L Internal dimensions of terminal sleeves a Insertion profile UKH...E C r-d Dimensions for covers and separating plates a b c d UHV UHV UHV UHV UHV UHV... KH/KH Internal dimensions in [m a b c UKH 25 / UHV 25-KH/ UKH 501 UHV 50-KH/ UKH 95 /UHV 95-KH/ UKH 150 / UHV 150-KH/ UKH 2401 UHV 240-KH/ Phoenix Contact

10 liable cable lug connection Cable lugs can be reliably connected in IV high current terminal blocks using the ew set. Spring washers are used for ew locking. Cable lugs in acc. with N and can be connected. :wo-conductor connection is also ssible, in which case one conductor must connected under the current bar using a )le lug and the other must be connected the current bar. See sketch for forming :tions for details. Cable lugs Cable lug Cable lug DIN : DIN : DIN / DIN / Cond. cross section [mm2] Hole 0 d2 Width d, Hole 0 d2 Width b M M M M M Phoenix Contact 337

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