Parts Manual PL /21/ Series Right Angle Grinders & Sanders

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1 Parts Manual PL /21/ Series Right Angle Grinders & Sanders Throttle Type Free Speed (RPM) Terminations 6,000 9,000 11, Collet 3/8"-24 Ext. Type 27 (mm) 5/8"-11 Ext. Sanding Disc Type 1 (in.) Button 10B B B , -65, , -84 Lock-Off Lever 10K K K , -65, , -84 Locking Lever 10L L L , -65, , -84 Push-Pull 10Q Q Q , -65, , -84 For additional product information visit our website at

2 PL DOTCO A Pneumatic Right Angle Motor Assembly L Latching Lever Throttle K Lock-Off Lever Throttle B Button Throttle Q Push-Pull Throttle Page 2

3 DOTCO PL Illustration "A" - Motor Assembly Ref. Number # Kit EN DE FR ES IT Description Benennung Description Descripción Descrizione 1 Table A 1 Motor Housing Motorgehäuse Cage de moteur Caja del motor Corpo motore 2 Table A 1 * Valve Bushing Lagerbuchse Douille Casquillo Boccola 3 Table A 1 Lever Hebel Levier Palanca Leva Button Drucktaste Bouton Botón Pulsante 5 Table A 1 Pin Stift Goupille cylindrique Pasador Spina 6 Table A 1 Valve Stem Ventilschaft Tige de soupape Vástago de válvula Asta valvola O-Ring O-Ring Joint torique Anillo O Anello ad O Valve Spring Ventilfeder Printemps de La Primavera de la soupape válvula Primavera di valvola Speed Regulator Regler Régulateur Regulador Regolatore O-Ring O-Ring Joint torique Anillo O Anello ad O O-Ring O-Ring Joint torique Anillo O Anello ad O Ball Kugel Bille Bolas Sfera Spring Druckfeder Ressort Resorte Molla 14 Table A 1 Plug Assembly Montage Assemblage Ensamblaje Assemblaggio Ball Bearing Kugellager Roulement à billes Cojinete de bolas Cuscinetto a sfera Bearing Plate Tragplatte Plaque de support Placa de asiento Piattello cuscinetto Locating Pin Stift Goupille cylindrique Pasador Spina Cylinder Zylinder Cylindre Cilindro Cilindro Rotor Rotor Rotor El rotor Il rotore Rotor Blade Rotorblatt Palette Alabe del rotor Paletta del rotore Spacer Distanzstück Entretoise Espaciador Distanziale Bearing Plate Tragplatte Plaque de support Placa de asiento Piattello cuscinetto Shim Packet Unterlegstück Cale pelable Calzo Spessore Ball Bearing Kugellager Roulement à billes Cojinete de bolas Cuscinetto a sfera Sleeve Valve Ventil Soupape Válvula Valvola Not Shown: Grease Gun Schmierung Lubrification Lubricación Lubrificazione Gear Lube Zahnrad-Schmieröl Lubrifiant De Vitesse Lubricante Del Engranaje Olio lubrificante Dell'Ingranaggio (#) Quantity / Stückzahl / Quantité / Cantidad / Quantità * Note: If necessary to replace valve bushing, press bushing, beveled end first, into threaded end of crosshole of motor housing. The valve bushing base should be.785" plus.005" from counterbored shoulder of crosshole. Hone inside diameter of valve bushing to.3129" plus.0003" diameter. Table "A" Ref. Description Qty. 10B B B2752 Qty. 10K K K2752 Qty. 10L L L2752 Qty. 10Q Q Q Motor Housing Valve Bushing Lever Pin Valve Stem Plug Assembly Page 3

4 PL DOTCO B Pneumatic Right Angle Head Assembly These markings must face each other Page 4

5 DOTCO PL Illustration "B" - Pneumatic Right Angle Head Assembly Ref. Number # Kit EN DE FR ES IT Description Benennung Description Descripción Descrizione Drive Coupling Kupplung Couplage Acoplamiento Accoppiamento Lock Ring Verschlußring Muffler Schalldämpfer Silencieux Silenciador Silenziatore Muffler Insert Distanzstück Entretoise de Espaciador del Distanziale silencieux silenciador silenziatore O-Ring O-Ring Joint torique Anillo O Anello ad O Coupling Kupplung Couplage Acoplamiento Accoppiamento Lock Ring Verschlußring Duplex Bearing Lager Coussinet Cojinete Cuscinetto Spacer Distanzstück Entretoise Espaciador Distanziale Spacer Distanzstück Entretoise Espaciador Distanziale 11 Table B 1 Pinion Pinion Pignon Piñón Il pignone Angle Housing Winkelkopfgehäuse Cage d équerre Alojamiento angular Corpo testina angolare Grease Fitting Schmiernippel Monture de graisse Accesorio de grasa Ingrassatore Handle Handgriff Poignée Manija Impugnatura Ball Bearing Kugellager Roulement à billes Cojinete de bolas Cuscinetto a sfera Lubricator Disc Ölungssubstanz Lubrificateur Lubricador Lubrificante 17 Table B 1 Pinion Gear Ritzelgetriebe Pignon Ingranaggio a Piñon diferencial d entraînement pignone Shim Packet Unterlegstück Cale pelable Calzo Spessore Ball Bearing Kugellager Roulement à billes Cojinete de bolas Cuscinetto a sfera Not Shown: Grease Gun Schmierung Lubrification Lubricación Lubrificazione Gear Lube Zahnrad-Schmieröl Lubrifiant De Vitesse Lubricante Del Engranaje Olio lubrificante Dell'Ingranaggio (#) Quantity / Stückzahl / Quantité / Cantidad / Quantità * Note: If necessary to replace valve bushing, press bushing, beveled end first, into threaded end of crosshole of motor housing. The valve bushing base should be.785" plus.005" from counterbored shoulder of crosshole. Hone inside diameter of valve bushing to.3129" plus.0003" diameter. Table "B" Ref. Description Qty Qty Qty Pinion Pinion Gear Page 5

6 PL DOTCO C Single Reduction Termination Assembly Terminations: - 40, - 80 Termination: - 81 Termination: Page 6

7 DOTCO PL Illustration "C" - Terminations Ref. Number # Kit EN DE FR ES IT Description Benennung Description Descripción Descrizione Termination 01: 200 Series Collet Woodruff Key Woodruff Schluessel Clavette Woodruff Llave Woodruff Chiavetta woodruff Spindle Spindel Arbre Husillo Mandrino 3 Table C 1 Collet Futter Douille de serrage Boquilla Bussola di chiusura Collet Chuck Cap Kappe Chapeau Tapa Cappello Lock Ring Verschlußring Termination 40: 3/8"-24 External Thread Spindle Termination 80: 5/8"-11 External Thread Spindle Woodruff Key Woodruff Schluessel Clavette Woodruff Llave Woodruff Chiavetta woodruff Spindle (-40) Spindel Arbre Husillo Mandrino Spindle (-80) Spindel Arbre Husillo Mandrino Lock Ring Verschlußring Termination 81: 3" and 4" Diameter Sanding Discs Woodruff Key Woodruff Schluessel Clavette Woodruff Llave Woodruff Chiavetta woodruff Spindle Spindel Arbre Husillo Mandrino Lock Ring Verschlußring Wheel Adapter Zwischenstück Adaptateur Adaptador Adattatore Sanding Pad Nut Mutter Ecrou Tuerca Dado (#) Quantity / Stückzahl / Quantité / Cantidad / Quantità Table "C" Part No. Arbor Size Part No. Arbor Size Part No. Arbor Size 204 1/8" 208 * 1/4" 212 3/8" 205 5/32" 209 9/32" 213 6mm 206 3/16" 210 5/16" 216 8mm 207 7/32" /32" * Standard Collet 200 Series Optional Collets Page 7

8 PL DOTCO D Single Reduction Termination Assembly Terminations: - 83, - 84 Terminations: - 64, - 65, Page 8

9 DOTCO PL Illustration "D" - Terminations Ref. Number # Kit Termination 64: Type 27 DCW (100mm x 6mm x 16mm) Termination 65: Type 27 DCW (115mm x 6mm x 22mm) Termination 66: Type 27 DCW (125mm x 6mm x 22mm) EN DE FR ES IT Description Benennung Description Descripción Descrizione Woodruff Key Woodruff Schluessel Clavette Woodruff Llave Woodruff Chiavetta woodruff Spindle (-64) Spindel Arbre Husillo Mandrino Spindle (-65, -66) Spindel Arbre Husillo Mandrino Lock Ring Verschlußring Inner Flange (-64) Flansch Rebord Pestaña Flangia Inner Flange (-65,-66) Flansch Rebord Pestaña Flangia Outer Flange (-64) Flansch Rebord Pestaña Flangia Outer Flange (-65,-66) Flansch Rebord Pestaña Flangia Wheel Guard (-64) Radschutz Protection d engrenage Protector de rueda Riparo mola Wheel Guard (-65) Radschutz Protection d engrenage Protector de rueda Riparo mola Wheel Guard (-66) Radschutz Protection d engrenage Protector de rueda Riparo mola Termination 83: Type 27 DCW (3" x 1/4" x 3/8") Termination 84: Type 27 DCW (4" X 1/4" X 3/8") Woodruff Key Woodruff Schluessel Clavette Woodruff Llave Woodruff Chiavetta woodruff Spindle Spindel Arbre Husillo Mandrino Lock Ring Verschlußring Wheel Adapter Zwischenstück Adaptateur Adaptador Adattatore Screw (3/8" Arbor) Schraube Vis Tornillo Vite Wheel Guard (-83) Radschutz Protection d engrenage Protector de rueda Riparo mola Wheel Guard (-84) Radschutz Protection d engrenage Protector de rueda Riparo mola (#) Quantity / Stückzahl / Quantité / Cantidad / Quantità Page 9

10

11

12 Sales & Service Centers Note: All locations may not service all products. Please contact the nearest Sales & Service Center for the appropriate facility to handle your service requirements. Dallas, TX Detroit, MI Houston, TX Lexington, SC Apex Tool Group Apex Tool Group Apex Tool Group Apex Tool Group Sales & Service Center Sales & Service Center Sales & Service Center 670 Industrial Drive 1470 Post & Paddock 2630 Superior Court 6550 West Sam Houston Lexington, SC Grand Prairie, TX Auburn Hills, MI Parkway North, Suite 200 Tel: Tel: Tel: Houston, TX Tel: Fax: Fax: Tel: Fax: Fax: Los Angeles, CA Seattle, WA York, PA Canada Apex Tool Group Apex Tool Group Apex Tool Group Apex Tool Group Sales & Service Center Sales & Service Center Sales & Service Center Sales & Service Center Blackburn Avenue nd Avenue N.E East Market Street 5925 McLaughlin Road Norwalk, CA Redmond, WA York, PA Mississauga, Ont. L5R 1B8 Tel: Tel: Tel: Canada Fax: Fax: Fax: Tel: Fax: Germany England France China Cooper Power Tools Cooper Power Tools Cooper Power Tools SAS Cooper (China) Co., Ltd. GmbH & Co. OHG GmbH & Co. OHG a company of a company of a company of a company of Apex Tool Group, LLC Apex Tool Group, LLC Apex Tool Group, LLC Apex Tool Group, LLC 25 rue Maurice Chevalier 955 Sheng Li Road, Industriestraße 1 C/O Spline Gauges Ozoir-La-Ferrière Heqing Pudong, Shanghai Westhausen Piccadilly, Tamworth France China Germany Staffordshire B78 2ER Tel: Tel: Tel: +49 (0) United Kingdom Fax: Fax: Fax: +49 (0) Tel: Fax: Mexico Brazil Hungary Cooper Tools Cooper Tools Industrial Ltda. Cooper Tools Hungaria Kft. de México S.A. de C.V. a company of a company of a company of Apex Tool Group, LLC Apex Tool Group, LLC Apex Tool Group, LLC Av. Liberdade, 4055 Berkenyefa sor 7 Vialidad El Pueblito #103 Zona Industrial - Iporanga Pf: 640 Parque Industrial Querétaro Sorocaba 9027 Györ Querétaro, QRO SP Brazil Hungary Mexico Tel: Tel: Tel: +52 (442) Fax: Fax: Fax: +52 (442) Apex Tool Group, LLC 1000 Lufkin Road Apex, NC Phone: Fax: /PL /Printed in USA 04/2011/Copyright Apex Tool Group, LLC

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